Spare Parts List For GOSS Digital Drive Control System Master Cabinet Series 1 The following spare parts list is for Goss Digital Press Drive (Headliner Offset, Colorliner Offset, or Flexoliner). This list covers most of the fuses, circuit boards, and processors in the unit and master drive cabinet. Also included on this list are troubleshooting terminal options which the end user may want to consider. A-B Part / Catalog No. Item Description Qty. *SP-101687 Fuse,1A,250V AC, FRN-R 10 *SP-101690 Fuse,10A,250V AC, FRN-R 5 SP-101661 Fuse 5A,250VAC, FRN-R 5 SP-101718 Fuse 3.2A,250VAC, FRN-R 5 SP-101723 Fuse,15A, 250VAC, FRN-R 10 SP-119901 Motion Detector Assy 1 SP-123495 Circuit Breaker 15A,600V,AC,FDB 1 124715 Circuit Breaker 10A, 125VAC 1 159311 Power Supply,12A,24VDC(Replcs. 123828) 1 SP-125416 Fuse 1A,600V AC, FNQ-R 5 SP-119030 Circuit Breaker,5A,250VAC 1 SP-100879 Transformer control, 750VA 1 SP-101771 Fuse, 5.6A,250VAC, FRN-R 5 116418 Surge Suppressor 120VAC 1 104124 Power Supply, 24VDC, 2/4V (Replcs.124771) 1 *SP-126037 Signal Isolater 1 *SP-101059 Surge Suppressor, max 1 SP-101061 Surge Suppressor 1 SP-116599 Transformer Control 100VA 1 PLC 116633 120V AC Input Module 1 116634 120V AC Output Module 1 126919 I/O Chassis Assy, 4-Slots 1 114728 64 I/O Chassis Assy. 1 116725 24V I/O Output Module 1 124731 PLC-5/25 Processor, 13K Memory 1 123430 Memory Module 1 *Item is common to master and unit drive cabinets. Note: If a Colorliner Digital Drive System has been ordered, the drive master cabinet also contains a Data highway II PLC-5 to press LAN interface module which is also recommended as a spare part. (This interface module is not used on a Flexoliner or Headliner Offset Digital Press Drive). 124730 Data Highway 2/PLC5 Interface Module 1 A-B Part / Catalog No. Spare Parts List For Unit Cabinets SP-100876 Universal Control Transformer, 500VA 1 SP-101076 Surge Suppressor 1 SP-101769 Fuse, 7A, 250V, FRN-R 5 SP-101741 Fuse, 5A, 600VAC, FRS-R 10 SP-124686 DC Contactor, 32A, 600V AC 1 SP-125417 Fuse, 1.5A, 600VAC, FNQ-R 10 *SP-126037 Signal Isolater 1 SP-132095 Encoder 1 Qty. In addition to this spare parts list, pick out one drive module and circuit breaker from the list below corresponding to the HP of your drive/motor combination. This will complete the recommended spare parts list for the unit drive cabinet. A-B Part / Catalog No. 124460 SP-123485 124461 SP-123483 124462 SP-123482 124463 SP-120048 124464 SP-120050 124465 SP-120051 124466 SP-120053 Item Description Qty. Bul. 1395 - 50HP (1395-B73-C2-P10-P50-X1) 1 Circuit Breaker 1 Bul. 1395 - 60HP (1395-B74-C2-P10-P50-X1) 1 Circuit Breaker 125A, 600VAC 1 Bul. 1395 - 75HP (1395-B75-C3-P10-P50-X1) 1 Circuit Breaker 150A, 600VAC 1 Bul. 1395 - 100HP (1395-B76-C3-P10-P50-X1) 1 Circuit Breaker,175,600V 1 Bul. 1395 - 125HP (1395-B77-C4-P10-P50-X1) 1 Circuit Breaker 225A, 600V 1 Bul. 1395 - 150HP (1395-B78-C4-P10-P50-X1) 1 Circuit Breaker 250A, 600V 1 Bul. 1395 - 200HP (1395-B79-C5-P10-P50-X1) 1 Circuit Breaker 350A, 600V 1 Note: These drive modules are rated for 480VAC, 350A, 600V, incoming line and the indicated HP. If the application requires a different voltage or HP, contact Allen-Bradley for the appropriate catalog number and pricing. The recommended spare parts list for the unit and master drive cabinets includes hardware required to run the Goss press drive system. An additional piece of equipment may want to be considered for troubleshooting the drive control system (it is not required to operate the press). Although they are not required to operate the press, the additional equipment is required to reload if PLC's lose memory. There are three alternatives that will allow for troubleshooting of the drive system and they are outlined below. Pick one of the following three alternatives: A. 1784-PCMC Note: 1784-T47(AB#137205)Obsolete, replaced with: 1784-PCMC (AB#161635) Elect. sub-assy, PLC & Micro-based equipment Includes: PCMK Card, PLC5 Cable, and CP7 Adapter 1784-CP (AB#134313) Interface Cable 9323-PLC5 Programming Software, 6243-PLC, Rel. 5.0 w/3.5" Disks, Manuals (AB#166505) On-Line/Off-line 1300-ITS Software Package (Includes 1300-IT10 cable) that allows you to monitor drive functions, detect faults, set parameters and troubleshoot. (AB#158096) OR 9303-23S0EFF Drive Tools Software - 3.5 Disks (AB#166068) B. If the customer has an A/T Personal Computer already, you can use that as an on-line troubleshooting terminal by adding the following hardware: 9323-PLC5 Programming Software, 6243-PLC, Rel. 5.0 w/3.5" Disks, Manuals (AB#166505) On-Line/Off-line 1784-KT PLC-5 Interface Card (AB#136683) 1784-CP Interface Cable to PLC-5 (AB#134313) 1300-ITS Software Package (Includes 1300-IT10 cable) that allows you to monitor drive functions, detect faults, set parameters and troubleshoot. (AB#158096) OR 9303-23S0EFF Drive Tools Software - 3.5 Disks (AB#166068) C. 6160T53 T53 Industrial Programming Terminal (AB#157906) 1784-CP Interface Cable to PLC-5 (AB#134313) 9323-PLC5 Programming Software, 6243-PLC, Rel. 5.0 w/3.5" Disks, Manuals (AB#166505) On-Line/Off-line 1300-ITS Software Package (Includes 1300-IT10 cable) that allows you to monitor drive functions, detect faults, set parameters and troubleshoot (AB#158096) OR 9303-23S0EFF Drive Tools Software - 3.5 Disks(AB#166068) You may consider purchasing a spare unit drive, spare master controller and spare motor in lieu of the normal maintenance level of parts. The items can be used not only as a spare parts source, but when connected to power can also serve as a training demo/tool and as a test dyne to check suspect failed components. UNIT/FOLDER CONTROLLER Description 50HP Unit/Folder Controller WITH 1750/2333 RPM MOTOR Series1 60HP Unit/Folder Controller WITH 1750/2333 RPM MOTOR Series1 75HP Unit/Folder Controller WITH 1750/2333 RPM MOTOR Series1 100HP Unit/Folder Controller WITH 1750/2333 RPM MOTOR Series1 125HP Unit/Folder Controller WITH 1750/2333 RPM MOTOR Series1 150HP Unit controller WITH 1750/2333 RPM MOTOR Series 1 200HP Unit controller WITH 1750/2333 RPM MOTOR Series1 NOTE: If controller is to be purchased without the motor, contact factory If utilizing the unit controller/motor in a test dyne/training demo configuration, also purchase: A-B Part / Catalog No. Item Description Qty. 132095 Encoder MASTER CONTROLLER FOR DIGITAL PRESS DRIVES, SERIES 1 COLORLINER (Includes DHII Interface for APCS Communications) FLEXOLINER , HEADLINER, & METROCOLOR 1