Bulletin 109 IEC Non-Reversing Starters 3a Enclosed Type — Molded Plastic Bulletin 109 • Compact Design • Impact-Resistant Molded Enclosures • IP42 (Type 1) or IP66 (Type 4/4X/12) Enclosure Ratings • Solid-State Overload Relays • Meets International Standards Cat. No. 109-C09KDA1E-1-4R1-7 TABLE OF CONTENTS Description Page Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-89 Description Page Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-98 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-102 Description Bulletin 109 enclosed starters are designed using Bulletin 100 contactors (9 A through 23 A) and Bulletin 193 solid state overload relays in a molded enclosure. These molded enclosures are compact in design, which is essential where mounting space is a premium, yet they offer ample internal wiring space. Installation is made simple and wiring time is reduced with features such as conduit knockouts, pilot device knockouts and backed-out terminal screws. The enclosure base contains a metal 35 mm DIN Rail, which makes mounting the starter into the enclosure a “snap”. A variety of accessories are available to allow flexibility in configuring the appropriate starter to satisfy most application needs. These full-voltage non-reversing starters continue the Bulletin 100 tradition by complying with both domestic and international standards. All starters include a normally open auxiliary contact as standard. A-B EXPRESS Fast Shipment Program • Fast Shipment of Bulletin 109 IEC Products to satisfy your unexpected demands • Make your selections from any of the Cat. Nos. printed in blue and identify your order as Your order must include: • Cat. No. of the starter. • Coil Voltage Code. Conformity to Standards: Approvals: IEC 947 VDE 0660 UL 508 cUL US • Overload Relay Suffix Code. • If required, factory-installed modifications suffix code. • If required, Cat. No. of any accessories. 3-68 Bulletin 109 IEC Non-Reversing Starters Product Selection Enclosed Type — Molded Plastic Fast Shipment Program Cat. Nos. are printed in blue. AC Operated Ratings (AC3, AC4) Max Ie [A] kW HP 1∅ ➊ 3∅ IP42 (Type 1) General-Purpose Molded Plastic Enclosure IP66 (Type 4, 4X, 12) Watertight, Dusttight Corrosion Resistant Molded Plastic Enclosure Cat. No. Cat. No. 3∅ 380V/ 415V 115V 230V 200V 230V 460V 575V 9 4 1/3 1 2 2 5 7-1/2 109-C09B⊗✪ 109-C09K⊗✪ 12 5-1/2 1/2 2 3 3 7-1/2 10 109-C12B⊗✪ 109-C12K⊗✪ 16 7-1/2 1 3 5 5 10 15 109-C16B⊗✪ 109-C16K⊗✪ 23 11 2 3 5 7-1/2 15 15 109-C23B⊗✪ 109-C23K⊗✪ ⊗ Coil Voltage Code The Cat. No. as listed is incomplete. Select a Coil Voltage Code from the table below to complete the Cat. No. Example: Cat. No. 109-C09B⊗✪ becomes Cat. No. 109-C09BA✪. Voltage 24V 48V 50 Hz — — — — — A T — N G B — M 60 Hz — — — — H L A — — — N B — C Separate Control (without transformer) 50 Hz Coil Voltage Code 60 Hz K Y D — — — — — — — — — — — J X — D — — — T — — — — — — Common Control Coil Voltage Code 110V 120V 208V 220V 240V 277V 380V 415V 440V 480V 500V 600V — ✪ Overload Relay Code The Cat. No. as listed is incomplete. Select MCS-E1 solid-state overload relay code from page 3-87 to complete the Cat. No. Bi-metal and MCS-E2 overload relays are not available in molded plastic enclosed starters. Accessories — Page 3-89 Modifications — Page 3-98 Approximate Dimensions — Page 3-102 3-69 Bulletin 109 IEC Non-Reversing Starters 3ó Enclosed Type — Sheet Metal Bulletin 109 • Selection of Metal Enclosures IP42 (Type 1) and IP66 (Type 3/4/12) • Compact Design • Bimetallic Class 10 Overload Relays • Solid-State Overload Relays • Meets International Standards Cat. No. 109-C09ABA1F-1-4R-6P IP42 (Type 1) Metal Enclosure with Lift-off Cover TABLE OF CONTENTS Description Page Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-71 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-89 Description Page Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-98 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . 3-103 and 3-106 Description Bulletin 109 enclosed starters are designed using Bulletin 100 contactors (9 A through 608 A) and Bulletin 193 bimetallic (Class 10) or solid-state overload relays in a metal enclosure. All starters include a normally open auxiliary contact as standard. A-B EXPRESS Fast Shipment Program Conformity to Standards: Approvals: IEC 947 cUL US • Fast Shipment of Bulletin 109 IEC Products to satisfy your unexpected demands VDE 0660 CSA 22.2 UL 508 • Make your selections from any of the Cat. Nos. printed in blue and identify your order as Your order must include: • Cat. No. of the starter selected. • Coil Voltage Code. • Overload Relay Code Suffix. • If required, factory-installed modifications suffix code. • If required, Cat. No. of any accessories. 3-70 Bulletin 109 IEC Non-Reversing Starters Product Selection Enclosed Type — Sheet Metal Fast Shipment Program Cat. Nos. are printed in blue. AC Operated Ratings (AC3, AC4) Max Ie [A] kW HP 1∅ ➊ 3∅ 380V/415V 115V IP42 (Type 1) General Purpose Sheet Metal Enclosure (Lift-off Cover through 109-B110) IP66 (Type 3, 4, 12) Watertight, Dusttight Sheet Metal Enclosure (Hinged Cover) Cat. No. Cat. No. 3∅ 230V 200V 230V 460V 575V 9 4 1/3 1 2 2 5 7-1/2 109-C09A⊗✪ 109-C09F⊗✪ 12 5-1/2 1/2 2 3 3 7-1/2 10 109-C12A⊗✪ 109-C12F⊗✪ 16 7-1/2 1 3 5 5 10 15 109-C16A⊗✪ 109-C16F⊗✪ 23 11 2 3 5 7-1/2 15 15 109-C23A⊗✪ 109-C23F⊗✪ 30 15 2 5 7-1/2 10 20 25 109-C30A⊗✪ 109-C30F⊗✪ 37 18-1/2 3 5 10 10 25 30 109-C37A⊗✪ 109-C37F⊗✪ 43 22 3 7-1/2 10 15 30 30 109-C43A⊗✪ 109-C43F⊗✪ 60 30 5 10 15 20 40 50 109-C60A⊗✪ 109-C60F⊗✪ 72 37 5 15 20 25 50 60 109-C72A⊗✪ 109-C72F⊗✪ 85 45 7-1/2 15 25 30 60 60 109-C85A⊗✪ 109-C85F⊗✪ 110 55 — — 30 40 75 100 109-B110A⊗3-✪ 109-B110F⊗3-✪ 180 90 — — 60 60 150 150 109-B180A⊗3-✪ 109-B180F⊗3-✪ 250 132 — — 75 100 200 250 109-B250A⊗3-✪ 109-B250F⊗3-✪ 303 160 — — 100 100 250 300 109-B300A⊗3-✪ 109-B300F⊗3-✪ 414 220 — — 125 150 350 400 109-B400A⊗3-✪ 109-B400F⊗3-✪ 608 315 — — 300 250 500 600 109-B600A⊗3-✪ 109-B600F⊗3-✪ ⊗ Coil Voltage Code The Cat. No. as listed is incomplete. Select a Coil Voltage Code from the table below to complete the Cat. No. Example: Cat. No. 109-C09A⊗✪ becomes Cat. No.109-C09AB✪. For 109-C Starters 24 48 110 120 208 208240 220 240 277 380400 400415 440 480 500 600 50 Hz — — — — — — A T — N G B — M — 60 Hz — — — — H L — A — — — N B — C Separate Control (without transformer) 50 Hz Coil Voltage Code 60 Hz K Y D — — — — — — — — — — — — J X — D — — — — T — — — — — — 220 240 277 380 415 440 480 500 600 — AC Voltage Common Control ➋ Coil Voltage Code For 109-B Starters AC Voltage 24 48 110 120 208 208240 50 Hz — — — — — — A T — N I B — M 60 Hz — — — — H L — A — — — G B — C Separate Control (without transformer) 50 Hz Coil Voltage Code ➌ 60 Hz K Y D — — — — — — — — — — — — J X — D — — — — F — — — — — — Common Control ➋ Coil Voltage Code ✪ Overload Relay Code ➊ The Cat. No. as listed is incomplete. Select an overload relay code from page 3-87 or 3-88. ➊ For single-phase (1∅) applications, consult Allen-Bradley Sales Office for overload relay selection. ➋ When selecting a factory-installed control circuit transformer (see Modifications page 3-98), use the Common Control Coil Voltage Code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 109-C09FB✪-6P will have a transformer with a 480V primary/120V secondary and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Coil Voltage Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 109-C09FBJ✪-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil. ➌ Coils below 110V are not available for 109-B400 and 109-B600 Starters. Accessories — Page 3-89 Modifications — Page 3-98 Approximate Dimensions — Page 3-103 and 3-106 3-71 Bulletin 109 IEC Non-Reversing Starters 3 Open Type — Eutectic Alloy Overload Relay Bulletin 109 • Open Type • Eutectic Alloy Overload Relay Accepts Class 10, 20, or 30 Heater Elements • Compact Design Attached to a Common Mounting Plate Cat. No. 109-C30NDKOV TABLE OF CONTENTS Description Page Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-89 Description Page Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-109 Description Bulletin 109 open-style starters use Bulletin 100 contactors and Bulletin 592 eutectic alloy overload relays on a common mounting plate. All starters include a normally open auxiliary contact as standard. Conformity to Standards: CSA 22.2 UL 508 Your order must include: • Cat. No. of the starter selected. • Coil Voltage Code. • Overload Relay Suffix Code. 3-72 Bulletin 109 IEC Non-Reversing Starters Product Selection Open Type — Eutectic Alloy Overload Relay Starters with AC Coils — Starters require 3 overload heater elements. See the Industrial Control Catalog for selection tables. Ratings (AC3, AC4) Max Ie [A] 9 12 16 23 30 37 43 60 72 110 180 kW 3∅ 380V/415V 4 5-1/2 7-1/2 11 15 18-1/2 22 30 37 55 90 Open Type HP 1∅ 115V 1/3 1/2 1 2 2 3 3 5 5 — — 3∅ 230V 1 2 3 3 5 5 7-1/2 10 15 — — 200V 2 3 5 5 7-1/2 10 10 15 20 30 60 230V 2 3 5 7-1/2 10 10 15 20 25 40 60 460V 5 7-1/2 10 15 20 25 30 40 50 75 150 Cat. No. 575V 7-1/2 10 15 15 25 30 30 50 60 100 150 109-C09N⊗JOV 109-C12N⊗JOV 109-C16N⊗JOV 109-C23N⊗JOV 109-C30N⊗KOV 109-C37N⊗COV 109-C43N⊗COV 109-C60N⊗COV 109-C72N⊗DOV 109-B110N⊗DOV 109-B180N⊗TP2 ⊗ Coil Voltage Code The Cat. No. as listed is incomplete. Select a Coil Voltage Code from the table below to complete the Cat. No. Example: Cat. No. 109-C09N⊗JOV becomes Cat. No. 109-C09NDJOV. 24 48 110 50 Hz 60 Hz 50 Hz — — K — — Y — — D For 109-C Starters 208… 208 240 — — — — H L — — — 60 Hz J X — D 24 48 110 120 50 Hz 60 Hz 50 Hz — — K — — Y — — D For 109-B Starters 208… 208 240 — — — — H L — — — 60 Hz J X — D AC Voltage Common Control Coil Voltage Code Separate Control (without transformer) Coil Voltage Code AC Voltage Common Control Coil Voltage Code Separate Control (without transformer) Coil Voltage Code 120 — — — — — — — 380… 400 N — — 400… 415 G — — — T — 220 240 277 A — — T A — — — — — — F 220 240 277 A — — T A — — 440 480 500 600 B N — — B — M — — — C — — — — — — 380 415 440 480 500 600 N — — I — — B G — — B — M — — — C — — — — — — — Starters with DC Coils — Starters require 3 overload heater elements. See the Industrial Control Catalog for selection tables. Ratings (AC3, AC4) Max Ie [A] 9 12 16 23 30 37 43 60 72 110 180 kW 3∅ 380V/415V 4 5-1/2 7-1/2 11 15 18-1/2 22 30 37 55 90 Open Type HP 1∅ 115V 1/3 1/2 1 2 2 3 3 5 5 — — 3∅ 230V 1 2 3 3 5 5 7-1/2 10 15 — — 200V 2 3 5 5 7-1/2 10 10 15 20 30 60 230V 2 3 5 7-1/2 10 10 15 20 25 40 60 460V 5 7-1/2 10 15 20 25 30 40 50 75 150 Cat. No 575V 7-1/2 10 15 15 25 30 30 50 60 100 150 109-C09NZ⊗JOV 109-C12NZ⊗JOV 109-C16NZ⊗JOV 109-C23NZ⊗JOV 109-C30NZ⊗KOV 109-C37NZ⊗COV 109-C43NZ⊗COV 109-C60ND⊗COV 109-C72ND⊗DOV 109-B110NZ⊗DOV 109-B180NZ⊗TP2 ⊗ Coil Voltage Code The Cat. No. as listed is incomplete. Select a Coil Voltage Code from the table below to complete the Cat. No. Example: Cat. No. 109-C09NZ⊗JOV becomes Cat. No. 109-C09NZJJOV. DC Voltage 109-C Starter Coil Voltage Code 109-B110 Starter Coil Voltage Code 12V Q 12 24V J 24 48V Y 48 64V B 64 80V E 80 115V P 01 125V S 03 230V F 23 250V T 25 Accessories — Page 3-89 Approximate Dimensions — Page 3-109 3-73