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设计范例报告
标题
使用LYTSwitchTM -4 LYT4324E设计的20 W高效
率(>86%)、可控硅调光、带功率因数校正的隔离
反激式LED驱动器
规格
185 VAC – 265 VAC输入;
36 VTYPICAL,550 mA输出
应用
PAR38替换灯
作者
应用工程部
文档编号
DER-396
日期
2013年9月25日
修订版本
1.0
特色概述
•
•
•
•
•
•
•
•
•
•
单级功率因数校正(PFC)及精确恒流(CC)输出(+5%)
在230 VAC下,PF > 0.9
在230 VAC下,%A THD <20%
在不同生产环境下和过热范围内具有一致的调光性能
低成本、元件数量少、印刷电路板(PCB)占板面积小的设计
极高能效,在230 VAC输入下效率>86 %
快速启动时间(<250 ms) – 无可见延迟
干净的单向启动 – 无输出闪烁
集成的保护及可靠性能
• 空载保护,短路保护
• 更大迟滞的自动恢复热关断可同时保护元件和印刷电路板
• 在AC电压缓降期间不会造成任何损坏
满足IEC 2.5 kV振铃波、500 V差模输入浪涌和EN55015传导EMI要求
专利信息
此处介绍的产品和应用(包括产品之外的变压器结构和电路)可能包含一项或多项美国及国外专利,或正在申请的美国或国外专利。有关
Power Integrations专利的完整列表,请参见www.powerint.com。Power Integrations按照在<http://www.powerint.com/ip.htm>中所述规定,
向客户授予特定专利权利的许可。
Power Integrations
5245 Hellyer Avenue, San Jose, CA 95138 USA.
电话:+1 408 414 9200 传真:+1 408 414 9201
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
目录
1
2
3
简介 ............................................................................................................................ 4
装配后的PCB板 .......................................................................................................... 5
电源规格 ..................................................................................................................... 7
3.1
电路原理图 .......................................................................................................... 8
4 电路描述 ..................................................................................................................... 9
4.1
输入级.................................................................................................................. 9
4.2
衰减电路级 .......................................................................................................... 9
4.3
LYTSwitch-4初级 ............................................................................................... 10
4.4
输出反馈 ............................................................................................................ 11
4.5
负载断开保护 ..................................................................................................... 11
4.6
过载和短路保护 ................................................................................................. 11
5 PCB布局轮廓 ............................................................................................................ 12
6 物料清单(BOM)......................................................................................................... 13
7 变压器(T1)规格 ......................................................................................................... 15
7.1
电气原理图 ........................................................................................................ 15
7.2
电气规格 ............................................................................................................ 15
7.3
材料 ................................................................................................................... 15
7.4
结构图................................................................................................................ 16
7.5
绕制 ................................................................................................................... 16
8 差模电感(L1)规格...................................................................................................... 18
8.1
结构图................................................................................................................ 18
8.2
电气规格 ............................................................................................................ 18
8.3
材料 ................................................................................................................... 18
8.4
结构图................................................................................................................ 19
8.5
绕制 ................................................................................................................... 19
9 U1散热片 .................................................................................................................. 20
9.1
U1散热片加工图 ................................................................................................ 20
9.2
U1散热片装配图 ................................................................................................ 21
9.3
散热片和U1装配图 ............................................................................................. 22
10
变压器设计表格 ..................................................................................................... 23
11
性能数据................................................................................................................ 26
11.1
带载模式效率 ................................................................................................. 27
11.2
线电压调整 ..................................................................................................... 28
11.3
功率因数 ........................................................................................................ 29
11.4 %THD ................................................................................................................ 30
11.5
谐波含量 ........................................................................................................ 31
11.6
谐波测量 ........................................................................................................ 32
11.7
调光特性 ........................................................................................................ 33
11.8
参考设计与调光器的兼容性 ............................................................................ 36
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
第2页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
12
热性能 ...................................................................................................................37
13
波形 .......................................................................................................................39
13.1
漏极电压和电流,正常工作 ............................................................................39
13.2
漏极电压和电流启动特征 ................................................................................39
13.3
输出电压启动特征 ..........................................................................................40
13.4
输入与输出电压和电流的波形.........................................................................40
13.5
漏极电压和电流波形:正常工作到输出短路 ...................................................41
13.6
漏极电压和电流波形:输出短路时启动 ..........................................................42
13.7
空载工作 .........................................................................................................42
13.8
交流电循环上电 ..............................................................................................43
13.9
调光波形 .........................................................................................................44
13.10
输入浪涌波形..................................................................................................56
13.10.1
差模输入浪涌 ..........................................................................................56
13.10.2
差模振铃浪涌 ..........................................................................................56
14
输入浪涌 ................................................................................................................57
15
传导EMI.................................................................................................................58
15.1
设备 ................................................................................................................58
15.2 EMI测试设置 ......................................................................................................58
15.3 EMI测试结果 ......................................................................................................59
16
版本历史 ................................................................................................................61
重要说明:
虽然本电路板的设计满足非隔离LED驱动器安全要求,但工程原型尚未获得机构认证。
因此,必须使用隔离变压器向原型板提供AC输入,以执行所有测试。
第3页(共62页)
Power Integrations
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www.powerint.com
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
1 简介
本文档是一份工程报告,介绍使用LYTSwitch-4高压系列器件LYT4324E设计的一款隔
离式、高功率因数、可调光LED驱动器(电源)。
DER-396能够在185至265 VAC的输入电压范围内提供一路20 W (36 VTYPICAL)、可调光的
550 mA恒流输出。
主要设计目标是实现高效率,以提升发光效率并减小尺寸。这样可使驱动器装入BR38灯并
尽可能接近可投产设计。
LYTSwitch-4 IC可用来实现具有成本效益的低元件数LED驱动器,同时使设计满足功率因数
和谐波失真限值。LYTSwitch-4驱动器IC将PFC功能和次级输出恒流控制电路同时集成到
一个开关级中。
所使用的拓扑结构是运行于连续导通模式下的隔离反激。输出电流调整完全从初级侧实
现,因此无需使用次级反馈元件。在初级侧也无需检测外部电流,而是在IC内部进行,可
进一步降低元件成本并提高效率。内部控制器调整功率MOSFET占空比以保持输入电流为正
弦交流电,同时确保高功率因数和低谐波电流控制。
LYT4324E也可提供各种复杂的保护功能,包括环路开环或输出短路条件下自动重启动。
输入过压可提供增强的抗输入故障和浪涌能力,输出过压可保护负载应当断开的电源,
精确的迟滞热关断可确保在所有条件下平均PCB温度都处于安全范围内。
在任何LED照明装置中,驱动器的性能直接决定了最终用户对照明的感受,包括启动时
间、调光性能和驱动器之间的一致性。该设计经过优化,可确保兼容各种调光器和更宽的
调光范围。
本文档包括电源规格、电路原理图、物料清单、变压器规格文件、印刷电路板布局、设计
表格及性能数据。
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
第4页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
2 装配后的PCB板
Figure 1 – Populated Circuit Board (Top Side).
Figure 2 – Populated Circuit Board (Bottom Side).
第5页(共62页)
Power Integrations
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
Figure 3 – Populated Circuit Board.
Dimensions: 2.68 in [68.1 mm] L x 1.32 in [33.6 mm] W x 1 in [25.4 mm] H.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
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25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
3 电源规格
下表所列为设计的最低可接受性能。实际性能可参考测量结果部分。
说明
输入
电压
频率
功率因数
%ATHD
输出
输出电压
输出电流
总输出功率
连续输出功率
效率
额定
符号
VIN
fLINE
最小值 典型值 最大值
185
47
230
50/60
0.9
265
63
单位
备注
VAC
Hz
双导线 – 无P.E.
在230 VAC下
17
VOUT
IOUT
33
522
36
550
39
577
V
mA
POUT
20
W
η
86
%
在230 VAC下
在POUT 25 oC及
230 VAC条件下测得
环境
传导EMI
满足CISPR22B/EN55015要求
输入浪涌
差模(L1-L2)
500
V
振铃波(100 kHz)
差模(L1-L2)
2.5
kV
第7页(共62页)
1.2/50 μs浪涌,IEC 1000-4-5,
串联电阻:
差模:2 Ω
2 Ω短路
串联电阻
Power Integrations
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
3.1
25-Sep-13
电路原理图
Figure 4 – Schematic for 36 V, 550 mA Replacement Lamp.
Power Integrations, Inc.
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第8页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
4 电路描述
LYTSwitch-4 (U1) 系 列 器 件 是 一 系 列 适 用 于 LED 驱 动 器 应 用 的 高 集 成 度 电 源 IC 。
LYTSwitch-4能够在单级转换拓扑结构中提供高功率因数,同时特别对LED驱动器应用中
常见的各种输入(185 VAC-265 VAC)和输出电压条件下的输出电流进行调节。
4.1
输入级
保险丝F1提供元件故障保护。需要使用一个额定值5 A的快速恢复二极管来防止在输入浪涌
下误开路。压敏电阻RV1提供箝位功能,用以限制在差模输入电压浪涌期间的最大电压。
RV1的额定电压为275 VAC,略高于最大指定工作电压(265 VAC)。LYTSwitch-4的快速反
应输入过压检测与D2和C6峰值检测电容一起提供箝位功能,用以限制在IC的功率MOSFET
上出现最大电压应力。此外,在差模输入浪涌期间(通过RC高通滤波器 - R7、R8和C2 检测到高dv/dt),Q2将关断Q3,与输入电流(在阻尼电阻R11中将增大)成正比的电压将
从输入端减去。这有助于限制出现在U1漏极的电压应力。电阻R9从C2泄放电荷,并确保
Q2在正常工作期间处于关断状态。
差模扼流圈L1是用来抑制噪声的前端EMI滤波器。电阻R3可在必要时衰减EMI滤波器的
谐振。
BR1对AC输入进行全波整流以获得良好的功率因数和低THD。
电容C4、C5和共模扼流圈L2形成位于桥式整流管后面的EMI滤波器。滤波电容受到限制,
可维持较高的功率因数。该输入π滤波器网络与LYTSwitch-4的频率调制特性相结合,可使
设计满足Class B干扰限值。电阻R12可在必要时衰减EMI滤波器的谐振,从而防止当在系
统(驱动器加外壳)中测量时EMI频谱中出现峰值。
4.2
衰减电路级
为了用低成本的可控硅前沿相控调光器提供输出调光,我们需要在设计时进行全面权衡。
由于LED照明的功耗非常低(相对于传统的白炽灯泡),灯所吸收的电流要小于调光器
内可控硅的维持电流。这样会因为可控硅触发不一致而产生某些不良情况,比如调光范围
受限和/或闪烁。由于LED灯的阻抗相对较大,因此在可控硅导通时,浪涌电流会对输入
电容进行充电,产生很严重的振荡。这同样会造成类似不良情况,因为振荡会使可控硅电
流降至零(并关断可控硅)。要克服这些问题,需增加两个电路 – 有源衰减电路和无源泄
放电路。这些电路的缺点是会增大功耗,进而降低电源的效率。对于非调光应用,可以省
略这些元件。
第9页(共62页)
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
有源衰减电路由元件R4、R5、R6、R10、D1、Q1、C3、VR1和Q3以及R11共同组成。
该电路可以限制可控硅导通时流入C3并对其充电的浪涌电流,实现方式是在导通前1 ms内
将R11串联。在大约1 ms后,Q3导通并将R11短路。这样可使R11的功耗保持在低水平,
在限流时可以使用更大的值。电阻R4、R5、R6和C3在可控硅导通后提供1 ms延迟。晶体
管Q1在可控硅不导通时对C3进行放电,VR1将Q3的栅极电压箝位在15 V,R10用于防止
MOSFET发生振荡。当无可控硅连接时,Q3将保持导通,从而旁通R11以提高效率。
无源RC泄放电路(C1、R1、R2、R27和R28)就位于保险丝后面,用来通过EMI电感降
低调光期间的浪涌电流,进而降低音频噪声。使用了四个泄放电阻来分割功耗(特别是调
光器处在90º导通角时),以便获得紧凑外形。这样可以使输入电流始终大于可控硅的维持
电流,而与驱动器相应的输入电流将在每个AC半周期内增大,防止每个导通角期间的起始
阶段出现可控硅的开关振荡。
4.3
LYTSwitch-4初级
变压器(T1)一端连接到DC总线,另一端连接到LYTSwitch-4 IC的漏极(D)引脚。在功率
MOSFET的导通时间内,初级绕组中的电流升高,存储的能量随后在功率MOSFET关断时
间内传送到输出。本设计选用RM7磁芯,因为它在板上占用的面积很小。由于骨架达不到
230 VAC工作条件下的6.2 mm的安全爬电距离要求,因此使用飞线将次级绕组端接到PCB
板中。
为向U1提供峰值输入电压信息,经整流AC的输入峰值经由D2对C6充电。然后电流经过
R14和R15,注入U1的电压监测(V)引脚。电阻容差将会导致不同电源之间的V引脚电流有
所差异,因此选择1%误差的电阻可以将这种变化降至最低。器件也会利用V引脚电流来设
定输入过压阈值。电阻R13为C6提供放电通路,时间常数远大于经整流AC的放电时间,以
防止V引脚电流被线电压频率所调制。
V引脚电流和反馈(FB)引脚电流在内部用来控制LED平均输出电流。可在R引脚(R18)和V引
脚上分别使用24.9 kΩ电阻和 4 MΩ (R14+R15)电阻,使输入电压和输出电流保持线性关
系,从而获得最大调光范围。
在功率MOSFET导通期间,在C5上的电压降到反射输出电压(VOR)以下时,需要使用二极
管D4来防止反向电流流经U1。在瞬态工作期间,由于漏感会带来影响,VRCD缓冲电路二
极管D3、VR4和C7将漏极电压箝位到一个安全水平。
Power Integrations, Inc.
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第10页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
二极管D6、C9、C11、R21和R22构成初级偏置供电,能量来自变压器的辅助绕组。电容
C8对U1的旁路(BP)引脚进行局部去耦,该引脚是内部控制器的供电引脚。在启动期间,
C8从与漏极引脚相连的内部高压电流源被充电至约6 V。此时器件开始开关,器件的供电
电流再由偏置供电经过R19提供。二极管D5隔离BP引脚和C8,以防止启动时间由于对C9
和C11的充电而延长。
建议使用外部偏置供电(通过D5和R19),以实现最低的器件功耗、最高的效率和更佳的
调光性能。
电容C8同时用来选择输出功率模式,选择100 μF用于减功率模式,可以将器件功耗减至最
低,降低对散热片的要求。虽然47 μF是最小建议旁路电容值,但在使用SMD陶瓷电容
时,建议采用68 μF – 100 μF / X5R的值以留出电容容差。
4.4
输出反馈
偏置绕组电压用来间接地反映输出电压的高低,而无需使用次级侧反馈元件。偏置绕组上
的电压与输出电压成比例(由偏置绕组与次级绕组之间的匝数比决定)的。
电阻R20将偏置电压转换为电流,馈入U1的FB引脚。U1中的内部引擎综合FB引脚电流、
V测引脚电流和内部漏极电流信息,提供恒定的输出电流,同时保持较高的输入功率
因数。
4.5
负载断开保护
本参考设计可获得防止出现意外LED负载断开(如在生产过程中)的保护。控制器将在自
动重启动模式下工作,通过限定输出电压(通过来自电感辅助绕组的反射电压、D7整流和
C12峰值滤波进行检测)防止电路板上的输出电容被损坏。驱动器会在Q4导通(从FB引脚
吸入电流)时进入自动重启动模式,同时齐纳二极管VR2设置过压限值。
4.6
过载和短路保护
样品可通过初级流限获得过载和短路保护。在短路时,初级电流开始增大,直到达到限流
点。请参见短路波形以获得详细信息。
第11页(共62页)
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
5 PCB布局轮廓
Figure 5 – Top Printed Circuit Layout.
Figure 6 – Bottom Printed Circuit Layout.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
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第12页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
6 物料清单(BOM)
The table below is the reference design BOM.
Item
Qty
Ref Des
2
1
C1
Description
1000 V, 0.8 A, Bridge Rectifier, SMD, MBS-1,
4-SOIC
220 nF, 275 VAC, Film, X2
1
1
BR1
3
1
C2
47 pF, 1000 V, Ceramic, NPO, 0805
3
1
C3
22 nF 50 V, Ceramic, X7R, 0603
4
1
C4
120 nF, 400 V, Film
Mfg Part Number
Manufacturer
B10S-G
Comchip
LE224-M
OKAYA
VJ0805A470JXGAT5Z
Vishay
C1608X7R1H223K
TDK
ECQ-E4124KF
Panasonic
ECQ-E4224KF
Panasonic
5
1
C5
220 nF, 400 V, Film
6
1
C6
2.2 μF, 400 V, Electrolytic, (6.3 x 11)
TAB2GM2R2E110
Ltec
7
1
C7
2.2 nF, 630 V, Ceramic, X7R, 1206
C3216X7R2J222K
TDK
8
1
C8
3216X5R1C105M
TDK
9
1
C9
EKZE500ELL560MF11D
Nippon Chemi-Con
10
1
C10
100 μF, 16 V, X5R, 1206
56 μF, 50 V, Electrolytic, Very Low ESR, 140
mΩ, (6.3 x 11)
10 nF 50 V, Ceramic, X7R, 0603
C0603C103K5RACTU
Kemet
11
1
C11
100 nF, 50 V, Ceramic, X7R, 0805
CC0805KRX7R9BB104
Yageo
12
1
C12
100 nF 50 V, Ceramic, X7R, 0603
C1608X7R1H104K
TDK
13
1
C13
100 pF, 200 V, Ceramic, COG, 0805
08052A101JAT2A
AVX
14
2
C14 C15
330 μF, 63 V, Electrolytic, (10 x 20)
EKMG630ELL331MJ20S
United Chemi-con
15
1
CD95-B2GA471KYNS
TDK
16
3
250 V, 0.2 A, Fast Switching, 50 ns, SOD-323
BAV21WS-7-F
Diodes, Inc.
17
1
CY1
D1 D6
D7
D2
400 V, 1 A, DIODE SUP FAST 1A PWRDI 123
DFLU1400-7
Diodes, Inc.
18
1
D3
DIODE ULTRA FAST, SW 600 V, 1 A, SMA
US1J-13-F
Diodes, Inc.
19
1
D4
DIODE ULTRA FAST, SW, 200 V, 1 A, SMA
US1D-13-F
Diodes, Inc.
20
1
D5
BAV16WS-7-F
Diodes, Inc.
21
1
D8
BYW29-200G
On Semi
22
1
F1
75 V, 0.15 A, Switching, SOD-323
200 V, 8 A, Ultrafast Recovery, 25 ns, TO220AC
5 A, 250 V, Fast, Microfuse, Axial
23
1
L1
Custom, RM5, Vertical, 6 pins
24
1
L2
25
1
Q1
36
1
Q2
26
1
Q3
27
1
28
4
510 Ω, 5%, 1 W, Thick Film, 2512
470 pF, 250 VAC, Film, X1Y1
0263005.MXL
Littlefuse
SNX-R1688
Santronics USA
5 mH, 0.5 A, Common Mode Choke Vertical
SU9VF-05050
Tokin
PNP, Small Signal BJT, 40 V, 0.2 A, SOT-23
NPN, Small Signal BJT, GP SS, 40 V, 0.6 A,
SOT-23
400 V, 3.1 A,N-Channel, TO-251AA
MMBT3906LT1G
On Semi
MMBT4401LT1G
Diodes, Inc.
IRFU320PBF
Vishay
NPN, Small Signal BJT, 40 V, 0.2 A, SOT-23
MMBT3904LT1G
On Semi
ERJ-1TYJ511U
Panasonic
12 kΩ, 5%, 1/8 W, Thick Film, 0805
ERJ-6GEYJ123V
Panasonic
1 MΩ, 5%, 1/4 W, Thick Film, 1206
ERJ-8GEYJ105V
Panasonic
29
1
Q4
R1 R2
R27 R28
R3
30
2
R4 R5
31
1
R6
2.4 MΩ, 5%, 1/8 W, Thick Film, 0805
ERJ-6GEYJ245V
Panasonic
32
1
R7
162 k, 1%, 1/4 W, Thick Film, 1206
ERJ-8ENF1623V
Panasonic
33
1
R8
162 k, 1%, 1/4 W, Thick Film, 1206
ERJ-8ENF1623V
Panasonic
34
1
R9
30.1 k, 1%, 1/16 W, Thick Film, 0603
ERJ-3EKF3012V
Panasonic
35
1
R10
15 Ω, 5%, 1/10 W, Thick Film, 0603
ERJ-3GEYJ150V
Panasonic
36
1
R11
240 Ω, 5%, 2 W, Metal Oxide
RSF200JB-240R
Yageo
37
1
R12
47 kΩ, 5%, 1/4 W, Thick Film, 1206
ERJ-8GEYJ473V
Panasonic
38
1
R13
510 kΩ, 5%, 1/8 W, Thick Film, 0805
ERJ-6GEYJ514V
Panasonic
39
2
R14 R15
2.0 MΩ, 1%, 1/4 W, Thick Film, 1206
ERJ-8ENF2004V
Panasonic
40
1
R17
200 kΩ, 5%, 1/4 W, Thick Film, 1206
ERJ-8GEYJ204V
Panasonic
第13页(共62页)
Power Integrations
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
Item
Qty
Ref Des
Description
Mfg Part Number
Manufacturer
41
1
R18
24.9 kΩ, 1%, 1/16 W, Thick Film, 0603
ERJ-3EKF2492V
Panasonic
42
1
R19
6.2 kΩ, 5%, 1/4 W, Thick Film, 1206
ERJ-8GEYJ622V
Panasonic
43
1
R20
133 kΩ, 1%, 1/8 W, Thick Film, 0805
ERJ-6ENF1333V
Panasonic
44
1
R21
20 kΩ, 5%, 1/8 W, Thick Film, 0805
ERJ-6GEYJ203V
Panasonic
45
1
R22
39 Ω, 5%, 1/8 W, Thick Film, 0805
ERJ-6GEYJ390V
Panasonic
46
1
R23
10 Ω, 5%, 1/10 W, Thick Film, 0603
ERJ-3GEYJ100V
Panasonic
47
1
R24
1 kΩ, 5%, 1/10 W, Thick Film, 0603
ERJ-3GEYJ102V
Panasonic
ERJ-8GEYJ300V
Panasonic
ERJ-8GEYJ752V
Panasonic
V130LA20AP
Littlefuse
SNX-R1689
Santronics USA
LYT4324E
Power Integrations
48
1
R25
30 Ω, 5%, 1/4 W, Thick Film, 1206
49
1
R26
7.5 kΩ, 5%, 1/4 W, Thick Film, 1206
50
1
RV1
51
1
T1
52
1
U1
250 V, 21 J, 7 mm, RADIAL LA
Custom, RM7/I, Vertical, 8 pins with mtg clip
CLI/P-RM7
LYTSwitch-4, eSIP-7C
53
1
VR1
15 V, 5%, 500 mW, DO-35
54
1
VR2
33 V, 5%, 200 mW, SOD-323
55
1
VR4
200 V, 400 W, SMA
1N5245B-T
Diodes, Inc.
MMSZ5257BS-7-F
Diodes, Inc.
SMAJ200A-13-F
Diodes, Inc.
Custom
Custom
CLP212SG
Aavid Thermalloy
TFT20-NT
Custom Cut
Mechanical BOM
1
1
2
1
3
6
HS1
POWER
CLIP1
Insulation
Tubing
Heat sink, Custom, Al, 3003, 0.062" Thk
Heat sink Hardware, Edge Clip 21N (4.7 lbs) 10
mm L x 7 mm W x 0.5 mm H
15 mm; PTTFE AWG #20 TW Tubing
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
第14页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
7 变压器(T1)规格
7.1
电气原理图
Figure 7 – Transformer Electrical Diagram.
7.2
电气规格
Primary Inductance
Pins 1-7, all other windings open, measured at 100 kHz, 0.4 VRMS.
1 mH ±7%
Resonant Frequency
Pins 1-7, all other windings open.
1000 kHz
(Min.)
7.3
材料
Item
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
Description
Core: RM7; 3F3.
Bobbin: Rm-7; 4/4 pin vertical.
Clip: EPCOS, KlammerRM7, Manufacture P/N: B65820B2001X.
Magnet Wire: #33 AWG, double coated.
Magnet Wire: #26 TIW, triple insulated.
Magnet Wire: #34 AWG, double coated.
Tape: 3M 1298 Polyester Film, 7.0.mm wide, 2.0 mil thick or equivalent.
Tape: 3M 1298 Polyester Film, 18.0.mm x 30.0.mm, 2.0.mil thick or equivalent.
Varnish: Dolph BC-359, or equivalent.
第15页(共62页)
Power Integrations
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
7.4
25-Sep-13
结构图
Figure 8 – Transformer Build Diagram.
7.5
绕制
Winding Preparation
Note: pin-out of bobbin is designated as in picture below.
Place the bobbin item [1] on the mandrel with the pin side is on the left.
Winding direction is clockwise direction.
st
Winding 1
Start at pin 7, wind 31 turns of wire item [4] from left to right for the 1 layer
and place 1 layer of tape item [6]. Continue winding another 31 turns for the
nd
2 layer, from right to left and also place 1 layer of tape item [7]. Then wind 26
rd
turns for the 3 layer from left to right, at the last turn bring the wire back to the
left and terminate at pin 1.
Insulation
Place 1 layer of tape item [7].
Winding 2
Use wire item [5], leave ~ 25 mm floating and place a piece of small tape to
mark it as start lead FL1. Wind 32 turns of wire in 3 layers and 3 turns on the
th
4 layer on the right side of bobbin, at the last turn bring the wire back to the
left and also leave ~ 25 mm floating as end lead FL2.
Insulation
Place 1 layer of tape item [7].
Winding 3
Now wind 25 turns of wire item [6] on the left section of 4 layer from winding
2, start at pin 6 and end with pin 8.
Insulation
Place 2 layers of tape item [7] to secure windings.
th
Final Assembly
Grind core halves item [2] to get 1 mH and secure with clips item [3]
Cut short FL1 to 24 mm and FL2 to 12 mm.
Cut ground lead of clip item [3] on the left side of core halves, see picture
below.
Prepare tape item [8].
Wrap 2 layers of tape item [8] on the left side of core halves for insulation.
Varnish with item [9].
Cut pin number 2, 3 and 5.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
第16页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
Figure 9 – Transformer Assembly Illustration.
第17页(共62页)
Power Integrations
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
8 差模电感(L1)规格
8.1
结构图
Figure 10 – Inductor Electrical Diagram.
8.2
电气规格
Primary Inductance
8.3
Pins 1-2, all other windings open, measured at 100 kHz, 0.4 VRMS.
240 μH ±10%
材料
Item
[1]
[2]
[3]
[4]
[5]
Description
Core: RM5 (3/3); N87.
Bobbin: RM-5; 3/3 pin vertical.
Magnet Wire: #35 AWG.
Tape: 3M 1298 Polyester Film, 4.8 mm wide, 2.0 mil thick or equivalent.
Varnish: Dolph BC-359, or equivalent.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
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第18页(共62页)
25-Sep-13
8.4
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
结构图
Figure 11 – Inductor Build Diagram.
8.5
绕制
Winding
Preparation
Note: pin-out of bobbin is designated as in picture below.
Place the bobbin item [1] on the mandrel with the pin side is on the left.
Winding direction is clockwise direction.
Winding 1
Start at pin 2, wind 150 turns of wire item [3] continuously then terminate at pin 1.
Insulation
Place 3 layer of tape item [4].
Winding 2
Start at pin 4, wind 150 turns of wire item [3] continuously then terminate at pin 3.
Insulation
Place 2 layers of tape item [4] to secure windings.
Final Assembly
第19页(共62页)
Grind core halves item [2] to get 1 mH and secure with clips.
Varnish with item [5]. Cut pin 5 and 6.
Power Integrations
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
9 U1散热片
9.1
U1散热片加工图
Figure 12 – U1 Heat Sink Fabrication Drawing.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
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第20页(共62页)
25-Sep-13
9.2
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
U1散热片装配图
Figure 13 – U1 Heat Sink Assembly Drawing.
第21页(共62页)
Power Integrations
电话:+1 408 414 9200 传真:+1 408 414 9201
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
9.3
25-Sep-13
散热片和U1装配图
Figure 14 – Heat Sink and U1 Assembly Drawing.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
第22页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
10 变压器设计表格
ACDC_LYTSwitch4_HL_062013; Rev.1.0;
INPUT INFO
Copyright Power
Integrations 2013
ENTER APPLICATION VARIABLES
Dimming required
OUTPUT
YES
YES
VACMIN
185
VACMAX
fL
VO
36
VO_MAX
VO_MIN
V_OVP
IO
0.55
PO
n
VB
ENTER LYTSwitch VARIABLES
LYTSwitch
Auto
185
265
50
36
39.6
32.4
42.47
0.55
19.8
0.8
25
Current Limit Mode
ILIMITMIN
ILIMITMAX
fS
fSmin
fSmax
IV
RV
RV2
IFB
RFB1
VDS
RED
UNIT
LYTSwitch-4_HL_062013: Flyback Transformer
Design Spreadsheet
V
V
Hz
V
V
V
V
A
W
DER-396
Select 'YES' option if dimming is required.
Otherwise select 'NO'.
Minimum AC Input Voltage
Maximum AC input voltage
AC Mains Frequency
Typical output voltage of LED string at full load
Maximum expected LED string Voltage.
Minimum expected LED string Voltage.
Over-voltage protection setpoint
Typical full load LED current
Output Power
Estimated efficiency of operation
Bias Voltage
V
LYT4324
RED
0.95
1.11
132000
124000
140000
80.56727984
4
1E+12
178
123.5955056
10
A
A
Hz
Hz
Hz
uA
M-ohms
M-ohms
uA
k-ohms
V
VD
0.5
V
VDB
Key Design Parameters
0.7
V
KP
178
0.7
0.7
LP
998.2376383
VOR
92
92
Expected IO (average)
0.547777905
KP_VNOM
0.666138709
TON_MIN
1.493186757
PCLAMP
0.159394306
ENTER TRANSFORMER CORE/CONSTRUCTION VARIABLES
Core Type
RM7
RM7
Custom Core
RM7
AE
0.45
0.45
LE
3
3
AL
2500
2500
BW
6.9
6.9
M
第23页(共62页)
0
uH
V
A
us
W
cm^2
cm
nH/T^2
mm
mm
Selected LYTSwitch
Select "RED" for reduced Current Limit mode or
"FULL" for Full current limit mode
Minimum current limit
Maximum current limit
Switching Frequency
Minimum Switching Frequency
Maximum Switching Frequency
V pin current
Upper V pin resistor
Lower V pin resistor
FB pin current (85 uA < IFB < 210 uA)
FB pin resistor
LYTSwitch on-state Drain to Source Voltage
Output Winding Diode Forward Voltage Drop (0.5
V for Schottky and 0.8 V for PN diode)
Bias Winding Diode Forward Voltage Drop
Ripple to Peak Current Ratio (For PF > 0.9, 0.4 <
KP < 0.9)
Primary Inductance
Reflected Output Voltage.
Expected Average Output Current
Expected ripple current ratio at VACNOM
Minimum on time at maximum AC input voltage
Estimated dissipation in primary clamp
Select Core Size
Enter Custom core part number (if applicable)
Core Effective Cross Sectional Area
Core Effective Path Length
Ungapped Core Effective Inductance
Bobbin Physical Winding Width
Safety Margin Width (Half the Primary to
Secondary Creepage Distance)
Power Integrations
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
L
4
4
NS
35
35
DC INPUT VOLTAGE PARAMETERS
VMIN
261.629509
VMAX
374.766594
CURRENT WAVEFORM SHAPE PARAMETERS
DMAX
0.267730208
IAVG
0.119116476
A
IP
0.826177997
A
IRMS
0.231970815
A
TRANSFORMER PRIMARY DESIGN PARAMETERS
LP
998.2376383
LP_TOL
10
10
NP
88.21917808
NB
24.64383562
ALG
128.2649294
BM
2077.457006
BP
2791.138572
25-Sep-13
Number of Primary Layers
Number of Secondary Turns
V
V
Peak input voltage at VACMIN
Peak input voltage at VACMAX
Minimum duty cycle at peak of VACMIN
Average Primary Current
Peak Primary Current (calculated at minimum input
voltage VACMIN)
Primary RMS Current (calculated at minimum input
voltage VACMIN)
Primary Inductance
Tolerance of primary inductance
Primary Winding Number of Turns
Bias Winding Number of Turns
nH/T^2
Gapped Core Effective Inductance
Gauss
Maximum Flux Density at PO, VMIN (BM<3100)
Gauss
Peak Flux Density (BP<3700)
AC Flux Density for Core Loss Curves (0.5 X Peak
BAC
727.109952
Gauss
to Peak)
ur
1326.288091
Relative Permeability of Ungapped Core
LG
0.418255474
mm
Gap Length (Lg > 0.1 mm)
BWE
27.6
mm
Effective Bobbin Width
Maximum Primary Wire Diameter including
OD
0.312857143
mm
insulation
Estimated Total Insulation Thickness (= 2 * film
INS
0.053423557
mm
thickness)
DIA
0.259433586
mm
Bare conductor diameter
Primary Wire Gauge (Rounded to next smaller
AWG
30
AWG
standard AWG value)
CM
101.5936673
Cmils
Bare conductor effective area in circular mils
Primary Winding Current Capacity (200 < CMA <
CMA
437.9588334
Cmils/Amp
600)
TRANSFORMER SECONDARY DESIGN PARAMETERS (SINGLE OUTPUT EQUIVALENT)
Lumped parameters
ISP
2.082421254
A
Peak Secondary Current
ISRMS
0.884132667
A
Secondary RMS Current
IRIPPLE
0.692235923
A
Output Capacitor RMS Ripple Current
CMS
176.8265334
Cmils
Secondary Bare Conductor minimum circular mils
Secondary Wire Gauge (Rounded up to next larger
AWGS
27
AWG
standard AWG value)
DIAS
0.362522298
mm
Secondary Minimum Bare Conductor Diameter
Secondary Maximum Outside Diameter for Triple
ODS
0.197142857
mm
Insulated Wire
VOLTAGE STRESS PARAMETERS
Estimated Maximum Drain Voltage assuming
VDRAIN
566.5923475
V
maximum LED string voltage (Includes Effect of
Leakage Inductance)
Output Rectifier Maximum Peak Inverse Voltage
PIVS
191.1564827
V
(calculated at VOVP, excludes leakage inductance
spike)
Bias Rectifier Maximum Peak Inverse Voltage
PIVB
134.1846154
V
(calculated at VOVP, excludes leakage inductance
spike)
FINE TUNING (Enter measured values from prototype)
V pin Resistor Fine Tuning
RV1
4
M-ohms
Upper V Pin Resistor Value
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
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uH
第24页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
RV2
VAC1
VAC2
IO_VAC1
IO_VAC2
RV1 (new)
RV2 (new)
1E+12
115
230
0.55
0.55
4.000604137
20911.63067
M-ohms
V
V
A
A
M-ohms
M-ohms
V_OV
319.5673531
V
V_UV
66.34665276
V
FB pin resistor Fine Tuning
RFB1
133
RFB2
VB1
VB2
IO1
IO2
RFB1 (new)
RFB2(new)
Input Current Harmonic Analysis
133
1E+12
22.46520548
27.53479452
0.55
0.55
133
1E+12
k-ohms
k-ohms
V
V
A
A
k-ohms
k-ohms
Harmonic
Max Current
(mA)
Limit (mA)
3rd Harmonic
20.69736113
1666.17
5th Harmonic
9.233940611
931.095
7th Harmonic
5.592928806
490.05
9th Harmonic
3.956638292
245.025
11th Harmonic
2.979917621
171.5175
13th Harmonic
2.264929473
145.103805
15th Harmonic
1.69769565
125.74683
THD
23.53869833
%
Lower V Pin Resistor Value
Test Input Voltage Condition1
Test Input Voltage Condition2
Measured Output Current at VAC1
Measured Output Current at VAC2
New RV1
New RV2
Typical AC input voltage at which OV shutdown will
be triggered
Typical AC input voltage beyond which power
supply can startup
Upper FB Pin Resistor Value
Lower FB Pin Resistor Value
Test Bias Voltage Condition1
Test Bias Voltage Condition2
Measured Output Current at Vb1
Measured Output Current at Vb2
New RFB1
New RFB2
1st Harmonic
PASS. 3rd Harmonic current content is lower than
the limit
PASS. 5th Harmonic current content is lower than
the limit
PASS. 7th Harmonic current content is lower than
the limit
PASS. 9th Harmonic current content is lower than
the limit
PASS. 11th Harmonic current content is lower than
the limit
PASS. 13th Harmonic current content is lower than
the limit
PASS. 15th Harmonic current content is lower than
the limit
Estimated total Harmonic Distortion (THD)
Table 1 – Sample Spreadsheet Calculation.
第25页(共62页)
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
11 性能数据
All measurements performed at 25 ºC room temperature, 60 Hz input frequency unless
otherwise specified.
Input
VAC Freq
(VRMS) (Hz)
VIN
(VRMS)
Input Measurement
IIN
PIN
PF
(mARMS) (W)
%ATHD
LED Load Measurement
VOUT
IOUT
POUT
(VDC)
(mADC)
(W)
Efficiency
(%)
185
50
184.85
140.39
24.969
0.962
15.62
39.1500
547.700
21.540
86.27
200
50
199.85
131.37
24.997
0.952
16.49
39.1100
549.800
21.610
86.45
220
50
219.90
121.59
25.016
0.936
17.59
39.0800
551.000
21.620
86.42
230
50
229.85
117.51
25.020
0.926
17.91
39.0500
551.000
21.610
86.37
240
50
239.88
113.83
25.028
0.917
18.01
39.0300
551.000
21.590
86.26
265
50
264.92
106.00
24.935
0.888
18.04
38.9900
547.000
21.410
85.86
185
50
184.84
130.63
23.130
0.958
15.76
35.9000
552.000
19.910
86.08
200
50
199.85
122.72
23.227
0.947
16.46
35.8900
555.000
20.030
86.24
220
50
219.91
114.31
23.363
0.929
17.27
35.8900
558.000
20.150
86.25
230
50
229.85
110.76
23.412
0.920
17.44
35.8900
559.000
20.170
86.15
240
50
239.88
107.35
23.399
0.909
17.55
35.8800
558.000
20.130
86.03
265
50
264.92
100.60
23.399
0.878
17.49
35.8600
556.000
20.030
85.60
185
50
184.85
122.49
21.580
0.953
16.09
33.2300
555.000
18.570
86.05
200
50
199.86
115.48
21.724
0.941
16.6
33.2100
560.000
18.720
86.17
220
50
219.91
107.91
21.887
0.922
17.17
33.1900
564.000
18.850
86.12
230
50
229.85
104.54
21.898
0.911
17.31
33.1700
564.000
18.840
86.04
240
50
239.89
101.58
21.922
0.900
17.27
33.1400
565.000
18.830
85.90
265
50
264.93
95.77
21.991
0.867
17.11
33.1200
564.000
18.790
85.44
Table 2 – Test Result Summary for this Design.
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第26页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
11.1 带载模式效率
87.1
39 VDC Output
36 VDC Output
33 VDC Output
86.8
Efficiency (%)
86.5
86.2
85.9
85.6
85.3
85.0
175
185
195
205
215
225
235
245
255
265
AC Input Voltage (VRMS / 50Hz)
Figure 15 – Efficiency with Respect to AC Input Voltage.
第27页(共62页)
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
11.2 线电压调整
10
33 VDC Output
36 VDC Output
8
39 VDC Output
6
Regulation (%)
4
2
0
-2
-4
-6
-8
-10
175
185
195
205
215
225
235
245
255
265
275
AC Input Voltage (VRMS / 50Hz)
Figure 16 – Line Regulation, Room Temperature.
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第28页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
11.3 功率因数
1.00
39 VDC Output
36 VDC Output
33 VDC Output
0.98
Power Factor (PF)
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
175
185
195
205
215
225
235
245
255
265
AC Input Voltage (VRMS / 50 Hz)
Figure 17 – High Power Factor within the Operating Range.
第29页(共62页)
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
11.4 %THD
35
33 VDC Output
36 VDC Output
39 VDC Output
30
THD (%)
25
20
15
10
5
0
175
185
195
205
215
225
235
245
255
265
275
AC Input Voltage (VRMS / 50 Hz)
Figure 18 – Very Low %ATHD.
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第30页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
11.5 谐波含量
90
Limit
36 VDC Output
80
Harmonic Content (mA)
70
60
50
40
30
20
10
0
3
5
7
9
11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
Harmonic Order
Figure 19 – Meets EN61000-3-2 Harmonics Contents Standards for <25 W Rating for 36 V LED Output.
第31页(共62页)
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
11.6 谐波测量
VAC
(VRMS)
230
nth
Order
1
2
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
Freq
(Hz)
50.00
mA
Content
109.04
0.02
14.21
8.15
5.16
4.75
3.34
3.24
2.14
2.15
1.36
1.39
0.96
0.96
0.87
0.81
0.83
0.76
0.83
0.70
0.78
0.59
0.68
0.50
0.64
0.44
I (mA)
P
PF
110.76
%
Content
23.4120
Limit (mA)
<25 W
0.9197
0.02%
13.03%
7.47%
4.73%
4.36%
3.06%
2.97%
1.96%
1.97%
1.25%
1.27%
0.88%
0.88%
0.80%
0.74%
0.76%
0.70%
0.76%
0.64%
0.72%
0.54%
0.62%
0.46%
0.59%
0.40%
79.6008
44.4828
23.4120
11.7060
8.1942
6.9336
6.0091
5.3021
4.7440
4.2922
3.9190
3.6054
3.3384
3.1081
2.9076
2.7314
2.5753
2.4361
2.3112
Remarks
27.59%
10.00%
7.00%
5.00%
3.00%
3.00%
3.00%
3.00%
3.00%
3.00%
3.00%
3.00%
3.00%
3.00%
3.00%
3.00%
3.00%
3.00%
3.00%
Table 3 – 230 VAC Input Current Harmonic Measurement for 36 V LED.
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第32页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
11.7 调光特性
The dimming characteristic was taken from a controlled AC supply to emulate the TRIAC conduction
pattern. The reference design meets the dimming requirement as set by National Electrical Manufacturers
Association (NEMA) Standards Publication SSL 1-2010 (Electronic Drivers for LED Devices, Arrays or
Systems) and SSL 6-2010(Solid Light Lighting for Incandescent Replacement-Dimming).
700
Dim to Full Brightness
NEMA Light Output Upper Limit
NEMA Light Output Lower Limit
600
Output Current (A)
500
400
300
200
100
0
0
20
40
60
80
100
120
140
160
Phase Angle Conduction (º)
第33页(共62页)
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180
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
600
180-0 LYT4324E
0-180 LYT4324E
Output Current (mA)
500
400
300
200
100
0
0
20
40
60
80
100
120
140
160
180
Conduction Angle (θ)
Figure 20 – Dimming Curve Characteristic From Full Dim to Full Brightness. Meets NEMA SSL 6-2010.
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第34页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
600
Full Brightness to Dim
400
300
200
100
0
240
220
200
180
160
140
120
100
80
60
40
20
0
Effective RMS Input Voltage During Dimming (VAC)
Figure 21 – Dimming Characteristic with Respect to RMS Input Voltage During Dimming.
第35页(共62页)
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Output Current (A)
500
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
11.8 参考设计与调光器的兼容性
These are the list of dimmers verified for this reference design. Users are not limited on
the following list. Make sure to test the dimmers according to its recommended operating
line input frequency to avoid flicker.
Dimmer Origin
Part Number
China
China
China
China
China
China
China
China
Korea
Korea
Korea
Korea
Germany
Germany
Germany
Germany
Germany
Germany
Germany
Germany
Germany
Germany
TCL 630 W
Sen Bo Lang
Eba Huang
SB elect 600 W
Myongbo
KBE 650 W
Clipmei
Mank 200 W
Anam 500 W
Shin Sung
Fantasia 500 W
Shin Sung 2
Rev 300 W
Busch 2250 600 W
PEHA 400 W
Merten 572499 400 W
Busch 6513 420 W
Berker 2875 600 W
Ove
Busch 691 U-101
Busch 6513 U-102
Peha 433AB
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IMIN
(mA)
147.4
189.4
35.9
1.3
191.4
0.6
147.2
202.8
191.0
177.6
185.0
158.2
0.1
107.1
1.5
77.5
109.7
123.5
113.4
106.4
107.8
174.1
IMAX
(mA)
556.0
555.0
556.0
545.5
558.0
555.5
556.0
557.0
551.0
552.0
549.4
552.0
537.6
542.4
505.2
550.0
546.5
532.9
503.9
529.2
546.0
534.5
Dim Ratio
4
3
15
420
3
926
4
3
3
3
3
3
5376
5
337
7
5
4
4
5
5
3
第36页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
12 热性能
The scan is conducted at ambient temperature of 25 ºC open frame, 185 VAC / 50 Hz
input.
Figure 22 – Open Frame Thermal Scan
Legend:
Sp1 – Output Capacitor C14
Sp2 – Output Capacitor C15
Sp3 – Common Mode Inductor L2
Sp4 – Damper MOSFET Q3
Sp5 – Transformer T1.
Sp6 – Output Diode D8
Sp7 – Differential Inductor L1
Figure 23 – U1 LNK4314E Device Temperature.
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
Figure 24 – Bottom Side Board Temperature at Open Frame.
Legend:
Sp1 – Bridge Rectifier BR1
Sp2 – Blocking Diode D4
Sp3 – Snubber Diode D3
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第38页(共62页)
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
13 波形
13.1 漏极电压和电流,正常工作
No saturation in the inductor and designed guaranteed to work in continuous mode within
the operating input voltage.
Figure 25 – 185 VAC / 50 Hz, 36 V LED String.
Ch2: VDRAIN, 200 V / div.
Ch3: IDRAIN, 0.2 A / div.
Time Scale: 2 ms / div.
Zoom Time Scale: 2 μs / div.
Figure 26 – 265 VAC / 50 Hz, 36 V LED String.
Ch2: VDRAIN, 200 V / div.
Ch3: IDRAIN, 0.2 A / div.
Time Scale: 2 ms / div.
Zoom Time Scale: 2 μs / div.
13.2 漏极电压和电流启动特征
Device has a built in soft start thereby reducing the stress in the device, transformer and
output diode .
Figure 27 – 185 VAC / 50 Hz, 36 V LED String.
Ch2: VDRAIN, 200 V / div.
Ch4: IDRAIN, 0.2 A / div.
Time Scale: 10 ms / div.
Zoom Time Scale: 10 μs / div.
第39页(共62页)
Figure 28 – 265 VAC / 50 Hz, 36 V LED String.
Ch2: VDRAIN, 200 V / div.
Ch4: IDRAIN, 0.2 A / div.
Time Scale: 10 ms / div.
Zoom Time Scale: 10 μs / div.
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25-Sep-13
13.3 输出电压启动特征
Start-up time <250 ms; the reference design will emit light within 250 ms at non-dimming
operation.
Figure 29 – 185 VAC / 50 Hz, 36 V LED
Ch1: VIN, 200 V / div.
Ch2: VOUT, 10 V / div.
Ch3: IIN, 200 mA / div.
Ch4: IOUT, 200 mA / div., 100 ms / div.
Figure 30 – 265 VAC / 50 Hz, 36 V LED
Ch1: VIN, 200 V / div.
Ch2: VOUT, 10 V / div.
Ch3: IIN, 200 mA / div.
Ch4: IOUT, 200 mA / div., 100 ms / div.
13.4 输入与输出电压和电流的波形
Output current ripple is inversely proportional to the impedance of the LED. Verify the
actual current ripple on the actual LED to be used in the system. Increase output
capacitance for lesser output current ripple is intended.
Figure 31 – 185 VAC / 50 Hz, 36 V LED String.
Ch1: VIN, 200 V / div.
Ch2: VOUT, 10 V / div.
Ch3: IIN, 200 mA / div.
Ch4: IOUT, 200 mA / div., 10 ms / div.
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Figure 32 – 220 VAC / 50 Hz, 36 V LED String.
Ch1: VIN, 200 V / div.
Ch2: VOUT, 10 V / div.
Ch3: IIN, 200 mA / div.
Ch4: IOUT, 200 mA / div., 10 ms / div.
第40页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
Figure 33 – 240 VAC / 50 Hz, 36 V LED String.
Ch1: VIN, 200 V / div.
Ch2: VOUT, 10 V / div.
Ch3: IIN, 200 mA / div.
Ch4: IOUT, 200 mA / div., 10 ms / div.
Figure 34 – 265 VAC / 50 Hz, 36 V LED String.
Ch1: VIN, 200 V / div.
Ch2: VOUT, 10 V / div.
Ch3: IIN, 200 mA / div.
Ch4: IOUT, 200 mA / div., 10 ms / div.
13.5 漏极电压和电流波形:正常工作到输出短路
No saturation in the inductor during short-circuit, inductor current is limited by the ILIM.
Figure 35 – 185 VAC / 50 Hz, Normal Operation
then Output Short.
Ch1: VOUT, 20 V / div.
Ch2: VDS, 200 V / div.
Ch4: IDRAIN, 0.5 A / div., 10 ms / div.
Z3: IDRAIN, 0.2 A / div., 5 μs / div.
第41页(共62页)
Figure 36 – 265 VAC / 50 Hz, Normal Operation
then Output Short.
Ch1: VOUT, 20 V / div.
Ch2: VDS, 200 V / div.
Ch4: IDRAIN, 0.5 A / div., 10 ms / div.
Z3: IDRAIN, 0.2 A / div., 5 μs / div.
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25-Sep-13
13.6 漏极电压和电流波形:输出短路时启动
No saturation in the inductor during start-up short-circuit due to the built-in soft-start.
Figure 37 – 185 VAC / 50 Hz, Output Shorted.
Ch1: VDS, 20 V / div.
Ch3: IDRAIN, 0.2 A / div., 10 ms / div.
Z3: IDRAIN, 0.2 A / div., 10 μs / div.
Figure 38 – 265 VAC / 50 Hz, Output Shorted.
Ch1: VDS, 20 V / div.
Ch3: IDRAIN, 0.2 A / div., 10 ms / div.
Z3: IDRAIN, 0.2 A / div., 10 μs / div..
13.7 空载工作
The driver is protected during no-load operation, U1 operating is cycle skipping mode.
Figure 39 – 185 VAC / 50 Hz, Start-up No-load.
Ch2: VOUT, 10 V / div.
Ch3: IDS, 0.1 A / div.
Time Scale: 2 s / div.
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Figure 40 – 265 VAC / 50 Hz, Start-up No-load.
Ch2: VOUT, 10 V / div.
Ch3: IDS, 0.1 A / div.
Time Scale: 2 s / div.
第42页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
13.8 交流电循环上电
The reference design has no perceptible delay.
Figure 41 – 240 VAC / 50 Hz,
300 ms On – 300 ms Off.
Load: 36 V LED String.
Ch1: VIN, 200 V / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 1 s / div.
Figure 42 – 240 VAC / 50 Hz,
500 ms On – 500 ms Off.
Load: 36 V LED String.
Ch1: VIN, 200 V / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 1 s / div.
Figure 43 – 240 VAC / 50 Hz,
1s On – 1s Off.
Load: 36 V LED String.
Ch1: VIN, 200 V / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 1 s / div.
Figure 44 – 240 VAC / 50 Hz,
2s On – 2s Off.
Load: 36 V LED String.
Ch1: VIN, 200 V / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 1 s / div.
第43页(共62页)
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
13.9 调光波形
Figure 45 – 240 VAC / 50 Hz, (China) TCL 630 W
Dimmer at Full TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 46 – 240 VAC / 50 Hz, (China) TCL 630 W
Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 47 – 240 VAC / 50 Hz, (China) Sen Bo Lang
300 W Dimmer at Full TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 48 – 240 VAC / 50 Hz, (China) Sen Bo Lang
300 W Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
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第44页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
Figure 49 – 240 VAC / 50 Hz, (China) Eba Huang
Dimmer at Full TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 51 – 240 VAC / 50 Hz, (China) SB elect 600 W
Dimmer at Full TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
第45页(共62页)
Figure 50 – 240 VAC / 50 Hz, (China) Eba Huang
Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 52 – 240 VAC / 50 Hz, (China) SB elect 600 W
Dimmer at Minimum TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Power Integrations
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
Figure 53 – 240 VAC / 50 Hz, (China) Myongbo
Dimmer at Full TRIAC conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 54 – 240 VAC / 50 Hz, (China) Myongbo
Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 55 – 240 VAC / 50 Hz, (China) KBE, 650 W
Dimmer at Full TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 56 – 240 VAC / 50 Hz, (China) KBE, 650 W
Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
第46页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
Figure 57 – 240 VAC / 50 Hz, (China) Clipmei
Dimmer at Full TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 58 – 240 VAC / 50 Hz, (China) Clipmei
Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 59 – 240 VAC / 50 Hz, (China) Mank 200 W
Dimmer at Full TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 60 – 240 VAC / 50 Hz, (China) Mank 200 W
Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
第47页(共62页)
Power Integrations
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
Figure 61 – 240 VAC / 50 Hz, (Korea) Anam,
500 W Dimmer at full TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 62 – 240 VAC / 50 Hz, (Korea) Anam,
500 W Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 63 – 240 VAC / 50 Hz, (Korea) Shin Sung
Dimmer at Full TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 64 – 240 VAC / 50 Hz, (Korea) Shin Sung
Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
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第48页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
Figure 65 – 240 VAC / 50 Hz, (Korea) Fantasia
500 W Dimmer at Full TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 66 – 240 VAC / 50 Hz, (Korea) Fantasia
500 W Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 67 – 240 VAC / 50 Hz, (Korea) Shin Sung 2
Dimmer at Full TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 68 – 240 VAC / 50 Hz, (Korea) Shin Sung 2
Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
第49页(共62页)
Power Integrations
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
Figure 69 – 240 VAC / 50 Hz, (Germany) Rev 300 W
Dimmer at Full TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 71 – 240 VAC / 50 Hz, (Germany) Busch
2250 600 W Dimmer at Full TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
25-Sep-13
Figure 70 – 240 VAC / 50 Hz, (Germany) Rev 300 W
Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 72 – 240 VAC / 50 Hz, (Germany) Busch
2250 600 W Dimmer at Minimum
TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
第50页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
Figure 73 – 240 VAC / 50 Hz, (Germany) PEHA
400 W Dimmer at Full TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 74 – 240 VAC / 50 Hz, (Germany) PEHA
400 W Dimmer at Minimum TRIAC
conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 75 – 240 VAC / 50 Hz, (Germany) Merten
572499, 400 W Dimmer at Full TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 76 – 240 VAC / 50 Hz, (Germany) Merten
572499, 400 W Dimmer at Minimum
TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
第51页(共62页)
Power Integrations
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
Figure 77 – 240 VAC / 50 Hz, (Germany) Busch
6513, 420 W Dimmer at Full TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 78 – 240 VAC / 50 Hz, (Germany) Busch
6513, 420 W Dimmer at Minimum
TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 79 – 240 VAC / 50 Hz, (Germany) Berker
2875, 600 W Dimmer at Full TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 80 – 240 VAC / 50 Hz, (Germany) Berker
2875, 600 W Dimmer at Minimum
TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
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第52页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
Figure 81 – 240 VAC / 50 Hz, (Germany) Ove
Dimmer at Full TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 82 – 240 VAC / 50 Hz, (Germany) Ove
Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 83 – 240 VAC / 50 Hz, (Germany) Busch
691 U-101 Dimmer at Full TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 84 – 240 VAC / 50 Hz, (Germany) Busch
691 U-101 Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
第53页(共62页)
Power Integrations
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
Figure 85 – 240 VAC / 50 Hz, (Germany) Busch
6513 U102 Dimmer at Full TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 86 – 240 VAC / 50 Hz, (Germany) Busch
6513 U102 Dimmer at minimum
TRIAC Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 87 – 240 VAC / 50 Hz, (Germany) PEHA
433AB Dimmer at Full TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Figure 88 – 240 VAC / 50 Hz, (Germany) PEHA
433AB Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
第54页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
Figure 89 – 240 VAC / 50 Hz, (Germany) PEHA
433AB oA Dimmer at Full TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
第55页(共62页)
Figure 90 – 240 VAC / 50 Hz, (Germany) PEHA
433AB oA Dimmer at Minimum TRIAC
Conduction.
Load: 36 V LED String.
Ch2: VIN, 200 V / div.
Ch3: IIN, 100 mA / div.
Ch4: IOUT, 100 mA / div.
Time Scale: 5 ms / div.
Power Integrations
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
13.10 输入浪涌波形
13.10.1
差模输入浪涌
Figure 91 – 265 VAC / 60 Hz, 36 V Load,
VDS = 591 VPK
(+) 500 V Diff. Line Surge at 90º.
Ch1: VDS, 200 V / div.
Ch2: IIN, 500 mA / div.
Time Scale: 1 μs / div.
13.10.2
Figure 92 – 265 VAC / 50 Hz, 36 V Load,
VDS = 611 VPK
(+) 500 V Diff. Line Surge at 270º.
Ch1: VBULK, 100 V / div.
Ch2: VDS, 200 V / div.
Time Scale: 200 μs / div.
Zoom Time Scale: 20 μs / div.
差模振铃浪涌
Figure 93 – 230 VAC / 60 Hz, 36 V Load,
VDS = 572 VPK
(+) 500 V Differential Ring Surge at 90º.
Ch1: VDS, 200 V / div.
Ch2: VBULK, 200 V / div.
Zoom Time Scale: 5 μs / div.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
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Figure 94 – 230 VAC / 60 Hz, 36 V Load,
VDS = 565 VPK
(+) 500 V Differential Ring Surge at 0º.
Ch1: VDS, 200 V / div.
Ch2: VBULK, 200 V / div.
Zoom Time Scale: 5 μs / div.
第56页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
14 输入浪涌
Input voltage was set at 230 VAC / 60 Hz. Output was loaded with 36 V LED string and
operation was verified following each surge event. Two units were verified in the following
conditions.
Differential input line 1.2 / 50 μs surge testing was completed on one test unit to
IEC61000-4-5.
Surge Level
(V)
+500
-500
+500
-500
Input
Voltage
(VAC)
120
120
120
120
Injection
Location
L to N
L to N
L to N
L to N
Injection
Phase
(°)
0
270
90
180
Test Result
(Pass/Fail)
Pass
Pass
Pass
Pass
Differential input line ring surge testing was completed on one test unit to IEC61000-4-5.
Surge Level
(V)
+2500
-2500
+2500
-2500
Input
Voltage
(VAC)
120
120
120
120
Injection
Location
L to N
L to N
L to N
L to N
Injection
Phase
(°)
0
270
90
180
Test Result
(Pass/Fail)
Pass
Pass
Pass
Pass
Unit passes under all test conditions.
第57页(共62页)
Power Integrations
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
15 传导EMI
15.1 设备
Receiver:
Rohde & Schwartz
ESPI - Test Receiver (9 kHz – 3 GHz)
Model No: ESPI3
LISN:
Rohde & Schwartz
Two-Line-V-Network
Model No: ENV216
15.2 EMI测试设置
Usually LED driver is placed in a conical metal housing (for self-ballasted lamps;
CISPR15 Edition 7.2) but since lamp housing is not available during the UUT was tested
then it was evaluated as shown in the figure below.
Figure 95 – Conducted Emissions Measurement Set-up.
Power Integrations, Inc.
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第58页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
15.3 EMI测试结果
Att 10 dB AUTO
dBµV
120
EN55015Q
110
100 kHz
LIMIT CHECK
1 MHz
PASS
10 MHz
SGL
1 QP
CLRWR
100
90
2 AV
CLRWR
TDF
80
70
60
EN55015A
50
6DB
40
30
20
10
0
-10
-20
9 kHz
30 MHz
Figure 96 – Conducted EMI, 36 V output / 550 mA Steady-State Load, 230 VAC, 60 Hz, and EN55015
Limits.
第59页(共62页)
Power Integrations
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
Trace1:
25-Sep-13
EDIT PEAK LIST (Final Measurement Results)
EN55015Q
Trace2:
EN55015A
Trace3:
---
TRACE
FREQUENCY
LEVEL dBµV
DELTA LIMIT dB
2
Average
130.825395691 kHz
38.20
L1 gnd
1
Quasi Peak
133.454986145 kHz
64.55
L1 gnd
2
Average
133.454986145 kHz
64.29
N gnd
2
Average
136.137431366 kHz
24.88
L1 gnd
1
Quasi Peak
174.145343305 kHz
52.73
L1 gnd
-12.02
2
Average
200.175581485 kHz
35.00
N gnd
-18.60
1
Quasi Peak
208.303512797 kHz
50.42
L1 gnd
-12.85
1
Quasi Peak
227.818484195 kHz
50.65
N gnd
-11.87
1
Quasi Peak
246.694773277 kHz
50.50
L1 gnd
-11.36
1
Quasi Peak
254.169871602 kHz
51.18
N gnd
-10.43
2
Average
267.135089486 kHz
44.12
N gnd
-7.07
2
Average
401.705024172 kHz
36.36
N gnd
-11.45
1
Quasi Peak
434.988979109 kHz
45.29
L1 gnd
-11.86
2
Average
667.263434405 kHz
34.06
N gnd
-11.93
2
Average
798.145472681 kHz
35.73
N gnd
-10.26
1
Quasi Peak
3.76891518811 MHz
42.16
L1 gnd
-13.83
2
Average
3.76891518811 MHz
33.46
L1 gnd
-12.53
1
Quasi Peak
4.16322710559 MHz
45.25
L1 gnd
-10.74
2
Average
5.28619370567 MHz
41.89
N gnd
-8.10
1
Quasi Peak
5.55584271143 MHz
46.93
N gnd
-13.06
-16.50
Figure 97 – Conducted EMI, 36 V / 550 mA Steady-State Load Steady-State Load, 230 VAC, 60 Hz, and
EN55015 Limits / Line and Neutral Scan Design Margin Measurement.
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
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第60页(共62页)
25-Sep-13
DER-396:使用LYT4324E设计的20 W反激式LED驱动器
16 版本历史
Date
25-Sep-13
Author
ME
第61页(共62页)
Revision
1.0
Description and Changes
Initial Release
Reviewed
Apps & Mktg
Power Integrations
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DER-396:使用LYT4324E设计的20 W反激式LED驱动器
25-Sep-13
有关最新产品信息,请访问:www.powerint.com
Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability.
Power Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER
INTEGRATIONS MAKES NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING,
WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR
PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS.
PATENT INFORMATION
The products and applications illustrated herein (including transformer construction and circuits’ external to the products)
may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications
assigned to Power Integrations. A complete list of Power Integrations’ patents may be found at www.powerint.com. Power
Integrations grants its customers a license under certain patent rights as set forth at http://www.powerint.com/ip.htm.
The PI Logo, TOPSwitch, TinySwitch, LinkSwitch, DPA-Switch, PeakSwitch, CAPZero, SENZero, LinkZero, HiperPFS, HiperTFS,
HiperLCS, Qspeed, EcoSmart, Clampless, E-Shield, Filterfuse, StackFET, PI Expert and PI FACTS are trademarks of Power
Integrations, Inc. Other trademarks are property of their respective companies. ©Copyright 2012 Power Integrations, Inc.
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Phone: +65-6358-2160
Fax: +65-6358-2015
e-mail:
[email protected]
技术支持热线
World Wide +1-408-4149660
Power Integrations, Inc.
电话:+1 408 414 9200 传真:+1 408 414 9201
www.powerint.com
技术支持传真
World Wide +1-408-4149760
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