WRB_MT-3W Series 3W，WIDE INPUT, ISOLATED & REGULATED FEATURES ●Efficiency up to 83% ●2:1 wide input voltage range ●Operating Temperature range: -40 ~ +85℃ ●No Power derating (≤85℃) ●1.5KVDC isolation ●Ultra-Miniature, SMD Package ●Short Circuit Protection(automatic recovery) ●Low no-load power consumption ●External On/Off control SINGLE OUTPUT , DC-DC CONVERTER Patent Protected RoHS PART NUMBER SYSTEM APPLICATION The WRB_MT-3W Series are specially designed for applications where a wide range input voltage power supplies are isolated from the input power supply in a distributed power supply system on a circuit board. For these DC-DC converters, You can reduce the design point of failure and save the development of micro power supply‘s manpower, material and time costs, also better ensure product quality stability, protect safety and reliability of the end of products. These products apply to where: 1) Input voltage range ≤2:1; 2) 1.5KVDC input and output isolation; 3) Regulated and low ripple noise is required. WRB2405MT-3W R a te d P o w e r P a c k a g e S ty l e O u tp u t Vo l ta g e In p u t Vo l ta g e P r o d u c t S e ri e s SELECTION GUIDE Model Input Voltage(VDC) Nominal ① Max. (Range) Output Voltage (VDC) Output Current (mA) Input Current (mA)(Typ.) Max. Min. @Max. Load @No Load Reflected Ripple Current (mA,Typ.) Max. Capacitive Load (µF) Efficiency (%, Typ.) @Max. Load WRB1203MT-3W 3.3 909 45 342 2700 74 WRB1205MT-3W 5 600 30 323 2200 77 WRB1212MT-3W 12 (9-18) 20 20 30 12 250 12 316 680 79 WRB1215MT-3W 15 200 10 316 470 79 WRB2403MT-3W 3.3 909 45 166 2700 74 2200 81 680 82 WRB2405MT-3W 5 600 30 156 12 250 12 152 WRB2415MT-3W 15 200 10 152 470 82 WRB2424MT-3W 24 125 6 157 330 80 WRB4803MT-3W 3.3 909 45 84 2700 74 WRB4805MT-3W 5 600 30 78 2200 80 WRB2412MT-3W WRB4812MT-3W 24 (18-36) 40 48 (36-75) 80 WRB4815MT-3W 7 7 110 45 12 250 12 74 680 83 15 200 10 74 470 83 Note:①.Absolute maximum rating without damage on the converter. INPUT SPECIFICATIONS Item Test Conditions Min. Typ. Max. 12VDC input -0.7 -- 25 Input Surge Voltage (1sec. max.) 24VDC input -0.7 -- 50 Start-up Voltage 48VDC input -0.7 -- 100 12VDC input 4.5 -- 9 24VDC input 11 -- 18 48VDC input 24 -- Input Filter Unit VDC 36 Capacitor The copyright and authority for the interpretation of the products are reserved by MORNSUN WRF_MT-3W 2013.06.26-A/1 Page 1 of 6 Ctrl* Models ON Ctrl open or be insulated Models OFF Connect high level voltage,and ensure the current into Ctrl to be 5-10mA Note: *Please refer to "DESIGN CONSIDERATIONS" as the direction for use of Ctrl . OUTPUT SPECIFICATIONS Item Test Conditions Min. Output Voltage Accuracy 5% to 100% load No-load Output Voltage Accuracy Input voltage range Line Regulation Full load, Input voltage from low to high Load Regulation 5% to 100% load Transient Recovery Time Typ. Max. -- ±1 ±3 -- ±1.5 ±5 -- ±0.2 ±0.5 Temperature coefficient 100% load Ripple* 20MHz Bandwidth Noise* Output Short Circuit Protection % -- ±0.2 ±0.8 -- 0.5 3 ms -- ±2.5 ±5 % %/°C 25% load step change Transient Response Deviation Unit -- ±0.02 ±0.03 -- 30 45 -- 45 100 Input voltage range mVp-p Continuous, automatic recovery Note:* Ripple and noise tested with “parallel cable” method. See detailed operation instructions at DC-DC application notes. COMMON SPECIFICATIONS Item Test Conditions Min. Typ. Max. Unit Isolation Voltage Input-Output, Tested for 1 minute, leakage current less than 1 mA 1500 -- -- VDC Isolation Resistance Input-Output, Test at 500VDC 1000 -- -- MΩ Isolation Capacitance Input-Output,100KHz/0.1V -- 35 45 pF -- 250 -- KHz 1000 -- -- K hours Switching Frequency(PFM Mode) 100% load, Nominal Input voltage MTBF MIL-HDBK-217F@25℃ Case Material Epoxy Resin (UL94-V0) Weight -- 4.8 -- g ENVIRONMENTAL SPECIFICATIONS Item Test Conditions Min. Storage Humidity Non condensing Operating Temperature Power derating (above85℃,see Figure 5) Storage Temperature Typ. Max. Unit % -- -- 95 -40 -- 85 -55 -- 125 Temp. rise at full load Ta=25°C -- 25 -- Lead Temperature 1.5mm from case for 10 seconds -- -- 300 Cooling °C Free air convection EMC SPECIFICATIONS EMI CE CISPR22/EN55022 RE CISPR22/EN55022 CLASS B (Recommended Circuit Refer to Figure1-② or Figure 3) ESD IEC/EN61000-4-2 Contact ±4KV/ Air ±8KV perf. Criteria B RS IEC/EN61000-4-3 10V/m perf. Criteria A IEC/EN61000-4-4 ±2KV (Recommended Circuit Refer to Figure1-①) IEC/EN61000-4-4 ±4KV (Recommended Circuit Refer to Figure 3) perf. Criteria B Surge IEC/EN61000-4-5 ±2KV (Recommended Circuit Refer to Figure1-① or Figure 3) perf. Criteria B CS IEC/EN61000-4-6 3 Vr.m.s perf. Criteria A Voltage dips, short and interruptions immunity IEC/EN61000-4-29 0%-70% perf. Criteria B EFT EMS CLASS B (Recommended Circuit Refer to Figure1-② or Figure 3) perf. Criteria B The copyright and authority for the interpretation of the products are reserved by MORNSUN WRF_MT-3W 2013.06.26-A/1 Page 2 of 6 EMC RECOMMENDED CIRCUIT L D M1 FUSE L D M2 Vi n Vi n + MO V GND C trl C1 TVS D1 +Vo R EUT C trl C2 C0 L O AD Cd GND ① ② 0V ③ CY (Figure 1) Recommended external circuit param eters: Model FUSE Vin：12V Vin：24V Choose according to actual input current Vin：48V --- S14K35 56μH S14K60 56μH MOV LDM1 TVS SMCJ28A SMCJ48A SMCJ90A C0 C1 680uF/50V 330μF/50V 330μF/100V 4.7μF/100V 4.7μF/50V LDM2 C2 CY 12μH 4.7μF/50V D1 RB160M-60/1A Follows: R Cd Note: 4.7μF/100V 1nF/2KV R= VC - VD - 1.0 - 300 IC 47nF/100V 1. In Figure 1,part① is EMS recommended external circuit, part② is EMI recommended external circuit. Choose according to requirements; 2. If there is no recommended parameters, the model no require the external component; 3. VC is the voltage to GND from Ctrl, VD is the forward conduction voltage drop of D1, I C is the current through Ctrl pin which is normally 5-10mA, the external circuit of Ctrl is as shown in figure1-③. EMC RECOMMENDED CIRCUIT PCB LAYOUT (Figure 2) Note: The space between input and output GND (CY) must≥2mm. EMC MODULE APPLICATION CIRCUIT LDM FU SE FT- A/BX1 D + +Vo C +Vo V in +Vin +V in C t rl D1 EU T R C trl Load Cd -Vin -Vin -Vo GN D 0V C1 FT-A/BX1D is MORNSUN’s EFT suppresser For nominal voltage <48V,C≥330μF/50V For nominal voltage =48V,C≥330μF/100V LDM=12uH,C1=1nF/2000V (Figure 3) The copyright and authority for the interpretation of the products are reserved by MORNSUN WRF_MT-3W 2013.06.26-A/1 Page 3 of 6 EMC MODULE RECOMMENDED CIRCUIT PCB LAYOUT (Figure 4) EMI TEST WAVEFORM (RECOMMENDED CIRCUIT FINGURE 1-②) WRB2405MT-3W CE(Class B, Positive line) WRB2405MT-3W CE(Class B, Negative line) PRODUCT TYPICAL PERFORMANCE CURVE Temperature Derating Graph 2 50 Pea k.Tem p 240℃ 10S ec Max. 22 0 ℃. 12 0 2 00 100 Temperature (℃) O u t pu t P o w e r P e rce n t(% ) raph 80 60 Safe Operatin g Area 40 20 60 Se c Max ( > 2 20 ℃ ) 1 50 1 00 50 0 -40 0 85 10 5 120 40 Ambient Temp.(℃) %) 0 Time (sec. ) (Figure 5) Note: The curve only applies to the hot air reflow soldering 100 95 90 85 80 75 70 65 60 55 50 Efficiency VS Output Load curve (Vin=Vin-nominal) WRB2405MT-3W Efficiency(%) Efficiency(%) Efficiency VS Input Voltage curve (Full Load) WRB2405MT-3W 18 21 24 27 30 33 36 100 90 80 70 60 50 40 30 20 10 0 10 20 Input Voltage(V) 40 50 60 70 80 90 100 Efficiency VS Output Load curve (Vin=Vin-nominal) WRB4815MT-3W 100 90 80 Efficiency(%) Efficiency(%) Efficiency VS Input Voltage curve (Full Load) WRB4815MT-3W 100 95 90 85 80 75 70 65 60 55 50 30 Total Output Current (% ) 70 60 50 40 30 20 10 0 36 42 45 48 54 60 66 69 72 75 Input Voltage(V) 10 20 30 40 50 60 70 80 90 100 Total Output Current (%) The copyright and authority for the interpretation of the products are reserved by MORNSUN WRF_MT-3W 2013.06.26-A/1 Page 4 of 6 DIMENSIONS，RECOMMENDED FOOTPRINT & PACKAGING TEST CONFIGURATIONS Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with an inductor Lin and Capacitor Cin to simulate the source impedance. Oscilloscope Lin Cin Lin(4.7µH) Current Probe DC DC Load Cin(220µF, ESR < 1.0Ω at 100 KHz) The copyright and authority for the interpretation of the products are reserved by MORNSUN WRF_MT-3W 2013.06.26-A/1 Page 5 of 6 DESIGN CONSIDERATIONS 1) Requirement of output load To ensure this module can operate efficiently and reliably, during operation, the minimum output load could not be less than 5% of the full load, otherwise ripple maybe increase dramatically. If the actual output power is very small, please connect a resistor with proper resistance at the output end in parallel to increase the load, suppose to use the resistance of 5% rated power,or use our company’s products with a lower rated output power. 2) Recommended circuit All the WRB_MT-3W Series have been tested according to the following recommended test circuit before leaving the factory (see Figure 6). If you want to further decrease the input/output ripple, you can increase a capacitance-values properly or choose capacitors with low ESR. However, the capacitance of the output filter capacitor must be proper. If the capacitance is too big, a startup problem might arise. Provided the safe and reliable operation is ensured, the greatest capacitance of its filter capacitor must be less than the Max. Capacitive Load. Recommended circuit refer to"EMC RECOMMENDED CIRCUIT". LD M2 Vin Vin G ND G ND Cd +Vo +Vo C2 C1 D1 EUT 0V R Cout 0V C trl Vc (Figure 6) 3)CTRL Terminal When open or high impedance, the converter works well.When this pin is ‘high’,the converter shut down. It should be note that the input current should be between 5-10mA,exceeding the maximum 20mA will cause permanent dam age to the converter. The value of R can be derived as follows: R= VC - VD - 1.0 - 300 IC Input Current(A) For detailed parameter, please refer to "EMC RECOMMENDED CIRCUIT". 4)Input current When it is used in unregulated power supply, be sure that the fluctuating range of the power supply and the rippled voltage do not exceed the module standard. Input current of power supply should afford the flash startup current of this kind of DC/DC module (Figure 7). General: Vin=12V Ip =675mA Vin=24V Ip =320mA Vin=48V Ip =160mA Ip Input Voltage Range Input Voltage (V) (Figure 7) 5)The modules can’t be used in parallel or hot swap applications Note: 1. Min. load shouldn't be less than 5%, otherwise ripple maybe increased dramatically. If the product operates under min. load, it may not be guaranteed to meet all specifications listed. Operation with minimum load will not damage the converter. 2. Recommended Dual output models unbalanced load is ≤±5%, if the product operates >±5%, it may not be guaranteed to meet all specifications listed. Please contact our technical support for more details. 3. Max. Capacitive Load is tested at nominal input voltage and full load. 4. All specifications measured at Ta=25°C, humidity<75%, nominal input voltage and rated output load unless otherwise specified. 5. In this datasheet, all test methods are based on our corporate standards. 6. All characteristics are for listed models, and non-standard models may perform differently. Please contact our technical support for more details. 7. Please contact our technical support for any specific requirement. 8. Specifications of this product are subject to changes without prior notice. MORNSUN Science & Technology Co.,Ltd. Address: No. 5, Kehui St. 1, Kehui development center, Science Ave., Guangzhou Science City, Luogang district, Guangzhou,P.R.China. Tel: 86-20-38601850 Fax:86-20-38601272 E-mail: [email protected] Http://www.mornsun-power.com The copyright and authority for the interpretation of the products are reserved by MORNSUN WRF_MT-3W 2013.06.26-A/1 Page 6 of 6