MVAC400 Series www.murata-ps.com 400W 3" x 5" High Density AC-DC Power Supply Converter ORDERING GUIDE Main Output Fan Output Aux Output (V1) (V2) (V3) 12V 24V 50V 12V 250W 400W @ 250LFM 12V 5V 24V 50V 24V 12V 12V Optional cover kit assembly; see MVAC-COVER datasheet for details. Model Number FEATURES IEC60601 Ed 3 medical (2 X MOPP Pri-Sec) EN60950 ITE safety approved 400W compact high density Natural Convection Cooling MVAC400-12AF MVAC400-24AF MVAC400-48AF MVAC400-12AFD MVAC400-24AFD MVAC400-48AFD MVAC400-24AFT* MVAC400-12AFR* MVAC400-12AFT* MVAC-COVER Refer to page 2 for current sharing details for MVAC400-xxAFD and MVAC400-xxAFR models. * CCC Certification is not available for these models. 3" x 5" standard footprint INPUT CHARACTERISTICS High efficiency up to 94% Parameter Remote sense Input Voltage Operating Range Remote On/Off, Power OK Isolated 12V@1A fan output Input Frequency Turn-on Input Voltage Turn-off Input Voltage Input Current No Load Input Power7 Inrush Current Power Factor Isolated 5V@2A standby output OUTPUT CHARACTERISTICS RoHS compliant Model Number Universal AC input with active PFC Less than 1U high – 1.4" Convection cooled operation up to 250W Active inrush protection Forced Air Cooling Conditions Single phase DC Input rising Input falling 90Vac input, full load all outputs (PS_ON = OFF, 5V_Aux = 0A) At 264Vac, at 25°C cold start At 230Vac, full load Main Output Voltage (V1) 12V 24V 50V Load Current Current sharing option MVAC400-12AFx MVAC400-24AFx MVAC400-48AFx DESCRIPTION MAIN OUTPUT CHARACTERISTICS (ALL MODELS) The MVAC400 series switching power supplies utilize advanced component and circuit technologies to deliver high efficiency. Designed for medical, computing, communications, telecom and other OEM applications to satisfy 1U height design considerations, the MVAC400 Series measures only 3.0" x 5.0" x 1.40". All models offer universal AC input with active power factor correction (PFC) and compliance to worldwide safety and EMC standards. Parameter Transient Response9 Settling Time to 1% of Nominal Turn On Delay Output Voltage Rise Output Holdup Temperature Coefficient Ripple Voltage & Noise1 www.murata-ps.com/en/3d/acdc.html www.murata-ps.com/en/3d/acdc.html www.murata-ps.com/en/3d/acdc.html www.murata-ps.com/en/3d/acdc.html www.murata-ps.com/en/3d/acdc.html www.murata-ps.com/en/3d/acdc.html 0 to 33.3A 0 to 16.7A 0 to 8.0A Maximum Load Capacitance 0 to 2200µF 0 to 470µF 0 to 150µF Min. 90 127 47 80 70 Typ. 115/230 50/60 1.5 15 0.98 Line, Load, Cross Regulation6 ± 1% ± 1% ± 1% Conditions 50% load step, 1A/µsec slew rate Typ. After application of input power Monotonic5 120Vac/60Hz, full load Hot Swap Transients10 Units Vac Vdc Hz Vac A W Apk Typical Efficiency @230Vac 93% 93% 94% Max. ±5 500 3 50 20 Compensates for up to 0.5V of lead drop with remote sense connected. Protected against short circuit and reverse connection. All outputs remain in regulation Remote Sense Max. 264 300 63 90 80 5.5 2.0 Units % µsec sec msec 0.02 1 %/°C % 500 mV ± 10 % AUXILIARY OUTPUT CHARACTERISTICS (ALL MODELS) Auxiliary Output Fan (V2) Aux (V3) Aux Output Voltage8 12V 5V Load Current Load Capacitance 0 to 1A 0 to 2A 0 to 220µF 0 to 220µF Line, Load, Cross Regulation3 ± 10% ± 5% Ripple Voltage & Noise1 2% 1% Available now at www.murata-ps.com/en/3d/acdc.html CB For full details go to www.murata-ps.com/rohs Test Certificate and Test Report www.murata-ps.com/support MVAC400.B02 Page 1 of 8 MVAC400 Series 400W 3" x 5" High Density AC-DC Power Supply Converter ENVIRONMENTAL CHARACTERISTICS Parameter Storage Temperature Range Conditions See power rating curves Start up Non-condensing Operating Temperature Range Operating Humidity Operating Altitude MTBF Min. Typ. -40 -10 -20 10 -200 474K Complies Complies Complies to levels of IEC721-3-2 Max. 85 70 Units 95 5000 % m Hours Max. 125 7.5 130 150 Units % V Telcordia SR-332 M1C3 @25°C Operating, MIL-HBK-810E Non-operating, MIL-HBK-810E IEC-68-2-27 standard IEC60601-1 (Ed. 3) – CB Cert and Report ANSI/AAMI ES60601-1 (2005+C1:09+A2:10) CAN/CSA 22.2 No. 60601-1 (2008) 3rd Edition EN60601-1:2006+CORR:2010 UL60950-1, 2nd Edition, 2011-12-19 CSA22.2 No.60950-1-07, 2nd Edition, 2001-12. EN60950-1:2006+A11:2009/A1/2010/A12:2011 IEC 60950 (ed.2), IEC60950 (ed.2); am1 CE Marking per LVD 2 years 3.0" x 5.0" x 1.4" (76.2mm x 127mm x 35.6mm) 0.8lbs (362.87g) Shock Operational Vibration Safety – Medical Standards 2 x MOPP (Primary-Secondary) Safety – ITE Standards Warranty Outside Dimensions Weight (typ.) °C RESIDUAL RISK (PER ISO 14971 & IEC60601-1) FOR USER CONSIDERATION Fault Condition Complies Residual Risk Contact your Murata salesperson for details PROTECTION CHARACTERISTICS Parameter Over Voltage Protection4 Over Current Protection4 Over Temperature Protection Remote Sense Short Circuit Protection Remote Sense Reverse Connection Protection Conditions V1 (main output) latching V3 (aux output) latching V1, hiccup mode V3, auto-recovery Auto-recovery Min. 110 5.5 110 110 Conditions Primary to Chassis Primary to Secondary (2xMOPP) Secondary to Chassis Output to Output 264Vac, 60Hz, 25°C 264Vac, 60Hz, 25°C Min. 1500 4000 500 500 Typ. %Amax Complies Complies Complies ISOLATION CHARACTERISTICS Parameter Isolation Earth Leakage Current (under single fault condition) Earth Leakage Current (under normal conditions) Typ. Max. Units Vac 300 150 µA µA CURRENT SHARING OPTION – MVAC400-xxAFD AND MVAC400-xxAFR Model Number Description Main Output: Current share is achieved using the droop method. Nominal output voltage is achieved at 50% load and output voltage increases/drops at a rate of: • 30mv per amp for the 12V output • 120mV per amp for the 24V output • 500mV per amp for the 50V output. MVAC400-12AFD MVAC400-24AFD MVAC400-48AFD MVAC400-12AFR Startup of parallel power supplies is not internally synchronized. If more than 400W combined power is needed, start-up synchronization must be provided by using a common PS_ON signal. To account for ±10% full load current sharing accuracy and the reduction in full load output voltage due to droop, available output power must be derated by 15% when units are operated in parallel. Current sharing can be achieved with or without remote sense connected to the common load. If ORing protection is desired, use the AFR model or if the AFD model is selected please contact Murata sales for external ORing FET board or external ORing FET reference circuit design (also see Applications Note ACAN-42). Aux (V3) output can be tied together for redundancy but total combined output power must not exceed 10W, external ORing devices must be used. Fan (V2) can be tied together for redundancy but total com load must not exceed 12W, external ORing devices must be used. www.murata-ps.com/support MVAC400.B02 Page 2 of 8 MVAC400 Series 400W 3" x 5" High Density AC-DC Power Supply Converter EMISSIONS AND IMMUNITY Characteristic Standard Compliance Input Current Harmonics Voltage Fluctuation and Flicker IEC/EN 61000-3-2 IEC/EN 61000-3-3 EN 55022 FCC Part 15 IEC/EN 61000-4-2 IEC/EN 61000-4-3 IEC/EN 61000-4-4 IEC/EN 61000-4-5 IEC/EN 61000-4-6 IEC/EN 61000-4-8 IEC/EN 61000-4-11 Class A Complies Class B Class B Level 4, Criterion 2 Level 3, Criterion A Level 4, Criterion A Level 3, Criterion A Level 3, 10V/m, Criterion A Level 3, Criterion A Level 3, Criterion B Conducted Emissions ESD Immunity Radiated Field Immunity Electrical Fast Transient Immunity Surge Immunity Radiated Field Conducted Immunity Magnetic Field Immunity Voltage dips, interruptions EMI CONSIDERATIONS For optimum EMI performance, the power supply should be mounted to a metal plate grounded to all 4 mounting holes of the power supply. To comply with safety standards, this plate must be properly grounded to protective earth (see mechanical dimension notes). Pre-compliance testing has shown the stand-alone power supply to comply with EN55022 class A radiated emissions. Class B radiated emissions are achievable with a metal enclosure. Radiated emission results vary with system enclosure and cable routing paths. SAFETY CONSIDERATIONS 1. This power supply is a component level power supply intended for use in Class I or Class II applications. Secondary ground traces need to be suitably isolated from primary ground traces when used in Class II applications. 2. When the power supply is used in Class II equipment, all ground traces and components connected to the primary side are considered primary for spacing and insulation considerations. STATUS AND CONTROL SIGNALS Parameter Models PS_ON PWR_OK Conditions MVAC400-xxAF This pin must be pulled low (sink current >2mA) to +5V_AUX_RTN to turn on the main and Fan (V2) output. The +5V_AUX output is independent of MVAC400-xxAFD the PS_ON signal, and comes up automatically when the input AC or input DC voltage is applied within their specified operating ranges. MVAC400-xxAFR MVAC400-xxAFT This pin is pulled high internally and so all three outputs (main, Fan output and +5V_AUX) come up automatically when the input AC or input DC voltage is applied within their specified operating ranges. Pulling this pin low (sink current >2mA) to +5V_AUX_RTN will disable the main and fan outputs. All Models Open collector logic goes high 50-200ms after the main output is within regulation; it goes low at least 6msecs before loss of regulation. Internal 10K pull up to +5V_Aux is provided. Applications using the PWR_OK signal should maintain a minimum load of 5W on the main or fan output. 1. Noise and ripple is measured at an oscilloscope jack on the output, 20MHz bandwidth, and with 0.1µF ceramic and 10µF aluminum electrolytic capacitors across the output pins. 2. Unless otherwise specified all measurements are taken at 120Vac input and 25°C ambient temperature. 3. Fan (V2) regulation band applies from 0.1A to 1A load with a minimum of 10W load on the main (V1) output. 4. Fan (V2) has overvoltage protection (tracking V1) and short circuit protection. Overloading the Fan (V2) output can result in permanent damage to the unit. 5. 24V and 50V models may exhibit up to 5% turn on overshoot for loads less than 4% of full load. 6. Load regulation for droop version models (MVAC400-xxAFD and MVAC400-xxAFR) is based the calculated droop voltage ±1.5% (see current sharing section for droop characteristics). 7. No load Input power varies by model and by input line. Measurement is difficult to make due to burst mode operation. Please contact Murata sales if additional information is required. 8. All three output returns are isolated from each other (see isolation characteristics section); the returns may be tied together externally. 9. Load steps beginning from combined loads on the main and fan outputs of less than 5W may result in transient undershoots outside of the spec limits. 10. For MVAC400-xxAFR models only: Measured with 220µF capacitance across main output. PART NUMBER STRUCTURE MV A x yyy - zz hhh Murata Manufacturing Corp. Form Factor Outline A = 2x4", 3x5", or 4x7" Outline Detail B & D = 2x4" C = 3x5" F = 4x7" Modification Code Options A = Aux 5V Standby Voltage F = Aux 12V Fan Output D = Droop Current Share T = Terminal Output Connector R = Terminal Output Connector with Internal Or-ing Solution and Droop Current Share Main Output Voltage (V) (12, 24, 28, or 48) Output Power (W) (40, 65, 120, 160, 250, 400, or 750) www.murata-ps.com/support MVAC400.B02 Page 3 of 8 MVAC400 Series 400W 3" x 5" High Density AC-DC Power Supply Converter PERFORMANCE DATA Efficiency % MVAC400-48 Efficiency (including 5V Aux Output) 95 94 93 92 91 90 89 88 87 86 85 84 0 10 20 30 40 50 60 70 80 90 100 Load % 230 Vin 115 Vin 90 Vin MVAC400-24 Efficiency (including 5V Aux Output) 95 94 93 92 91 90 89 88 87 86 85 84 0 10 20 30 40 50 60 70 80 90 100 Load % Efficiency % Efficiency % MVAC400-12 Efficiency (including 5V Aux Output) 95 94 93 92 91 90 89 88 87 86 85 84 0 10 20 30 40 50 60 70 80 90 100 Load % 230 Vin 115 Vin 90 Vin Inrush Current 230 Vin 115 Vin 90 Vin Time: 100 mSec/Div, Ch1: 500 V/Div, Ch4: 20 A/Div, Vin: 264 VAC, Ipk = 15.1 A AC applied at peak of sine wave www.murata-ps.com/support MVAC400.B02 Page 4 of 8 MVAC400 Series 400W 3" x 5" High Density AC-DC Power Supply Converter THERMAL CONSIDERATIONS System thermal management is critical to the performance and reliability of the MVAC series power supplies. Performance derating curves are provided which can be used as a guideline for what can be achieved in a system configuration with controlled airflow at various input voltage conditions. The air flow curves are generated using an AMCA 210-99 and ASHRAE 51-1999 compliant wind tunnel with heated inlet air and a controlled CFM providing a duct test section having a calculated average LFM. A correlation between the test setup and the actual system environment is paramount to understanding what can be achieved in an actual system. In a power supply of this density, cooling air moving both through the unit as well as around the unit strongly influences local temperatures. The wind tunnel test setup was constructed to produce a flow with a slight back pressure to induce both flow conditions by providing a small gap between the power supply and duct walls of 0.5" (13mm). The optimal and characterized airflow direction is from the input connector to the output connector (see diagram below). The P-Q flow curve for this test setup is also shown below. P-Q CURVE, DUCTED FLOW 13mm [0.5in] all sides 0.0100 * Ambient Temperature Measurement Static Pressure (in. w.g.) Air Flow Power Supply 0.0075 0.0050 0.0025 0.0000 Output Connector Input Connector 64mm [2.5in] 0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 AIRFLOW-(CFM @ 0.075 lbs/cu ft air density) The natural convection data is obtained from a horizontally mounted power supply with un-obstructed flow at room temperature. At elevated temperature the power supply data is taken while it is surrounded by a large vented enclosure to minimize forced cross flows inherent in the elevated temperature test system. Power Rating at 120Vac 450 450 400 400 350 350 300 350LFM 250 250LFM 200 Nat Conv 150 Output Power (Watts) Output Power (Watts) Power Rating at 230Vac 100 300 500LFM 250 350LFM 200 250LFM 150 Nat Conv 100 50 50 10 20 30 40 50 60 70 10 20 Ambient Temperature (Degrees C) Power Rating at 100Vac 40 50 60 70 Power Rating at 90Vac 450 450 400 400 350 350 300 500LFM 250 350LFM 200 250LFM 150 Nat Conv 100 Output Power (Watts) Output Power (Watts) 30 Ambient Temperature (Degrees C) 300 500LFM 250 350LFM 200 250LFM 150 Nat Conv 100 50 50 10 20 30 40 50 Ambient Temperature (Degrees C) 60 70 10 20 30 40 50 60 70 Ambient Temperature (Degrees C) www.murata-ps.com/support MVAC400.B02 Page 5 of 8 MVAC400 Series 400W 3" x 5" High Density AC-DC Power Supply Converter WIRING DIAGRAM FOR OUTPUT Dotted lines show optional remote sense connections. Optional remote sense lines can be attached to a load that is a distance away from the power supply to improve regulation at the load. +Remote Sense J3 pin 5 J2 pins 1-6 MVAC400 +DC out Main Output Load J2 pins 7-12 2K49 DC out return J3 pin 6 -Remote Sense J3 pin 1 +5V_AUX J3 pin 4 PS_ON 10K0 10 100 CTR~100 +5V_AUX >2mA 1N +5V logic circuitry 10K0 100 5 J3 pin 2 PWR_OK 6 2 74LVC2G07 J3 pin 8 J3 pin 7 FET, BJT, wire or switch (debounced ) to turn on +DC out and +12V_fan +5V_AUX_RTN +12V_Fan Fan or other load J3 pin 3 +12V_FAN_RTN Note: For parallel (current share) operation it is required to connect the sharing power supplies in parallel (+DC out connected together and DC out Return connected together on sharing power supplies. Since each output has an identical “droop” share characteristic then each output will intrinsically share the total load current. APPLICATION NOTE Document Number Description Link ACAN-42 MVAC Series External ORing FET Reference Circuit www.murata-ps.com/data/apnotes/acan-42.pdf www.murata-ps.com/support MVAC400.B02 Page 6 of 8 MVAC400 Series 400W 3" x 5" High Density AC-DC Power Supply Converter MECHANICAL DIMENSIONS – MVAC400-xxAF and MVAC400-xxAFD & > @ & > @ $ > @ 07* 07* 02817,1*6/276 :,'7+ > @ 0$;6&5(:+($' ',$0(7(5 6(&21'$5< +($76,1. 127( ! 7% - 3,1 3,1 5(029(' - 3,1 % > @ - 3,1 - 3,1 - 3,1 - 3,1 07* 35,0$5< +($76,1. 127( ! 07* MOUNTING GRID A B 4.50 x 2.50 114.30 [4.500] 63.50 [ 2.500] 4.55 x 2.55 115.57 [4.550] 64.77 [ 2.550] & >@ >@ J2 6 5 4 3 2 1 12 11 10 9 8 7 1-6 7-12 +DC_OUT +DC_OUT_RTN 1 3 5 7 1 2 3 4 5 6 7 8 +5V_AUX PWR_OK +12V_FAN_RTN PS_ON +REMOTE_SENSE -REMOTE_SENSE +12V_FAN +5V_AUX_RTN J3 2 4 6 8 $//',0(16,216$5(,100>,1@ SAFETY CONSIDERATION NOTES: 1. Protective bonding conductor from the end product protective earthing terminal must be tied to TB1. For optimum EMI performance, while maintaining Class I safety isolation all 4 mounting holes must be tied to the end product protective earthing terminal. To maintain Class II safety isolation mounting holes MTG1 and MTG2 need to be isolated from protective earth and should use standoffs of non-conductive material. 2. This power supply requires mounting standoffs of minimum 6mm in height. If there is risk of chassis deformation or shorter standoff height isrequired, an appropriate insulator must be used under the power supply with adequate extension beyond the outline of the power supply. In all cases,the applicable safety standards must be applied to ensure proper creepage and clearance requirements are met. 3. The primary heatsink is considered a live primary circuit, and should not be touched. It is recommended that the primary heatsink be kept at least 3.5mm from chassis and 7mm from secondary circuits. In all cases, the applicable safety standards must be applied to ensure proper creepage and clearance requirements are met. 4. This product is subject to the following operating requirements and the Life and Safety Critical Application Sales Policy: Refer to: http://www.murata-ps.com/requirements/ 5. Used only in non-tropical conditions. 6. Double pole/neutral fusing. Dimensions: 3.0" x 5.0" x 1.4" (76.2mm x 127mm x 35.6mm) INPUT/OUTPUT CONNECTOR AND SIGNAL SPECIFICATION AND MATING CONNECTORS – MVAC400-xxAF and MVAC400-xxAFD Connector Input Connector J1: Molex 26-62-4030 Output Connector J2: Molex 39-28-1123 Output Connector J3: Molex 90130-1108 PIN 1 3 1,2,3,4,5,6 7,8,9,10,11,12 1 2 3 4 5 6 7 8 Description AC Neutral AC Line +DC_OUT +DC_OUT_RTN +5V_AUX PWR_OK +12V_FAN_RTN PS_ON +Remote Sense -Remote Sense +12V_FAN +5V_AUX_RTN Mating Housing Molex 0009930300 Crimp terminal/pins Molex 0008500105 (18-24 AWG) Molex 0008500107 (22-26 AWG) Molex 0039012125 Molex 0039000038 Molex 0901420008 Molex 0901190109 www.murata-ps.com/support MVAC400.B02 Page 7 of 8 MVAC400 Series 400W 3" x 5" High Density AC-DC Power Supply Converter MECHANICAL DIMENSIONS – MVAC400-xxAFT and MVAC400-xxAFR & > @ & > @ $ > @ 07* 07* 02817,1*6/276 :,'7+ > @ 0$;6&5(:+($' ',$0(7(5 6(&21'$5< +($76,1. 127( ! 7% - 3,1 3,1 5(029(' - 3,1 % > @ MOUNTING GRID A B 4.50 x 2.50 114.30 [4.500] 63.50 [ 2.500] 4.55 x 2.55 115.57 [4.550] 64.77 [ 2.550] - 7(50,1$/ & >@ >@ -,16(576 +DC_OUT +DC_OUT_RTN - 7(50,1$/ - 3,1 - 3,1 07* 35,0$5< +($76,1. 127( ! 07* J3 2 4 6 8 1 3 5 7 1 2 3 4 5 6 7 8 +5V_AUX PWR_OK +12V_FAN_RTN PS_ON +REMOTE_SENSE -REMOTE_SENSE +12V_FAN +5V_AUX_RTN $//',0(16,216$5(,100>,1@ Dimensions: 3.0” x 5.0” x 1.4” (76.2mm x 127mm x 35.6mm) INPUT/OUTPUT CONNECTOR AND SIGNAL SPECIFICATION AND MATING CONNECTORS – MVAC400-xxAFT AND MVAC400-xxAFR Connector Input Connector J1: Molex 26-62-4030 Output Connector J2: Output Connector J3: Molex 90130-1108 PIN 1 3 + – 1 2 3 4 5 6 7 8 Description AC Neutral AC Line +DC_OUT +DC_OUT_RTN +5V_AUX PWR_OK +12V_FAN_RTN PS_ON +Remote Sense -Remote Sense +12V_FAN +5V_AUX_RTN Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. ISO 9001 and 14001 REGISTERED Mating Housing Molex 0009930300 Crimp terminal/pins Molex 0008500105 (18-24 AWG) Molex 0008500107 (22-26 AWG) 6-32 machine screws Molex 0901420008 Molex 0901190109 This product is subject to the following operating requirements and the Life and Safety Critical Application Sales Policy. Refer to: http://www.murata-ps.com/requirements/ Murata Power Solutions, Inc. (“Murata”) makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Buyer represents and agrees that it has all the necessary expertise to create and implement safeguards that anticipate dangerous consequences of failures, monitor failures and their consequences, lessen the likelihood of failures that might cause harm, and take appropriate remedial actions. Buyer will fully indemnify Murata, its affiliated companies, and its representatives against any damages arising out of the use of any Murata products in safety-critical applications. Specifications are subject to change without notice. © 2014 Murata Power Solutions, Inc. www.murata-ps.com/support MVAC400.B02 Page 8 of 8