MIDER03-HI SERIES - MINMAX Technology

®
MIDER03-HI SERIES
DC/DC CONVERTER 3W, Ultra-high I/O lsolation, DIP Package
FEATURES
►Industrial Standard DIP-24 Package
►Fully Regulated Output Voltage
►Ultra-high I/O Isolation 6000VDC with Reinforced Insulation
►Common Mode Transient Immunity: 15KV/µs
►Qualified for IGBT and High Isolation Applications
►Operating Temp. Range -40℃ to +80℃
►No Min. Load Requirement
►Short Circuit Protection
►Conducted EMI meets EN55022 Class A & FCC Level A
►UL/cUL/IEC/EN 60950-1 Safety Approval
PRODUCT OVERVIEW
The MINMAX MIDER03-HI series is a new range of isolated 3W DC/DC converter modules in DIP-24 package which feature a regulated output and
Ultra-high I/O Isolation voltage rated for 8000VDC with reinforced insulation. A very high common mode transient immunity with 15KV/μs qualifies these
product for IGBT driver applications. Further features include short circuit protection and no min. load requirement and EN55022 class A compliant as well.
There are 15 Models available for 5, 12, and 24VDC input. These converters offer a cost-effective solution for wind turbine, solar panel, transporation
systems, industrial control equipments and some IGBT driver applications where a very high I/O-isolation is required.
Model Selection Guide
Model
Number
MIDER03-05S05HI
MIDER03-05S12HI
MIDER03-05S15HI
MIDER03-05D12HI
MIDER03-05D15HI
MIDER03-12S05HI
MIDER03-12S12HI
MIDER03-12S15HI
MIDER03-12D12HI
MIDER03-12D15HI
MIDER03-24S05HI
MIDER03-24S12HI
MIDER03-24S15HI
MIDER03-24D12HI
MIDER03-24D15HI
Input
Voltage
Output
Voltage
VDC
VDC
5
12
15
±12
±15
5
12
15
±12
±15
5
12
15
±12
±15
5 ±10%
12 ±10%
24 ±10%
Output Current
Input Current
Max. capacitive
Load
Max.
@Max. Load
@No Load
mA
600
250
200
±125
±100
600
250
200
±125
±100
600
250
200
±125
±100
mA(typ.)
1017
984
960
1000
1000
424
410
400
420
420
212
198
195
210
210
mA(typ.)
Efficiency
(typ.)
@Max. Load
μF
470
130
220 #
470
60
220 #
470
40
220 #
%
59
61
62
60
60
59
61
62
60
60
59
63
64
60
60
# For each output
Input Specifications
Parameter
Input Voltage Range
Input Surge Voltage (1 sec. max.)
Model
Min.
Max.
5V Input Models
4.5
5.5
12V Input Models
10.8
13.2
24V Input Models
21.6
26.4
5V Input Models
-0.7
7.5
12V Input Models
-0.7
15
24V Input Models
-0.7
30
---
2500
Short Circuit Input Power
Input Filter
All Models
Conducted EMI
VDC
mW
Internal Pi Type
Compliance to EN 55022,class A and FCC part 15,class A
E-mail:[email protected]
2015/07/22
Unit
REV:2
Tel:886-6-2923150
Page 1 of 4
®
MIDER03-HI SERIES
DC/DC CONVERTER 3W, Ultra-high I/O lsolation, DIP Package
Output Specifications
Parameter
Conditions
Output Voltage Setting Accuracy
Output Voltage Balance
Min.
Typ.
Max.
Unit
---
---
±4.0
%Vnom.
Dual Output, Balanced Loads
Vin=Min. to Max. @Full Load
-----
±2.0
±0.3
±4.0
±0.5
%
Line Regulation
Load Regulation
Io=10% to 100%
---
±0.5
±1.0
%
Minimum Load
%
No minimum Load Requirement
Ripple & Noise
0-20 MHz Bandwidth
Temperature Coefficient
Short Circuit Protection
---
---
50
mV P-P
---
±0.01
±0.02
%/℃
Continuous, Automatic Recovery
Isolation, Safety Standards
Parameter
Conditions
Min.
Typ.
Max.
Unit
Rated for 60 seconds
3000
---
---
VACrms
Tested for 1 second
6000
---
---
VDC
I/O Isolation Resistance
500 VDC
10
---
---
GΩ
I/O Isolation Capacitance
100KHz, 1V
---
20
---
pF
15
---
---
KV/μs
I/O Isolation Voltage
Common Mode Transient Immunity
UL/cUL 60950-1 recognition(UL certificate), IEC/EN 60950-1(CB-report)
Safety Approvals
General Specifications
Parameter
Conditions
Switching Frequency
MTBF(calculated)
Min.
Typ.
Max.
Unit
25
60
---
KHz
MIL-HDBK-217F@25℃, Ground Benign
1,000,000
Hours
Environmental Specifications
Parameter
Operating Ambient Temperature Range(See Power Derating
Curve)
Conditions
Min.
Max.
Unit
Natural Convection
-40
+75
℃
℃
Case Temperature
---
+95
Storage Temperature Range
-50
+125
℃
Humidity (non condensing)
---
95
% rel. H
260
℃
Cooling
Natural Convection
Lead Temperature (1.5mm from case for 10Sec.)
---
Power Derating Curve
100
Natural
Convection
20LFM
Output Power (%)
80
100LFM
200LFM
60
400LFM
40
20
0
~
-40
0
20
40
60
Ambient Temperature C
E-mail:[email protected]
2015/07/22
REV:2
Tel:886-6-2923150
Page 2 of 4
80
100 110
®
MIDER03-HI SERIES
DC/DC CONVERTER 3W, Ultra-high I/O lsolation, DIP Package
Notes
1
Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted.
2
We recommend to protect the converter by a slow blow fuse in the input supply line.
3
Other input and output voltage may be available, please contact factory.
4
That “natural convection” is about 20LFM but is not equal to still air (0 LFM).
5
Specifications are subject to change without notice.
Package Specifications
3.8
[0.15]
0.2 [0.008]
Pin Connections
Pin
Single Output
0.5[0.02]
Dual Output
1
+Vin
2
+Vin
+Vin
+Vin
10
No Pin
Common
11
No Pin
Common
12
-Vout
No Pin
13
+Vout
-Vout
15
No Pin
+Vout
23
-Vin
-Vin
24
-Vin
-Vin
Bottom View
15
24 23
20.3 [0.80]
10 11 12
15.22 [0.06]
1 2
10.5 [0.41]
Mechanical Dimensions
13
►All dimensions in mm (inches)
5.08
[0.20]
2.0
[0.08]
2.54
[0.10]
►Tolerance: X.X±0.5 (X.XX±0.02)
20.32 [0.80]
2.54
[0.10]
31.8 [1.25]
Physical Characteristics
Case Size
:
31.8x20.3x10.5 mm (1.25x0.80x0.41 inches)
Case Material
:
Non-Conductive Black Plastic (flammability to UL 94V-0 rated)
Pin Material
:
Copper Alloy with Gold Plate Over Nickel Subplate
Weight
:
12.4g
E-mail:[email protected]
2015/07/22
REV:2
Tel:886-6-2923150
Page 3 of 4
X.XX±0.25 ( X.XXX±0.01)
►Pins ±0.05(±0.002)
®
MIDER03-HI SERIES
DC/DC CONVERTER 3W, Ultra-high I/O lsolation, DIP Package
Test Setup
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance.
Capacitor Cin, offsets possible battery impedance.
Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
DC / DC
Converter
Current
Probe
Cin
+Out
-Vin
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.33μF ceramic capacitor.
Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC
Converter.
+Vin
+Out
Copper Strip
Single Output
DC / DC
Converter
-Vin
Cout
-Out
Scope
Resistive
Load
Copper Strip
+Vin
+Out
Copper Strip
Dual Output
DC / DC
Converter
Com.
Copper Strip
-Vin
-Out
Scope
Cout
Resistive
Load
Cout
Scope
Copper Strip
Technical Notes
Maximum Capacitive Load
The MIDER03-HI series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up,
affecting the ramp-up and the startup time. For optimum performance we recommend 220μF maximum capacitive load for dual outputs and 470μF capacitive load
for single outputs. The maximum capacitance can be found in the data sheet.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module.
In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup.
Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR <
1.0Ω at 100 KHz) capacitor of a 4.7μF for the 5V input devices and a 2.2μF for the 12V and 24V devices.
+
DC Power
Source
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 1.5μF capacitors at the output.
+
+Vin
DC Power
Source
-
+Out
Single Output
DC / DC
Converter
-Vin
+
Cout
Load
-Out
+Vin
DC Power
Source
-
+Out
Dual Output
DC / DC Com.
Converter
-Vin
-Out
Cout
Load
Load
Cout
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 95℃. The derating curves are determined from
measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
15mm / 0.6in
50mm / 2in
Air Flow
DUT
18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan
Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected]
Minmax Technology Co., Ltd.
2015/07/22
REV:2
Page 4 of 4