IR / DWV with Environmental Stressing PART

Project Number: na
Tracking Code: TC0430--0491
Requested by: Mark Shireman
Date: 7/22/2004
Part #: IPS1-125-01-S-D
Product Rev: na
Lot #: na
Tech: Troy Cook
Part description: Isolated Power Socket
Test Start: 07/30/2004
Eng: John Tozier
Qty to test: 10
Test Completed: 8/26/2004
IR / DWV with Environmental Stressing
PART DESCRIPTION
IPS1-125-01-S-D
Mated with IPT1-125-01-S-D
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
CERTIFICATION
All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST)
traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable.
All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be
reproduced without prior written approval of Samtec.
SCOPE
To perform the following tests: IR / DWV with environmental stressing.
APPLICABLE DOCUMENTS
Standards: EIA Publication 364
TEST SAMPLES AND PREPARATION
1)
2)
3)
4)
5)
All materials were manufactured in accordance with the applicable product specification.
All test samples were identified and encoded to maintain traceability throughout the test sequences.
After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI-0001.
Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used.
The automated procedure is used with aqueous compatible soldering materials.
6) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary.
7) Any additional preparation will be noted in the individual test sequences.
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
FLOWCHARTS
TEST
STEP
GROUP A1
GROUP B1
GROUP B2
GROUP B3
Ambient
Ambient
Thermal
Humidity
IR
DWV/Working
Voltage
01
Data
Review
02
03
04
Thermal
05
06
07
Humidity
Thermal
Humidity
DWV/Working
Voltage
DWV/Working
Voltage
IR
Data
Review
IR
Thermal Aging = EIA-364-17, Test Condition
Time Condition 4, 105 deg C;'B' (250 hours)
Humidity =EIA-364-31, Test Condition 'B' (240 Hours)
and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)
ambient pre-condition and delete steps 7a and 7b
IR = EIA-364-21
DWV = EIA-364-20
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
ATTRIBUTE DEFINITIONS
The following is a brief, simplified description of attributes.
THERMAL:
1)
2)
3)
4)
EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors.
Test Condition 4 at 105° C.
Test Time Condition B for 250 hours.
Connectors are mated and pre-conditioned at ambient.
HUMIDITY:
1)
2)
3)
4)
Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors.
Test Condition B, 240 Hours.
Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b.
Connectors are mated and pre-conditioned at ambient.
INSULATION RESISTANCE (IR):
To determine the resistance of insulation materials to leakage of current through or on the surface of these
materials when a DC potential is applied.
1) PROCEDURE:
a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts or Signal-to-Ground
ii. Electrification Time 2.0 minutes
iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances.
2) MEASUREMENTS:
3) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 5000
megohms.
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to
switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of
environmental stresses so not to influence the readings from arcing that occurs during the measurement
process.
1) PROCEDURE:
a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts or Signal-to-Ground
ii. Rate of Application 500 V/Sec
iii. Test Voltage (VAC) until breakdown occurs
2) MEASUREMENTS/CALCULATIONS
a. The breakdown voltage shall be measured and recorded.
b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage.
c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (onefourth of the breakdown voltage).
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
RESULTS
Insulation Resistance minimums, IR
• Initial
o Mated----------------------------------------------- 25,000 Meg Ω ------------------------ Pass
o Unmated
ƒ IPS1 -------------------------------------- 15,000 Meg Ω
ƒ IPT1 -------------------------------------- 15,000 Meg Ω
• Thermal
o Mated----------------------------------------------- 50,000 Meg Ω
o Unmated
ƒ IPS1 -------------------------------------- 50,000 Meg Ω
ƒ IPT1 -------------------------------------- 25,000 Meg Ω
• Humidity
o Mated----------------------------------------------- 25,000 Meg Ω
o Unmated
ƒ IPS1 -------------------------------------- 15,000 Meg Ω
ƒ IPT1 -------------------------------------- 25,000 Meg Ω
Dielectric Withstanding Voltage minimums, DWV
• Initial
o Breakdown
ƒ Mated -------------------------------------- 3100 VAC
o Unmated
ƒ IPS1 ---------------------------------------- 3100 VAC
ƒ IPT1 ---------------------------------------- 3800 VAC
o DWV
ƒ Mated -------------------------------------- 2325 VAC
o Unmated
ƒ IPS1 ---------------------------------------- 2325 VAC
ƒ IPT1 ---------------------------------------- 2850 VAC
o Working voltage
ƒ Mated ----------------------------------------775 VAC
o Unmated
ƒ IPS1 ------------------------------------------775 VAC
ƒ IPT1 ------------------------------------------950 VAC
• Thermal
o Breakdown
ƒ Mated -------------------------------------- 3200 VAC
o Unmated
ƒ IPS1 ---------------------------------------- 3200 VAC
ƒ IPT1 ---------------------------------------- 3700 VAC
o DWV
ƒ Mated -------------------------------------- 2400 VAC
o Unmated
ƒ IPS1 ---------------------------------------- 2400 VAC
ƒ IPT1 ---------------------------------------- 2775 VAC
o Working voltage
ƒ Mated ----------------------------------------800 VAC
o Unmated
ƒ IPS1 ------------------------------------------800 VAC
ƒ IPT1 ------------------------------------------925 VAC
• Humidity
o Breakdown
ƒ Mated -------------------------------------- 2800 VAC
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
o
o
o
o
o
Unmated
ƒ IPS1 ---------------------------------------- 3500 VAC
ƒ IPT1 ---------------------------------------- 3900 VAC
DWV
ƒ Mated -------------------------------------- 2100 VAC
Unmated
ƒ IPS1 ---------------------------------------- 1875 VAC
ƒ IPT1 ---------------------------------------- 2925 VAC
Working voltage
ƒ Mated ----------------------------------------700 VAC
Unmated
ƒ IPS1 ------------------------------------------625 VAC
ƒ IPT1 ------------------------------------------975 VAC
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
DATA SUMMARIES
INSULATION RESISTANCE (IR):
Electrification Time Two (2) minutes
Initial, Meg Ohms
IPS1
IPT1
Average
Min
Max
Mated
Unmated
Unmated
Insulation
Resistance
25000
25000
25000
Insulation
Resistance
21667
15000
25000
Insulation
Resistance
21667
15000
25000
Electrification Time Two (2) minutes
Thermal, Meg Ohms
IPS1
IPT1
Average
Min
Max
Mated
Unmated
Unmated
Insulation
Resistance
66667
50000
100000
Insulation
Resistance
50000
50000
50000
Insulation
Resistance
41667
25000
50000
Electrification Time Two (2) minutes
Humidity, Meg Ohms
IPS1
IPT1
Average
Min
Max
Mated
Unmated
Unmated
Insulation
Resistance
25000
25000
25000
Insulation
Resistance
21667
15000
25000
Insulation
Resistance
25000
25000
25000
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
DATA SUMMARIES Continued
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
Initial, VAC Mated
Average
Min
Max
Breakdown
Voltage
3180
3100
3300
DWV
2385
2325
2475
Working
Voltage
795
775
825
Thermal, VAC Mated
Average
Min
Max
Breakdown
Voltage
3320
3200
3400
DWV
2490
2400
2550
Working
Voltage
830
800
850
Humidity, VAC Mated
Average
Min
Max
Breakdown
Voltage
3167
2800
3500
DWV
2375
2100
2625
Working
Voltage
792
700
875
Voltage Rate 500 VAC Per Sec.
Test Voltage Until Breakdown Occurs
IPS1
Initial, VAC Unmated
Breakdown
Voltage
3160
3100
3200
DWV
2370
2325
2400
Working
Voltage
790
775
800
Voltage Rate 500 VAC Per Sec.
Test Voltage Until Breakdown Occurs
IPS1
Thermal, VAC Unmated
Breakdown
Voltage
3280
3200
3500
DWV
2460
2400
2625
Working
Voltage
820
800
875
Voltage Rate 500 VAC Per Sec.
Test Voltage Until Breakdown Occurs
IPS1
Humidity, VAC Unmated
Breakdown
Voltage
2733
2500
2900
DWV
2050
1875
2175
Working
Voltage
683
625
725
IPT1
Initial, VAC Unmated
Breakdown
Voltage
3960
3800
4100
DWV
2970
2850
3075
Working
Voltage
990
950
1025
IPT1
Thermal, VAC Unmated
Breakdown
Voltage
4000
3700
4400
DWV
3000
2775
3300
Working
Voltage
1000
925
1100
IPT1
Humidity, VAC Unmated
Breakdown
Voltage
4000
3900
4100
DWV
3000
2925
3075
Working
Voltage
1000
975
1025
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
DATA
INSULATION RESISTANCE (IR):
Test Date:
Operator:
Temperature (C):
Humidity (RH):
Equipment ID:
7/30/2004
Troy Cook
23
58%
HPM-01
Electrification Time Two (2) minutes
Initial, Meg Ohms
IPS1
IPT1
Mated
Unmated
Unmated
Insulation
Resistance
25000
25000
25000
Insulation
Resistance
25000
25000
15000
Insulation
Resistance
15000
25000
25000
Test Date:
Operator:
Temperature (C):
Humidity (RH):
Equipment ID:
8/10/2004
Troy Cook
24
55%
HPM-01
Sample
#
1
2
3
Electrification Time Two (2) minutes
Thermal, Meg Ohms
IPS1
IPT1
Sample
#
1
2
3
Mated
Unmated
Unmated
Insulation
Resistance
100000
50000
50000
Insulation
Resistance
50000
50000
50000
Insulation
Resistance
50000
50000
25000
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
DATA Continued
INSULATION RESISTANCE (IR):
Test Date:
Operator:
Temperature (C):
Humidity (RH):
Equipment ID:
8/26/2004
Troy Cook
23
55%
HPM-01
Electrification Time Two (2) minutes
Humidity, Meg Ohms
IPS1
IPT1
Sample
#
1
2
3
Mated
Unmated
Unmated
Insulation
Resistance
25000
25000
25000
Insulation
Resistance
15000
25000
25000
Insulation
Resistance
25000
25000
25000
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
DATA Continued
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
Test Date:
Operator:
Temperature (C):
Humidity (RH):
Equipment ID:
Contact Part #:
Used In:
7/30/2004
Troy
Cook
23
58%
HPM-01
N/A
IPS1/IPT1
Initial, VAC Mated
Sample
#
1
2
3
4
5
Breakdown
Voltage
3200
3200
3100
3300
3100
Test Date:
Operator:
Temperature (C):
Humidity (RH):
Equipment ID:
Contact Part #:
Used In:
DWV
2400
2400
2325
2475
2325
Working
Voltage
800
800
775
825
775
Breakdown
Voltage
3200
3300
3300
3400
3400
Breakdown
Voltage
3100
3200
3100
3200
3200
DWV
2325
2400
2325
2400
2400
Working
Voltage
775
800
775
800
800
IPT1
Initial, VAC Unmated
Breakdown
Voltage
3900
3800
4100
4100
3900
DWV
2925
2850
3075
3075
2925
Working
Voltage
975
950
1025
1025
975
8/10/2004
Troy
Cook
24
54%
HPM-01
N/A
IPS1/IPT1
Thermal, VAC Mated
Sample
#
1
2
3
4
5
Voltage Rate 500 VAC Per Sec.
Test Voltage Until Breakdown Occurs
IPS1
Initial, VAC Unmated
DWV
2400
2475
2475
2550
2550
Working
Voltage
800
825
825
850
850
Voltage Rate 500 VAC Per Sec.
Test Voltage Until Breakdown Occurs
IPS1
Thermal, VAC Unmated
Breakdown
Voltage
3300
3500
3200
3200
3200
DWV
2475
2625
2400
2400
2400
Working
Voltage
825
875
800
800
800
IPT1
Thermal, VAC Unmated
Breakdown
Voltage
4200
4400
3700
4000
3700
DWV
3150
3300
2775
3000
2775
Working
Voltage
1050
1100
925
1000
925
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
DATA Continued
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
Test Date:
Operator:
Temperature (C):
Humidity (RH):
Equipment ID:
Contact Part #:
Used In:
Test Conditions
Adjacent Contacts
Mated
PC Mounted
8/16/2004
Troy
Cook
23
41%
HPM-01
N/A
IPS1/IPT1
YES
X
X
NO
X
X
Humidity, VAC Mated
Sample
#
1
2
3
Breakdown
Voltage
3200
3500
2800
DWV
2400
2625
2100
Working
Voltage
800
875
700
Voltage Rate 500 VAC Per Sec.
Test Voltage Until Breakdown Occurs
IPS1
Humidity, VAC Unmated
Breakdown
Voltage
2500
2900
2800
DWV
1875
2175
2100
Working
Voltage
625
725
700
IPT1
Humidity, VAC Unmated
Breakdown
Voltage
4000
4100
3900
DWV
3000
3075
2925
Working
Voltage
1000
1025
975
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
EQUIPMENT AND CALIBRATION SCHEDULES
Equipment #: THL-02
Description: Temperature/Humidity Chart Recorder
Manufacturer: Dickson
Model: THDX
Serial #: 00120351
Accuracy: Temp: +/- 1C; Humidity: +/-2% RH (0 - 60%) +/- 3% RH (61 - 95%).
… Last Cal: 6/02/04, Next Cal: 6/02/05
Equipment #: PS-01
Description: System Power Supply
Manufacturer: Hewlett Packard
Model: HP 6033A
Serial #: (HP) 3329A-07330
Accuracy: See Manual
… Last Cal: 6/12/03, Next Cal: 6/12/04
Equipment #: MO-02
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0780546
Accuracy: See Manual
… Last Cal: 6/12/03, Next Cal: 6/12/04
Equipment #: MO-04
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0798688
Accuracy: See Manual
… Last Cal: 6/12/03, Next Cal: 6/12/04
Equipment #: TC090601-103/105
Description: IC Thermocouple-103/105
Manufacturer: Samtec
Serial #: TC090601-103/105
Accuracy: +/- 1 degree C
Equipment #: HPM-01
Description: Hipot Megommeter
Manufacturer: Hipotronics
Model: H306B-A
Serial #: M9905004
Accuracy: 2 % Full Scale Accuracy
… Last Cal: 6/12/03, Next Cal: 6/12/04
Tracking Code: TC0430--0491
Part #: IPS1-125-01-S-D
Part description: Isolated Power Socket
Equipment #: OV-03
Description: Cascade Tek Forced Air Oven
Manufacturer: Cascade Tek
Model: TFO-5
Serial #: 0500100
Accuracy: Temp. Stability: +/-.1C/C change in ambient Temp. Stability: +/-.1C/C change in ambient
… Last Cal: 6/20/03, Next Cal: 6/30/04
Equipment #: THC-01
Description: Temperature/Humidity Chamber
Manufacturer: Thermotron
Model: SM-8-7800
Serial #: 30676
Accuracy: See Manual
… Last Cal: 4/22/2004, Next Cal: 5/22/2005