RUGGED INTERCONNECT SOLUTIONS GUIDE JANUARY 2015 1 RUGGED INTERCONNECT SOLUTIONS MICRO RUGGED CONNECTORS • PG 5-8 SEALED I/O SYSTEMS • PG 17-19 2 DISCRETE WIRE & IDC • PG 9-11 POWER SYSTEMS • PG 13-15 3 RUGGED FEATURES & OPTIONS Maximum flexibility with standard or optional rugged features and systems designed to help improve reliability for harsh environment applications. JACK SCREWS Ideal for high normal force, zippering and other rugged applications RUGGED IDC 4 Manually activated latches increase unmating force by up to 200% BOARD LOCKS FRICTION LOCKS Metal or plastic friction locks increase retention / withdrawal force SCREW DOWNS RETENTION PINS Increase unmating force by up to 50% BOARD STANDOFFS Ejector headers, locks and caps Boards are mechanically locked together Secure mechanical attachment to the board WELD TABS ALIGNMENT PINS / POSTS CAPTIVE PANEL SCREWS IP68 / IP67 SEALING Secure mechanical attachment to the panel Maximum sealing for dust and waterproof tightness Significantly increase shear resistance of connector to PCB 4 POSITIVE LATCHING Easy and secure mating Precision machined standoffs for 5 mm to 30 mm board spacing sfm series [actual size] MICRO RUGGED 0,50 mm to 2,00 mm PITCH • HIGH SPEED • HIGH MATING CYCLES 5 MICRO RUGGED CONNECTORS ™ TIGER EYE™ CONTACT SYSTEM HIGH RELIABILITY • MULTI-FINGER • BeCu HIGH MATING CYCLES • THREE PITCHES TFM 1,27 mm Pitch Tiger Eye™ System SFM • Total pin counts from 3 to 200 • Vertical and right angle for parallel, perpendicular or coplanar applications TFM-DH SFM-DH • Friction latching system for higher withdrawal forces (optional) FOLC • Screw down, alignment pin, locking clip and weld tab options MOLC • Shrouded, polarized and keyed • Choice of mated heights • Cost-saving Tiger Eye™ LITE Phosphor Bronze contact systems for applications where Beryllium Copper is not required • Mating discrete wire, flat and twisted pair IDC cable systems SMM TMM 2,00 mm Pitch Tiger Eye™ System • Wide range of stack heights S2M • Vertical and right angle mating headers for backplane applications T2M • Optional dual screw downs, weld tabs and locking clips T2M • Mating discrete wire and IDC cable systems 0,80 mm Pitch Tiger Eye™ System TEM-DH • 6 mm, 7 mm and 10 mm stack heights • Vertical and right angle mating headers for micro backplane applications • Locking clip, alignment pins and optional weld tab features • Mating discrete wire cable systems TEM SEM TEMS SEMS 6 6 SEM ® EDGE RATE® CONTACT SYSTEM 28+ Gbps • OPTIMIZED FOR SI PERFORMANCE ROBUST WHEN “ZIPPERED” DURING UNMATING RUGGED DESIGN • INCREASED CONTACT WIPE ERF8 Edge Rate ® Rugged Connectors • 0,50 mm and 0,80 mm pitch ERF8-RA ERM8-RA ERM8 • Right angle and edge mount • Up to 40% PCB space-savings with 0,50 mm pitch system • 0,80 mm pitch system with 1,50 mm contact wipe, and 50Ω and 100Ω solutions • Stack heights from 7 mm to 12 mm (0,50 mm pitch) and 7 mm to 16 mm (0,80 mm pitch) QRF8-RA QRM8 QRM8-RA QRF8 • Metal friction latches available Q Rate ® Slim Ground Plane System • Slim 4,60 mm body saves 35% PCB space • 0,80 mm pitch ® • Widely accepted industry standard integral power / ground plane • Right angle for perpendicular and coplanar mating RU8 • 7 mm, 9 mm, 10 mm, 12 mm and 14 mm mated heights HSEC8-DV Slim Q Rate® footprint saves 35% PCB space High Speed Edge Card Systems HSEC8-PV • 0,80 mm pitch Edge Rate® sockets HSEC8-EM • Vertical, right angle and edge mount designs for parallel, perpendicular and coplanar mating • RiseUp® elevated board stacking to 30 mm • Power / signal combo to 60 A per power bank • Optional rugged board locking and cable latching features 7 7 MICRO RUGGED CONNECTORS ULTRA MICRO INTERFACES LSHM-DV HIGH SPEED • HIGH DENSITY • SELF-MATING HIGH RETENTION, LOW COST CONTACTS SLIM ROW-TO-ROW DESIGN TM LSHM-DH LSHM-DH Ultra Micro Razor Beam™ Interfaces • 0,50 mm, 0,635 mm and 0,80 mm pitch SYSTEM • Stack height flexibility from 5 mm to 12 mm LSHM-RH LSS • Parallel, perpendicular and coplanar applications • Lubricated contacts available • Up to 100 contacts • Supports 28+ Gbps speed requirements: LSS LSEM – 0,50 mm pitch performance up to 23 Gbps – 0,635 mm pitch performance up to 20 Gbps – 0,80 mm pitch performance up to 40 Gbps LSEM-DH • Shrouded with audible click when mated properly • Shield option for EMI protection One Piece Interfaces SIBF • 1,00 mm pitch with low 1,65 mm profile FSI • 1,27 mm pitch with large 1 mm contact deflection • 2,54 mm pitch with vertical and right angle options SEI • Robust screw mount mechanical hold-down options • Elevated profile designs: 3 mm, 6 mm, and 10 mm SIR1 Q2™ Rugged Ground Plane System • Increased insertion depth • 15.7 A - integral power / ground plane • 0,635 mm pitch • RF, power, retention pin and shielding options TM • Up to 156 signal pins standard • Up to 48 signal pairs standard QFS • Application specific hot plugging • Performance up to 34 Gbps with single-ended and 18 Gbps with differential routing (depending on orientation) • Right angle for perpendicular and coplanar mating • Mating high speed cable assemblies 8 8 QMS s2sd series [actual size] DISCRETE WIRE & IDC 0,80 mm to 2,00 mm PITCH • MICRO RUGGED • POWER SYSTEMS 9 DISCRETE WIRE & IDC SFSDT Micro Rugged Tiger Eye™ System • High reliability multi-finger BeCu Tiger Eye™ contact system ™ S2M TFM • Metal or plastic latching system • 0,80 mm, 1,27 mm and 2,00 mm pitch S2SD D•I•S•C•R•E•T•E • Screw down options T2M • Shrouded, polarized and keyed for rugged applications SFM SESDT • Choice of single or double-ended TEM-L1 • PVC or *Teflon® cable Micro Rugged 1,00 mm Pitch System S1SD • Dual leaf contact system • 2 through 20 I/Os T1M • Vertical and right angle PCB connectors S1SS • Single and double row • PVC or *Teflon® cable T1M • Standard latching system TCMD TCSD Micro Rugged IDC Cable System • 1,27 mm and 2 mm pitch systems • High performance Tiger Eye™ contacts ™ • Choice of socket and plug terminations • Exceptionally low 5,08 mm profile • Ejector headers with optional locking caps ••••••••••••••••••• FFMD • Variety of options including rugged strain relief EHT SFMC * DuPont Teflon is a registered trademark of the E.I. du Pont de Nemours and Company or its affiliates. ™ ® DISCRETE WIRE & IDC CABLE COMPONENTS • A broad selection of housings and contacts for build-it-yourself design and application flexibility • High reliability BeCu Tiger Eye™ contacts on 0,80 mm, 1,27 mm and 2,00 mm pitches, 32 - 24 AWG wire, housings, screw downs, plastic and metal latches • 1,00 mm dual leaf contacts, 30 - 28 AWG wire, housings and latches • 2,00 mm IDC components, 24 AWG wire and latches • Mini Mate® and Power Mate® housings, contacts, 30 - 16 AWG wire, plastic and metal latches 10 10 SMSD MMSD Mini Mate ® System SMSS MMSS TSW MRTD IPL1 IPS1 • 4.8 A / contact* • .100" pitch • Individually shrouded contacts • Cable-to-board, cable-to-cable and board-to-board systems • Optional polarized position feature IPT1 MMSD IPT1 • Elevated stack height options • Rugged Tiger Buy™ contacts • Universal jumper mates with unshrouded .025" (0,64 mm) square header * Current Rating with 20 AWG, 1 contact powered Power Mate® System • 10.3 A / contact* PMSST • .165" pitch IPBT PMSD IPBT • Discrete wire and board-to-board system with individually shrouded contacts • Optional polarized guide posts • Vertical through-hole & surface mount sockets • 5,00 mm and 6,35 mm pitch discrete wire power systems also available; see page 14 IPBS IPBT * Current Rating with 16 AWG, 1 contact powered DISCRETE WIRE TOOLING • Hand tools for low volume, pre-production and repair applications • Quick-change semi-automatic crimp applicators compatible with industry standard equipment • Wire ranges from 32 to 10 AWG • Wide variety of additional application specific hardware and field service capabilities • Visit samtec.com/discretewire or samtec.com/tooling 11 11 DESIGN SOLUTIONS & SUPPORT Innovative design tools, resources and support make the design and implementation of your specific rugged, industrial or other harsh environment application simple. Solutionator® Online Product Design Tool • Quickly build components or a full cable assembly to your specifications with Samtec's online Solutionator® • Create components in four easy selections • Create cable assemblies by selecting connector specifications, wire type and assembled length • Crimp-style dual leaf contact system, high reliability Tiger Eye™ contact systems, Mini Mate®, Power Mate® and PowerStrip™ power systems available • Variety of options for AccliMate™ Sealed I/O systems, including shells, pin counts, signal, power and I/O interfaces • Calculate performance, current rating and voltage drop • Live chat with engineers for custom options • Design your discrete wire system at www.samtec.com/discretewire and your AccliMate™ system at sealedio.samtec.com Simulator™ Real-time Online Performance Data • Real-time performance simulations for assemblies help take the guesswork out of designing your system • Simulator™ integrates and blends data from separate models to project insertion loss, return loss, NEXT and FEXT, along with supporting eye patterns • Stand-alone program for additional standard high speed connectors and cables • Test your system at www.samtec.com/simulator Easy Modified & Custom Rugged Designs • • • • • • • • Twisted pair cable Custom color-coded standard and *Teflon® cable Wire stripping (for cable assemblies only) Breakouts to other connectors Sleeving, custom pinouts, daisy chains Special polarizations, rugged housings Rugged locking, latching and screw systems Contact the Application Specific Products Group at [email protected] Custom ruggedizing solutions for your specific application - made easy. * DuPont™ Teflon is a registered trademark of the E.I. du Pont de Nemours and Company or its affiliates. ® 12 12 ET60S series [actual size] POWER SYSTEMS UP TO 60 A PER BLADE • CHOICE OF PITCHES • MATING CABLES 13 POWER SYSTEMS UPT PowerStrip™ /20 • 23.5 A / blade* TM STRIP 20 UPS • Up to 8 power blades on .150" pitch (UPT/UPS Series) • 7 mm and 10 mm stack heights UPS-RA UPT-RA • Vertical, right angle and hermaphroditic • Optional locking clips * Current rating with 1 blade powered MPCC PowerStrip™ /30 • 28.8 A / blade* MPTC-RA TM STRIP 30 MPSS • Power only or power / signal combo • Up to 8 power blades on 5,00 mm pitch (MPT/MPS Series) MPT • Right angle and hermaphroditic headers (MPPT Series) MPS • Right angle versions with screw downs also available MPT-RA • Power / signal combination (MPTC/MPSC Series) with up to 80 signal contacts on 2,00 mm x 2,00 mm pitch MPT • Optional locking clips • Discrete wire cable assemblies with choice of 14 AWG or 16 AWG wire and rugged latching system • Discrete wire components and application tooling available PET • “Hinging” PowerStrip™ /30 for 90° mating radius, blind mating (FMPT/FMPS Series) PES * Current rating with 1 blade powered PET-RA PowerStrip™ /40 • 58.7 A / blade* TM STRIP 40 • Power only or power / signal combo • Up to 8 power blades on .250" pitch (PET/PES Series) • Power / signal combination (PETC/PESC Series) with up to 40 signal contacts on .100" pitch PESS PES-RA • Discrete wire cable assemblies (PESS Series) with choice of 10 AWG or 12 AWG wire & rugged latching system • Discrete wire components and application tooling available * Current rating with 1 blade powered ** EXTreme Ten60Power™ is a trademark of Molex Incorporated and is dual sourced by Molex® 14 14 PET MPS-RA EXTreme LPHPower™ LPHS-VP1 TM • Up to 30 A / blade* • Power / signal combo LPHT-RT1 LPHS-RT1 • Double stacked blades increase density • Low 7,5 mm profile (right angle) • Power blades on 12,00 mm spacing • Signal pins on .050" spacing * Four blades powered ET60T-RT1 ET60S-RT1 EXTreme Ten60Power™ • Up to 60 A / blade* • Flexible modular system • Power only or power / signal combo ET60S-VT1 • Low 10 mm profile (right angle) • Power blades on 5,50 mm spacing for high current DC ET60T-RT1 • Signal pins on .100" spacing • Rated for resistance to arcing for hot-plug applications ET60T-RT1 ET60S-RT1 • Press fit tail option (vertical socket) * Two blades powered at 95° C Other Power Solutions • Add-on power modules for up to 20 A with 1,27 mm and 0,80 mm pitch grid SEARAY™ • Combination signal / power high speed edge card for up to 60 A • Board-to-board systems with individually shrouded contacts up to 9.3 A POWER INTEGRITY SERVICES • Standard power test data, including current carrying capacity, working voltage, voltage drop and resistance, is available for selected power systems; for testing procedures, visit www.samtec.com/powertesting • Current Cycling Testing Data, which demonstrates connector performance in realistic and common applications, is available for select series • Power Integrity Guidelines are based on test data and proven design parameters, and are designed to help in connector selection and PCB design maximization POWER INTEGRITY CERTIFIED • Power Integrity Certified products undergo testing and additional requirements unique to Samtec; to be certified, products must: - pass Current Cycling Test EIA 365-55 - have current carrying capacity, resistance and amps vs. number of contacts data available - have Power Integrity Guidelines developed ® • V isit www.samtec.com/powerintegrity for Guideline details and a current list of Power Integrity Certified® products 15 15 EXTENDED LIFE PRODUCT ™ 10 YEAR E.L.P.™ Products are tested to rigorous standards which evaluate contact resistance in simulated storage and field conditions. MIXED FLOW GAS PASSED (MFG) Pitch 0,50 mm 0,635 mm 0,80 mm •10 year Mixed Flowing Gas (MFG) 1,00 mm •Certain plating and/or contact options will apply 1,27 mm •High Mating Cycles (250 to 2,500) •For complete details on Samtec’s E.L.P.™ program and test results for Extended Life Products, please visit www.samtec.com/ELP or email the Customer Engineering Support Group at [email protected] 2,00 mm 2,54 mm Type Contact Series* Q Series ® Strip Basic Strip Q Series ® Strip Basic Strip Edge Rate ® Strip Q Rate ® Strip Q Series ® Strip Basic Strip Strip Strip SEARAY ™ Array Strip Strip Strip Strip Strip Strip Strip Blade & Beam Blade & Beam Blade & Beam Blade & Beam Edge Rate ® Edge Rate ® Blade & Beam Blade & Beam Tiger Eye™ Tiger Claw™ Edge Rate ® Tiger Eye™ Tiger Claw™ Tiger Beam™ Tiger Eye™ Tiger Claw™ Tiger Claw™ Tiger Claw™ QSH/QTH BSH/BTH QSS/QTS BSS/BTS ERF8/ERM8 QRM8/QRF8 QSE/QTE BSE/BTE SEM/TEM CLM/FTMH SEAF/SEAM SFM/TFM CLP/FTSH FLE/FTSH SMM/TMM CLT/TMMH SSM/TSM BCS/TSW *Tested socket/terminal combination shown. Other mating headers also available. Contact Samtec if header design you need is not shown. ® ™ CONTACT TIGER EYE™ BLADE & BEAM TIGER BEAM™ EDGE RATE® Designed for Signal Integrity High Reliability Dual Wipe Contact Mating / Alignment “Friendly” Best Cost High Mating Cycles Pass-through Applications Cost Effective Reliable Performance Multi-finger Contact Ultra Low Profile Special Plating Required Post & Beam Contact 16 16 TIGER CLAW™ Superior Impedance Control Reduced Broadside Coupling mcp series [actual size] SEALED I/O SYSTEMS 12 mm, 16 mm, 22 mm CIRCULARS • SPACE-SAVING RECTANGULARS 17 SEALED I/O SYSTEMS MCP ACCLIMATE™ CIRCULARS BAYONET OR PUSH-PULL • METAL OR PLASTIC 12 MM, 16 MM & 22 MM SHELLS • 8 SERIES CHOICE OF TERMINATIONS • IP67 & IP68 MCR ACR-12 ACP-12 Flexible Sealed Circular Assemblies ACR-16 • Flexible pin count, size, location and gender (18 standard pinouts) ACP-16 • Variety of socket and terminal options: - Signal pins (0,50 mm or 1,00 mm DIA) - Power pins (1,50 mm DIA) - RF connectors - Signal / power and signal / RF combinations TM • Variety of panel interface termination options: - Discrete wire terminated with connectors - Blunt cut cable, solder cups and PCB mount ACP-22 ACR-22 • Custom cable bundling including mix-and-match 30 to 14 AWG and RG 316 • Metal or plastic shells • Bayonet style meets IP68 requirements for dustproof and waterproof sealing • Mini push-pull system meets IP67 requirements for dustproof and waterproof sealing IP68 Threaded Circulars • Shell size 10 and 17 SCPE RCH • Ethernet, USB and Mini USB RCH • Ethernet field termination kits and assembly tooling for long cable runs and small openings • Signal and power systems also available Components Kits for Field Termination • Kitted components facilitate efficient field assembly ACRK-16 MCRK • Standard solder cups or crimp contacts for termination to the wire • Bulk cable with mix-and-match wire type and gauge, bundled to assure IP68 performance • Miniature push-pull latching system is IP67 protected against dust and water • Metal or plastic shells ACPK-12 18 18 MCPK ACPK-16 ACCLIMATE™ IP68 RECTANGULARS SPACE-SAVING DESIGN IDEAL FOR LOW PROFILE APPLICATIONS PUSH-TO-SEAL LATCHING SYSTEM RCU RPBU IP68 Sealed Rectangular Assemblies RCE • Rectangular design with maximum density for low profile sealed applications RPBE • Audible click when properly mated TM • Quick connect / disconnect with positive latching system • Ethernet and USB signal systems • Eye Speed® high speed system with rugged Edge Rate® contacts SCRE • Ethernet field termination kits RPBH / ERI8 • Flexible panel mounting options SCPE RCH Horizontal Right Angle Cable 25% PANEL AREA SAVINGS (46,00) 1.81 (38,10) 1.50 (23,00) .906 ACRK-22 1.65 sq inch (1060 sq mm) vs. 2.25 sq inch (1450 sq mm) 45% PANEL AREA SAVINGS (48,25) 1.90 (38,10) 1.50 (16,75) .660 1.25 sq inch (800 sq mm) ACPK-22 vs. 2.25 sq inch (1450 sq mm) RCEF 19 19 SAMTEC USA P.O. 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