omron.com

Heater Element Burnout Detector
K2CU
CSM_K2CU_DS_E_3_1
Accurate Detection of Heater Element
Burnout Regardless of Heater Capacities
• Accurately detects a burned heater element or elements incorporated by a molding machine or packing machine and outputs
an alarm signal.
• Precisely singles out the burned element even if one heater element among several heater elements has been burned out.
• Applicable to small- to large-capacity heater elements.
• All K2CU-F large-capacity, built-in current transformer models
work with both single-phase and three-phase heaters.
• Voltage fluctuation compensation function eliminates false
alarms due to variations in the supply voltage.
Model Number Structure
■ Model Number Legend
K2CU-@@@-@@
1
2 3 4
5 6
4. Voltage Compensation
None: Not provided
A:
Provided
5. Control Power Supply Voltage
A: 100/200 VAC
B: 110/220 VAC
C: 100 VAC
D: 110 VAC
E: 200 VAC
F: 220 VAC
6. Gate Input
None: Not provided
GS:
Provided
1. Heater Element Burnout Detector
2. Operation
F: Large-capacity, built-in Current Transformer model
P: Small-capacity plug-in model
3. Operating Current Range
0.5: 0.25 to 0.5 A
1: 0.5 to 1 A
2: 1 to 2 A
4: 2 to 4 A
10: 4 to 10 A
20: 8 to 20 A
40: 16 to 40 A
80: 32 to 80 A
Ordering Information
K2CU-F@@A-@GS Model with Gate Input Terminals
Control supply voltage
100 VAC
With voltage fluctuation compensation
Operating current
4 to 10 A
8 to 20 A
16 to 40 A
32 to 80 A
K2CU-F10A-CGS
K2CU-F20A-CGS
K2CU-F40A-CGS
K2CU-F80A-CGS
110 VAC
K2CU-F10A-DGS
K2CU-F20A-DGS
K2CU-F40A-DGS
K2CU-F80A-DGS
200 VAC
K2CU-F10A-EGS
K2CU-F20A-EGS
K2CU-F40A-EGS
K2CU-F80A-EGS
220 VAC
K2CU-F10A-FGS
K2CU-F20A-FGS
K2CU-F40A-FGS
K2CU-F80A-FGS
Note: A model with a gate input terminal is required to combine the K2CU with a temperature controller that uses PID control for temperature control of a heater. To do
so, use a temperature controller with a voltage output.
1
K2CU
K2CU-F Large-capacity, Built-in Current Transformer Models
Control supply voltage
Operating current
4 to 10 A
100 VAC
With voltage fluctuation compensation
8 to 20 A
16 to 40 A
32 to 80 A
K2CU-F10A-C
K2CU-F20A-C
K2CU-F40A-C
K2CU-F80A-C
110 VAC
K2CU-F10A-D
K2CU-F20A-D
K2CU-F40A-D
K2CU-F80A-D
200 VAC
K2CU-F10A-E
K2CU-F20A-E
K2CU-F40A-E
K2CU-F80A-E
220 VAC
K2CU-F10A-F
K2CU-F20A-F
K2CU-F40A-F
K2CU-F80A-F
K2CU-P Small-capacity, Plug-in Models
Control supply voltage
Operating current
0.25 to 0.5 A
100/
200 VAC
110/
220 VAC
With voltage fluctuation compensation
K2CU-P0.5A-A
0.5 to 1 A
1 to 2 A
2 to 4 A
K2CU-P1A-A
K2CU-P2A-A
K2CU-P4A-A
Without voltage fluctuation compensation ---
K2CU-P1-A
K2CU-P2-A
K2CU-P4-A
With voltage fluctuation compensation
K2CU-P1A-B
K2CU-P2A-B
K2CU-P4A-B
K2CU-P1-B
K2CU-P2-B
K2CU-P4-B
K2CU-P0.5A-B
Without voltage fluctuation compensation ---
Specifications
■ Ratings
Item
K2CU-F
K2CU-P
Control supply voltage
100, 110, 200, 220 VAC
100/200, 110/220 VAC
Rated frequency
50/60 Hz
Carry current
1.25 times as large as each model’s maximum operating cur- 2.5 A for K2CU-P0.5A-A/-B;
rent
5A
Operating voltage range
85% to 110% of control supply voltage
Voltage fluctuation compensation
range
85% to 110% of control supply voltage
Operating current
4 to 10 A, 8 to 20 A, 16 to 40 A, 32 to 80 A (continuously vari- 0.25 to 0.5 A, 0.5 to 1 A, 1 to 2 A, 2 to 4 A (continuously variable)
able)
Releasing current
105% max. of operating current
Operate time
0.5 s max. (when current changes from 150% to 0%)
Gate input voltage range (for models
with gate input terminals)
5 to 30 VDC
Control output
2 A at 220 VAC, SPDT (cosφ = 0.4)
Power consumption
Input: 0.5 VA max.
Power supply: 5 VA max.
85% to 110% of control supply voltage (applicable only on
models with voltage fluctuation compensation)
110% max. of operating current
---
Input: 1 VA max.
Power supply: 4 VA max.
■ Characteristics
Setting accuracy
±7% max.
Repeat accuracy
±3% max.
Influence of temperature
±10% max. (at 20°C±30°C)
Influence of voltage
Models without voltage fluctuation compensation:
±3% max. of the value measured at the control supply voltage, on condition that the voltage fluctuation is 85% to 110% of
the control supply voltage
Models with voltage fluctuation compensation:
±5% max. of the logical value, on condition that the voltage fluctuation is 85% to 110% of the control supply voltage. (see
note)
Influence of frequency
±3% max. (at ±5% of rated frequency)
Insulation resistance
10 MΩ min. (at 500 VDC) between electric circuits and mounting panel
Dielectric strength
2,000 VAC, 50/60 Hz for 1 min between electric circuits and mounting panel
Overcurrent
20 times of max. set value of operating current for 2 s
Vibration resistance
Destruction: 16.7 Hz, 1-mm double amplitude for 10 min each in X, Y, and Z directions
Shock resistance
Destruction: 98 m/s2 (approx. 10G)
Ambient temperature
Operating: –10°C to 55°C (with no icing)
Ambient humidity
Operating: 45% to 85%
Weight
K2CU-F: approx. 390 g; K2CU-P: approx. 300 g
Note: The logical value is an operating value within a range of 0.85 to 1.1 with a voltage fluctuation of 85% to 110%, based on the value at the control supply voltage
measured as 1.
2
K2CU
Operation
K2CU-F@@A-@GS Series
When power is supplied to the heater (when the SSR is ON), a current flows through the wires to the heater elements. At the same
time, a voltage is imposed on the gate circuit and the K2CUF@@A@GS begins monitoring the current flowing through the heater
wires.
The signal generated by the reference voltage generator is sent to
the setting circuit to provide a reference value. The reference value is
sent to the comparators. Each comparator compares its heater element current input and the reference value. If the input is lower than
the reference value, a signal is sent to the output circuit.
The current flowing to the heater wires is detected by the detector
sections through each Current Transformer (CT) incorporated by the
K2CU-F@@A-@GS.
There are two detector sections operating independently. If either of
the input signals from the CTs is lower than the reference value, the
output relay and alarm indicator will be activated.
The current signals transmitted by the two CTs are sent to the current-voltage converters, smoothing circuits, and comparators as
shown in the diagram.
The K2CU-F@@A-@GS incorporates a voltage fluctuation compensation function which automatically corrects the reference value if the
supply voltage fluctuates.
Power supply
S1
S2
Power circuit
Setting circuit
Comparator
G−
b1
Gate circuit
To each circuit
X/c
Comparator
a1
Output circuit
Smoothing
circuit
Current voltage
converter
G+
Smoothing
circuit
CT2
Current voltage
converter
CT1
Temperature
controller
Reference voltage
generator
+
DC
−
SSR
X
Output relay
CM1
Buzzer
BZ
Alarm indicator
Note: 1. The dotted lines indicate the line conductors passing through the windows of the current transformers.
Heater elements
2. The current flowing into the gate circuit (between G+ and G−) is as follows:
Approximately 1.4 mA at 5 VDC
Approximately 3.4 mA at 12 VDC
Approximately 6.7 mA at 24 VDC
3. When using a K2CU which has the model number suffix "GS" (a model that incorporates gate
input terminals), the control output of the temperature controller must be a voltage output type.
3
K2CU
K2CU-F Series
When power is supplied to the heater (when the contactor is ON), a
current flows through the wires to the heater elements. At the same
time, a voltage is imposed on the power circuit of the K2CU-F.
The signal generated by the reference voltage generator is sent to
the setting circuit to provide a reference value. The reference value is
sent to the comparators. Each comparator compares its heater element current input and the reference value. If the input is lower than
the reference value, a signal is sent to the output circuit.
The current flowing to the heater wires is detected by the detector
sections through each Current Transformer (CT) incorporated by the
K2CU-F.
There are two detector sections operating independently. If either of
the input signals from the CTs is lower than the reference value, the
output relay and alarm indicator will be activated.
The current signals transmitted by the two CTs are sent to the current-voltage converters, smoothing circuits, and comparators as
shown in the diagram.
The K2CU-F incorporates a voltage fluctuation compensation function which automatically corrects the reference value if the supply
voltage fluctuates.
Power supply
Contactor
S2
Power circuit
Reference voltage
generator
Setting circuit
Comparator
CT1
Smoothing
circuit
Current voltage
converter
S1
b1
To each circuit
X/c
Output circuit
Comparator
CT2
Smoothing
circuit
Current voltage
converter
a1
CM1
X
BZ
Output relay
Buzzer
Alarm indicator
Note: The dotted lines indicate the line conductors passing through the windows of the current transformers.
Heater elements
K2CU-P Series
The K2CU-P operates basically in the same way as the K2CU-F.
The comparator compares external current signals and the reference
value and outputs the result of the comparison to the output circuit.
Power supply
Contactor
7
Power circuit
Reference voltage
generator
6
Output circuit
0V
8
5
To each circuit
Comparator
2
Setting circuit
CT
Smoothing
circuit
1
Current voltage
converter
200/220 V 100/110 V
X/c
4
3
X
Output relay
BZ
Buzzer
Alarm indicator
Heater elements
Note: The heater and the operating power supply
connected via terminals 6 and 8 or terminals
7 and 8 must be turned ON at the same time.
4
K2CU
■ Setting of Operating Current
The knobs of the K2CU-F and K2CU-P as shown in the illustrations
are set to 32 A and 0.7 A respectively.
Use the potentiometer on the front panel to set the operating current.
The set operating current is defined as the mean value of the heater
current under normal operating conditions and the heater current
under a burnout or abnormal condition.
Rotate the knob to set the desired current value at which the Heater
Burnout Detector should operate. Do not exceed the maximum and
minimum positions.
The K2CU-F’s scale is divided into 12 graduations including subgraduations and the K2CU-P’s scale is divided into 5 graduations.
2
HEATER FAULT DETECTOR
ALARM
7
6
S2
ALARM
8
K2CU-P1A-A
5
9
4
10
S1
×
Normal current + abnormal current
Set value =
HEATER FAULT DETECTOR
14 16
K2CU-F40A-C
OMRON Corporation
18
20
12
10
4 A
×
0.5 A
MADE IN JAPAN
SOURCE 100/200
100/200VAC
VAC 50/60Hz
CURRINT 5A/AC/Max.
Knob
Red point
(indicates the set value)
■ Heater Connection and Current
The following table shows the different connections possible. The formula under each illustration indicates the electrical current value of the heater
elements under normal and abnormal conditions.
Phase
Normal condition
Single phase
Abnormal condition
0A
5A
200 V
200 V
1 kW
5A
Three phase Delta network
0A
8.7 A
200 V
1 kW
8.7 A
200 V
7.5 A
5A
7.5 A
8.7 A
1 kW
200 V
√3
(5 A × √3 × )
2
(5 A × √3)
Star network
2.9 A
200 V
1 kW
2.9 A
200 V
5A
1 kW
8.7 A
(5 A × √3 ×
2.5 A
2.5 A
2.5 A
2.5 A
1
√3
)
1 kW
200 V
(5 A ×
V network
1 kW
2.9 A
1
√3
)
8.7 A
√3
2.5 A
5A
200 V
1 √3
× )
2
(5 A ×
1 kW
(5 A ×
1 √3
× )
2
√3
5A
5A
200 V
200 V
5A
1 kW
(5 A × √3 = 8.7 A)
2.5 A
1
(5 A × 2 )
(5 A × 1)
Note: Values in this table are correct when a 200 VAC, 1 kW heater is used on a single-phase or three-phase current.
5
K2CU
■ Operation Check
K2CU-F@@A-@GS
The operation of the heater burnout detector can be easily checked as follows:
In a Single-phase Circuit
Set the operating current to be 0.6 to 0.55 times the heater current.
Close the SW2 with switch SW1 turned on. Confirm that the alarm
indicator remains off.
Turn off SW1 and confirm that the alarm indicator comes on, and that
the output relay operates.
SW2
SSR
S1
S2
K2CU-F
SW1
Heater
In a Three-phase, Delta Network
In a Three-phase, Star Network
Set the operating current to be 0.6 times the heater current.
Set the operating current to be 0.9 times the heater current.
Close the SW3 with switches SW1 and SW2 turned on. Confirm that
the alarm indicator remains off.
Close the SW2 with switch SW1 turned on. Confirm that the alarm
indicator remains off.
Turn off SW2 and confirm that the alarm indicator comes on, and that
the output relay operates.
Turn off SW1 and confirm that the alarm indicator comes on, and that
the output relay operates.
Turn on SW1 set the operating current to be 0.9 times the heater current, and confirm that the alarm indicator goes off and the output
relay releases.
Turn off SW1 and confirm that the alarm indicator comes on, and that
the output relay operates.
SW2
SW3
SSR
SSR
S1
S1
S2
S2
K2CU-F
K2CU-F
SW1
SW2
Heater
SW1
Heater
6
K2CU
In a Three-phase, V Network 1
In a Three-phase, V Network 2
Set the operating current to be 0.3 to 0.35 times the heater current.
Set the operating current to be 0.6 times the heater current (of the
phase connected between terminals 1 and 2, or the one passed
through the window of the window-type Current Transformer of the
heater burnout detector).
Close the SW2 with switch SW1 turned on. Confirm that the alarm
indicator remains off.
Turn off SW1 and confirm that the alarm indicator comes on, and that
the output relay operates.
Close the SW2 with switch SW1 turned on. Confirm that the alarm
indicator remains off.
Turn off SW1 and confirm that the alarm indicator comes on, and that
the output relay operates.
SW2
SW2
SSR
SSR
S1
S1
S2
S2
K2CU-F
K2CU-F
SW1
SW1
Heater
Heater
K2CU-F, K2CU-P
The operation of the heater burnout detector can be easily checked as follows:
In a Single-phase Circuit
Set the operating current to be 0.55 to 0.6 times the heater current.
Contactor
Contactor
Close the contactor with switch SW1 turned on. Confirm that the
alarm indicator remains off.
Turn off SW1 and confirm that the alarm indicator comes on, and that
the output relay operates.
6
8
S1
1
S2
2
K2CU-F
SW1
K2CU-P
SW1
Heater
Heater
7
K2CU
In a Three-phase, Delta Network
In a Three-phase, V Network 1
Set the operating current to be 0.6 times the heater current.
Set the operating current to be 0.3 to 0.35 times the heater current.
Close the contactor with switches SW1 and SW2 turned on. Confirm
that the alarm indicator remains off.
Close the contactor with switch SW1 turned on. Confirm that the
alarm indicator remains off.
Turn off SW2 and confirm that the alarm indicator comes on, and that
the output relay operates.
Turn off SW1 and confirm that the alarm indicator comes on, and that
the output relay operates.
Turn on SW1 set the operating current to be 0.9 times the heater current, and confirm that the alarm indicator goes off and the output
relay releases.
Contactor
Turn off SW1 and confirm that the alarm indicator comes on, and that
the output relay operates.
Contactor
S1
S2
K2CU-F
SW1
S1
S2
K2CU-F
Heater
SW1
SW2 Heater
In a Three-phase, Star Network
In a Three-phase, V Network 2
Set the operating current to be 0.6 times the heater current (of the
phase connected between terminals 1 and 2, or the one passed
through the window of the window-type Current Transformer of the
heater burnout detector).
Set the operating current to be 0.9 times the heater current.
Close the contactor with switch SW1 turned on. Confirm that the
alarm indicator remains off.
Close the contactor with switch SW1 turned on. Confirm that the
alarm indicator remains off.
Turn off SW1 and confirm that the alarm indicator comes on, and that
the output relay operates.
Turn off SW1 and confirm that the alarm indicator comes on, and that
the output relay operates.
K2CU-P
K2CU-F
Contactor
Contactor
Contactor
6
8
S1
S2
1
S1
2
S2
K2CU-P
K2CU-F
SW1
SW1
SW1
K2CU-F
Heater
Heater
Heater
8
K2CU
■ Test Circuit
To check the operation in detail, use the following circuit.
K2CU-F
K2CU-P
The dotted lines indicate the line conductor passing through the round
window of the current transformer.
Switch
Switch
S2 S1
R
7
8
1
2
R
Slidac
Slidac
a1
CM1
b1
6
5
4
3
K2CU-P
Note: Determine the value of R according to the specifications
of the K2CU to be used. The dotted line indicates the
connection at a supply voltage of 100 or 110 VAC.
K2CU-F
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Mounting Holes
K2CU-F
6
Eight, M3.5
terminal
screws
20
Two, 6-dia. or M5
mounting holes
Two, 20-dia.
holes
102
Potentiometer
knob
Alarm
indicator
111 102 90
33
60
Note: 1. Install the K2CU-F on
a flat surface.
2. When solderless terminal
lugs are desired, use
ones having an outer
diameter of 6.5 mm
maximum.
95
108
6-dia. mounting
hole
6.5 mm max.
6.5 mm max.
K2CU-P
3.5
Connecting Socket
5
K2CU-P
91 72
108
60
7
89
8PFA1 (order separately)
8.5
9
K2CU
Installation
■ External Connections
K2CU-F@@A-@GS
Single-phase Heater
Three-phase Heater
Power
supply
Power
supply
Temperature
controller
Temperature
controller
Control
voltage
Control
voltage
SSR
SSR
b1
b1
S1
CM1
S2
a1
Y/a
S1
CM1
S2
a1
Y/a
K2CU-F
K2CU-F
L
Temperature
sensor
BZ
Y
L
Temperature
sensor
Heater
BZ
Y
Heater
K2CU-F
Single-phase Heater
Three-phase Heater
Power
supply
Power
supply
Temperature
controller
Temperature
controller
Control
contact
Control
contact
Contactor
Contactor
b1
b1
S1
CM1
S2
a1
Y/a
S1
CM1
S2
a1
Y/a
K2CU-F
K2CU-F
Temperature
sensor
Heater
L
BZ
Y
Temperature
sensor
L
BZ
Y
Heater
Note: 1. The dotted lines which pass through the heater burnout detector indicate the line conductor passing through the round “window” of the
window-type Current Transformer.
2. Y: External relay for self-holding circuit
BZ: Alarm buzzer
L: Alarm indicator
3. To use a 100 (110) VAC control power supply with K2CU-P, connect it to terminal 7 instead of 6.
10
K2CU
Three-phase, V-connected Heater
With External Current Transformer
Power
supply
b1
S1
CM1
S2
a1
K2CU-F10A-@
CT
K2CU-F
@A/5A
b1
Heater
Note: The dotted lines which pass through the heater burnout detector indicate the line conductor passing through the round “window” of the window-type Current Transformer.
S1
CM1
S2
a1
CT
@A/5A
Note: Pass two out of the three line conductors
through the current transformers of the
heater burnout detector twice as shown.
Heater
K2CU-P Small-capacity, Plug-in Models
Small-capacity Heater
With External Current Transformer
Power
supply
Power
supply
Temperature
controller
Temperature
controller
Control
contact
Control
contact
Contactor
7
6
8
5
1
4
2
3
CT
@A/5A
Y/a
K2CU-P
7
6
8
5
1
4
2
3
Y/a
K2CU-P
L
BZ
Y
Temperature
sensor
Temperature
sensor
L
BZ
Y
Heater
Heater
Note: 1. The dotted lines which pass through the heater burnout detector indicate the line conductor passing through the round “window” of the
window-type Current Transformer.
2. Y: External relay for self-holding circuit
BZ: Alarm buzzer
L: Alarm indicator
3. To use a 100 (110) VAC control power supply with K2CU-P, connect it to terminal 7 instead of 6.
11
K2CU
Safety Precautions
K2CU-F@@A-@GS
Use the K2CU-F@@A-@GS (with gate input terminals) in combination with a temperature controller that has PID with feed-forward circuitry to control the heater temperature, in which case, the heater
element(s) must be turned ON or OFF for 0.1 s or longer.
K2CU-F
When a single-phase heater is used, pass the two lines through the
openings of the heater burnout detector. When a three-phase heater
is used, pass two (phases) of the three lines through the openings. In
either case, if only one line passes through, an alarm signal will
always be produced.
With single-phase
power supply
With three-phase
power supply
Heater
Heater
Pass the lines through the openings only once. If they are passed
more than once, the actual operating current will be less than the set
current. The lines can be passed in either direction.
To use the heater burnout detector at a current less than the current
range that can be set, the lines must be passed more than once.
Determine the number of times the lines should be passed by the following equation:
(Operating current) x n = Current setting range
where,
n: number of times the lines loop through the window
All K2CU-F models incorporate a voltage fluctuation compensation
function.
K2CU-P
The K2CU-P can be used only in single-phase circuits.
Do not pull out the K2CU-P from the socket when the K2CU-P is
energized. Especially when using it in combination with a Current
Transformer commercially available, this practice causes the secondary circuit of the transformer to open, which is very dangerous.
General
Refer to External Connections before using the K2CU with external
CTs.
When a temperature controller is used in combination with the K2CU
(except for the K2CU-F@@A-@GS), the heater element(s) must be
turned ON or OFF for 1 s or longer (although the heater element(s)
can be turned ON for 0.5 s according to the specifications).
The K2CU cannot be used with a phase-control circuit, inverter circuit, frequency-count circuit, cycle-control unit, or a motor load.
Mounting
Securely mount the K2CU as horizontally as possible although there
is no particular limitation of mounting directions.
Connection
Solderless-type terminal must be connected to the terminals
securely.
Wire the terminals correctly by referring to the external connections.
The terminals have no polarity. Be sure to connect 100 (or 110) V to
the 100-V (or 110-V) terminals and 200 (or 220) V to the 200-V (or
220-V) terminals of the K2CU-P or the K2CU-P may malfunction.
The control power source for the K2CU (except for the K2CU-F@@A@GS) must be supplied from the load side via a contactor.
Be sure to impose a voltage between the 0-V terminal and 100-V (or
110-V) terminal or the 0-V terminal and 200-V (or 220-V) terminal of
the K2CU-P, otherwise the K2CU-P will not operate.
12
K2CU
Q&A
Q
What settings are required to connect more than one heater in parallel?
The following table shows relative changes in the current when any one of several elements connected in parallel has burned out. Use this
table as a guideline in determining the current setting. The degree of change in the current when an element burns out may be too small
to detect if more than five elements are connected in parallel. As a rule, do not connect more than 5 elements in parallel.
Connection
Singlephase
n=1
I
No. of heater = n
I
No. of heater
per phase = n
Star
Delta
I
n=2
I is 0 when one 0.5
element burns
out
n=3
n=4
n=5
0.67
0.75
0.8
Current in burned-out phase I is 0 when one 0.6
element burns
out
Current in other phases
0.87
0.92
0.75
0.82
0.86
0.95
0.96
0.97
Current in burned-out phase 0.58
0.77
0.84
0.88
0.91
Current in other phases
1
1
1
1
1
No. of heater
per phase = n
Note: 1. This table shows the respective change rates in current when any one of several elements connected in parallel has burned out.
2. The values in the table are current ratios after one element burns out in comparison to a normal current of “1” (i.e., the current before the
element burns out).
3. The values in this table are logical values. These values may vary slightly because of influence of unbalanced loads (heaters). It is therefore recommended to test the actual current values and the load condition before determining the operating current, especially when the
current under the normal condition and that under an abnormal condition do not significantly differ.
Q
Can the K2CU be used for heaters with a voltage of 400/
440?
Yes. It can be used if a power transformer is used to drop the
voltage applied to the control power supply voltage terminals
of the K2CU to 100 to 220 V.
Q
Q
Can the control power supply for the K2CU be connected
from a separate circuit from the one used for the heater
circuit?
With a model with a large-capacity, built-in current
transformer, changes in the control power supply voltage are
used in compensating the reference value for the internal
setting circuit. A large error may occur in the operating value
if power is supplied from a separate circuit.
Can the K2CU be used for three-phase circuits with
unbalanced currents?
Unbalanced currents can exist because of different heater
capacities or because different numbers of elements are
connected to each phase, causing the current for each phase
to be different even during normal operation.
There is only one setting provided for the two holes on the
K2CU, so the setting must be made below the current value
for the phase with the lowest current. This could prevent the
current from dropping below the set value depending on the
element that burns out. It is thus not possible to detect heater
burnouts for all elements connected with unbalanced
currents. Either balanced circuits must be used, or a separate
K2CU must be installed for each phase.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
In the interest of product improvement, specifications are subject to change without notice.
13
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you
have any questions or comments.
Warranties.
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron
disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER
ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the
Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at
Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or
replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount
equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty,
repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products
were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate
modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall
not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or
electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice,
recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above
warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself
is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine,
system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product
with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence
thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate
it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our
practice to change part numbers when published ratings or features are changed, or when significant construction changes are
made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers
may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at
any time to confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
2015.4
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2015 All Right Reserved.