Ionizer (Air Push Type) KS1 CSM_KS1_DS_E_2_1 Wide Range of Nozzles for Optimal Ionization • A wide range of nozzle variations • High-frequency AC method with excellent ion balance For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Refer to Safety Precautions on page 6. Product Configuration Nozzles ●Tubes For Standard Nozzle KS1-ANNS-@ ●Caps For Flexible Tube Nozzle Shower Nozzle Cap KS1-ANDC-SW@@ Flat Nozzle Cap KS1-ANDC-FT90 Ionizer ●Standard Nozzle KS1-ANNS01 KS1-AA1T ●Shower Nozzle KS1-ANSW@@ ●Flat Nozzle KS1-ANFT90 ●Straight Bar Nozzle KS1-ANSB@@ ●Flexible Tube Nozzle KS1-ANDC@@ Filter and Connector ●Air Clean Filter KS1-AZ04 ●Stainless Steel Connector * KS1-AZ03 * The Connector can be mounted to the Ionizer even with no Air Clean Filter. 1 KS1 Ordering Information Ionizer Model KS1-AA1T Accessories Nozzles Tubes Product Model Product Model KS1-ANNS01 500-mm Conductive Urethane Tube KS1-ANNS-U 60° KS1-ANSW60 500-mm Fluororesin Tube KS1-ANNS-F 90° KS1-ANSW90 500-mm Silicone Tube KS1-ANNS-S Standard Nozzle Shower Nozzle 90° Flat Nozzle KS1-ANFT90 Caps 100 mm KS1-ANSB10 Straight Bar Nozzle Product 60° Flexible Shower Nozzle Cap KS1-ANDC-SW60 300 mm KS1-ANSB30 90° Flexible Shower Nozzle Cap KS1-ANDC-SW90 400 mm KS1-ANSB40 90° Flexible Flat Nozzle Cap KS1-ANDC-FT90 500 mm KS1-ANSB50 Optional Products 100 mm KS1-ANDC10 200 mm KS1-ANDC20 Flexible Tube Nozzle Model 200 mm KS1-ANSB20 300 mm KS1-ANDC30 400 mm KS1-ANDC40 500 mm KS1-ANDC50 Product Model Replacement Dischargers (set of 5) KS1-AZ01T Tool for Replacing Dischargers KS1-AZ02 Stainless Steel Connector KS1-AZ03 Air Clean Filter KS1-AZ04 2 KS1 Ratings and Specifications Ionizer Item Model Power supply voltage Current consumption Discharge method Output voltage Safety circuit Discharge time Ion balance Fluid used Amount of generated ozone Supplied air flow Indicators Air pressure range Operating ambient temperature Operating ambient humidity Weight Accessories KS1-AA1T 24 VDC ±5% Approx. 100 mA High-frequency AC (Approx. 68 kHz) ±2 kV Outputs alarms for ionization errors 0.8 s max. (at a distance of 50 mm from air outlet) ±15 V or less (at a distance of 50 mm from air outlet) Air (refer to Air Used on page 6) 0.04 ppm or less (when standard nozzle used, at a distance of 300 mm from air outlet and primary side voltage of 0.25 MPa) Approx. 100 L/min (ANR) (when standard nozzle used, at primary side voltage of 0.15 Mpa) Green POWER indicator lit while Ionizer ON, red ALM indicator lit for ionizing errors. When Standard Nozzle or Flexible Tube Nozzle is used. 0.02 to 0.25 MPa When Standard Nozzle Tube is attached. 0.02 to 0.12 MPa When Shower Nozzle, Flat Nozzle, or Straight Bar Nozzle is used. 0.05 to 0.40 MPa 0 to 40°C (with no icing or condensation) 35% to 65% (with no condensation) 235 g (Ionizer only) One ground lead (2 m) Air Clean Filter KS1-AZ04 ■ Can be attached directly to the ionizer. ■ Diameter of collected particles with high filtration accuracy: 0.1 μm, collection efficiency: 99.9%. Specifications Item Model Fluid used Connection aperture Collected particle size Collection efficiency Volume of air processed Film area Max. voltage used Withstanding pressure Operating temperature range Weight Recommended tightening torque Unit material Element material KS1-AZ04 Air R(Rc)1/8 0.1 μm 99.9% 40 l/min (ANR) (See note.) * 29.9 cm2 0.97 MPa 1.47 MPa 5 to 45°C 11 g 400 to 600 N⋅cm Aluminum alloy (alumite treated) Porous, hollow thread membrane * At 0.7 MPa (pressure drop of 0.03 MPa) 3 KS1 Standard Nozzle KS1-ANNS01 60° Shower Nozzle KS1-ANSW60 90° Shower Nozzle KS1-ANSW90 Discharge time (s) Discharge time (s) Discharge time (s) Engineering Data (Reference Value) 5 0.05 MPa pressure 0.10 MPa pressure 4 0.15 MPa pressure 0.20 MPa pressure 0.25 MPa pressure 5 0.05 MPa pressure 0.15 MPa pressure 4 0.20 MPa pressure 0.30 MPa pressure 0.40 MPa pressure 5 0.05 MPa pressure 0.15 MPa pressure 4 0.40 MPa pressure 3 3 3 2 2 2 1 1 1 0 0 0 100 400 500 Distance (mm) 200 300 100 400 500 Distance (mm) 200 300 400 500 Distance (mm) Flat Nozzle KS1-ANFT90 100-mm Straight Bar Nozzle KS1-ANSB10 200-mm Straight Bar Nozzle KS1-ANSB20 Discharge time (s) 300 Discharge time (s) 200 Discharge time (s) 100 0.20 MPa pressure 0.30 MPa pressure 5 0.05 MPa pressure 0.10 MPa pressure 4 0.20 MPa pressure 0.30 MPa pressure 0.40 MPa pressure 5 0.05 MPa pressure 0.10 MPa pressure 4 0.20 MPa pressure 0.30 MPa pressure 0.40 MPa pressure 5 0.05 MPa pressure 0.10 MPa pressure 4 3 3 3 2 2 2 1 1 1 0 0 0 100 400 500 Distance (mm) 200 300 100 400 500 Distance (mm) 200 300 400 500 Distance (mm) 300-mm Straight Bar Nozzle KS1-ANSB30 400-mm Straight Bar Nozzle KS1-ANSB40 500-mm Straight Bar Nozzle KS1-ANSB50 Discharge time (s) 300 Discharge time (s) 200 Discharge time (s) 100 0.20 MPa pressure 0.30 MPa pressure 0.40 MPa pressure 5 4 0.05 MPa pressure 0.10 MPa pressure 0.20 MPa pressure 0.30 MPa pressure 0.40 MPa pressure 5 4 0.10 MPa pressure 0.20 MPa pressure 0.30 MPa pressure 0.40 MPa pressure 5 4 3 3 3 2 2 2 1 1 1 0 100 200 300 400 500 Distance (mm) 0.10 MPa pressure 0.20 MPa pressure 0.30 MPa pressure 0.40 MPa pressure 0 0 100 200 300 400 500 Distance (mm) 100 200 300 400 500 Distance (mm) Measurement conditions Dischange time: Time required to lower charge from ±1,000 V to ±100 V Plate monitor: 150 × 150 mm, 20 pF 4 KS1 Standard Nozzle with Conductive Urethane Tube KS1-ANNS-U@ Connected to KS1-ANNS01 Tube length: 500 mm Tube length: 400 mm 4 0.12 MPa pressure Discharge time (s) Discharge time (s) 0.25 MPa pressure 5 Tube length: 300 mm Tube length: 200 mm Tube length: 100 mm 5 Tube length: 500 mm Tube length: 400 mm 4 Tube length: 300 mm Tube length: 200 mm Tube length: 100 mm 0.12 MPa pressure 5 Tube length: 500 mm Tube length: 400 mm 4 3 3 2 2 2 1 1 1 10 20 30 Standard Nozzle with Silicon Tube KS1-ANNS-S@ Connected to KS1-ANNS01 0 0 40 50 Distance (mm) 10 20 30 Tube length: 300 mm Tube length: 200 mm Tube length: 100 mm 5 Tube length: 500 mm Tube length: 400 mm 4 Tube length: 300 mm Tube length: 200 mm Tube length: 100 mm 0.25 MPa pressure Tube length: 500 mm Tube length: 400 mm 4 3 3 2 2 2 1 1 1 0 10 20 30 40 50 Distance (mm) 10 20 30 40 50 Distance (mm) 40 50 Distance (mm) 5 3 0 30 Flexible Tube and 90° Shower Nozzle Cap KS1-ANDC-SW90 Connected to KS1-ANDC@ Discharge time (s) 4 20 0.25 MPa pressure Discharge time (s) Tube length: 500 mm Tube length: 400 mm 10 40 50 Distance (mm) Flexible Tube and 60° Shower Nozzle Cap KS1-ANDC-SW60 Connected to KS1-ANDC@ 0.12 MPa pressure 5 Tube length: 300 mm Tube length: 200 mm Tube length: 100 mm 3 0 Discharge time (s) Standard Nozzle with Fluororesin Tube KS1-ANNS-F@ Connected to KS1-ANNS01 Discharge time (s) Flexible Tube Nozzle KS1-ANDC@ Tube length: 300 mm Tube length: 200 mm Tube length: 100 mm 0 10 20 30 40 50 Distance (mm) Flexible Tube and Flat Nozzle Cap KS1-ANDC-FT90 Connected to KS1-ANDC@ Discharge time (s) 0.25 MPa pressure 5 4 Tube length: 500 mm Tube length: 400 mm Tube length: 300 mm Tube length: 200 mm Tube length: 100 mm 3 2 1 0 10 20 30 40 50 Distance (mm) Measurement conditions Dischange time: Time required to lower charge from ±1,000 V to ±100 V Plate monitor: 150 × 150 mm, 20 pF 5 KS1 Connections Wiring Diagram Terminal Block Diagram 3 Power supply 2 1 1 1: 24-VDC input power supply 24 VDC 2: Ground (power supply and output) Ground 3: Output terminal 2 Alarm output LOAD 3 50 mA max. (24 VDC max.) Note: Alarm outputs are NC. Safety Precautions WARNING Precaution for Correct Use This product is not designed or rated for ensuring safety of persons either directly or indirectly. Do not use it for such purposes. Do not use the product in atmospheres or environments that exceed product ratings. Air Used 1. Make sure the pipes are adequately flushed with compressed air before connection. The pipes may become clogged or malfunctions may occur if the air in the pipes is contaminated by chips, sealing tape, rust, or other impurities. 2. Use air that does not contain oil or water. We recommend using clean dry air with a dew point of -10°C or lower and a maximum collected particle size of 0.01 μm. 3. Application is not possible if the air or the surrounding atmosphere contains organic solvents, phosphate hydraulic oil, sulfur dioxide, chlorine gas, acid or similar substance. For technical information and product FAQs, refer to the Technical Guide on your OMRON website. (Unit: mm) Dimensions Tolerance class IT16 applies to dimensions in this data sheet unless otherwise specified. Ionizer KS1 110 (93) 82 (11) 9 Two, 4.5-dia. holes R60 20 32 5 100 32 dia. 6 30 dia. R1/8 plug G1/8 G1/8 R1/8 plug 24 32 61 14 46 7 35 22 2 31.6 32 6 KS1 Nozzles and Optional Products Used with the Ionizer Nozzles Standard Nozzle KS1-ANNS01 60° Shower Nozzle KS1-ANSW60 3.7 dia. (ion air outlet) (M24 × 1) 90° Shower Nozzle KS1-ANSW90 (M24 × 1) (M24 × 1) 60° (See note.) 5.5 dia. 45° 30° 30 dia. 30 dia. 30 dia. 30° 10 20 7 7 (Double walled) (11.5) 45° (11.5) 20 10 35 (42) (Double walled) 27 20 28 (35) Seven, 2-dia. holes (ion air outlet) 7 10 (34) Seven, 2-dia. holes (ion air outlet) Straight Bar Nozzles KS1-ANSB@ (M24 × 1) A Pitch 10 10 10 Double-wall Double-wall thickness: 12 thickness: 10 (nut) (M24 × 1) 12 (Double walled) 6 dia. 30 dia. 30° 45° 6 dia. N, 1.2-dia. holes (ion air outlet) 7.6 dia. 6 7 (B) (38.3) Five, 2-dia. holes (ion air outlet) 45° 30° 30 dia. 7 10 Flat Nozzle KS1-ANFT90 Double-wall thickness: 10 Double-wall thickness: 12 (nut) 20 60° 60° 60° 20 (38.3) (25.4) (19.3) 12 dia. 10 (Double walled) 12 (Double walled) 83 (90) C (L) Model A B C L N KS1-ANSB10 100 129.7 168 175 11 KS1-ANSB20 200 229.7 268 275 21 KS1-ANSB30 300 329.7 368 375 31 KS1-ANSB40 400 429.7 468 475 41 KS1-ANSB50 500 529.7 568 575 51 Flexible Tube Nozzles KS1-ANDC@ (M24 × 1) 5 dia. (ion air outlet) 10 dia. 11 dia. 12 dia. 30 dia. 7 20 A 15 (L) Model A L KS1-ANDC10 102 129 KS1-ANDC20 202 229 KS1-ANDC30 302 329 KS1-ANDC40 402 429 KS1-ANDC50 502 529 7 KS1 Optional Tubes Caps Flexible Flat Nozzle Cap KS1-ANDC-FT90 Flexible Shower Nozzle Caps KS1-ANDC-SW@ 14 (Double walled) 60° 5 45° 30° 30° 45° Lock nut 60° C A 12 dia. A 12 (Double walled) (29.5) 3 11.5 4.5 Optional Tubes for Standard Nozzles KS1-ANNS-@ 20 Five, 2-dia. holes (ion air outlet) B A 500 12 (Double walled) Seven, 2-dia. holes (ion air outlet) Model Model Type A KS1-ANDC-SW60 60° 30° KS1-ANDC-SW90 90° 45° A B C KS1-ANNS-U Conductive Urethane 6 dia. 4 dia. Tube KS1-ANNS-F 7 dia. 5 dia. Fluororesin Tube KS1-ANNS-S 7 dia. 4 dia. Silicon Tube Optional Products Optional Air Clean Filter KS1-AZ04 Stainless Steel Connector KS1-AZ03 48 7 10 17 6 11 8 21 9 IN 13 dia. 13 dia. Rc1/8 12 dia. R1/8 5 R1/8 6.1 10 (Double walled) 11.5 (opposing) • Attached to the Ionizer for air tube connection. • If using products from other manufacturers, consider using stainless steel products for less impact on the ozone layer. 8 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2013.5 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2013 All Right Reserved.