ZENIGATA LED Feb 10, 2015 SPECIFICATIONS GIGA ZENIGATA-LED GW7GAP50FGC Notice Contents in this technical document be changed without any notice due to the product modification. In the absence of confirmation by device specification sheets, SHARP takes no responsibility for any defects that may occur in wquipment using any SHARP devices shown in catalogs, data books, etc. Development DepartmentⅡ Lighting Device Division Electronic Components And Devices Group http://www.sharp-world.com/products/device/ SHARP CORPORATION sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ ● Handle this document carefully for it contains material protected by international copyright law. Any reproduction, full or in part, of this material is prohibited without the express written permission of the company. ● When using the products covered herein, please observe the conditions written herein and the precautions outlined in the following paragraphs. In no event shall the company be liable for any damages resulting form failure to strictly adhere to these conditions and precautions. (1) Please do verify the validity of this part after assembling it in customerʼs products, when customer wants to make catalogue and instruction manual based on the specification sheet of this part. (2) The products covered herein are designed and manufactured for the following application areas. When using the products covered herein for the equipment listed in paragraph (3), even for the following application areas, be sure to observe the precautions given in Paragraph (3). Never use the products for the equipment listed in Paragraph (4). ･Office electronics ･Instrumentation and measuring equipment ･Machine tools ･Audiovisual equipment ･Home appliances ･Communication equipment other than for trunk lines (3) These contemplating using the products covered herein for the following equipment which demands high reliability, should first contact a sales representative of the company and then accept responsibility for incorporating into the design fail-safe operation, redundancy, and other appropriate measures for ensuring reliability and safety of the equipment and the overall system. ･Control and safety devices for airplanes, trains, automobiles, and other transportation equipment ･Mainframe computers ･traffic control systems ･Gas leak detectors and automatic cutoff devices ･Rescue and security equipment ･Other safety devices and safety equipment, etc. (4) Do not use the products covered herein for the following equipment which demands extremely high performance in terms of functionality, reliability, or accuracy. ･Aerospace equipment ･Communications equipment for trunk lines ･Control equipment for the nuclear power industry ･Medical equipment related to life support, etc. (5) please direct all queries and comments regarding the interpretation of the above four Paragraphs to a sales representative of the company. ● Please direct all queries regarding the products covered herein to a sales representative of the company. sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ GW7GAP50FGC Specifications 1. Application These specifications apply to the light emitting diode module Model No. GW7GAP50FGC. [ LED module (InGaN Blue LED chip + Phosphor) ] Main application : Lighting 2. External dimensions and equivalent circuit Refer to Page 2. 3. Ratings and characteristics Refer to Page 3-6. 3-1. 3-2. 3-3. 3-4. Absolute maximum ratings Electro-optical characteristics Derating curve Characteristics diagram (TYP.) 4. Reliability Refer to Page 7. 4-1. Test items and test conditions 4-2. Failure criteria 5. Quality level Refer to Page 8. 5-1. Applied standard 5-2. Sampling inspection 5-3. Inspection items and defect criteria 6. Supplements 6-1. 6-2. 6-3. 6-4. Refer to Page 9-11. Chromaticity rank table Packing Label Indication printed on product 7. Precautions Refer to Page 12-15. 1 sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 2．External dimensions and equivalent circuit ①65 （Unit：mm） 31.5 ±0.1 (0.3) ※１ (6.3) Top view (7.1) 54.5 ±0.1 ②75 Label Tc point 4-R1.6 65 (2.3) ※2 （Φ37.0） (6.2) ※3 （Φ35.5） 3.1 ±0.1 (1.6) Side view (3.9) (37) The value inside parentheses are reference value. *1 Offset value between alminium substrate and surface coarting. *2 Offset value of screw cramp point. Screw design must be smaller than this area. *3 Minimum creepage distance of insulation. *4 As for the rest, no parantheses means generally tolerance +/- 0.3mm. x12 x12 x12 x12 x12 x12 x12 x12 x12 ＋connection terminal x12 x12 x12 x12 x12 x12 x12 x12 x12 x12 x12 x12 x12 x12 x12 x12 x12 －connection terminal x12 x12 48 series × 7 parallel ＝ 336 pcs of LEDs 2 sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 3．Ratings and characteristics 3-1.Absolute maximum ratings Item Symbol Rating Unit Power Dissipation（※1,4） P 148.0 W Forward Current（※1,4） IF 910 mA Reverse Current（※2,4） VR 100 mA Operating Temperature（※3） Topr -30 ～ +100 ℃ Storage Temperature Tstg -40 ～ +100 ℃ Junction Temperature Tj 140 ℃ *1 Power dissipation and forward current are the values in case the module temperature is set lower than the rating by using an adequate heat sink. *2 The maximum rating of reverse current is assumed, after considering the current that occur due to initial connection error that may occur suddenly. (Not dealing with the possibility of always-on reverse voltage.) *3 Operating temperature is measured at the point of case temperature "Tc" (Refer to measuring point of case temperature on page 5.) Refer to "Derating curve" on page 5 as for operating current. *4 Tc = 25 ℃ 3 sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 3-2.Electro-optical characteristics （Tj＝25℃） CCT 50 Item Symbol Forward Voltage※5 Luminous Flux※６ Condition MIN. TYP. MAX. Unit VF 123.0 （140.0） 153.0 V Φ 11 440 13 000 - lm - （0.345） - - - （0.356） - - Chromaticity x Coordinates※７ y Color Temperature - - （5 000） - K Ra 65 （70） - - General Color Rendering Index※8 IF=700mA (Note) Values inside parentheses are shown for reference purpose only. ※５ (After 20 ms drive, Measurement tolerance: ± 3 %) ※６ Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics SR-2000A (After 20 ms drive, Measurement tolerance: ± 10 %) ※７ Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics SR-2000A (After 20 ms drive, Measurement tolerance: ± 0.005) ※８ Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics SR-2000A (After 20 ms drive, Measurement tolerance: ± 2) ※ 9 Minimal drive current should be 21mA, if less than that LED die may not emit light. ※10 The value of typical would be shifted due to each lot characteristics. 4 sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 3-3.Derating curve Forward Current Derating Curve 1100 1000 Forward Current I F [mA] 900 800 700 600 500 400 300 200 100 0 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 Case Temperature T [℃] (Note) To keep the case temperature lower than the rating, enough heat-radiation performance needs to be secured by using an adequate heat sink (refer to note *3). Please ensure the maintenance of heat radiation does not exceed case temperature over the rating in operation. （Measuring point for case temperature） Please take note of the following, when measuring Tc. * LED device must be set on flat. * Substrate surface must be even temperature. measuring point Thermal Resistance: 0.37 ℃/W (Typical value) 5 sharp LD-E1-1-14-B Model No. GW7GAP50FGC http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 3-4.Characteristics diagram(TYP.) Forward Current Forward Current vs Relative Luminous Flux Tj = 90℃ 120 900 Forward Current IF [mA] Relative Luminous Flux [%] 100 80 60 40 20 0 Tj = 90℃ 1000 800 700 600 500 400 300 200 100 100 200 300 400 500 600 700 800 900 1000 130 132 Forward Current IF [mA] If = 700 mA Relative Luminous Flux [%] Forward Voltage VF [V] 140 138 10 20 30 40 50 60 70 140 142 144 80 If = 700 mA 120 142 0 138 Case Temperature vs. Relative Luminous Flux 144 136 136 Forward Voltage VF [V] Case Temperature vs. Forward Voltage 146 134 100 80 60 40 20 0 90 Case Temperature Tc [℃] 0 10 20 30 40 50 60 70 80 90 Case Temperature Tc [℃] (Note) Characteristics data shown here are for reference purpose only. (Not guaranteed data) 6 sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 4．Reliability 4-1.Test items and test conditions Confidence level：90％ No. Test item Test conditions 1 Temperature Cycle 2 Temperature Humidity Storage Samples Defective LTPD (%) n C - 40 ℃(30 min) ～ + 100 ℃(30 min), 100 cycles 5 0 50 Tstg = + 60 ℃, RH = 90 %, Time = 1000 h 5 0 50 3 High Temperature storage Tstg = + 100℃, Time = 1000 h 5 0 50 4 Low Temperature storage Tstg = - 40 ℃, Time = 1000 h 5 0 50 5 Steady State operating Life Tc = 60 ℃, IF = 700 mA, Time = 1000 h 5 0 50 3 0 50 3 0 50 6 Acceleration: 15000 m/s2, Pulse width: 0.5 ms Shock Direction: 3 directions (X, Y and Z) 3 trials in each direction Frequency: 100 to 2000 Hz for 4 minutes per trial 7 Vibration Acceleration: 200 m/s2 Direction: 3 directions (X, Y and Z) 4 trials in each direction 4-2. Failure criteria No. 1 2 Parameter Symbol Forward Voltage VF Φ Luminous Flux Failure criteria V F ＞ Initial value × 1.1 Φ ＜ Initial value × 0.7 7 sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 5．Quality level 5-1. Applied standard (ISO2859-1) 5-2. Sampling inspection (A single normal sampling plan, level S-4.) 5-3. Inspection items and defect criteria No. Item Defect criteria 1 No radiation 2 Electro-optical Not conforming to the specification characteristics (Forward voltage, Luminous flux and Chromaticity) 3 External dimensions Not conforming to the specified dimensions (External dimensions of ① and ② shown in Page 2) Appearance Nonconformity observed in product appearance is determined as defective only when electro-optical characteristics is affected by. <If any question arises regardless of above mentioned criterion> ■Foreign material, scratch, or bubble at emitting area: 0.8 mm φ ■Fiber generation at emitting area: 0.2 mm in width and 2.5 mm in length ■Foreign material at connection terminal: 0.8 mm φ ■Substrate burr on edge: Over dimension tolerance 4 No light emitting Classification AQL Major defect 0.1 Minor defect 0.4 (Note) Products with removable foreign material attached on is not determined to be defective. 8 sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 6．Supplements 6-1.Chromaticity rank table **:50 Range x y (Tolerance：x,y±0.005) (IF=700mA,Tj=90℃) Chromaticity coordinates Point 1 Point 2 Point 3 Point 4 0.3407 0.3415 0.3499 0.3484 0.3459 0.3586 0.3654 0.3521 Chromaticity Diagram (Tj = 90℃) 0.380 4 900K 5 100K 0.370 y 0.360 1 0.350 5 200K 0.340 0.330 5 000K 0.340 4 800K 0.350 0.360 x 9 sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 6-2. Packing ・ One tray composed of 6 pieces ・ 3 trays (6 piecies) and one upper lid-tray in one moisture-proof bag ・ 2 bags (36 pieces) in one carton Dimensions of outer carton: 235 × 220 × 90 mm (Reference value) (Note 1) There are cases of one carton composed of one bag. (18 pieces) (Note 2) State of packing is subject to change. ＜Outer carton＞ ＜One bag＞ ＜One tray＞ 18 pieces × 2 bags = 36 pieces 6 pieces × 3 trays = 18 pieces 1 × 6 ＝ 6 pieces 225mm Silica gel 6 210mm Silica gel 10 sharp LD-E1-1-14-B Model No. GW7GAP50FGC http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 6-3. Label 1) Outer carton ・ ロット No. について Following label is attached on outer carton. (Note 3) Label format is subjected to change. SHIPMENT TABLE PART No. GW7GAP50FGC ←Model number ←（Model number+ suffix code） (GW7GAP50FGCX) QUANTITY：24 ←Quantity LOT No. ←Lot No. RANK SHARP XX13B01 1 CORPORATION MADE IN *********** RC ② Shipping year（Year last 2 digits） ③ Shipping month (from January to December in ABC order) ←Rank ④ Shipping date（01 ～ 31） ←Production country ・ MADE IN **** SHARP LABEL XX 12 B 01 ① ② ③ ④ ① Production plant code ・ MADE IN **** ・ Lot No. indication 1) Moisture-Proof bag Following label is attached on moisture-proof bags. XX 2 2 G 01 001 A ① ② ③ ④ ⑤ ⑥ ⑦ (Note 3) Label format is subjected to change. ① Production plant code SHIPMENT TABLE PART No. GW7GAP50FGC QUANTITY：12 RANK １ SHARP XX31G01001A CORPORATION MADE IN *********** ←Model number ←（Model number+suffix code） (GW7GAP50FGCX) LOT No. ② Shipping year（Year last digit） ←Quantity SHARP LABEL ④ Fixed code G ⑤ Shipping date（01 ～ 31） ←Lot No. RC ③ Shipping month（1 ～ 9 or O, N, D） ⑥ Serial No. ←Production country ⑦ Backup code A ・ MADE IN **** ・ MADE IN **** Label position - model code 6-4. Indication printed on product - control No. Model No. and control No. are indicated on substrate surface. * Label size: 10mm x 5mm １）Model No. Abbreviated Model No. " GAP50FGC " is indicated. ２）Control No. Indicated as follows; XX 13 J 01 - 1 ① ② ③ ④ ⑤ ① Production plant code (to be indicated alphabetically) ② Year of production (the last two figures of the year) ③ Month of production (to be indicated alphabetically with January corresponding to A) ④ Date of production (01 ～ 31) ⑤ Rank: Chromaticity rank is indicated as follows; Rank 1 → 1 11 sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 7．Precautions ① Storage conditions Please follow the conditions below. ・ Keep in a coot and dry place, away from direct sunlight. ・ Avoid corrosive environment because it may affect bad electrical contact by degeneration of connector parts surface. ② Usage conditions This product is not designed for the use under any of the following conditions. Please confirm performance and reliability well enough if you use under any of the following conditions; ・ In a place with a lot of moisture, dew condensation, briny air, and corrosive gas. (Cl, H2S, NH3, SO2, NOX, etc.) ・ Under the direct sunlight, outdoor exposure, and in dusty place. ・ In water, oil, medical fluid, and organic solvent. Please do not use component parts like rubber which may contain sulfur (gasket packing, adhesive material etc.). ③Heat radiation and Installation LED device generally involves rise in elevated temperature on its simple body driving. And in case fitting method between device and heat sink is inadequacy, device defect may happen. For instance connector peeling or non-lighting due to overheat damage. And also its peripheral components failure may happen. Therefore overall heat management must be carefully considered and designed. Please abide the below described and mentioned method on your handling. ・ Fitting onto a heat sink should be with the use of M3 screw. ・ Flat-washer or Spring-washer should be applied between each screw and device. ・ Drive a screw in by turns as following description from ① to ④. At first, fitting position should be fixed with tentative fix, and after that from the position ② ~ ④ as well. The loading of screw onto the heat sink must be less than 85N cm. ② ③ ④ ① Cathode mark Set hole 12 sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ Do not touch resin and emitting area on the surface of LED. Non light emitting may occur due to damage of resin or die wire disconnection of LED by its outer stress. For mounting, please handle by outside of area and avoid touching resin part as following description. Overstress onto the connector post would cause its peeling failure. Therefore permissible stress must be less than 20N/mm2. Particular attention should be given to in use tweezers or some of like a keen tool. The outer edges of the substrate may be uneven in some cases. Please avoid choosing these areas as fixing point while designing for installation. In case of using heat radiation sheet or adhesive, light reflection or absorption of these materials may influence the output of LED device. Especially, the color change that occur due to long term use has direct impact on output of LED devices, and hence careful consideration is required while choosing the radiation sheet or adhesive. ④ Connecting method Any solder connecting can not be applied. Please refer below description and the method must be abided to keep its connect strength. Please choose the adequate cramping terminal as following. In case of inadequate one, breakage, strain, bad electrical contact may happen. Connector Type No.ES5S001JFA Cramping therminal Typ No.ES5S09K5FA 13 sharp LD-E1-1-14-B Model No. GW7GAP50FGC http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. Please make sure the following before insert, * Correctly assembled between electric cable and cramping terminal. * Any scars, change in shape, foreign objects on the cramping terminal. Please insert the cramping terminal to till its locking port. If difficult to insert, do not insert by the strong hand. Please re-check its size and correct insert direction. Insert direction connector Cramping therminal Lock plate Please do not pull the cramping terminal by the strong hand (over 10N) for checking its lock. Connector and cramping terminal may be broken or its performance decrement in some cases. Check any foreign object on the connector and cramping terminal after connecting each others to avoid some impact to insulation resistance and junction resistance. Please do not entwist the cramping terminal to avoid breaking connector and its soldering part. Please do not repair the connector yourself. ⑤ How to detach cramping terminal ・ Adjust jig to the connector window part. ・ Carefully press into till a knock and avoid breaking and changing in shape of connector. ・ Pull the cramping terminal carefully with pressing tooling. Hold up the jig when lock part of cramping terminal slip through on connector window. Connector may change in shape if keep pressing till cramping terminal is completely pulled out. ・ When pull out cramping thermal, please do not hold only electric wire, or handle it by strong hand. ・ If impossible to detach, please carefully re-check above described method and point again. ・ Detach must be less than 20 times. Direction to detach Jig Stopper Window Connector Cramping therminal 14 sharp LD-E1-1-14-B Model No. GW7GAP50FGC Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ ⑥ Static electricity This product is subject to static electricity, so take measures like wearing wrist band to cope with it. ⑦ Drive method ・ Any reverse voltage cannot be applied to LEDs when they are in operation or not. Design a circuit so that any flow of reverse or forward voltage can not be applied to LEDs when out of operation. ・ Module is composed of LEDs connected in both series and parallel. Constant voltage power supply runs off more than specified current amount due to lowered VF caused by temperature rise. Constant current power supply is recommended to drive. ・ Be cautious while putting on/off the power supply, as excess current, excess voltage or reverse voltage may get injected to the device in some cases. ⑧ Cleaning Avoid cleaning, since LED device may be effected in some cases by cleaning. ⑨ Color-tone variation Chromaticity of this product is monitored by integrating sphere right after the operation. Chromaticity varies depending on measuring method, light spread condition, or ambient temperature. Please verify your actual conditions before use. ⑩ Safety ・ Looking directly at LEDs for a long time may result in hurting your eyes. ・ In case that excess current (over ratings) is supplied to the device, hazardous phenomena including abnormal heat generation, emitting smoke, or catching fire can be caused. Take appropriate measures to excess current and voltage. ・ In case of solder connecting method, there is a possibility of fatigue failure by heat. ・ Please fix the leads in such case to protect from short circuit or leakage of electricity caused by contact. ・ Please confirm the safety standards or regulations of application devices. ・ Please be careful with substrate edges, that may injure your hands. ⑪ Other cautions Guarantee covers the compliance to the quality standards mentioned in the specifications, and usage environment. In case any quality problems occurred in the application of end-use, details will be separately discussed and determined between the parties hereto. 15 sharp LD-E1-1-14-B Model No. GW7GAP50FGC http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. ⑫ Reference SCANNING ANGLE [deg] 0° 30° 30° A B 60° 60° 90° -100 90° -50 0 50 100 RELATIVE INTENSITY [%] A θy=90° B θy=-90° 16 θy=90° θy=-90° sharp LD-E1-1-14-B http://www.sharp-world.com/products/device/