Application/Specification Guide NETWORK SYSTEMS GROUP PAN-WAY ™ Twin-70 Surface Raceway System PAN-WAY ™ Twin-70 Surface Raceway is an aesthetically pleasing multi-channel raceway that provides separate covers for communications and power cabling channels. Fittings have been designed to maintain the TIA/EIA required 1" minimum bend radius of Category 5 and Fiber Optic cabling. The raceway is tamper resistant to the end user yet allows easy access to the installer for moves, adds and changes. Twin-70 raceway is optimized for use with the PAN-NET ™ Network Cabling System to provide a totally integrated horizontal cabling solution for Category 5 UTP, ScTP, Coax, Fiber Optic and Power Cabling Systems. Features Advantages & .............. Benefit Separate Covers Throughout the System (including the fittings) Maintains complete separation of power and data cabling systems Provides maximum safety during installation and for moves, adds, and changes 1" Bend Radius Control Fittings Cables in the raceway won't exceed the minimum 1" bend radius requirement and degrade performance Maximizes headroom of high performance cabling systems, such as Gigabit Ethernet, Fast Ethernet, Fiber, and ATM Meets TIA/EIA Standards Meets many warranty requirements Snap-on Faceplates NO BOXES REQUIRED Faceplates snap directly onto the raceway base eliminat- Lowers the overall installed cost and the number of parts to ing the many parts (i.e. junction boxes, brackets, etc) inventory & buy normally required to mountcommunication connectors Cabling can be quickly accessed by removing only one faceplate, unlike many current systems which require the removal of many parts Speeds moves, adds, and changes. Requires less labor and lowers the cost of maintenance Each channel has a 70mm opening Accepts any NEMA standard power or communication faceplates Works with other manufacturers’ power and communication faceplates UL-5A Listed Meets the latest UL Listing requirements & can be used for power cabling up to 600V Maximum safety for power systems, including tamper and impact resistance Highly tamper resistant Is very difficult for untrained personel to enter the raceway or remove faceplates Provides maximum security for the communication cabling and maximum safety for the power cabling Non-Metallic Construction Lightweight Reduces installer fatigue. Allows for one person installation, reducing labor required to install the raceway Solid Color throughout Will not chip, peel, rust or corrode. Masks scratches Easy to cut with standard saws and saw blades Reduces installed cost and the need for special cutting devices High impact resistance Extremely durable for a long life Easy to cut with standard saws and saw blades Reduces installed cost and the need for special cutting devices Aesthically pleasing Applications vary from the classroom to the executive office Designer Profile Available in 4 standard colors Matches a wide variety of decors © Panduit Corp. 1998 All Rights Reserved PAN-WAY TM Twin-70 Surface Raceway Components Drawing / Dimensions Part Number Color T702BIW8 T702BEI8 T702BIG8 T702BWH8 Off White Elec. Ivory Light Gray White Raceway base for Twin-70 raceway. Supplied in eight (8) foot lengths. T702CIW8 T702CEI8 T702CIG8 T702CWH8 Off White Elec. Ivory Light Gray White Tamper resistant raceway cover for use with Twin70 raceway base. Supplied in eight (8) foot lengths. Two (2) feet of cover is required per one (1) foot of base. NOTE: When ordering ten (10) foot lengths insert 10 instead of 8 in the part number. Twin-70 Base Coupling T70BCIW-X T70BCEI-X T70BCIG-X T70BCWH-X Off White Elec. Ivory Light Gray White For use with Twin-70 raceway base. Used to join two pieces of Twin-70 base together. Standard package quantity of 10. T-70 Cover Coupler T70CCIW-X T70CCEI-X T70CCIG-X T70CCWH-X Off White Elec. Ivory Light Gray White For use with Twin-70 raceway cover. Used to join two pieces of Twin-70 cover together. Standard package quantity of 10. T702ICIW T702ICEI T702ICIG T702ICWH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to join Twin-70 raceway at inside corners. Maintains minimum 1" bend radius of cabling. Standard package quantity of 1. T702OCIW T702OCEI T702OCIG T702OCWH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to join Twin-70 raceway at outside corners. Maintains minimum 1" bend radius of cabling. Standard package quantity of 1. T702RAIW T702RAEI T702RAIG T702RAWH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to join sections of Twin-70 raceway to make horizontal 90° right angles. Maintains minimum 1" bend radius of cabling. Standard package quantity of 1. T702ECIW T702ECEI T702ECIG T702ECWH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to terminate or to enter the raceway. Includes breakouts for ½" conduit. Standard package quantity of 1. T702EEIW T702EEEI T702EEIG T702EEWH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to enter the raceway through conduit. Includes ½", ¾", 1", 1¼" and 1½" concentric conduit breakouts. Maintains minimum 1" bend radius of cabling. Standard package quantity of 1. Twin-70 Raceway Base y x = 7.23" (183.6mm) y = 1.77" (45.0mm) x Twin-70 Raceway Cover x x = 2.76" (70.0mm) Inside Corner Fitting a b c e a = 3.74" (95.0mm) b = 1.87" (47.5mm) c = 7.51" (190.8mm) d = 3.00" (76.2mm) e = 3.00" (76.2mm) Description NOTE: When ordering ten (10) foot lengths insert 10 instead of 8 in the part number. d Outside Corner Fitting bb aa c a = 7.51" (190.8mm) b = 4.80" (121.9mm) c = 3.88" (98.6mm) Right Angle Fitting a a = 9.46" (240.3mm) b = 8.48” (215.4mm) b End Cap Fitting c a = 1.97" (50.0mm) b = 1.25" (31.8mm) c = 1.86" (47.2mm) ab Entrance End Fitting a b cc 2 a = 3.28" (83.8mm) b = 6.66" (169.2mm) c = 5.56" (141.2mm) PAN-WAY TM Twin-70 Surface Raceway Components Drawing / Dimensions Part Number Color T702TIW T702TEI T702TIG T702TWH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to join sections of Twin-70 raceway to form a "tee" junction. Maintains minimum 1” bend radius of cabling. Standard package quantity of 1. T702TRIW T702TREI T702TRIG T702TRWH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to transition from Twin-70 raceway to an undivided T-70 raceway. Standard package quantity of 1. T702TRLIW T702TRLEI T702TRLIG T702TRLWH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to transition from Twin-70 raceway to an undivided LD Profile raceway. Standard package quantity of 1. T702TRI Light Gray For use with T702TR or T702TRL fittings. Used to transition from Twin-70 raceway to divided T-70 or LD2P10 raceway. Standard package quantity of 1. T70DW8 Light Gray Snaps onto rails in raceway base to create separate channels. Supplied in eight (8) foot lengths. Wire Retainer T70WR-X Light Gray Holds wires in place. Will not interfere with cover installation. To add wire or cable, simply remove cover and loosen one side of retainer. Standard package quantity of 10. Device Bracket T70DB-X Light Gray Used to quickly mount NEMA standard electrical receptacles (including GFCI) and screw mount communications faceplates inTwin-70 raceway. Standard packagequantity of 10. Tee Fitting a a = 11.95" (303.5mm) b = 9.91" (251.7mm) c = 9.79" (248.7mm) d = 5.07" (128.8mm) e = 9.82" (249.4mm) f = 8.68" (220.5mm) b c d e Description f Transition Fitting c a = 6.98" (177.3mm) b = 7.22" (183.4mm) c = 9.00" (228.6mm) a b Transition Fitting a = 9.00" (228.6mm) b = 6.98" (177.3mm) c = 7.22" (183.4mm) a b c Transition Fitting Insert a a = 6.95" (176.5mm) b = 3.62" (91.9mm) b Divider Wall y x = 0.75" (19.1mm) y = 1.34" (34.0mm) x PAN-WAY ™ Twin-70 Raceway — Technical Data Material Rigid PVC Flammability UL94V-0 COLOR CHOICES: IW Off White Voltage Rating Approvals NEC UL-5A 600VAC CSA 22.2 No. 62-93 300VAC Elec. Ivory UL Listed E95425 (raceway) UL Listed E116129 (fittings) Lt. Gray Article 352B EI IG WH Colors shown are approximate. Off White (IW)—Matches International White color standard RAL9001 Electrical Ivory (EI)—Matches NEMA and Lucent Electrical ivory color Light Gray (IG)—Matches International Gray color standard RAL7030 White (WH)—Panduit standard bright white color White 3 PAN-WAY TM Twin-70 Surface Raceway Components Drawing / Dimensions Part Number Snap-On Bezel aa a = 2.75" (69.9mm) b = 3.80" (96.5mm) c = 4.50" (114.3mm) b c Snap-On Bezel a b c a = 2.75" (69.9mm) b = 3.80" (96.5mm) c = 4.50" (114.3mm) Snap-On Bezel a b c a = 2.75" (69.9mm) b = 3.80" (96.5mm) c = 4.50" (114.3mm) Snap-On Bezel a b c a = 2.75" (69.9mm) b = 3.80" (96.5mm) c = 4.50" (114.3mm) Snap-On Faceplate b a c a = 2.75" (69.9mm) b = 3.80" (96.5mm) c = 4.50" (114.3mm) Snap-On Faceplate a b c a = 2.75" (69.9mm) b = 3.80" (96.5mm) c = 4.50" (114.3mm) Color Description T70BH1IW T70BH1EI T70BH1IG T70BH1WH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to mount a single 1/2 style insert on Twin-70 raceway in a horizontal run. Standard package quantity of 1. T70BH2IW T70BH2EI T70BH2IG T70BH2WH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to mount two 1/2 style insert on Twin-70 raceway in a horizontal run. Standard package quantity of 1. T70B1IW T70B1EI T70B1IG T70B1WH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to mount a single 1/2 style insert on Twin-70 raceway in a vertical run. Standard package quantity of 1. T70B2IW T70B2EI T70B2IG T70B2WH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to mount two 1/2 style insert on Twin-70 raceway in a vertical run. Standard package quantity of 1. T70PGIW T70PGEI T70PGIG T70PGWH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to mount rectangular electrical outlets on Twin-70 raceway. Standard package quantity of 1. T70PIW T70PEI T70PIG T70PWH Off White Elec. Ivory Light Gray White For use with Twin-70 raceway. Used to mount duplex electrical outlets on Twin-70 raceway. Standard package quantity of 1. Installation of Faceplates into TWIN-70 Raceway Snap the device bracket into the slot on the raceway wall and then into the slot on the divider wall. 4 Install the electrical outlet onto the device bracket. Snap-on the electrical faceplate over the electrical outlet, and snap-on the communication faceplate over the data channel. Complete the installation by snapping in the MINI-COM ® Inserts for your voice and data communication requirements. PAN-WAY TM Twin-70 Surface Raceway Components Fill Capacities for Twin-70 Raceway This information is to be used as a guide in selecting the proper size raceway. The maximum amounts may vary according to the wire installation methods, straightness of wires, etc. A= 2.05 in² A= 1.43 in² Wirefill #1: Power & Data with No Terminations A= 4.59 in² Wirefill #2: One Twin-70 Channel with No Devices Includes: Divider Wall & Wire Retainer A= 3.11 in² A= 3.32 in² Wirefill #3: Data Only using Device Bracket & “Screw-On” Faceplates Wirefill #4: Power using Device Bracket & “Screw-On” Faceplates Includes: Device Bracket, CB Vertical Screw-On Faceplate, Sloped Insert and Modules Includes: Device Bracket, CP Faceplate, Standard Duplex Electrical Outlet A= 4.14 in² A= 2.33 in² Wirefill #5: Data Only using “Snap-On Faceplate Wirefill #6: TVSS Power Outlet using Device Bracket & “Snap-On” Faceplate Includes: T70BH2 Snap-On Faceplate, Sloped Insert and Modules Includes: Device Bracket,T70P Faceplate, Transient Suppression Voltage Receptacle 5 PAN-WAY TM Twin-70 Surface Raceway Components Fill Capacities for Twin-70 Raceway This information is to be used as a guide in selecting the proper size raceway. The maximum amounts may vary according to the wire installation methods, straightness of wires, etc. SPEC=40% wirefill—the recommended design in cable capacity. Leaves room for future moves, adds and changes MAX=60% wirefill—the maximum cable quantity based on cable interweaving and packing factors or UL temperature rise test for electrical Fill Capacity Table for: ·Electrical ·Voice Grade 24 AWG UTP ·Data Grade 24 AWG UTP Electrical Cables Voice Grade Cables Data Grade Cables AWG 24 AWG UTP CM/CMR 24 AWG UTP CM See 14 12 10 2 pr 3 pr 4 pr 25 pr Cat. 5 4 pr Wirefill THHN/T90 DIA.= 0.120 DIA.= 0.150 DIA.= 0.190 DIA.=0.422 DIA.=0.217 # 0.105 0.122 0.153 FILL FILL FILL FILL FILL MAX MAX MAX SPEC MAX SPEC MAX SPEC MAX SPEC MAX SPEC MAX Raceway Channel Configurations 1A n/a n/a n/a 73 109 46 70 29 43 6 9 22 33 1B 16 16 15 51 76 32 49 20 30 4 6 15 23 Wirefill #2: One Twin-70 Channel with No Devices 2 n/a n/a n/a 162 244 104 156 65 97 13 20 50 75 Wirefill #3: Data Only using Device Bracket &Screw-On Faceplates 3 — — — 110 165 70 106 44 66 9 13 34 50 Wirefill #4: Power using Device Bracket & Screw-On Faceplates 4 15 13 13 117 176 75 113 47 70 9 14 36 54 Wirefill #5: Data Only using Snap-On Faceplates 5 — — — 146 220 94 141 58 88 12 18 45 67 Wirefill #6: TVSS Power Outlet using Device Bracket & Snap-On Faceplate 6 16 16 14 82 124 53 79 33 49 7 10 25 38 Wirefill #1: Power & Data No Terminations Fill Capacity Table for: ·Data Grade 22 AWG UTP ·Data Grade 24, 22 AWG STP · 1A STP Data Grade Cables Raceway Channel Configurations 24 AWG STP CM See 25 pr 4 pr Wirefill DIA.=0.512 DIA.=0.250 # FILL FILL SPEC MAX SPEC MAX 22 AWG UTP CM 25 pr 4 pr DIA.= 0.544 DIA.= 0.234 FILL FILL SPEC MAX SPEC MAX 22 AWG STP CM 25 pr 4 pr DIA.=0.635 DIA.=0.286 FILL FILL SPEC MAX SPEC MAX 1A 22 AWG STP CM FILL SPEC MAX 1A 4 6 17 25 4 5 19 29 3 4 13 19 6 8 Wirefill #1: Power & Data No Terminations 6 1B 3 4 12 17 2 4 13 20 2 3 9 13 4 6 Wirefill #2: One Twin-70 Channel with No Devices 2 9 13 37 56 8 12 43 64 6 9 29 43 13 19 Wirefill #3: Data Only using Device Bracket & Screw-On Faceplates 3 6 9 25 38 5 8 29 43 4 6 19 29 9 13 Wirefill #4: Power using Device Bracket & Screw-On Faceplates 4 6 10 27 41 6 9 31 46 4 6 21 31 9 14 Wirefill #5: Data Only using Snap-On Faceplates 5 8 12 34 51 7 11 39 58 5 8 26 39 11 17 Wirefill #6: TVSS Power Outlet using Device Bracket & Snap-On Faceplate 6 5 7 19 28 4 6 22 33 3 4 15 22 6 10 PAN-WAY TM Twin-70 Surface Raceway Components Fill Capacities for Twin-70 Raceway This information is to be used as a guide in selecting the proper size raceway. The maximum amounts may vary according to the wire installation methods, straightness of wires, etc. SPEC=40% wirefill—the recommended design in cable capacity. Leaves room for future moves, adds and changes MAX=60% wirefill—the maximum cable quantity based on cable interweaving and packing factors or UL temperature rise test for electrical Fill Capacity Table for: ·Coax Cables See Wirefill # Raceway Channel Configurations RG6/u DIA.=0.270 FILL SPEC MAX RG11/u DIA.=0.405 FILL SPEC MAX Coax Cables RG58/u DIA.=0.193 FILL SPEC MAX RG59/u DIA.=0.242 FILL SPEC MAX RG62A/u DIA.=0.242 FILL SPEC MAX 1A 14 21 6 10 28 42 18 27 18 27 1B 10 15 4 7 20 29 12 19 12 19 Wirefill #2: One Twin-70 Channel with No Devices 2 32 48 14 21 63 94 40 60 40 60 Wirefill #3: Data Only using Device Bracket & Screw-On Faceplates 3 22 33 10 14 43 64 27 41 27 41 Wirefill #4: Power using Device Bracket & Screw-On Faceplates 4 23 35 10 15 45 68 29 43 29 43 Wirefill #5: Data Only using Snap-On Faceplates 5 29 43 13 19 57 85 36 54 36 54 Wirefill #6: TVSS Power Outlet using Device Bracket & Snap-On Faceplate 6 16 24 7 11 32 48 20 30 20 30 Wirefill #1: Power & Data No Terminations Fill Capacity Table for: ·Fiber Optic Cable (62.5/125mm) Raceway Channel Configurations ·Signal Cables Fiber Optic Cables (62.5/125mm) 2 Strand 4 Strand 6 Strand See Wirefill DIA.=0.175 DIA.=0.175 DIA.=0.210 # FILL FILL FILL SPEC MAX SPEC MAX SPEC MAX 18AWG DIA.=0.066 FILL SPEC MAX Signal Cables 20 AWG 22 AWG DIA.=0.057 DIA.=0.050 FILL FILL SPEC MAX SPEC MAX 24 AWG DIA.=0.044 FILL SPEC MAX 1A 34 51 34 51 24 36 240 360 322 482 418 627 540 809 1B 24 36 24 36 17 25 167 251 224 336 291 437 376 565 Wirefill #2: One Twin-70 Channel with No Devices 2 76 115 76 115 53 80 537 805 720 1080 936 1403 1208 1812 Wirefill #3: Data Only using Device Bracket & Screw-On Faceplates 3 52 78 52 78 36 54 364 546 488 732 634 951 819 1228 Wirefill #4: Power using Device Bracket & Screw-On Faceplates 4 55 83 55 83 38 58 388 583 521 781 677 1015 874 1311 Wirefill #5: Data Only using Snap-On Faceplates 5 69 103 69 103 48 72 484 726 649 974 844 1266 1090 1634 Wirefill #6: TVSS Power Outlet using Device Bracket & Snap-On Faceplate 6 39 58 39 58 27 40 273 409 365 548 475 712 Wirefill #1: Power & Data No Terminations 613 920 Raceway Cutting Instructions: For small quantities, use a fine tooth handsaw. For larger quantities use a plastic cutting saw blade for clean burr-free cuts. Recommend: Carbide 80T or 100T;.090" thickness,.125" kerf. 7 PAN-WAY TM Twin-70 Surface Raceway Components PAN-WAY ™ Twin-70 Surface Raceway System is part of a complete line of PANDUIT Surface Raceway Products PAN-WAY Surface Raceway System Wiring Duct and Fiber Optic Duct System Condensed Full Line Electrical Catalog SA101N60A SA101N64B SA101N13J Our products are warranted to be free from defects in material and workmanship at the time of sale but our obligation under this warranty is limited to the replacement of any product proved to be defective within 6 months (for product) or 90 days (for tools) from the date of delivery. Tool warranty is void if Panduit tools are modified, altered or misused in any way. Use of Panduit tooling with any product other than the specified Panduit products for which the tool was designed, constitutes misuse. Before using, user shall determine the suitability of the product for his intended use and user assumes all risk and liability whatsoever in connection therewith. Panduit Corp. 17301 Ridgeland Avenue Tinley Park, IL 60477-3091 Phone: 800-777-3300, Ext. 8287 FAX: 815-836-1811 Internet: [email protected] Website: http://www.panduit.com Panduit Canada Div. of Panduit Corp. 140 Amber Street Markham, Ontario L3R 3J8 Phone: 800-387-9689 FAX: 905-475-6998 WORLDWI DE SUB SIDI ARIES AND S ALES OFFICES This warranty is made in lieu of and excludes all other warranties, expressed or implied. THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR USE ARE SPECIFICALLY EXCLUDED. Neither seller nor manufacturer shall be liable for any other injury, loss or damage, whether direct or consequential, arising out of the use of, or the inability to use, the product. The information contained in this literature is based on our experience to date and is believed to be reliable. It is intended as a guide for use by persons having technical skill at their own discretion and risk. We do not guarantee favorable results or assume any liability in connection with its use. Dimensions contained herein are for reference purposes only. For specific dimensional requirements consult the factory. This publication is not to be taken as a license to operate under, or a recommendation to infringe any existing patents. This supersedes and voids all previous literature, etc. For Pricing and Further Information – Contact your local PANDUIT Distributor or Sales Office SA117N214-LP Printed in U.S.A.