I56-4043-000R INSTALLATION AND MAINTENANCE INSTRUCTIONS 3825 Ohio Avenue, St. Charles, Illinois 60174 1-800-SENSOR2, FAX: 630-377-6495 www.systemsensor.com WFDTN Vane-type Water flow Detectors SPECIFICATIONS Contact Ratings: Two sets of SPDT (Form C); 10 A @ 125/250 VAC ; 2.5 A @ 24 VDC Triggering Threshold Bandwidth (Flow Rate): 4 – 10 GPM Static Pressure Rating: 375 PSI (Max.) Dimensions, Installed: WFDTN – 4in H x 3½ in W x 6¾ in D Operating Temperature Range: 32°F to 150°F (0°C to 66°C) Enclosure Rating: WFDTN – NEMA Type 4, as tested by Underwriters Laboratories, Inc. (UL) The WFDTN can be installed between 2×4 stud wall construction. U.S. Patent Number: 5,213,205 IMPORTANT Please Read Carefully And Save FIGURE 1. MOUNTING DIMENSIONS: 3-1/2" This instruction manual contains important information about the installation and operation of water flow detectors. Purchasers who install water flow detectors for use by others must leave this manual or a copy of it with the user. Read all instructions carefully before beginning. CAUTION The model WFDTN is a vane-type water flow detector for use in wet-pipe fire sprinkler systems only. Vane-type water flow detectors shall not be used as the sole initiating device in both deluge and preaction systems; water flow detectors used in these types of systems may result in an unintended discharge caused by a surge, trapped air or a short retard time. 2-5/8" 4" WARNING Installation must be performed by qualified personnel and in accordance with all national and local codes and ordinances. TEE ADAPTER Shock hazard: Disconnect power source before servicing. Serious injury or death could result. INSTALLATION GAUGE Risk of explosion: Not for use in hazardous locations. Serious injury or death could result. TEE DEPTH PRINCIPLES OF OPERATION Vane-type water flow detectors mount to water filled pipes in fire sprinkler systems. Water flow in the pipe deflects a vane. Deflection of the vane produces a switched output, usually after a specified delay. TEE FITTING PLASTIC VANE All WFDTNs have a pneumatically controlled mechanical delay mechanism. Delays do NOT accumulate; they reset if the flow of water stops or drops below minimum triggering flow rate before the entire delay has elapsed. All detectors will activate on a sustained flow of water of 10 gallons per minute (gpm) or greater downstream of the device. DESIGNED TO FIT WITHIN 2 X 4 STUD WALL CONSTRUCTION Before installing any water flow alarm device, be thoroughly familiar with: NFPA 72: National Fire Alarm Code NFPA 13: Installation of Sprinkler Systems NFPA 25: Inspection, Testing, and Maintenance of Water-based Fire Protection Systems, Section 5.3.3.2 NFPA 13D: Standard for 1 and 2 Family Dwellings and Manufactured Homes NFPA 13R: Standard for Multi-family Dwellings Also, follow other applicable NFPA standards, local codes and the requirements of the authority having jurisdiction. APPROXIMATE TEE DEPTH REQUIREMENTS (SEE FIGURE 1) Threaded Sweat CPVC 1 × 1 × 1˝ 11/4 × 11/4 × 1˝ 11/2 × 11/2 × 1˝ 2 × 2 × 1˝ 21/8˝ 21/2˝ 23/4˝ 31/4˝ 13/4˝ 21/8˝ 21/4˝ 23/4˝ 21/4˝ N/A N/A N/A SS-200-023 CPVC/Spears/ NIBBCO 215/32˝ N/A N/A N/A W0390-00 INSTALLATION GUIDELINES COMPATIBLE PIPE TEES/RISERS The WFDTN is supplied with 12 paddles. One paddle is provided for each size of the threaded, sweat or plastic tee. See Figure 1 and approximate tee depth chart. Each paddle has an indication that shows the pipe size and type of tee to be used with. The WFDTN also fits 1", 1½", and 2" Reliable riser manifolds when used with paddle tree P02-0032-300 (purchased separately). Tee Depth END OF PADDLE TREE MUST FIT BETWEEN TOP OF TEE AND BOTTOM OF FLANGE CPVC/Tyco/ NIBBCO 213/16˝ N/A N/A N/A 1 I56-4043-000R Failure to follow these directions may result in failure of the device to report a water flow condition. System Sensor is not responsible for devices that have been improperly installed, tested or maintained. 3.Carefully roll the vane opposite the direction of flow and insert through tee. Thread detector onto tee fitting and tighten with wrench. Use of thread sealant or tape is recommended. Use height gage (located at end of paddle tree) to ensure proper depth of detector on tee fitting. See Figure 1. Height gage must fit between top of tee fitting and under side of hex tee adapter. A gap between gage and tee adapter is acceptable. When correctly installed, the detector must face in the proper direction of water flow and be aligned with the pipe, the provided directional cover illustrates flow direction for device. 4.Remove the cover. Move the actuator lever back and forth to check for binding. If the vane binds, remove the detector and correct the problem before proceeding. 1.Mount the detector where there is adequate clearance for installation and removal and a clear view of it for inspection. See Figure 1 for mounting dimensions. 2.Locate the detector 6 to 7 feet above the floor to protect from accidental damage. 3.On horizontal runs, position the detector on top or side of the pipe. Do not mount it upside down because condensation may collect in the housing and impair the operation of the detector. For vertical flow applications, mount detector on pipe where upflow conditions exist. Failure to do so may prevent unit from operating properly. 4.Mount detector at least 6 inches from a fitting which changes the direction of the water flow, or no less than 24 inches from a valve or drain. 5.BE SURE DIRECTION-OF-FLOW ARROW AND DIRECTIONAL COVER MATCHES ACTUAL DIRECTION OF FLOW IN THE PIPE. See Figure 5. CAUTION Be sure the direction-of-flow arrow and directional cover point in the right direction, otherwise a water flow condition will go unreported. See Figure 2 and Figure 5. PREOPERATION TESTING 1.Fill the sprinkler system with water and check for leaks around the WFDTN. If there is a leak, check to see that the fittings are tight. If leak persists, drain the system and remove the detector (see removal instructions under Maintenance). Check for damaged threads or cracked fitting. Reinstall the detector and check again for leaks. Do not proceed until all leaks have been stopped. 2.Connect an ohmmeter or continuity tester across (COM and B-NO) terminal switch contacts. The ohmmeter should show an open circuit, no continuity. 3.Deflect the actuator lever and hold it until the pneumatic delay shaft releases the switch buttons. The ohmmeter or continuity tester should show a short circuit after the delay has elapsed. If there is no delay, check the setting of the delay adjustment dial. FIGURE 2. ASSEMBLY DIAGRAM: COVER TAMPER PROOF WRENCH (P/N WFDW) TIMER ASSEMBLY (P/N FS-RT) COVER TAMPER SWITCH (OPTIONAL P/N CTS) GROUND SCREW GASKET MOUNTING PLATE FLOW ACTUATOR LEVER WATERFLOW FIELD WIRING WARNING 1" NPT THREAD High Voltage. Electrocution Hazard. Do not handle live AC wiring or work on a device to which AC power is applied. Doing so may result in severe injury or death. PADDLE FILISTER HEAD SCREW When utilizing switches at voltages greater than 74VDC or 49VAC means to provide all–pole disconnection must be incorporated in the fixed wiring, such as a circuit breaker. W0388-00 MOUNTING INSTRUCTIONS 1.The WFDTN water flow detector is designed to fit only the appropriate tee fitting. NOTE:The outlet branch of tee must have a 1-inch NPT thread. Do not use a reducer to achieve the correct thread size. Failure to follow this instruction will result in failure of the detector to report a water flow condition. 2.WFDTN units are shipped without paddles mounted to the actuator. Select the correct size paddle for the type of tee being used. Align hole on stem of paddle with hole on actuator lever. Fasten together using a #4-40×3/8-inch fillister head screw supplied in bag assembly. See Figure 2. Use only the screw provided with the unit. Drive screw head through hole in paddle until it seats to actuator lever surface. No washer is required. For paddle replacement refer to Maintenance section. SS-200-023 1.The WFDTN has two SPDT switches. Switch contacts (COM and B-NO) are closed when water is flowing and open when water is not flowing. Connect the switches as shown in Figure 6 depending on the application. 2.When connected to a listed sprinkler/fire alarm control panel, the initiating circuit must be unable to be silenced. 3.A ground screw is provided with all units. When grounding is required, clamp wire with screw in hole located between conduit entrance holes. See Figure 3. 4.If a second conduit entry is required, remove the knockout plug using a flat blade screwdriver as shown on Figure 3. Strike sharply with a hammer to pierce the wall of the knockout plug. Move to an adjacent wall section and repeat until the plug falls out. Make sure that the waterflow detector is supported adequately during this operation to avoid injury. 5. Use proper waterproof conduit fittings where required. 2 I56-4043-000R FIGURE 3.: MAINTENANCE To prevent accidental water damage, control valves should be shut tightly and the system completely drained before water flow detectors are removed or replaced. Inspect detectors in accordance with applicable NFPA codes and standards and/or the authority having jurisdiction for leaks and replace if leaks occur. Test detectors at least quarterly as described under Operational Testing to insure proper operation. Test more often if required by the authority having jurisdiction. GROUND SCREW Under normal conditions System Sensor water flow detectors should provide years of trouble-free service. However, if the delay mechanism becomes faulty, a replacement kit is available. To replace the delay mechanisms, request Part No. FS-RT. Complete instructions are enclosed with replacement parts. The delay mechanism can be easily replaced without removing the detector from the pipe or draining the pipe. If damage occurs to paddle, order replacement kit, request Part No. PRK9. Refer to procedure below for removal of detector on pipe. Do not repair or replace any other water flow detector components in the field. If any other part of the detector does not perform properly, replace the entire detector. Failure to follow this instruction may result in failure of the detector to report a water flow condition. W0383-00 MECHANICAL DELAY ADJUSTMENT The pneumatic delay is preset at approximately 30 seconds at the factory. To adjust the delay, turn the adjustment dial on the delay mechanism. Turn clockwise to increase the delay, counterclockwise to decrease the delay. Delay can be adjusted over a range from 0-90 seconds maximum. See Figure 4. As a point of reference when setting time delay in dark environments the notch in the dial indicates an approximate 30 second time delay and the larger of the three tabs indicates an approximate 60 second time delay. Proceed as follows to remove a detector. 1. 2. 3. 4. NOTE: Set the delay to the minimum required to prevent false alarms due to flow surges. Drain the pipe. Turn off electrical power to the detector, and then disconnect wiring. Unscrew WFDTN from tee fitting. Lift detector clear of pipe. CAUTION After extended service, parts of the detector may become worn reducing the time delay and causing false alarms. If this happens, increase the delay. If the delay is already at maximum, replace the mechanical delay assembly. Refer to Maintenance section for ordering replacement parts. If a vane breaks off in a pipe, find and remove it. Failure to do so may restrict the proper flow of water to part of the sprinkler system. FIGURE 5. DIRECTIONAL COVER: OPERATIONAL TESTING Always notify a central station monitoring water flow alarms before repairing, maintaining or testing water flow alarm devices. NOTCHED COVER INDICATES FLOW DIRECTION AT A DISTANCE FROM MULTIPLE VIEWING ANGLES 1.Replace the cover and tighten the security screws with the tamper proof wrench. Store the wrench in a secure place. 2.Open the inspector’s test valve and time how long it takes for the detector to indicate a flow condition. The detector should remain activated until the inspector’s test valve is closed. Air pockets in the sprinkler system may increase the apparent time delay. FIGURE 4. DELAY ADJUSTMENT DIAL: DELAY ADJUSTMENT DIAL W0382-00 NOTE: RETARD TIME MAY EXCEED 90 SECONDS. ADJUST AND VERIFY THAT TIME DOES NOT EXCEED 90 SECONDS. NUMBER ON DIAL IS APPROXIMATE TIME DELAY IN SECONDS W0385-00 SS-200-023 3 I56-4043-000R FIGURE 6. FIELD WIRING: W0395-00 Please refer to insert for the Limitations of Fire Alarm Systems WARNING THE LIMITATIONS OF WATER FLOW ALARM DEVICES 1.Water flow detectors may not work or operate properly if sprinkler piping being monitored is plugged with pipe scale, mud, stones or other foreign material. Sprinkler systems should be checked regularly for such blocking material, following the instructions in Chapter 5 of NFPA Standard 13A. 2.Alarms generated by the activation of water flow detectors may not be received by a central station if telephone or other communication lines to the detector are out of service, disabled, or open. 3.Vane-type water flow detectors have a normal service life of 10-15 years. Hard water systems, however, may substantially reduce water flow detector service life. 4.Water flow detectors are not a substitute for insurance. Building owners should always insure property and lives being protected by sprinkler systems. 5.If valves controlling the water supply to a sprinkler system are closed, vane-type water flow detectors will not work. All valves controlling a sprinkler water supply should be sealed or locked in the normally open position. The normally open position should be monitored by a sprinkler supervisory switch. THREE-YEAR LIMITED WARRANTY System Sensor warrants its enclosed water flow detector to be free from defects in materials and workmanship under normal use and service for a period of three years from date of manufacture. System Sensor makes no other express warranty for this water flow detector. No agent, representative, dealer, or employee of the Company has the authority to increase or alter the obligations or limitations of this Warranty. The Company’s obligation of this Warranty shall be limited to the repair or replacement of any part of the water flow detector which is found to be defective in materials or workmanship under normal use and service during the three year period commencing with the date of manufacture. After phoning System Sensor’s toll free number 800-SENSOR2 (736-7672) for a Return Authorization number, send defective units postage prepaid to: System Sensor, Return SS-200-023 Department, RA #__________, 3825 Ohio Avenue, St. Charles, IL 60174. Please include a note describing the malfunction and suspected cause of failure. The Company shall not be obligated to repair or replace units which are found to be defective because of damage, unreasonable use, modifications, or alterations occurring after the date of manufacture. In no case shall the Company be liable for any consequential or incidental damages for breach of this or any other Warranty, expressed or implied whatsoever, even if the loss or damage is caused by the Company’s negligence or fault. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. 4 I56-4043-000R ©2014 System Sensor