Product Manual - System Sensor

I56-4051-001R
INSTALLATION AND MAINTENANCE INSTRUCTIONS
3825 Ohio Avenue, St. Charles, Illinois 60174
1-800-SENSOR2, FAX: 630-377-6495
www.systemsensor.com
WFDEN Vane-type Water flow Detector
SPECIFICATIONS
Contact Ratings:
Triggering Flow Rate:
Static Pressure Rating (maximum):
Operating Temperature Ranges:
Compatible Pipe:
Shipping Weight:
Enclosure Rating:
~
10 A @ 125/250 VAC
; 2.5 A @ 24 VDC Refer to Table 1 17.25 bar (250 psi) (1725 KPa); 16 bar (VdS)
0°C to 68°C (32°F to 155°F)
Steel Water Pipe (Refer to Table 1)
3 to 6 lbs (according to size)
Nema4/IP54
IMPORTANT
Please Read Carefully And Save
STEEL PIPE COMPATIBILITY
CAUTION
This instruction manual contains important information about the installation
and operation of water flow detectors. Purchasers who install water flow detectors for use by others must leave this manual or a copy of it with the user.
Do not use any of the WFDEN models on copper pipe. The clamping forces of
the mounting bolts may collapse the pipe sufficiently to prevent the detector
from functioning properly.
Read all instructions carefully before beginning. Follow only those instructions that apply to the model you are installing.
Do NOT install steel or iron pipe sections in copper piping for mounting a
waterflow detector. Incompatibility between the dissimilar metals causes bimetallic corrosion.
CAUTION
The model WFDEN is a vane-type water flow detector for use in wet-pipe fire
sprinkler systems only. Vane-type water flow detectors shall not be used as the
sole initiating device in both deluge and preaction systems; water flow detectors used in these types of systems may result in an unintended discharge
caused by a surge, trapped air or a short retard time.
INSTALLATION GUIDELINES
Before installing any water flow alarm device, be thoroughly familiar with national codes of practice and the requirements of the authority having jurisdiction.
NOTE: Installation methods other than those listed in this installation manual
may prevent the device from reporting the flow of water in the event the associated fire sprinkler system is activated by a fire. System Sensor is not responsible for devices that have been improperly installed, tested or maintained.
WARNING
Installation must be performed by qualified personnel and in accordance with
all national and local codes and ordinances.
1.Mount the detector where there is adequate clearance for installation and
removal and a clear view of it for inspections. See Figure 1 for mounting
dimensions.
2.Locate the unit 1.8 – 2.1 meters above the floor to protect from accidental
damage.
3.On horizontal runs, the detector must be positioned on the top of the
pipe, not on the side or below. Do not mount it upside down because
condensation may collect in the housing and impair the operation of the
detector. For vertical flow applications, mount detector on pipe through
which water flows upward. Otherwise, the unit may not operate properly.
4.Mount detector at least 15 cm from a fitting that changes the direction of
the water flow, or no closer than 61 cm from a valve or drain.
5.BE SURE DIRECTION-OF-FLOW ARROW AND DIRECTIONAL COVER
MATCHES ACTUAL DIRECTION OF FLOW IN THE PIPE. See Figure 6.
MOUNTING INSTRUCTIONS
1. Drain the pipe.
2.Cut a hole in the pipe in the desired location. Center the hole on the pipe
as shown in Figure 2, and be sure the hole is perpendicular to the center
of the pipe. Before drilling, use a punch or scribe to mark the drill site to
prevent the bit from slipping. If the hole is off center, the vane will bind
against the inside wall of the pipe. Use a drill or hole saw to cut a hole of
the proper diameter. See Table 2 for hole size.
Shock hazard: Disconnect power source before servicing. Serious injury or
death could result.
Risk of explosion: Not for use in hazardous locations. Serious injury or death
could result.
PRINCIPLES OF OPERATION
Vane-type water flow detectors mount to water-filled pipes in fire sprinkler
systems. Water flow in the pipe deflects a vane, which produces a switched
output, usually after a specified delay. All WFDENs have a pneumatically controlled mechanical delay mechanism. Delays do NOT accumulate; they reset
if the flow of water stops or drops below minimum triggering flow rate before
the entire delay has elapsed.
All switches actuate on a sustained flow of water greater than the maximum
specified in Table 1, but will not activate if the flow rate is less than the minimum specified in Table 1.
This System Sensor installation manual covers the following water flow detectors for fire sprinkler/fire alarm applications.
TABLE 1:
Model
Number
DN Ref.
Pipe Size
mm (in)
WFD20EN
WFD25EN
WFD30EN
WFD40EN
WFD60EN
WFD80EN
50 (2)
66 (2,5)
80 (3)
100 (4)
150 (6)
200 (8)
SS-200-031
EC–certificate Number: 0786-CPD-40151
EN12259–5
VdS
Nominal
Wall
Triggering
Pipe
Thickness Flow Rate
O.D.
(mm)
(liters/min)
(mm)
60.3
2.3/2.9
76.1
2.6/2.9
88.9
2.9/3.2
30-57
114.3
3.2/3.6
168.3
4.0/4.5
219.1
4.5/5.9
LPCB
Nominal
Pipe O.D.
(mm)
Wall
Thickness
(mm)
60.3
76.0
88.8
114.1
165.1
219.1
3.6
3.6
4.0
4.5
5.0
6.3
CAUTION
When drilling the hole with a hole saw, make certain that center of hole saw
cut does not remain in pipe.
1
I56-4051-001R
TABLE 2:
FIGURE 2. LOCATION OF MOUNTING HOLE TOP VIEW:
MODEL NUMBER
HOLE DIAMETER
TORQUE SETTING
WFD20EN
31.8 mm +1.6 mm
11/4 in +1/16 in
40.7 - 47.5 NT-M
30 - 35 FT-LBS
50.8 mm + 1.6 mm
2 in +1/16 in
61.6 - 67.8 MT-M
45 - 50 FT-LBS
WFD25EN
WRONG
WFD30EN
WFD40EN
WFD60EN
WFD80EN
RIGHT
3.Remove burrs and sharp edges from the hole. Clean and remove all scale
and foreign matter from the inside wall of pipe for a distance equal to
the pipe diameter on either side of the hole to ensure free movement of
the vane. Clean the outside of the pipe to remove dirt, metal chips, and
cutting lubricant.
4.Seat the saddle gasket against the saddle and mount detector directly to
pipe. Carefully roll the vane opposite the direction of flow and insert it
through the hole (see Figure 5). Seat the saddle firmly against the pipe
so that the locating boss goes into the hole.
5.Install the U-bolt, tightening the nuts alternately to ensure a uniform seal
(see Table 2 for torque values).
6.Remove the cover with the tamper-proof wrench provided. Move the
actuator lever back and forth to check for binding. If the vane binds,
remove the detector and correct the cause before proceeding.
REMOVE BURRS FROM EDGE OF HOLE. CLEAN OUT SCALE
AND FOREIGN MATTER FROM INSIDE WALL OF PIPE.
W0106-00
PIPE
PREOPERATION TESTING
1.Fill the fire sprinkler system and check for leaks around the waterflow
detector. If it leaks, first check for proper torque on U-bolt nuts. If leak
persists, drain the system and remove the detector (refer to Maintenance). Check for dirt or foreign objects under the gasket, and make sure
that the pipe surface is not dented. Reinstall the detector and check again
for leaks. Do not proceed until all leaks have been stopped.
2.Connect an ohmmeter or continuity tester across COM and B-NO switch
terminals. The ohmmeter should indicate an open circuit.
3.Deflect the actuator lever and hold it until the pneumatic delay shaft
releases the switch buttons. The ohmmeter or continuity tester should
show a short circuit after the delay has elapsed. If there is no delay,
check the setting of the delay adjustment dial.
FIELD WIRING
1.All models have two SPDT switches. Switch contacts COM and B-NO are
closed when water is flowing and open when water is not. Connect the
switches as shown in Figure 7 depending on the application.
2.When connected to a listed fire sprinkler/fire alarm control panel, the
initiating circuit must be unable to be silenced.
3.A ground screw is provided with all waterflow detectors. When grounding is required, clamp wire with screw in hole located between conduit
entrance holes, see Figure 5.
4.If a second conduit entry is required, remove the knockout plug using a
flat blade screwdriver as shown on Figure 5. Strike sharply with a hammer to pierce the wall of the knockout plug. Move to an adjacent wall
section and repeat until the plug falls out. Make sure that the waterflow
detector is supported adequately during this operation to avoid injury.
5. Use proper waterproof conduit fittings where required.
PIPE
VANE
High Voltage. Electrocution Hazard. Do not handle live AC wiring or work on a device to which AC power is applied. Doing so may result in severe injury or death.
CAUTION
Be sure the direction-of-flow arrow and directional cover point in the correct
direction, or else water flow will go unreported. See Figure 4.
FIGURE 1. MOUNTING DIMENSIONS:
8.9 CM
(3.5")
6.6 CM
(2.6")
PIPE DIAMETER
PLUS 12.7 CM
(5")
U-BOLT
NUT
PIPE
SADDLE
WARNING
U-BOLT
When utilizing switches at voltages greater than 74VDC
or
49VAC
means to provide all–pole disconnection must be incorporated in
the field wiring, such as a circuit breaker.
~
OVERALL WIDTH = PIPE DIAMETER + 6.4 CM (2.5")
W0384-00
MECHANICAL DELAY ADJUSTMENT
The pneumatic delay is preset at the factory to a dial setting of approximately
25 seconds. To adjust the setting, turn the adjustment dial clockwise to increase the delay, counterclockwise to decrease it. Delay can be adjusted over
a range from 0 to 30 seconds maximum, see Figure 3.
NOTE: Set the delay to the minimum required to prevent false alarms due to
flow surges.
Periodically test time delay as required by Authority Having Jurisdiction or
code authority.
SS-200-031
2
I56-4051-001R
FIGURE 3. DELAY ADJUSTMENT DIAL:
FIGURE 4. ASSEMBLY DIAGRAM:
DELAY
ADJUSTMENT
DIAL
TAMPER PROOF
WRENCH
(P/N WFDW)
COVER
TIMER
(REPLACEMENT
P/N FS-RT)
COVER TAMPER
SWITCH
(OPTIONAL P/N CTS)
ELECTRICAL
CONDUIT
ENTRANCE
MOUNTING PLATE
PIPE SADDLE
NOTE: NUMBER ON DIAL IS APPROXIMATE TIME DELAY IN SECONDS.
U-BOLT
NUT
ROLL PADDLE
OPPOSITE OF
FLOW ARROW
WHILE INSERTING
W0386-01
OPERATIONAL TESTING
Always notify the central station monitoring water flow alarms before repairing, maintaining or testing waterflow alarm devices.
SADDLE GASKET
1.Replace the cover and tighten the tamper-proof screws with the tamperproof wrench. Store the wrench in a secure place.
2.Open the inspector’s test valve and time how long it takes for the detector to indicate a flow condition. The detector should remain activated until the inspector’s test valve is closed. Air pockets in the sprinkler system
may increase the apparent time delay.
MAINTENANCE
To prevent accidental water damage, control valves should be shut tight and the
system completely drained before water flow detectors are removed or replaced.
PIPE
W
FLO
TER
WA
Inspect detectors detector in accordance with applicable codes and standards
and/or the Authority Having Jurisdiction for leaks and replace if a leak occurs. Test detectors at least quarterly as described under Operational Testing
to ensure proper operation. Test more often as required by applicable codes
or standards.
REFER TO
TABLE 1
U-BOLT
W0392-01
FIGURE 5. GROUND SCREW LOCATION:
Under normal conditions System Sensor water flow detectors should provide
years of trouble-free service. If any part of the detector does not perform properly, replace the entire detector. Installation methods other than those listed
in this installation manual may prevent the device from reporting the flow of
water in the event the associated fire sprinkler system is activated by a fire.
System Sensor is not responsible for devices that have been improperly installed, tested, or maintained.
GROUND
SCREW
Proceed as follows to remove a detector:
1. Drain the pipe.
2. Turn off electrical power to the detector, and then disconnect wiring.
3. Loosen nuts and remove U-bolts.
4.Gently lift the saddle far enough to get your fingers under it. With your
fingers, roll the vane so it will fit through the hole while continuing to lift
the water flow detector saddle.
5. Lift detector clear of pipe.
W0383-00
CAUTION
If a vane breaks off in a pipe, find and remove it. If it is not removed, the vane
may restrict the proper flow of water to all or part of the fire sprinkler system.
SS-200-031
3
I56-4051-001R
FIGURE 6. DIRECTIONAL COVER:
NOTCHED COVER INDICATES FLOW DIRECTION AT A
DISTANCE FROM MULTIPLE VIEWING ANGLES
W0382-00
FIGURE 7. FIELD WIRING:
POWER
24VDC
OR
120VAC
INITIATING
LOOP
NOTE: COMMON AND B-NO
CONNECTIONS WILL CLOSE
WHEN VANE IS DEFLECTED, I.E.,
WHEN WATER IS FLOWING. DUAL
SWITCHES PERMIT
APPLICATIONS TO BE COMBINED
ON A SINGLE DETECTOR.
SSM24-X
SSV120-X
UL-LISTED
COMPATIBLE
CONTROL PANEL
+
-
CONTACT RATINGS
+
125/250 VAC
SUGGESTED EOL
RESISTOR
24 VDC
-
SCHEMATIC OF
INDIVIDUAL
SWITCH IN
"NO WATERFLOW"
CONDITION
10 AMPS
2.5 AMPS
A-NC
COM
B-NO
BREAK WIRE AS
SHOWN FOR
SUPERVISION OF
CONNECTION. DO
NOT ALLOW
STRIPPED WIRE
LEADS TO EXTEND
BEYOND SWITCH
HOUSING. DO NOT
LOOP WIRES.
W0393-00
Please refer to insert for the Limitations of Fire Alarm Systems
WARNING
THE LIMITATIONS OF WATER FLOW ALARM DEVICES
4. W
ater flow detectors are not a substitute for insurance. Building owners should always
insure property and lives being protected by sprinkler systems.
5. If valves controlling the water supply to a sprinkler system are closed, vane-type water
flow detectors will not work. All valves controlling a sprinkler water supply should be
sealed or locked in the normally open position. The normally open position should be
monitored by a sprinkler supervisory switch.
1. W
ater flow detectors may not work or operate properly if sprinkler piping being
monitored is plugged with pipe scale, mud, stones or other foreign material. Sprinkler
systems should be checked regularly for such blocking material.
2. Alarms generated by the activation of water flow detectors may not be received by
a central station if telephone or other communication lines to the detector are out of
service, disabled, or open.
3. Vane-type water flow detectors have a normal service life of 10–15 years. Hard water
systems, however, may reduce water flow detector service life significantly.
THREE-YEAR LIMITED WARRANTY
#__________, 3825 Ohio Avenue, St. Charles, IL 60174. Please include a note describing
System Sensor warrants its enclosed product to be free from defects in materials and
the malfunction and suspected cause of failure. The Company shall not be obligated to
workmanship under normal use and service for a period of three years from date of
replace units which are found to be defective because of damage, unreasonable use,
manufacture. System Sensor makes no other express warranty for this air duct smoke
modifications, or alterations occurring after the date of manufacture. In no case shall the
detector. No agent, representative, dealer, or employee of the Company has the authority
Company be liable for any consequential or incidental damages for breach of this or any
to increase or alter the obligations or limitations of this Warranty. The Company’s obligaother Warranty, expressed or implied whatsoever, even if the loss or damage is caused by
tion of this Warranty shall be limited to the replacement of any part of the product which
the Company’s negligence or fault. Some states do not allow the exclusion or limitation of
is found to be defective in materials or workmanship under normal use and service
incidental or consequential damages, so the above limitation or exclusion may not apply
during the three year period commencing with the date of manufacture. After phoning
to you. This Warranty gives you specific legal rights, and you may also have other rights
System Sensor’s toll free number 800-SENSOR2 (736-7672) for a Return Authorization
which vary from state to state.
number, send defective units postage prepaid to: System Sensor, Returns Department, RA
SS-200-031
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I56-4051-001R
©2015 System Sensor