07.12.2004 10:32 Uhr Seite 1 INTERNATIONAL POWER For 30 years a competent partner to the electronics industry. Research - Design - Development - Manufacture - Support RECOM manufactures high quality, innovative and certified DC /DC-Converters 0.25 Watt up to 100 Watt, including customer specials. RECOM International Power GmbH Sales · Support · Service Waldstrasse 23D · 63128 Dietzenbach · Germany Phone: +49-(0) 6074-8298-0 Fax: +49-(0) 6074-8298-15 Email: info @ recom-international.com www.recom-international.com RECOM International Power – DC /DC-Converter Catalogue Titel- und Rückseite Katalog2 Vanguard DC //DC-Technology - worldwide - Catalogue INTERNATIONAL POWER www.recom-international.com Titel- und Rückseite Katalog2 07.12.2004 10:32 Uhr Seite 2 INTERNATIONAL CONTACT: For new DC /DC-Converters and latest product updates see: www.recom-international.com Asia Pacific Region (Bangladesh, Cambodia, China [PRC], India, Japan, Malaysia, Miramar, Phillippines, Singapore, Taiwan, Thailand, Vietnam, Korea, Hong Kong) RECOM Asia Pte. Ltd. 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James Kim 301 Jeshin Bldg. 43-22 Shinkey, Yongsan, Seoul, Korea Tel: (+82)-2-707-3882 Fax: (+82)-2-707-3884 [email protected] www.databook.co.kr Poland Radiotechnika Marketing ul.Sienkiewicza 6A 50-335 Wroclaw Tel: +48 (71) 3270700 Fax: +48 (71) 3270800 [email protected] Romania Syscom Av.Protopopescu 10, Bl.4, Ap.2 Sector 1, 011728 Bucuresti Phone/Fax: (004021) 222 9176 [email protected] Russia ITC Moscow 33, Nishnaya Krasnoselskaya [email protected] tel: +7 095 363 95 75 fax: +7 095 391 20 38 www.itc-electronics.com Compel Derbenevskaya 1 / 2, korp.1 115114 Moscow Tel: +7 095 234 77 62 Fax: +7 095 234 77 63 [email protected] Switzerland Recom Electronic AG Samstagernstrasse 45 CH-8832 Wollerau Tel.: +41-(0)1787– 1000 Fax: +41-(0)1787– 1005 [email protected] www.recom-international.com www.recom.ch South Africa Brabek (Pty) Ltd 12 Kingfisher Close Zeekoevlei SA-7941 Cape Town Tel.: +27-(21)706 3162 Fax: +27-(21)706 3083 [email protected] Ukraine ITC Ukraine, Kiev 7_, Prospect Vossoedineniya, office 721 [email protected] tel: +38 044 559 68 90 fax: +38 044 551 04 00 www.itc-electronics.com VD MAIS Volodymyrska St. 101 01033 Kyiv Tel: (+380 44) 227 1356 Fax: (+380 44) 227 3668 [email protected] USA Mega Electronics Inc. 4B Jules Lane New Brunswick, NJ 08901 Tel.: +1-732-249-2656 Fax: +1-732-249-7442 [email protected] www.recom-international.com © Copyright RECOM International Power GmbH · SG 3/2004-2K Vanguard DC /DC-Technology - worldwide ECONOLINE INNOLINE POWERLINE When quality, price and delivery is paramount, our "ECONOLINE" meets these requirements. Power ranges from 0.25 to 30 Watts, standard dimension and pin-outs (including SMD-types) and isolation voltage up to 6 kVDC, are features of this product range. The "Econoline" includes unregulated and regulated converters with single and dual output. A well stocked inventory, freely available test samples and guaranteed delivery within max. 4 weeks for non-stocked items, as well as attractive pricing for call-off orders. "INNOLINE" converters are RECOM's extension to the "ECONOLINE" and "POWERLINE" products, with enhanced specifications, for severe and critical applications. New products such as non-isolation step-down converters with trimmable outputs and high power bricks for 50, 75 and 100 Watt are included in this new product series, as well as selected converters for ISDN-, high-input- or high-output-voltage applications. A well stocked inventory, freely available test samples and attractive prices for call-off orders are here available too. The "POWERLINE" completes our range of DC/DC Catalogue-Converters. It covers units from 1.5 to 60 Watt, with wide and ultrawide inputs, single-, dual- and triple-outputs and isolation voltages up to 3 kVDC. Five- or Six-side metallic shielding on most series and options like remote ON/OFF or output voltage trimm guarantee a wide range of possible applications in various segments of industrial design. This line of DC/DC-Converters is fully certified to EN 60950: 2000. This makes it ideal for all Telecom and safety applications where approved isolation is required. The converters meet UL 1950 and CSA standards. Index Company Profile ECONOLINE Converters INNOLINE Converters POWERLINE Converters POWERLINE Heat-Sinks Tubes Tapes Applications Notes Applications Notes Powerline International Addresses Specifications RECOM makes every effort to ensure that the specifications in this databook are complete and accurate. RECOM reserves the right to alter or improve the specification, internal design or manu- www.recom-international.com Page 4 6 124 160 262 264 268 271 289 299 facturing process at any time, without notice. Please check with your supplier that you have the current and complete specification for your product before use. Customers may check by visi- ting the RECOM WWW site at: www.recom-international.com. 3 RECOM portfolio, market and product focus RECOM International Power serve the electronics industry for nearly 30 years, offering single, dual, and triple output DC/DC converters as standard catalogue products for fast delivery. Our principle markets are in the performance – oriented telecommunications, industrial control, data processing, transportation (incl. avionics), medical industries, military and test equipment although our converters are used in virtually every industry requiring low– to–medium DC voltage conversion in the 0.25 - 100 Watt range. We serve large original equipment manufacturers (OEMs) and smaller, lower volume users. In nearly thirty years of operation, we have earned a reputation for fastturnaround on modified standards and custom designed products that meet application-specific performance and electrical specifications. From the world's smallest "IC-style" surface mount DC/DC converters to the most efficient step down converters, RECOM has built a solid reputation for technology innovation. Due to in-house expertise, our reputation goes beyond the standard product portfolio to cover leading-edge custom solutions based on application-specific power technologies, packaging and mounting techniques. RECOM – your solutions provider for DC/DC converters We have the ability to provide technical support on a worldwide basis. This support goes beyond simply responding to customer queries. From design to delivery we proactively identify and implement technical solutions required from customers. Head Office near „Frankfurt Rhein Main Airport“ Designed for long term performance The combination of our analogue circuit, circuit board design, magnetics, selection of components, assembly, and testing procedures all contribute to above average long term performance of our products. Modified Standard Products Assembly consistency Unit-to-unit quality is largely determined by the skill of the technicians designing the pcb´s. Whereas, RECOM employs surface mount technology as much as possible, assembly and handling by skilled staff is paramount. As part of our continuing quality effort RECOM manufacturing and distribution facilities are ISO 9000 certified. RECOM modified standard products offer cost-effective alternatives to a completely new custom design. Incorporating one of our standard circuit board designs, modified units available in quantities of five hundred pieces or more, offering a variety of options including: • Custom labelling • Non-standard outputs • Non-standard inputs • Custom case design • Longer/modified and mounting assemblies Standard Products RECOM standard catalogue DC/DC converters are grouped into single, dual, triple and multiple outputs. All types are available in a variety of inputs and outputs, voltages and power ratings.. 4 INTERNATIONAL POWER www.recom-international.com Customers and RECOM International Power focuses quality come first on two key aspects – The ultimate measure of quality Customer satisfaction and financial RECOM employs stringent manufac- achievements turing and testing criteria on all DC/DC converters. 100% of all units on every order are subjected to redundant testing for compliance to performance specifications – without exception. Customer Performance Financial Performance The key measure of the performance of a company lies in customer service – on time delivery, quality, reliability and value for money. We measure and constantly strive to establish even higher levels of service to our customers, because ultimately, this is the source of our success. During the last four years our Compound Annual Growth has by far outperformed the growth of the electronics industry. This exceptional financial performance provides the firm foundation, the resources and the confidence for us to continue serving our customers. RECOM - The Companies Burn-in As a result, RECOM enjoys an extremely low failure rate – more than an order of magnitude less than other converter makes. RECOM Development GmbH, Austria RECOM Distribution GmbH, Austria RECOM Manufacturing Ltd., Taiwan RECOMATIC Electronics GmbH Vienna, Austria RECOM Electronic AG, Wollerau, Switzerland RECOM Asia Pte. Ltd., Singapore Customers Worldwide RECOM customers include many industry leaders from around the world. And each one of our several thousand customers is provided one-on-one service. Whether the order is for one or thousand modules, RECOM service is always the same: • On-schedule delivery • 100% tested units International Service Recom Customers are spread globally and expect the delivery of quality, reliability, innovation, service and support on a worldwide basis, this is why we not only provide worldwide manufacturing and sales offices, but also advanced global distribution and representative network. Stocking distributors located around the globe provide an optimised service to our international customers. RECOM International Power Market Segments INTERNATIONAL POWER www.recom-international.com 5 ECONOLINE - CONTENTS Unregulated Converters Series Power (Watts) Isolation (kVDC) Input Voltages (VDC) Output Voltages (VDC) No. of Outputs Case RM & RL 0.25 1&2 1.8, 3.3, 5, 9, 12, 15, 24 1.8, 3.3, 5, 9, 12, 15, 24 S SIP4/DIP8 8 RQS/RQD 0.25 1 1.8, 3.3, 5, 9, 12, 15, 24 1.8, 3.3, 5, 9, 12, 15, 24 S&D SMD 11 RO & RE 1 1&2 1.8, 3.3, 5, 9, 12, 15, 24 1.8, 3.3, 5, 9, 12, 15, 24 S SIP4/SIP7 16 ROM 1 3 1.8, 3.3, 5, 9, 12, 15, 24 1.8, 3.3, 5, 9, 12, 15, 24 S SIP4 Micro 19 RSS/RSD 1 1 1.8, 3.3, 5, 9, 12, 15, 24 1.8, 3.3, 5, 9, 12, 15, 24 S&D SMD 22 RSD/DH 1 3 3.3, 5, 9, 12, 15, 24 3.3, 5, 9, 12, 15, 24 D SMD 26 RB & RA 1 1&2 1.8, 3.3, 5, 9, 12, 15, 24 1.8, 3.3, 5, 9, 12, 15, 24 S&D SIP7/DIP14 31 RBM 1 3 1.8, 3.3, 5, 9, 12, 15, 24 1.8, 3.3, 5, 9, 12, 15, 24 S&D SIP6 Micro 35 RK & RH 1 3&4 1.8, 3.3, 5, 9, 12, 15, 24 1.8, 3.3, 5, 9, 12, 15, 24 S&D SIP7 38 RP 1 5.2 3.3, 5, 9, 12, 15, 24 3.3, 5, 9, 12, 15, 24 S&D SIP7 41 RxxPxx 1 5.2 5, 9, 12, 15, 24 3.3, 5, 9, 12, 15 D SIP7 44 RU 1 1 1.8, 3.3, 5, 9, 12, 24 1.8, 3.3, 5, 9, 12, 15, 24 D (isol.) SIP7 46 RN 1.25 1&2 3.3, 5, 9, 12, 15, 24 3.3, 5, 7, 9, 12, 15, 24 S DIP8 57 RTS/RTD 2 1 5, 9, 12, 15, 24 3.3, 5, 9, 12, 15, 24 S&D SMD 60 RI 2 1 5, 9, 12, 15, 24 3.3, 5, 7, 9, 12, 15, 24 S SIP4 63 RD & RC 2 1&2 5, 9, 12, 15, 24 3.3, 5, 9, 12, 15, 24 D SIP7/DIP14 65 REZ 2 1&2 5, 9, 12, 15, 24 3.3, 5, 9, 12, 15, 24 S SIP7 68 RKZ 2 3&4 5, 9, 12, 15, 24 3.3, 5, 9, 12, 15, 24 S&D SIP7 71 RUZ 2 1 5, 9, 12, 24 3.3, 5, 9, 12, 15, 24 D (isol.) SIP7 74 RV 2 6 3.3, 5, 9, 12, 15, 24 3.3, 5, 9, 12, 15, 24 S&D RAA 5 1 5, 12, 24 5, 12, 15 S&D 6 April-2005 DIP24 Miniature 25.0x23.5x10.0mm Page No. 80 108 www.recom-international.com ECONOLINE - CONTENTS Regulated Converters Series Power (Watts) Isolation (kVDC) Input Voltages (VDC) Output Voltages (VDC) No. of Outputs Case Page No. RZ 0.5 1 5, 9, 12, 15, 24 5, 12, 15 S SMD 14 RSZ 1 1&2 3.3,5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28 as above 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14 S SMD 29 RSZ P (short circuit protected) 3, 3.3, 4.85, 5 RSO 1 1, 2 & 3 4.5-9, 9-18, 18-36, 36-72 3.3, 5, 9, 12, 15 S&D SIP8 49 RY & RX 1 1 5, 9, 12, 15, 24 5, 9, 12, 15, 24 S&D SIP7/DIP14 52 RY-SCL/DCL 1 1 5, 12, 24 5, 12, 15 / ±5, ±12, ±15 S&D SIP7 55 RS 2 1, 2 & 3 4.5-9, 9-18, 18-36, 36-72 3.3, 5, 9, 12, 15 S&D SIP8 77 REC2.2-SR/DR (H1) 2.2 1 5, 12, 24, 48 3.3, 5, 9, 12, 15 S&D DIP24 83 REC2.2-S/DRW 2.2 1 4.5-9, 9-18, 18-36, 36-72 3.3, 5, 9, 12, 15 S&D DIP24 85 RW 3 1 4.5-9, 9-18, 18-36, 36-72 3.3, 5, 9, 12, 15 S DIP24 Miniature 88 RW 3 1 4.5-9, 9-18, 18-36, 36-72 ±3.3, ±5, ±9, ±12, ±15 D DIP24 Miniature 90 REC3-SR/DR (H1) 3 1 5, 12, 24,48 3.3, 5, 9, 12, 15, S&D DIP24 92 REC3-S/DRW *Z (H1) 3 1 9-18, 18-36, 36-72 9-36, 18-72 3.3, 5, 9, 12, 15 S&D DIP24 94 REC3-DRWI/A 3 2 4.5-9,9-18, 18-36, 36-72 5, 9, 12, 15 D (Isol.) DIP24 97 4&6 4.5-9, 9-18, 18-36, 36-72 9-36, 18-72 3.3, 5, 9, 12, 15 S&D DIP24/SMD 99 1 9-18, 18-36, 36-72 9-36, 18-72 3.3, 5, 9, 12, 15 S&D DIP24 102 4&6 9-18, 18-36, 36-72 9-36, 18-72 3.3, 5, 9, 12, 15 S&D DIP24/SMD 106 REC3-S/DRW(Z)/H4/H6 3 REC5-S/DRW *Z (H1) 5 REC5-S/DRW(Z)/H4/H6 5 REC7.5-S/DRW/AM 7.5 2 18-36, 36-72 3.3, 5, 9, 12, 15 S&D DIP24 110 REC10-S/DRWL (Z) 10 1 9-18, 18-36, 36-72 9-36, 18-72 5, 12, 15, 24 S&D 1" x 2” 112 REC15-S/DRWB(Z) 15 1 9-18, 18-36, 36-72 9-36, 18-72 5, 12, 15, 24 S&D 2" x 2" 114 REC20-S/DRWB 20 1 9-18, 18-36, 36-72 5, 12, 15 S&D 2" x 2" 116 REC30-S/DRWB 30 1 9-18, 18-36, 36-72 5, 12, 15 S&D 2" x 2" 120 www.recom-international.com April-2005 7 Features Unregulated Converters ● ● ● ● ● ● ● ● ECONOLINE Single Output Rail Industry Standard Pinout 1kVDC & 2kVDC Isolation High Efficiency for Low Power Applications UL94V-0 Package Material Toroidal Magnetics Fully Encapsulated Efficiency to 80% DC/DC-Converter RM & RL Series Selection Guide Part Number SIP 4 DIP8 Input Voltage Output Voltage Output Current (VDC) (VDC) (mA) (%) (2kV) 0.25 Watt SIP4 & DIP8 Single Output Efficiency RM-xx1.8S RL-xx1.8S (H) 1.8, 3.3, 5, 9, 12, 15, 24 1.8 139 70 RM-xx3.3S RL-xx3.3S (H) 1.8, 3.3, 5, 9, 12, 15, 24 3.3 76 65-70 RM-xx05S RL-xx05S (H) 1.8, 3.3, 5, 9, 12, 15, 24 5 50 66-72 RM-xx09S RL-xx09S (H) 1.8, 3.3, 5, 9, 12, 15, 24 9 28 70-72 RM-xx12S RL-xx12S (H) 1.8, 3.3, 5, 9, 12, 15, 24 12 21 70-72 RM-xx15S RL-xx15S (H) 1.8, 3.3, 5, 9, 12, 15, 24 15 17 70-76 RM-xx24S RL-xx24S (H) 1.8, 3.3, 5, 9, 12, 15, 24 24 10 70-80 xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 1.2%/1% of Vin max. Load Voltage Regulation (10% to 100% full load) 1.8V, 3.3V output types 5V output type 9V, 12V, 15V, 24V output types 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) 50mVp-p max. Operating Frequency 50kHz min. / 90kHz typ. / 105kHz max. Efficiency at Full Load No Load Power Consumption H-Suffix H-Suffix 45mW min. / 75mW typ. / 105mW max. 1.000VDC min. see Application Notes (tested for 1 second) (long term isolation) 2.000VDC min. see Application Notes 100 25pF min. / 82pF max. 80 Isolation Capacitance Isolation Resistance 10 GΩ min. Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range -55°C to +125°C Relative Humidity MSL Level 1 Package Weight RM types 95% RH 1.4g RL types MTBF (+25°C) (+85°C) 8 } (Ambient Temperature) (tested for 1 second) (long term isolation) Detailed Information see Application Notes chapter "MTBF" Output Power (%) Isolation Voltage Rated Working Voltage Isolation Voltage Rated Working Voltage Derating-Graph 65% min. / 75% typ. 60 40 30 20 0 Safe Operating Area -40 0 50 85 Operating Temperature °C 100 150 1.8g using MIL-HDBK 217F using MIL-HDBK 217F 1327 x 10 hours 302 x 103 hours April-2005 3 www.recom-international.com ECONOLINE RM & RL Series DC/DC-Converter Typical Characteristics RM/RL-xx05S RM/RL-xx09S Efficiency / Load Efficiency / Load 100 100 60 60 40 40 20 0 3.305 0% 40% 20% 60% 80% 0 100% Deviation / Load 0505 20.000 3.305 10.000 5.000 0.000 1205 -5.000 60% 0% 20% 40% 60% Total Output current (%) 80% 100% 0509 15.000 80% 100% 3.309 10.000 5.000 0.000 1209 -5.000 -10.000 0% 20% 40% 60% Total Output current (%) Efficiency / Load 100% Efficiency / Load 100 100 3.312 1212 80 80% RM/RL-xx15S RM/RL-xx12S 0515 80 60 60 40 40 0512 Efficiency % Efficiency % 40% 20% Deviation / Load Deviation from Nominal (%) Deviation from Nominal (%) 20.000 20 0% 40% 20% 60% 80% 100% 1215 20 0 Total Output current (%) 0% 40% 60% 80% 100% 0% 20% 40% 60% Total Output current (%) 80% 100% 20% Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 0512 15.000 20.000 3.312 Deviation from Nominal (%) 20.000 Deviation from Nominal (%) 0% 25.000 15.000 10.000 5.000 0.000 1212 -5.000 -10.000 0509 Total Output current (%) 25.000 0 3.309 20 Total Output current (%) -10.000 1209 80 Efficiency % Efficiency % 1205 0505 80 0% 20% 40% 60% Total Output current (%) www.recom-international.com 80% 100% 15.000 0515 10.000 5.000 0.000 -5.000 -10.000 April-2005 1215 9 ECONOLINE RM & RL Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 4 PIN SIP Package 6.00 10.00 RECOM RM-0505S 0.51 **** RECOM RM-0505S **** 0.51 1 2 3 4 4.10 Recommended Footprint Details 11.50 0.25 1.9 Bottom View 1.00 ø+0.15/0 2.54 1.25 7.62 Top View 2.54 RM Pin Connections Pin # Single 1 –Vin 2 +Vin 3 –Vout 4 +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm 8 PIN DIP Package 12.60 10.10 RECOM RL-0505S **** 7.80 ø 0.51 3.25 7.62 Recommended Footprint Details 1.00ø+0.15/0 7.62 7.62 1 4 Bottom View 7 5 5.08 10 2.54 ø 0.51 2.54 Top View April-2005 RL Pin Connections Pin # Single 1 –Vin 4 +Vin 5 +Vout 7 –Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm www.recom-international.com Features Unregulated Converters ● ● ● ● ● ECONOLINE 1kVDC Isolation Internal SMD Construction UL94V-0 Package Material Toroidal Magnetics Efficiency to 80% DC/DC-Converter RQS & RQD Series Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency SMD (VDC) (VDC) (mA) (%) RQS-xx1.8 1.8, 3.3, 5, 9, 12, 15, 24 1.8 139 70 RQS-xx3.3 1.8, 3.3, 5, 9, 12, 15, 24 3.3 76 65-70 RQS-xx05 1.8, 3.3, 5, 9, 12, 15, 24 5 50 66-72 RQS-xx09 1.8, 3.3, 5, 9, 12, 15, 24 9 28 70-72 RQS-xx12 1.8, 3.3, 5, 9, 12, 15, 24 12 21 70-72 RQS-xx15 1.8, 3.3, 5, 9, 12, 15, 24 15 17 70-76 RQS-xx24 1.8, 3.3, 5, 9, 12, 15, 24 24 10 70-80 RQD-xx1.8 1.8, 3.3, 5, 9, 12, 15, 24 ±1.8 ±70 70 RQD-xx3.3 1.8, 3.3, 5, 9, 12, 15, 24 ±3.3 ±38 65-70 RQD-xx05 1.8, 3.3, 5, 9, 12, 15, 24 ±5 ±25 66-72 RQD-xx09 1.8, 3.3, 5, 9, 12, 15, 24 ±9 ±14 70-72 RQD-xx12 1.8, 3.3, 5, 9, 12, 15, 24 ±12 ±11 70-72 RQD-xx15 1.8, 3.3, 5, 9, 12, 15, 24 ±15 ±9 70-76 RQD-xx24 1.8, 3.3, 5, 9, 12, 15, 24 ±24 ±5 70-80 0.25 Watt SMD Single & Dual Output xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 1.8V, 3.3V output types 5V output type 9V, 12V, 15V, 24V output types 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) 100mVp-p max. Operating Frequency 65% min. / 75% typ. No Load Power Consumption Isolation Voltage Rated Working Voltage (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes 25pF min. / 82pF max. 100 10 GΩ min. 80 Isolation Resistance Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range -55°C to +125°C Reflow Temperature 230°C (10 sec) Relative Humidity MSL Level 1 Package Weight RQS types 95% RH 1.5g RQD types (+85°C) } 60 40 Safe Operating Area 20 0 85 100 95 Operating Temperature °C -40 0 50 150 2.2g using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F www.recom-international.com (Ambient Temperature) 45mW min. / 75mW typ. / 105mW max. Isolation Capacitance MTBF (+25°C) Derating-Graph 50kHz min. / 100kHz typ. / 105kHz max. Efficiency at Full Load Output Power (%) Load Voltage Regulation (10% to 100% full load) 1.2%/1% of Vin max. 1345 x 10 hours April-2005 3 310 x 103 hours 11 ECONOLINE RQS & RQD Series DC/DC-Converter Typical Characteristics RQS/RQD-xx05 RQS/RQD-xx09 Efficiency / Load Efficiency / Load 100 100 60 60 40 40 20 0 3.305 0% 40% 20% 60% 80% 0 100% Deviation / Load 0505 20.000 3.305 10.000 5.000 0.000 1205 -5.000 0% 20% 40% 60% Total Output current (%) 80% 100% 5.000 0.000 -10.000 0% 20% 40% 60% Total Output current (%) 80% 100% Efficiency / Load 3.312 1212 0515 80 60 40 40 0512 Efficiency % Efficiency % 1209 -5.000 60 20 0% 40% 20% 60% 80% 1215 20 0 100% 0% 40% 60% 80% 100% 0% 20% 40% 60% Total Output current (%) 80% 100% 20% Total Output current (%) Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 0512 20.000 3.312 Deviation from Nominal (%) Deviation from Nominal (%) 100% 3.309 100 80 12 80% 10.000 100 10.000 5.000 -10.000 0509 15.000 Efficiency / Load -5.000 60% RQS/RQD-xx15 RQS/RQD-xx12 0.000 40% 20% Deviation / Load Deviation from Nominal (%) Deviation from Nominal (%) 20.000 20.000 0% 25.000 15.000 15.000 0509 Total Output current (%) 25.000 0 3.309 20 Total Output current (%) -10.000 1209 80 Efficiency % Efficiency % 1205 0505 80 1212 0% 20% 40% 60% Total Output current (%) 80% 100% 15.000 0515 10.000 5.000 0.000 -5.000 -10.000 April-2005 1215 www.recom-international.com RQS & RQD Series Package Style and Pinning (mm) 3rd angle projection 8 PIN SMD Package 12.75 8.15 12.10 7.90 5.35 1.65 8 RECOM RQS-xxxx xxxx 7.30 2.54 x 3 Pin Connections 11.10 Recommended Footprint Details 12.00 Bottom View 0.55 2.54 8 Top View 1 2 4 1 2 7.40 9.00 1.20 5 5 Single 1 –Vin 2 +Vin 4 –Vout 5 +Vout 8 NC NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 4 1.20 Pin # 1.80 10 PIN SMD Package 8.15 15.24 14.70 5.35 1.65 10 7.90 RECOM RQD-xxxx xxxx 7.30 1 2 7.40 9.00 2.54x4 Recommended Footprint Details 0.55 12.00 2.54 1.20 www.recom-international.com 10 7 Top View 1 2 4 5 Pin Connections 11.10 Bottom View 7 4 5 1.20 April-2005 1.80 Pin # Dual 1 –Vin 2 +Vin 4 Com 5 –Vout 7 +Vout 10 NC NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 13 Features Regulated Converters ● ● ● ● ● ● ● ● ECONOLINE 1kVDC Isolation SMD Package Styles 5V, 12V and 15V Output UL94V-0 Package Material No Heatsink Required No Extern. Components Toroidal Magnetics Efficiency to 62% DC/DC-Converter RZ Series Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency SMD (VDC) (VDC) (mA) (%) RZ-xx05S 5, 9, 12, 15, 24 5 100 50 RZ-xx12S 5, 9, 12, 15, 24 12 42 60 RZ-xx15S 5, 9, 12, 15, 24 15 33 62 0.5 Watt SMD Isolated Single Output xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±5% Output Voltage Accuracy ±5% Line Voltage Regulation 1% max. Load Voltage Regulation (10% to 100% full load) 1% max. Output Ripple and Noise (20MHz limited) 100mVp-p max. Operating Frequency 50kHz min. / 100kHz typ. / 105kHz max. Efficiency at Full Load 50% min. / 60% typ. Isolation Voltage Rated Working Voltage 127mW min. / 155mW typ. / 194mW max. (tested for 1 second) (long term isolation) Isolation Capacitance 1.000VDC min. see Application Notes 100 25pF min. / 75pF max. 80 Isolation Resistance 10 GΩ min. Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +70°C (see Graph) Storage Temperature Range -55°C to +125°C Reflow Temperature Relative Humidity 230°C (10 sec) MSL Level 1 95% RH Package Weight MTBF (+25°C) (+70°C) 14 } (Ambient Temperature) Output Power (%) No Load Power Consumption Derating-Graph 60 40 Safe Operating Area 20 0 -40 0 50 85 100 70 150 Operating Temperature °C 1.9g using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 1632 x 10 hours April-2005 3 156 x 103 hours www.recom-international.com ECONOLINE RZ Series DC/DC-Converter Typical Characteristics RZ-xx12S RZ-xx05S Efficiency / Load Efficiency / Load 0505 Efficiency % 20% 40% 60% 80% 100% Total Output current (%) 40 0512 20 0 0515 60 40 20 0% 80 60 2405 40 2412 80 1205 60 100 Efficiency % 80 Efficiency % Efficiency / Load 100 100 0 RZ-xx15S 1212 0% 20% 40% 60% Total Output current (%) 80% 100% 1215 20 0 2415 0% 40% 20% 60% 80% 100% Total Output current (%) Package Style and Pinning (mm) 3rd angle projection 10 PIN SMD Package 8.15 15.24 14.70 5.35 1.65 10 7.90 RECOM RZ-xxxxS xxxx 7.30 1 2 7.40 9.00 2.54x4 11.10 0.55 12.00 2.54 1.20 10 7 Top View 1 2 4 5 Pin Connections Recommended Footprint Details Bottom View 7 4 5 1.20 1.80 Pin # Single 1 –Vin 2 +Vin 4 -Vout 5 -Vout 7 +Vout 10 NC NC= No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm www.recom-international.com April-2005 15 Features Unregulated Converters ● ● ● ● ● ● ● ECONOLINE Industry Standard Pinout 1kVDC & 2kVDC Isolation UL94V-0 Package Material Toroidal Magnetics Fully Encapsulated Custom Solutions Available Efficiency to 85% DC/DC-Converter RO & RE Series Selection Guide Part Number SIP 4 SIP 7 (2kV) Input Voltage Output Voltage Output Current Efficiency (VDC) (VDC) (mA) (%) RO-xx1.8S RE-xx1.8S (H) 1.8, 3.3, 5, 9, 12, 15, 24 1.8 555 70 RO-xx3.3S RE-xx3.3S (H) 1.8, 3.3, 5, 9, 12, 15, 24 3.3 303 75 RO-xx05S RE-xx05S (H) 1.8, 3.3, 5, 9, 12, 15, 24 5 200 70-78 RO-xx09S RE-xx09S (H) 1.8, 3.3, 5, 9, 12, 15, 24 9 111 76-78 RO-xx12S RE-xx12S (H) 1.8, 3.3, 5, 9, 12, 15, 24 12 83 78-80 RO-xx15S RE-xx15S (H) 1.8, 3.3, 5, 9, 12, 15, 24 15 66 80-84 RO-xx24S RE-xx24S (H) 1.8, 3.3, 5, 9, 12, 15, 24 24 42 74-85 1 Watt SIP4 & SIP7 Single Output xx = Input Voltage *add Suffix “PP” for Continuous Schort Circuit Protection Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 1.2%/1% of Vin max. Load Voltage Regulation (10% to 100% full load) 1.8V, 3.3V output types 5V output type 9V, 12V, 15V, 24V output types 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) 100mVp-p max. Operating Frequency 50kHz min. / 100kHz typ. / 105kHz max. Efficiency at Full Load 70% min. / 80% typ. No Load Power Consumption Isolation Voltage Rated Working Voltage Isolation Voltage Rated Working Voltage H-Suffix H-Suffix 101mW min. / 126mW typ. / 171mW max. (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes Derating-Graph (tested for 1 second) (long term isolation) 2.000VDC min. see Application Notes (Ambient Temperature) Isolation Capacitance 20pF min. / 75pF max. Isolation Resistance 10 GΩ min. Short Circuit Protection Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range Relative Humidity -55°C to +125°C MSL Level 1 Package Weight (+85°C) 16 80 Continuous } 95% RH RO types 1.4g RE types 2.2g using MIL-HDBK 217F RO types RE types 985 x 103 hours 992 x 103 hours using MIL-HDBK 217F RO types RE types 200 x 103 hours 145 x 103 hours Detailed Information see Application Notes chapter "MTBF" April-2005 Output Power (%) P-Suffix MTBF (+25°C) 100 1 Second 60 40 30 20 0 Safe Operating Area -40 0 50 85 Operating Temperature °C 100 150 www.recom-international.com ECONOLINE RO & RE Series DC/DC-Converter Typical Characteristics RO/RE-xx09S RO/RE-xx05S Efficiency / Load Efficiency / Load 100 100 1205 3.305 80 60 60 0505 20 0% 20% 40% 60% Total Output current (%) 80% 0 Deviation / Load 3.305 20.000 0505 10.000 5.000 0.000 1205 -5.000 0% 20% 40% 60% Total Output current (%) 80% 100% 0509 10.000 5.000 0.000 1209 -5.000 -10.000 0% 20% 40% 60% Total Output current (%) 80% 100% Efficiency / Load 100 100 1212 0512 80 3.309 15.000 Efficiency / Load 1215 80 60 60 3.312 20 0% 40% 20% 80% 60% 0515 40 Efficiency % 40 Efficiency % 100% RO/RE-xx15S RO/RE-xx12S 100% 3.315 20 0 Total Output current (%) 0% 40% 20% 60% 80% 100% Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 0512 15.000 20.000 1212 Deviation from Nominal (%) 20.000 Deviation from Nominal (%) 80% Deviation / Load Deviation from Nominal (%) Deviation from Nominal (%) 20.000 10.000 5.000 0.000 3.312 -5.000 -10.000 0% 20% 40% 60% Total Output current (%) 25.000 15.000 0 3.309 20 100% 25.000 -10.000 1209 40 Efficiency % Efficiency % 40 0 0509 80 0% 20% 40% 60% Total Output current (%) www.recom-international.com 80% 100% 15.000 0515 3.315 10.000 5.000 0.000 -5.000 -10.000 April-2005 1215 0% 20% 40% 60% Total Output current (%) 80% 100% 17 ECONOLINE RO & RE Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 4 PIN SIP Package 6.00 10.00 RECOM RO-0505S **** 0.51 typ. RECOM RO-0505S **** 0.51 typ. 1 2 3 4 4.10 Recommended Footprint Details 11.50 0.25 1.9 Bottom View RO Pin Connections 1.00 ø+0.15/0 2.54 1.27 7.62 Pin # Single 1 –Vin 2 +Vin 3 –Vout 4 +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm Top View 2.54 7 PIN SIP Package 6.00 10.20 RECOM RE-0505S **** RECOM RE-0505S **** 0.51 typ. 1 2 0.51 typ. 4.10 Recommended Footprint Details 19.60 1.27 2.0 18 Bottom View 12.70 0.25 4 6 RE Pin Connections 1.00 ø+0.15/0 Pin # Single 1 +Vin 2.54 2 –Vin 4 –Vout 2.54 Top View April-2005 6 +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm www.recom-international.com Features Unregulated Converters ● ● ● ● ● ● ● ECONOLINE Micro Size SIP4 Package 3kVDC Isolation Industry Standard Pinout UL94V-0 Package Material Custom Solutions Available Cost Effective Efficiency to 85% DC/DC-Converter ROM Series Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency SIP4 Micro Size Pack. (VDC) (VDC) (mA) (%) ROM-xx1.8S 1.8, 3.3, 5, 9, 12, 15, 24 1.8 550 70 ROM-xx3.3S 1.8, 3.3, 5, 9, 12, 15, 24 3.3 303 75 ROM-xx05S 1.8, 3.3, 5, 9, 12, 15, 24 5 200 70-78 ROM-xx09S 1.8, 3.3, 5, 9, 12, 15, 24 9 111 70-78 ROM-xx12S 1.8, 3.3, 5, 9, 12, 15, 24 12 83 78-82 ROM-xx15S 1.8, 3.3, 5, 9, 12, 15, 24 15 66 80-84 ROM-xx24S 1.8, 3.3, 5, 9, 12, 15, 24 24 41 74-85 1 Watt SIP4 Micro Size Single Output xx = Input Voltage Description The ROM Micro Size DC/DC-Converter has been designed for isolating resp. converting DC Power Rails. It provides a small micro-size package, high efficiency, low output ripple, high 3kVDC Isolation and an extended –40°C to +85°C operating temperature range. State of the art packaging and automated manufacturing ensures cost-effectiveness and short lead times. Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 1.8V, 3.3V output types 5V output type 9V, 12V, 15V, 24V output types 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) Operating Frequency 70% min. / 80% typ. No Load Power Consumption 101mW min. / 126mW typ. / 171mW max. (tested for 1 second) (long term isolation) 20pF min. / 75pF max. Isolation Resistance 15 GΩ min. Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range -55°C to +125°C MSL Level 1 95% RH Package Weight MTBF (+25°C) (+85°C) 100 3.000VDC min. see Application Notes Isolation Capacitance Relative Humidity (Ambient Temperature) 50kHz min. / 100kHz typ. / 105kHz max. Efficiency at Full Load Isolation Voltage Rated Working Voltage Derating-Graph 100mVp-p max. 80 Output Power (%) Load Voltage Regulation (10% to 100% full load) 1.2%/1% of Vin max. 60 40 30 20 0 Safe Operating Area -40 0 50 85 Operating Temperature °C 100 150 1g } Detailed Information see Application Notes chapter "MTBF" www.recom-international.com using MIL-HDBK 217F 977 x 10 hours using MIL-HDBK 217F 189 x 103 hours April-2005 3 19 ECONOLINE ROM Series DC/DC-Converter Typical Characteristics ROM-xx05S ROM-xx09S Efficiency / Load Efficiency / Load 100 100 1205 3.305 80 60 60 0505 20 0% 20% 40% 60% Total Output current (%) 80% 0 3.305 20.000 0505 Deviation from Nominal (%) Deviation from Nominal (%) 20.000 10.000 5.000 0.000 1205 -5.000 0% 20% 40% 60% Total Output current (%) 80% 0.000 -10.000 100% 1212 0512 1215 80 60 3.312 20 0% 40% 20% 80% 60% 0515 40 Efficiency % Efficiency % 100% 100 100% 3.315 20 0 0% 40% 20% 60% 80% 100% Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 0512 20.000 1212 Deviation from Nominal (%) Deviation from Nominal (%) 80% ROM-xx15S Total Output current (%) 20 0% 20% 40% 60% Total Output current (%) Efficiency / Load 40 10.000 5.000 -10.000 1209 -5.000 60 -5.000 0509 5.000 100 0.000 100% 10.000 Efficiency / Load 80 3.309 15.000 ROM-xx12S 20.000 80% 25.000 15.000 15.000 0% 20% 40% 60% Total Output current (%) Deviation / Load Deviation / Load 0 3.309 20 100% 25.000 -10.000 1209 40 Efficiency % Efficiency % 40 0 0509 80 3.312 0% 20% 40% 60% Total Output current (%) 80% 15.000 0515 3.315 10.000 5.000 0.000 -5.000 -10.000 100% April-2005 1215 0% 20% 40% 60% Total Output current (%) 80% 100% www.recom-international.com ECONOLINE ROM Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 4 PIN SIP Micro Size Package 6.05 7.70 RECOM ROM-0505S 0.51 typ. **** RECOM ROM-0505S **** 0.51 typ. 4.10 1 2 3 4 Recommended Footprint Details 11.50 0.25 1.9 Bottom View 2.54 1.00 ø+0.15/0 1.27 7.62 www.recom-international.com Top View 2.54 April-2005 RO Pin Connections Pin # Single 1 –Vin 2 +Vin 3 –Vout 4 +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm 21 Features Unregulated Converters ● ● ● ● ● ● ECONOLINE 1kVDC Isolation Internal SMD Construction UL94V-0 Package Material Power Density 1.8W/cm3 Toroidal Magnetics Efficiency to 85% DC/DC-Converter RSS** & RSD** Series Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency (VDC) (VDC) (mA) (%) RSS**-xx1.8 1.8, 3.3, 5, 9, 12, 15, 24 1.8 555 70 RSS**-xx3.3 1.8, 3.3, 5, 9, 12, 15, 24 3.3 303 75 RSS**-xx05 1.8, 3.3, 5, 9, 12, 15, 24 5 200 70-78 RSS**-xx09 1.8, 3.3, 5, 9, 12, 15, 24 9 111 76-78 RSS**-xx12 1.8, 3.3, 5, 9, 12, 15, 24 12 84 78-80 RSS**-xx15 1.8, 3.3, 5, 9, 12, 15, 24 15 66 80-84 RSS**-xx24 1.8, 3.3, 5, 9, 12, 15, 24 24 42 74-85 RSD**-xx1.8 1.8, 3.3, 5, 9, 12, 15, 24 ±1.8 ±278 70 RSD**-xx3.3 1.8, 3.3, 5, 9, 12, 15, 24 ±3.3 ±152 70 RSD**-xx05 1.8, 3.3, 5, 9, 12, 15, 24 ±5 ±100 74-78 RSD**-xx09 1.8, 3.3, 5, 9, 12, 15, 24 ±9 ±56 76-80 RSD**-xx12 1.8, 3.3, 5, 9, 12, 15, 24 ±12 ±42 78-82 RSD**-xx15 1.8, 3.3, 5, 9, 12, 15, 24 ±15 ±33 78-82 RSD**-xx24 1.8, 3.3, 5, 9, 12, 15, 24 ±24 ±21 80-84 SMD 1 Watt SMD Single & Dual Output xx = Input Voltage RSS** : ** without marking denotes standard pinning ** with marking 8 denotes with eight pins RSD** : ** without marking denotes standard pinning ** with marking 10 denotes with ten pins Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation Load Voltage Regulation (10% to 100% full load) 1.8V, 3.3V output types 5V output type 9V, 12V, 15V, 24V output types 1.2%/1% of Vin max. 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) Operating Frequency Isolation Voltage Rated Working Voltage Isolation Capacitance 10 GΩ min. Short Circuit Protection Operating Temperature Range (free air convection) 1 Second -40°C to +85°C (see Graph) Storage Temperature Range -55°C to +125°C Reflow Temperature MTBF (+25°C) (+85°C) 22 } 100 80 15pF min. / 70pF max. Isolation Resistance Relative Humidity Package Weight (Ambient Temperature) 70% min. / 80% typ. RSS & RSS8 types 101mW min. / 126mW typ. / 171mW max. RSD & RSD10 types 87mW min. / 130mW typ. / 190mW max. (tested for 1 second) 1.000VDC min. (long term isolation) see Application Notes 230°C (10 sec) MSL Level 1 RSS & RSS8 types RSD & RSD10 types using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 95% RH 1.5g 2.2g 3 1045 x 10 hours 183 x 103 hours April-2005 Output Power (%) Efficiency at Full Load No Load Power Consumption Derating-Graph 100mVp-p max. 50kHz min. / 100kHz typ. / 105kHz max. 60 40 Safe Operating Area 20 0 85 100 95 Operating Temperature °C -40 0 50 150 www.recom-international.com ECONOLINE RSS** Series DC/DC-Converter & RSD** Typical Characteristics RSS**-xx09 RSS**-xx05 Efficiency / Load Efficiency / Load 100 100 1205 3.305 80 60 60 0505 20 0% 20% 40% 60% Total Output current (%) 80% 1209 40 Efficiency % Efficiency % 40 0 0509 80 3.309 20 0 100% 0% 20% 40% 60% Total Output current (%) Deviation / Load 25.000 3.305 20.000 0505 Deviation from Nominal (%) Deviation from Nominal (%) 20.000 15.000 10.000 5.000 0.000 1205 -5.000 0% 20% 40% 60% Total Output current (%) 80% 100% 5.000 0.000 -10.000 0% 20% 40% 60% Total Output current (%) 80% 100% RSS**-xx15 Efficiency / Load 100 1212 0512 80 1215 80 60 60 3.312 20 0% 40% 20% 80% 60% 0515 40 Efficiency % 40 Efficiency % 1209 -5.000 100 100% 3.315 20 0 0% 40% 20% 60% 80% 100% Total Output current (%) Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 0512 15.000 20.000 1212 Deviation from Nominal (%) 20.000 Deviation from Nominal (%) 0509 10.000 Efficiency / Load 10.000 5.000 0.000 3.312 -5.000 -10.000 3.309 15.000 RSS**-xx12 0 100% Deviation / Load 25.000 -10.000 80% 0% 20% 40% 60% Total Output current (%) www.recom-international.com 80% 100% 15.000 0515 3.315 10.000 5.000 0.000 -5.000 -10.000 April-2005 1215 0% 20% 40% 60% Total Output current (%) 80% 100% 23 ECONOLINE RSS** Series DC/DC-Converter & RSD** Typical Characteristics RSD**-xx09 RSD**-xx05 Efficiency / Load Efficiency / Load 100 100 0505 1205 60 60 40 40 3.305 20 0 0% 20% 40% 60% Total Output current (%) 80% 0509 80 Efficiency % Efficiency % 80 1209 3.309 20 0 100% 0% 20% 40% 60% Total Output current (%) Deviation / Load 3.305 20.000 0505 Deviation from Nominal (%) Deviation from Nominal (%) 20.000 10.000 5.000 0.000 1205 -5.000 0% 20% 40% 60% Total Output current (%) 80% 100% 5.000 0.000 -10.000 RSD**-xx15 Efficiency / Load 0512 1212 60 3.312 20 0% 40% 20% 60% 80% 20 0 100% 0% 40% 20% 60% 80% 100% 80% 100% Total Output current (%) Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 0512 20.000 1212 Deviation from Nominal (%) Deviation from Nominal (%) 1215 40 Efficiency % Efficiency % 40 24 3.315 0515 80 60 10.000 5.000 -10.000 0% 20% 40% 60% Total Output current (%) 100 80 -5.000 1209 -5.000 Efficiency / Load 0.000 100% 0509 10.000 100 20.000 3.309 15.000 RSD**-xx12 15.000 80% 25.000 15.000 0 100% Deviation / Load 25.000 -10.000 80% 3.312 0% 20% 40% 60% Total Output current (%) 80% 15.000 1215 0515 10.000 5.000 0.000 -5.000 -10.000 100% April-2005 3.315 0% 20% 40% 60% Total Output current (%) www.recom-international.com ECONOLINE RSS** Series DC/DC-Converter RSD** & Package Style and Pinning (mm) 8 PIN Single SMD Package 12.75 8.15 12.10 7.90 5.35 1.65 8 10 5 RECOM RSS-xxxx xxxx 7.30 2.54 x 3 3rd angle projection 10 PIN Dual SMD Package RECOM RSD-xxxx xxxx 4 1 2 7.40 9.00 1 2 8.15 15.24 14.70 7 7.90 5.35 4 5 1.65 7.30 7.40 9.00 2.54x4 11.10 11.10 Pin Connections 1.20 Recommended Footprint Details 12.00 Bottom View 2.54 0.55 Pin # Single Dual 1 –Vin –Vin 8 5 2 +Vin +Vin 4 –Vout Com 1 2 4 5 +Vout –Vout 7 No Pin +Vout 8 NC No Pin 10 No Pin Top View 1.20 1.80 0.55 Recommended Footprint Details Bottom View 12.00 1.20 2.54 10 7 Top View 1 2 4 5 1.80 1.20 NC NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm **) Package Style and Pinning (mm) 8 PIN Single SMD Package 12.75 8.15 7.90 12.10 5.35 1.65 10 PIN Dual SMD Package 7.30 2.54 x 3 7.40 9.00 10 9 8 7 6 RECOM RSS8-xxxx xxxx RECOM RSD10-xxxx xxxx 5.35 1 2 3 4 1 2 3 4 5 1.65 Recommended Footprint Details 12.00 Bottom View 2.54 0.55 8 7 6 5 Top View 1 2 3 4 1.20 7.90 7.30 7.40 9.00 2.54x4 11.10 Pin Connections 11.10 1.20 8.15 15.24 14.70 8 7 6 5 1.80 Pin # Single Dual 1 –Vin –Vin 2 +Vin +Vin 3 NC NC 4 –Vout Com 5 +Vout –Vout 6 NC NC 7 NC +Vout 8 NC NC 9 - NC 10 - NC Recommended Footprint Details 0.55 Bottom View 2.54 12.00 1.20 10 9 8 7 6 1.20 Top View 1 2 3 4 5 1.80 NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm www.recom-international.com April-2005 25 Features Unregulated Converters ● ● ● ● ● ECONOLINE 3kVDC Isolation Internal SMD Construction UL94V-0 Package Material Toroidal Magnetics Efficiency to 84% DC/DC-Converter RSD/DH Series Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency SMD (VDC) (VDC) (mA) (%) RSD-xx3.3DH 3.3, 5, 9, 12, 15, 24 ±3.3 ±152 70 RSD-xx05DH 3.3, 5, 9, 12, 15, 24 ±5 ±100 74-78 RSD-xx09DH 3.3, 5, 9, 12, 15, 24 ±9 ±56 76-78 RSD-xx12DH 3.3, 5, 9, 12, 15, 24 ±12 ±42 82 RSD-xx15DH 3.3, 5, 9, 12, 15, 24 ±15 ±33 80-84 RSD-xx24DH 3.3, 5, 9, 12, 15, 24 ±24 ±21 80-84 1 Watt SMD Dual Output xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 3.3V output types 5V output type 9V, 12V, 15V, 24V output types Output Ripple and Noise (20MHz limited) 50kHz min. / 100kHz typ. / 105kHz max. Efficiency at Full Load 87mW min. / 130mW typ. / 190mW max. (tested for 1 second) (long term isolation) Isolation Capacitance 3.000VDC min. see Application Notes 100 15pF min. / 70pF max. 80 15 GΩ min. 60 Isolation Resistance Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range -55°C to +125°C Reflow Temperature 230°C (10 sec) MSL Level 1 95% RH Package Weight MTBF (+25°C) (+85°C) 26 } (Ambient Temperature) 70% min. / 80% typ. No Load Power Consumption Relative Humidity Derating-Graph ±100mVp-p max. Operating Frequency Isolation Voltage Rated Working Voltage 20% max. 15% max. 10% max. Output Power (%) Load Voltage Regulation (10% to 100% full load) 1.2%/1% of Vin max. 40 Safe Operating Area 20 0 85 100 95 Operating Temperature °C -40 0 50 150 2.2g Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 1045 x 10 hours using MIL-HDBK 217F 183 x 103 hours April-2005 3 www.recom-international.com ECONOLINE RSD/DH Series DC/DC-Converter Typical Characteristics RSD-xx05DH RSD-xx09DH Efficiency / Load Efficiency / Load 100 100 0505 1205 60 60 40 40 3.305 20 0 0% 20% 40% 60% Total Output current (%) 80% 0 Deviation / Load 3.305 20.000 0505 10.000 5.000 0.000 1205 -5.000 0% 20% 40% 60% Total Output current (%) 80% 100% 100% -10.000 0% 20% 40% 60% Total Output current (%) 80% 100% RSD-xx15DH 100 0512 60 3.312 20 40% 80% 60% 1215 40 Efficiency % 40 3.315 0515 80 60 20% 1209 -5.000 Efficiency / Load 1212 0% 0509 5.000 0.000 100 Efficiency % 80% 10.000 Efficiency / Load 80 3.309 15.000 RSD-xx12DH 100% 20 0 Total Output current (%) 0% 40% 20% 60% 80% 100% 80% 100% Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 0512 15.000 20.000 1212 Deviation from Nominal (%) 20.000 Deviation from Nominal (%) 0% 20% 40% 60% Total Output current (%) Deviation / Load Deviation from Nominal (%) Deviation from Nominal (%) 20.000 10.000 5.000 0.000 3.312 -5.000 -10.000 3.309 25.000 15.000 0 1209 20 100% 25.000 -10.000 0509 80 Efficiency % Efficiency % 80 0% 20% 40% 60% Total Output current (%) www.recom-international.com 80% 100% 15.000 1215 0515 10.000 5.000 0.000 -5.000 -10.000 April-2005 3.315 0% 20% 40% 60% Total Output current (%) 27 ECONOLINE RSD/DH Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 10 PIN SMD Package 15.24 14.70 5.35 1.65 8.15 7.90 10 7 RECOM RSD-xxxxDH xxxx 7.30 2.54x4 7.40 9.00 1 2 4 5 11.10 Pin Connections Recommended Footprint Details 0.55 12.00 Bottom View 2.54 1.20 10 Pin # Dual 1 –Vin 7 2 +Vin 4 Com 4 5 5 –Vout 7 +Vout 10 NC Top View 1 2 1.20 1.80 No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 28 April-2005 www.recom-international.com Features Regulated Converters ● ● ● ● ● ● ECONOLINE 1kVDC & 2kVDC Isolation UL94V-0 Package Material No Heatsink Required No Extern. Components Required Toroidal Magnetics Short Circuit Protection – Continuous (for „P-Suffix“ part numbers only) DC/DC-Converter RSZ/P Series Selection Guide Part Number SMD 2kVDC RSZ-xxxx (H) Standard Input Voltage (VDC) Output Voltage (VDC) Output Current (mA) 3.3, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14 Depending on Output Voltage 3 200 3.3 200 4.85 200 5 200 With Short Circuit Protection RSZ-xx03P (H) 3.3, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28 RSZ-xx3.3P (H) 3.3, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28 RSZ-xx4.85P (H) 3.3, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28 RSZ-xx05P (H) 3.3, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28 1 Watt SMD Miniature Isolated Single Output xx = Input Voltage Ordering Example: RSZ-0514 (5VDC Input, 14VDC Output) RSZ-244.85P (with Short Circuit Protection, 24VDC Input, 4.85VDC Output) Specifications (Core Operating Area) Input Voltage Range ±5% Output Voltage Accuracy ±2% Line Voltage Regulation 1% max. Load Voltage Regulation 1% max. Output Ripple and Noise (at 20MHz BW) 100mVp-p max. Operating Frequency 20kHz min. / 50kHz typ. / 85kHz max. Efficiency at Full Load 50% min. / 60% typ. No Load Power Consumption Isolation Voltage Rated Working Voltage H-Suffix H-Suffix 134mW min. / 217mW typ. / 350mW max. (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes (tested for 1 second) (long term isolation) 2.000VDC min. see Application Notes 80 70pF typ. 60 Isolation Capacitance Isolation Resistance 10 GΩ min. Short Circuit Protection 1 Second P-Suffix Continuous Operating Temperature Range (free air) -40°C to +70°C (see Graph) Storage Temperature Range -55°C to +125°C Reflow Temperature Relative Humidity (Ambient Temperature) 100 Output Power (%) Isolation Voltage Rated Working Voltage Derating-Graph 40 Safe Operating Area 20 0 -40 0 50 85 100 70 Operating Temperature °C 230°C (10 sec) MSL Level 1 95% RH continued on next page www.recom-international.com April-2005 29 150 ECONOLINE RSZ/P Series DC/DC-Converter Specifications (Core Operating Area) Package Weight 2.7g P-Suffix 2.6g MTBF (+25°C) (+70°C) } using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 1210 x 103 hours 149 x 103 hours Typical Characteristics RSZ-xx3.3P RSZ-xx05P Efficiency / Load Efficiency / Load 100 100 80 80 243.3 60 40 Efficiency % Efficiency % 123.3 20 053.3 0% 40% 20% 60% 80% 100% Total Output current (%) RSZ-xx05 0% 20% 40% 60% Total Output current (%) 80% RSZ-xx14 100 80 80 1205 2412 60 2405 0% 20% 40% 60% Total Output current (%) 40 80% 100% 1212 20 0 Efficiency % 20 2414 60 40 0505 Efficiency % 40 100% Efficiency / Load 100 3.305 60 Efficiency % 0 Efficiency / Load 100 0 0505 20 RSZ-xx12 Efficiency / Load 80 1205 60 40 0 2405 0512 0% 40% 20% 60% 80% 0514 20 0 100% 1214 0% 40% 20% 60% 80% 100% Total Output current (%) Total Output current (%) Package Style and Pinning (mm) 3rd angle projection 10 PIN Single SMD Package 9.30 15.24 14.84 7.05 1.65 2.54x4 30 1 2 12.70 1.20 4 5 8.60 10.00 Pin Connections 11.80 Pin # Function 1 –Vin 2 +Vin Recommended Footprint Details Bottom View 7 RECOM RSZ-xxxx xxxx 9.00 0.55 2.54 10 9.00 10 7 Top View 1 2 4 5 1.20 April-2005 1.80 4 -Vout 5 -Vout 7 +Vout 10 NC NC= No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm www.recom-international.com Features Unregulated Converters ● ● ● ● ● ● ● ECONOLINE Dual Output from a Single Input Rail Power Sharing on Output Industry Standard Pinout 1kVDC & 2kVDC Isolation Custom Solutions Available UL94V-0 Package Material Efficiency to 85% DC/DC-Converter RB & RA Series Selection Guide Part Number (2kV) Input Voltage Output Voltage Output Current Efficiency SIP 7 DIP 14 (VDC) (VDC) (mA) (%) RB-xx1.8S RA-xx1.8S (H) 1.8, 3.3, 5, 9, 12, 15, 24 1.8 555 70 RB-xx3.3S RA-xx3.3S (H) 1.8, 3.3, 5, 9, 12, 15, 24 3.3 303 75 RB-xx05S RA-xx05S (H) 1.8, 3.3, 5, 9, 12, 15, 24 5 200 70-78 RB-xx09S RA-xx09S (H) 1.8, 3.3, 5, 9, 12, 15, 24 9 111 76-78 RB-xx12S RA-xx12S (H) 1.8, 3.3, 5, 9, 12, 15, 24 12 84 78-80 RB-xx15S RA-xx15S (H) 1.8, 3.3, 5, 9, 12, 15, 24 15 66 80-84 RB-xx24S RA-xx24S (H) 1.8, 3.3, 5, 9, 12, 15, 24 24 42 74-85 RB-xx1.8D RA-xx1.8D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±1.8 ±278 70 RB-xx3.3D RA-xx3.3D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±3.3 ±152 70 RB-xx05D RA-xx05D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±5 ±100 74-78 RB-xx09D RA-xx09D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±9 ±56 76-79 RB-xx12D RA-xx12D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±12 ±42 80-82 RB-xx15D RA-xx15D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±15 ±33 80-84 RB-xx24D RA-xx24D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±24 ±21 80-84 1 Watt SIP7 & DIP14 Single & Dual Output xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 1.2%/1% of Vin max. Load Voltage Regulation (10% to 100% full load) 1.8V, 3.3V output types 5V output type 9V, 12V, 15V, 24V output types Output Ripple and Noise (20MHz limited) Single output types Dual output types Operating Frequency Derating-Graph 100mVp-p max. ±75mVp-p max. (Ambient Temperature) 50kHz min. / 100kHz typ. / 105kHz max. Efficiency at Full Load 70% min. / 80% typ. Single Dual Isolation Voltage Rated Working Voltage 101mW min. / 126mW typ. / 171mW max. 100 87mW min. / 130mW typ. / 190mW max. 80 (tested for 1 second) (long term isolation) H-Suffix H-Suffix (tested for 1 second) (long term isolation) Isolation Capacitance 1.000VDC min. see Application Notes 2.000VDC min. see Application Notes 20pF min. / 75pF max. Isolation Resistance 10 GΩ min. Short Circuit Protection Operating Temperature Range (free air convection) Storage Temperature Range 1 Second Output Power (%) No Load Power Consumption Isolation Voltage Rated Working Voltage 20% max. 15% max. 10% max. 60 40 30 20 0 Safe Operating Area -40 0 50 85 Operating Temperature °C 100 150 -40°C to +85°C (see Graph) -55°C to +125°C continued on next page www.recom-international.com April-2005 31 ECONOLINE RB & RA Series DC/DC-Converter Specifications (Core Operating Area) Relative Humidity Package Weight MTBF (+25°C) (+85°C) } MSL Level 1 RB types RA types Detailed Information see Application Notes chapter "MTBF" 95% RH 2.2g 2.6g using MIL-HDBK 217F 1012 x 103 hours using MIL-HDBK 217F 151 x 103 hours Typical Characteristics RB/RA-xx05S RB/RA-xx09S RB/RA-xx12S 100 100 100 Efficiency / Load Efficiency / Load 1205 3.305 80 0% 20% 40% 60% Total Output current (%) 80% 0 10.000 5.000 0.000 1205 -5.000 0 100% 0% 20% 40% 60% Total Output current (%) 80% 15.000 -10.000 100% 80% 100% 80% 100% 60% Deviation / Load 3.309 20.000 0509 5.000 -5.000 40% 20% 25.000 10.000 0.000 0% Total Output current (%) Deviation from Nominal (%) 20.000 0505 Deviation from Nominal (%) 1209 0% 20% 40% 60% Total Output current (%) 80% 100% 15.000 0512 1212 10.000 5.000 0.000 -5.000 -10.000 3.312 0% 20% 40% 60% Total Output current (%) RB/RA-xx15S RB/RA-xx05D RB/RA-xx09D 100 100 100 Efficiency / Load Efficiency / Load 80 60 0515 40 0 0% 40% 20% 60% 80% Efficiency % 3.315 20 100% 40 40 0 0515 20.000 3.315 Deviation from Nominal (%) -10.000 80% 100% 1215 0% 20% 40% 60% Total Output current (%) 80% 100% 15.000 0 -10.000 0% 20% 40% 60% Total Output current (%) 80% 100% 80% 100% Deviation / Load 3.305 20.000 0505 5.000 -5.000 3.309 25.000 10.000 0.000 1209 20 Deviation / Load 5.000 -5.000 0% 20% 40% 60% Total Output current (%) 25.000 10.000 0.000 3.305 20 0509 80 60 Deviation / Load 25.000 20.000 1205 60 Total Output current (%) 15.000 0505 Efficiency % 1215 80 Efficiency / Load Deviation from Nominal (%) Deviation from Nominal (%) 3.305 15.000 Efficiency % 80% 25.000 20.000 Deviation from Nominal (%) 0% 20% 40% 60% Total Output current (%) 20 Deviation / Load Deviation / Load 25.000 32 3.309 20 100% 3.312 40 Efficiency % Efficiency % Efficiency % 20 60 1209 40 1212 0512 80 60 0505 40 -10.000 0509 80 60 0 Efficiency / Load 1205 0% 20% 40% 60% Total Output current (%) April-2005 80% 100% 15.000 3.309 0509 10.000 5.000 0.000 -5.000 -10.000 1209 0% 20% 40% 60% Total Output current (%) www.recom-international.com ECONOLINE RB & RA Series DC/DC-Converter Typical Characteristics RB/RA-xx15D RB/RA-xx12D Efficiency / Load Efficiency / Load 100 100 0512 1212 80 60 60 3.312 20 0% 40% 20% 20 0 100% 80% 60% 40% 20% 60% 80% 100% 80% 100% Deviation / Load Deviation / Load 25.000 25.000 0512 15.000 20.000 1212 Deviation from Nominal (%) 20.000 Deviation from Nominal (%) 0% Total Output current (%) Total Output current (%) 10.000 5.000 0.000 3.312 -5.000 -10.000 1215 40 Efficiency % Efficiency % 40 0 3.315 0515 80 0% 20% 40% 60% Total Output current (%) 0515 10.000 5.000 0.000 3.315 -5.000 -10.000 100% 80% 1215 15.000 0% 20% 40% 60% Total Output current (%) Package Style and Pinning (mm) 3rd angle projection 7 PIN SIP Package 6.00 10.20 RECOM RB-0505S **** 1.00 ø+0.15/0 19.60 Bottom View 2.0 12.70 RECOM RB-0505S **** RECOM RB-0505D **** 1 2 Recommended Footprint Details 1.27 Dual Output 0.51 typ. 0.51 typ. 4.10 Single Output www.recom-international.com 0.25 2.54 2.54 Top View 1 2 4 5 6 4 5 6 Pin Connections Pin # Single Dual 1 +Vin +Vin 2 –Vin –Vin 4 NC –Vout 5 –Vout Com 6 +Vout +Vout NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm April-2005 33 ECONOLINE RB & RA Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 14 PIN DIP Package 19.90 10.00 7.10 3.25 Recommended Footprint Details 1.00 ø+0.15/0 ø 0.51 typ. 1 14 Bottom View 11 Dual Output RECOM RA-0505S **** RECOM RA-0505D **** 7.62 15.24 2.0 Single Output 7 2.54 9 8 2.54 Top View Pin Connections Pin # Single Dual 1 –Vin –Vin 7 NC NC 8 –Vout Com 9 +Vout +Vout 11 NC –Vout 14 +Vin +Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 34 April-2005 www.recom-international.com Features Unregulated Converters ● ● ● ● ● ECONOLINE New Micro Size SIP 6 Package Industry Standard Pinout 3kVDC Isolation UL94V-0 Package Material Efficiency to 85% DC/DC-Converter RBM Series Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency SIP 6 Micro Size Package (VDC) (VDC) (mA) (%) RBM-xx1.8S 1.8, 3.3, 5, 9, 12, 15, 24 1.8 555 70 RBM-xx3.3S 1.8, 3.3, 5, 9, 12, 15, 24 3.3 303 75 RBM-xx05S 1.8, 3.3, 5, 9, 12, 15, 24 5 200 70-78 RBM-xx09S 1.8, 3.3, 5, 9, 12, 15, 24 9 111 76-79 RBM-xx12S 1.8, 3.3, 5, 9, 12, 15, 24 12 83 78-80 RBM-xx15S 1.8, 3.3, 5, 9, 12, 15, 24 15 66 80-84 RBM-xx24S 1.8, 3.3, 5, 9, 12, 15, 24 24 42 74-85 RBM-xx1.8D 1.8, 3.3, 5, 9, 12, 15, 24 ±1.8 ±278 70 RBM-xx3.3D 1.8, 3.3, 5, 9, 12, 15, 24 ±3.3 ±152 70 RBM-xx05D 1.8, 3.3, 5, 9, 12, 15, 24 ±5 ±100 74-78 RBM-xx09D 1.8, 3.3, 5, 9, 12, 15, 24 ±9 ±56 76-79 RBM-xx12D 1.8, 3.3, 5, 9, 12, 15, 24 ±12 ±41 80-82 RBM-xx15D 1.8, 3.3, 5, 9, 12, 15, 24 ±15 ±33 80-84 RBM-xx24D xx = Input Voltage 1.8, 3.3, 5, 9, 12, 15, 24 ±24 ±21 80-84 1 Watt SIP 6 Micro Size, Single & Dual Output Description The RBM Micro Size DC/DC-Converter complements Recom’s industrial range of converters. This range is widely used for pcb distributed power systems and combines small package size, high efficiency, 3kVDC isolation and low output ripple. The extended operating temperature range covering –40°C to +85°C is a standard feature. The full rated power can be taken from a single pin of this dual output converter, provided this does not exceed 1 Watt. Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 1.8V, 3.3V output types 5V output type 9V, 12V, 15V, 24V output types 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) Isolation Voltage Rated Working Voltage 50kHz min. / 100kHz typ. / 105kHz max. 70% min. / 80% typ. 101mW min. / 126mW typ. / 171mW max. 87mW min. / 130mW typ. / 190mW max. Single Dual (tested for 1 second) (long term isolation) 3.000VDC min. see Application Notes Isolation Capacitance 20pF min. / 65pF max. Isolation Resistance 15 GΩ min. Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range Relative Humidity -55°C to +125°C MSL Level 1 } 100 80 60 40 30 20 0 Safe Operating Area -40 0 50 85 Operating Temperature °C 100 150 95% RH Package Weight MTBF (+25°C) (+85°C) (Ambient Temperature) 100mVp-p max. Operating Frequency Efficiency at Full Load No Load Power Consumption Derating-Graph Output Power (%) Load Voltage Regulation (10% to 100% full load) 1.2%/1% of Vin max. 1.3g Detailed Information see Application Notes chapter "MTBF" www.recom-international.com using MIL-HDBK 217F using MIL-HDBK 217F 1005 x 103 hours 195 x 103 hours April-2005 35 ECONOLINE RBM Series DC/DC-Converter Typical Characteristics RBM-xx05S Efficiency / Load Efficiency / Load 1205 3.305 80 0% 20% 40% 60% Total Output current (%) 80% 0 20.000 0505 10.000 5.000 0.000 1205 -5.000 0% 20% 40% 60% Total Output current (%) 80% 15.000 -5.000 -10.000 100% 80 Efficiency % 0515 40 3.315 20 0% 40% 20% 60% 80% 0% 20% 40% 60% Total Output current (%) 80% 0505 0.000 -5.000 -10.000 100% 1205 80% 100% 20.000 Deviation from Nominal (%) 3.315 10.000 5.000 1215 0% 20% 40% 60% Total Output current (%) 80% 100% 15.000 3.305 -10.000 3.309 20 0 20.000 0505 5.000 -5.000 1209 0% 20% 40% 60% Total Output current (%) 80% 100% 25.000 10.000 0.000 100% Deviation / Load 25.000 0515 80% 0509 80 Deviation / Load Deviation / Load 25.000 0% 20% 40% 60% Total Output current (%) Efficiency / Load 3.305 0% 20% 40% 60% Total Output current (%) 3.312 100 40 0 1212 RBM-xx09D 40 20 0512 5.000 60 100% 100% 10.000 60 Total Output current (%) -10.000 1209 15.000 Efficiency % 1215 60 -5.000 20.000 0509 100 80 0.000 3.309 Efficiency / Load 100 80% 60% Deviation / Load RBM-xx05D Efficiency / Load 40% 20% 25.000 5.000 0.000 0% Total Output current (%) 10.000 RBM-xx15S 20.000 0 100% Deviation from Nominal (%) 3.305 Deviation from Nominal (%) 20.000 15.000 80% 25.000 15.000 0 0% 20% 40% 60% Total Output current (%) 20 Deviation / Load Deviation / Load -10.000 3.309 20 100% 3.312 40 Deviation from Nominal (%) 0 60 Efficiency % Efficiency % Efficiency % 20 1212 0512 80 1209 40 25.000 Deviation from Nominal (%) 0509 60 0505 40 Efficiency % 100 80 60 Deviation from Nominal (%) Efficiency / Load 100 100 36 RBM-xx12S RBM-xx09S 1205 0% 20% 40% 60% Total Output current (%) April-2005 80% 100% 15.000 3.309 0509 10.000 5.000 0.000 -5.000 -10.000 1209 0% 20% 40% 60% Total Output current (%) 80% 100% www.recom-international.com ECONOLINE RBM Series DC/DC-Converter Typical Characteristics RBM-xx12D RBM-xx15D Efficiency / Load Efficiency / Load 100 100 0512 1212 80 60 60 3.312 20 0% 40% 20% 20 0 100% 80% 60% 40% 20% 60% 80% 100% 80% 100% Deviation / Load Deviation / Load 25.000 25.000 0512 15.000 20.000 1212 Deviation from Nominal (%) 20.000 Deviation from Nominal (%) 0% Total Output current (%) Total Output current (%) 10.000 5.000 0.000 3.312 -5.000 -10.000 1215 40 Efficiency % Efficiency % 40 0 3.315 0515 80 0% 20% 40% 60% Total Output current (%) 0515 10.000 5.000 0.000 3.315 -5.000 -10.000 100% 80% 1215 15.000 0% 20% 40% 60% Total Output current (%) Package Style and Pinning (mm) 3rd angle projection 6 PIN SIP Micro Size Package 6.00 7.70 RECOM RBM-0505S **** 0.51 typ. Recommended Footprint Details 1.00 ø+0.15/0 16.55 1.27 Bottom View 1.9 12.70 0.25 2.54 2.54 www.recom-international.com Dual Output RECOM RBM-0505S **** RECOM RBM-0505D **** 1 2 0.51 typ. 4.10 Single Output Top View 4 5 6 1 2 4 5 6 Pin Connections Pin # Single Dual 1 +Vin +Vin 2 –Vin –Vin 4 NC –Vout 5 –Vout Com 6 +Vout +Vout NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm April-2005 37 Features Unregulated Converters ● ● ● ● ● ● ECONOLINE Safety standards and approval: EN 60950 certified, rated for 250VAC (LVD test report) Power Sharing on Dual Output 3kVDC & 4kVDC Isolation Custom Solutions Available UL94V-0 Package Material Efficiency to 84% DC/DC-Converter RK & RH Series Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency SIP 7 (4kV) (VDC) (VDC) (mA) (%) RK-xx1.8S (H) 1.8, 3.3, 5, 9, 12, 15, 24 1.8 555 70 RK-xx3.3S (H) 1.8, 3.3, 5, 9, 12, 15, 24 3.3 303 75 RK-xx05S (H) 1.8, 3.3, 5, 9, 12, 15, 24 5 200 70-78 RK-xx09S (H) 1.8, 3.3, 5, 9, 12, 15, 24 9 111 76-79 RK-xx12S (H) 1.8, 3.3, 5, 9, 12, 15, 24 12 84 78-79 RK-xx15S (H) 1.8, 3.3, 5, 9, 12, 15, 24 15 66 80-82 RK-xx24S (H) 1.8, 3.3, 5, 9, 12, 15, 24 24 42 74-83 RH-xx1.8D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±1.8 ±278 70 RH-xx3.3D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±3.3 ±152 70 RH-xx05D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±5 ±100 74-78 RH-xx09D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±9 ±56 76-79 RH-xx12D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±12 ±42 80-82 RH-xx15D (H) 1.8, 3.3, 5, 9, 12, 15, 24 ±15 ±33 80-84 RH-xx24D (H) xx = Input Voltage 1.8, 3.3, 5, 9, 12, 15, 24 ±24 ±21 80-84 1 Watt SIP7 Single & Dual Output Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation Load Voltage Regulation (10% to 100% full load) 1.2%/1% of Vin max. 1.8V, 3.3V output types 20% max. 5V output type 15% max. 9V, 12V, 15V, 24V output types 10% max. Single output types 100mVp-p max. Dual output types ±75mVp-p max. RK types 50kHz min. / 100kHz typ. / 105kHz max. RH types 57kHz min. / 100kHz typ. / 105kHz max. Operating Frequency Efficiency at Full Load No Load Power Consumption Isolation Voltage Rated Working Voltage Isolation Voltage Rated Working Voltage Isolation Capacitance H-Suffix H-Suffix RK types RH types 3.000VDC min. see Application Notes (tested for 1 second) (long term isolation) RK types RH types 4.000VDC min. see Application Notes. 20pF min. / 75pF max. 20pF min. / 65pF max. Isolation Resistance 15 GΩ min. Short Circuit Protection 1 Second Storage Temperature Range Relative Humidity (Ambient Temperature) 70% min. / 80% typ. 101mW min. / 126mW typ. / 171mW max. 87mW min. / 130mW typ. / 190mW max. (tested for 1 second) (long term isolation) Operating Temperature Range (free air convection) Derating-Graph -40°C to +85°C (see Graph) 100 80 Output Power (%) Output Ripple and Noise (20MHz limited) 60 40 30 20 0 Safe Operating Area -40 0 50 85 Operating Temperature °C 100 150 -55°C to +125°C MSL Level 1 95% RH continued on next page 38 April-2005 www.recom-international.com ECONOLINE RK & RH Series DC/DC-Converter Specifications (Core Operating Area) Package Weight H-Suffix MTBF (+25°C) } using MIL-HDBK 217F RK types RH types 2.6g 2.8g 992 x 103 hours 1012 x 103 hours using MIL-HDBK 217F RK types RH types 145 x 103 hours 151 x 103 hours Detailed Information see Application Notes chapter "MTBF" (+85°C) Typical Characteristics RK-xx05S 1205 3.305 80 80% Deviation / Load 20.000 0505 5.000 0.000 1205 -5.000 0% 20% 40% 60% Total Output current (%) 80% 100% 15.000 -5.000 -10.000 RK-xx15S 20.000 0509 1209 0% 20% 40% 60% Total Output current (%) 80% 100% 15.000 80 40 Efficiency % 0515 3.315 20 0% 40% 20% 60% 80% 0.000 -5.000 -10.000 0505 1205 3.305 20 0% 20% 40% 60% Total Output current (%) 80% 100% 20.000 Deviation from Nominal (%) 3.315 10.000 5.000 1215 0% 20% 40% 60% Total Output current (%) 80% www.recom-international.com 100% 15.000 -10.000 0509 1209 3.309 0 0% 20% 40% 60% Total Output current (%) 80% 100% 80% 100% Deviation / Load 3.305 20.000 0505 5.000 -5.000 100% 25.000 10.000 0.000 80% 20 Deviation / Load 25.000 0515 0% 20% 40% 60% Total Output current (%) 80 40 Deviation / Load 25.000 3.312 Efficiency / Load 40 Total Output current (%) 1212 100 60 0 0512 RH-xx09D 60 100% 100% 5.000 Efficiency % 1215 80% 10.000 RH-xx05D 60 Efficiency % 3.309 100 80 60% Deviation / Load Efficiency / Load 100 40% 20% 25.000 5.000 0.000 0% Total Output current (%) 10.000 Efficiency / Load Deviation from Nominal (%) 0 100% Deviation from Nominal (%) 3.305 10.000 -10.000 80% 20 Deviation / Load Deviation from Nominal (%) Deviation from Nominal (%) 20.000 -5.000 0% 20% 40% 60% Total Output current (%) 25.000 15.000 0.000 3.309 Efficiency % 0 3.312 40 20 100% 25.000 20.000 60 Deviation from Nominal (%) Efficiency % Efficiency % 0% 20% 40% 60% Total Output current (%) 1212 0512 80 1209 40 20 15.000 0509 60 0505 40 0 100 80 60 -10.000 Efficiency / Load 100 100 0 RK-xx12S RK-xx09S Efficiency / Load Efficiency / Load 1205 0% 20% 40% 60% Total Output current (%) April-2005 80% 100% 15.000 3.309 0509 10.000 5.000 0.000 -5.000 -10.000 1209 0% 20% 40% 60% Total Output current (%) 39 ECONOLINE RK & RH Series DC/DC-Converter Typical Characteristics RH-xx12D RH-xx15D Efficiency / Load Efficiency / Load 100 0512 1212 80 100 60 20 0 1215 40 Efficiency % Efficiency % 60 3.312 40 0% 40% 20% 80% 60% 100% 20 0 0% Total Output current (%) 60% 80% 100% 80% 100% Deviation / Load Deviation / Load 25.000 0512 15.000 20.000 1212 Deviation from Nominal (%) 20.000 Deviation from Nominal (%) 40% 20% Total Output current (%) 25.000 10.000 5.000 0.000 3.312 -5.000 -10.000 3.315 0515 80 0% 20% 40% 60% Total Output current (%) 80% 1215 15.000 0515 10.000 5.000 0.000 3.315 -5.000 -10.000 100% 0% 20% 40% 60% Total Output current (%) Package Style and Pinning (mm) 3rd angle projection 7 PIN SIP Package ( Suffix H ) 6.00 10.20 RECOM RK-xxxxS **** 7.05 RECOM RK-xxxxS **** 0.51 typ. 1 2 0.51 typ. 4.10 5 RECOM RH-xxxxD **** 1 2 7 5 6 7 Recommended Footprint Details 1.00 ø+0.15/0 19.60 1.27 Bottom View 2.0 15.24 0.25 for RH-types 2.54 2.54 Top View Recommended Footprint Details ( Suffix H ) ( Suffix H ) 1.00 ø+0.15/0 19.65 40 1.27 Bottom View 2.0 15.24 0.25 for RH-types 2.54 2.54 Pin Connections RK-xxxxS Pin Connections RH-xxxxD Pin # Single Pin # Dual 1 +Vin 1 +Vin 2 –Vin 2 –Vin 5 –Vout 5 –Vout 7 +Vout 6 Com 7 +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm Top View April-2005 www.recom-international.com Features ● Unregulated Converters ● ● ● ● ● ● ECONOLINE Safety standards and approvals: EN 60950 certified, rated for 250VAC (LVD test report) UL-60950-1 / CSA C22.2 certified 5.2kVDC Isolation Power Sharing Pin Compatible with RH & RK Series, SIP DC-DC Converters UL94V-0 Package Material Efficiency to 82% DC/DC-Converter RP Series Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency SIP 7 (VDC) (VDC) (mA) (%) RP-xx3.3S 5, 9, 12, 15, 24 3.3 303 70 RP-xx05S 3.3, 5, 9, 12, 15, 24 5 200 70-72 RP-xx09S 3.3, 5, 9, 12, 15, 24 9 111 75 RP-xx12S 3.3, 5, 9, 12, 15, 24 12 84 75-78 RP-xx15S 3.3, 5, 9, 12, 15, 24 15 66 80 RP-xx24S 3.3, 5, 9, 12, 15, 24 24 42 80 RP-xx3.3D 5, 9, 12, 15, 24 ±3.3 ±152 70 RP-xx05D 3.3, 5, 9, 12, 15, 24 ±5 ±100 74-76 RP-xx09D 3.3, 5, 9, 12, 15, 24 ±9 ±56 75 RP-xx12D 3.3, 5, 9, 12, 15, 24 ±12 ±42 79-82 RP-xx15D 3.3, 5, 9, 12, 15, 24 ±15 ±33 80-82 RP-xx24D 3.3, 5, 9, 12, 15, 24 ±24 ±21 80 1 Watt SIP 7 Single & Dual Output xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 3.3V output types 5V output type 9V, 12V, 15V, 24V output types 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) 100mVp-p max. Operating Frequency 70% min. / 80% typ. No Load Power Consumption 120mW min. / 156mW typ. / 210mW max. (tested for 1 second) (long term isolation) 4pF min. / 10pF max. Isolation Resistance 20 GΩ min. Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range -55°C to +125°C MSL Level 1 95% RH Package Weight MTBF (+25°C) (+85°C) 100 5.200VDC min. see Application Notes Isolation Capacitance Relative Humidity (Ambient Temperature) 57kHz min. / 100kHz typ. / 105kHz max. Efficiency at Full Load Isolation Voltage Rated Working Voltage Derating-Graph 80 Output Power (%) Load Voltage Regulation (10% to 100% full load) 1.2%/1% of Vin max. 60 40 30 20 0 Safe Operating Area -40 0 50 85 Operating Temperature °C 100 150 2.4g } Detailed Information see Application Notes chapter "MTBF" www.recom-international.com using MIL-HDBK 217F 928 x 103 hours using MIL-HDBK 217F 151 x 103 hours April-2005 41 ECONOLINE RP Series DC/DC-Converter Typical Characteristics RP-xx12S RP-xx05S Efficiency / Load 100 40 40 40 0% 40% 20% 80% 60% 100% 20 0 0% 20% 40% 60% Total Output current (%) 80% 5.000 0.000 1205 100% 0% 20% 40% 60% Total Output current (%) 80% 100% 5.000 0.000 1215 -5.000 -10.000 RP-xx15D Efficiency / Load 100 0505 Efficiency % 40 20 40% 60% 80% 0512 80 60 1212 60 40 40 20 0 100% 0% 40% 20% 60% 80% Deviation / Load 20.000 Deviation from Nominal (%) 5.000 1205 80% 100% 15.000 -10.000 60% 80% 100% 0% 20% 40% 60% Total Output current (%) 80% 100% Deviation / Load 20.000 0512 5.000 -5.000 40% 20% 25.000 10.000 0.000 0% Total Output current (%) Deviation / Load 10.000 0% 20% 40% 60% Total Output current (%) 0 100% 25.000 0505 1215 20 Total Output current (%) 25.000 0515 80 60 Total Output current (%) -10.000 80% 0515 10.000 Efficiency % 80 -5.000 0% 20% 40% 60% Total Output current (%) 100 20% 100% 15.000 RP-xx12D Efficiency / Load 0% 80% Efficiency / Load 100 0.000 1212 -5.000 RP-xx05D 60% 20.000 10.000 -10.000 40% 20% Deviation / Load 0512 15.000 100% 0% Total Output current (%) Deviation from Nominal (%) Deviation from Nominal (%) 1205 -5.000 0 100% 25.000 20.000 0505 0.000 20.000 80% Deviation / Load 5.000 15.000 60% 1215 20 Total Output current (%) 10.000 0 40% 20% 25.000 15.000 -10.000 0% Deviation from Nominal (%) 0 Efficiency % 60 20 0515 80 60 20.000 Deviation from Nominal (%) 1212 60 Deviation / Load Efficiency % 0512 80 Efficiency % Efficiency % 1205 25.000 Deviation from Nominal (%) 100 100 Total Output current (%) 42 Efficiency / Load Efficiency / Load 0505 80 RP-xx15S 1212 0% 20% 40% 60% Total Output current (%) April-2005 80% 100% 15.000 0515 10.000 5.000 0.000 -5.000 -10.000 1215 www.recom-international.com ECONOLINE RP Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 7 PIN SIP Package 7.05 10.20 RECOM RP-xxxxD **** Dual Output RECOM RP-xxxxS **** RECOM RP-xxxxD **** 0.51 typ. 1 2 0.51 typ. 4.10 Single Output 5 1 2 7 5 6 7 Pin Connections Recommended Footprint Details 19.65 1.27 2.0 Bottom View 15.24 www.recom-international.com 0.25 1.00 ø+0.15/0 2.54 2.54 Top View April-2005 Pin # Single Dual 1 +Vin +Vin 2 –Vin –Vin 5 –Vout –Vout 6 No Pin Com 7 +Vout +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm 43 Features ● Unregulated Converters ● ● ● ● ● ● ● EUROLINE Safety standards and approvals: EN 60950 certified, rated for 250VAC (LVD test report) UL-60950-1 / CSA C22.2 certified 5.2kVDC Isolation for 1 Minute Internal SMD Construction Wide Temperature Performance at full 1 Watt Load, –40°C to +85°C 2 chamber-isolated-transformers used for meeting extra-high-isolation UL94V-0 Package Material Efficiency to 80% DC/DC-Converter RxxPxxD Series 1 Watt SIP 7 Dual Output Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency SIP 7 (VDC) (VDC) (mA) (%) RxxP3.3D 5, 9, 12, 15, 24 ±3.3 ±151 70 RxxP05D 5, 9, 12, 15, 24 ±5 ±100 70-75 RxxP09D 5, 9, 12, 15, 24 ±9 ±55 70-75 RxxP12D 5, 9, 12, 15, 24 ±12 ±41 70-75 RxxP15D 5, 9, 12, 15, 24 ±15 ±33 75-80 xx = Input Voltage Description The RxxPxx Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required and UL-60950-1 / CSA C22.2. Specifications (measured at TA = 25°C, at nominal input voltage and rated output current unless otherwise specified) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 3.3, 5V output types other output types Output Ripple and Noise (20MHz BW) 20kHz min. / 50kHz typ. / 85kHz max. Efficiency at Full Load 65% min. / 70% typ. No Load Power Consumption (tested for 1 minute) (long term isolation) 5.200VDC min. see Application Notes 4pF min. / 10pF max. Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range -55°C to +125°C MSL Level 1 95% RH Package Weight MTBF (+25°C) (+85°C) 44 } 100 148mW min. / 220mW typ. / 355mW max. Isolation Capacitance Relative Humidity (Ambient Temperature) 200mVp-p max. Operating Frequency Isolation Voltage Rated Working Voltage Derating-Graph 15% max. 10% max. 80 Output Power (%) Load Voltage Regulation (10% to 100% full load) 1.2%/1% of Vin max. 60 40 30 20 0 Safe Operating Area -40 0 50 85 Operating Temperature °C 100 150 4.3g Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 1450 x 103 hours using MIL-HDBK 217F 230 x 103 hours April-2005 www.recom-international.com EUROLINE RxxPxxD Series DC/DC-Converter Typical Characteristics, Tolerance Envelope RxxP12/15D RxxP05/09D Efficiency / Load Efficiency / Load 100 100 R05P05D 80 R05P09D 60 Efficiency % Efficiency % 40 R12P05D 20 0% 20% 40% 60% 100% 80% 0 0% 20% 40% 60% 80% 100% Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 R12P09D 15.000 20.000 R05P09D Deviation from Nominal (%) 20.000 Deviation from Nominal (%) R24P15D 20 Total Output current (%) R05P05D 10.000 5.000 0.000 R12P05D -5.000 -10.000 R24P12D 60 R12P09D 40 0 R12P12D 80 0% 20% 40% 60% Total Output current (%) 80% 100% R12P12D 15.000 R24P12D 10.000 5.000 0.000 R24P15D -5.000 -10.000 0% 20% 40% 60% Total Output current (%) 80% 100% Package Style and Pinning (mm) 3rd angle projection 7 PIN SIP Package 9.80 12.50 RECOM R05P05D **** 4.1 Dual Output RECOM R05P05D **** 0.51 1 2 0.50 Recommended Footprint Details 2.54 19.50 Bottom View 1.00ø+0.15/0 0.50 2.40 1.90 Pin Connections Pin # 1 2 5 6 7 Dual +Vin -Vin –Vout Com +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm 15.24 www.recom-international.com 5 6 7 2.54 Top View April-2005 45 Features Unregulated Converters ● ● ● ● ● ● ● ● ● ● ECONOLINE Twin Independent Outputs Output/Output Isolation 1kVDC Power Sharing on Outputs Input/Output Isolation 1kVDC No Heatsink Required UL94V-0 Package Material Toroidal Magnetics No Extern. Components Required Custom Solutions Available Efficiency to 84% DC/DC-Converter RU Series Selection Guide Part Number Input Voltage Output Voltage Output Voltage Output Current Efficiency SIP 7 (VDC) (V1VDC) (V2VDC) (mA) (%) RU-xx1.81.8 1.8, 3.3, 5, 9, 12, 24 1.8 1.8 278/278 70 RU-xx3.33.3 1.8, 3.3, 5, 9, 12, 24 3.3 3.3 152/152 70 RU-xx053.3 1.8, 3.3, 5, 9, 12, 24 5 3.3 100/152 70 RU-xx0505 1.8, 3.3, 5, 9, 12, 24 5 5 100/100 70-78 RU-xx0509 1.8, 3.3, 5, 9, 12, 24 5 9 100/55 75 RU-xx0512 1.8, 3.3, 5, 9, 12, 24 5 12 100/42 75 RU-xx0515 1.8, 3.3, 5, 9, 12, 24 5 15 100/33 78 RU-xx0909 1.8, 3.3, 5, 9, 12, 24 9 9 55/55 75-80 RU-xx1212 1.8, 3.3, 5, 9, 12, 24 12 12 42/42 78-80 RU-xx1515 1.8, 3.3, 5, 9, 12, 24 15 15 33/33 80-82 RU-xx2424 1.8, 3.3, 5, 9, 12, 24 24 24 21/21 80-84 1 Watt SIP7 Isolated Dual Output xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 1.2%/1% of Vin max. Load Voltage Regulation (10% to 100% full load) 1.8V, 3.3V output types 5V output type 9V, 12V, 15V, 24V output types 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) Operating Frequency 50kHz min. / 100kHz typ. / 105kHz max. Efficiency at Full Load 1) 87mW min. / 130mW typ. / 190mW max. (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes 100 20pF min. / 94pF max. 80 10 GΩ min. 60 Isolation Resistance Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range Relative Humidity -55°C to +125°C MSL Level 1 95% RH Package Weight (+85°C) 1) } 2.7g using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F Output Power (%) 1) Isolation Capacitance MTBF (+25°C) (Ambient Temperature) 70% min. / 80% typ. No Load Power Consumption Isolation Voltage Rated Working Voltage Derating-Graph 75mVp-p max. 40 30 20 0 Safe Operating Area -40 0 50 85 Operating Temperature °C 100 150 1012 x 103 hours 151 x 103 hours Input/Output and Output V1/Output V2 46 April-2005 www.recom-international.com ECONOLINE RU Series DC/DC-Converter Typical Characteristics RU-xx0505 RU-xx0909 Efficiency / Load Efficiency / Load 100 100 050505 60 60 40 40 3.30505 20 0 0% 20% 40% 60% Total Output current (%) 80% 3.30909 20 0 0% 20% 40% 60% Total Output current (%) 25.000 3.30505 20.000 050505 Deviation from Nominal (%) 20.000 15.000 10.000 5.000 0.000 120505 -5.000 0% 20% 40% 60% Total Output current (%) 80% 10.000 5.000 0.000 120909 -5.000 -10.000 100% 0% 20% 40% 60% Total Output current (%) 121212 100 051212 Efficiency % Efficiency % 20 80% 60% 100% 20 0 Total Output current (%) 40% 20% 60% 80% 100% Deviation / Load Deviation / Load 25.000 051212 15.000 20.000 121212 Deviation from Nominal (%) 20.000 Deviation from Nominal (%) 0% Total Output current (%) 25.000 10.000 5.000 0.000 3.31212 -5.000 -10.000 121515 40 40% 3.31515 60 3.31212 40 051515 80 60 20% 100% Efficiency / Load 100 0% 80% RU-xx1515 Efficiency / Load 80 050909 3.30909 15.000 RU-xx1212 0 100% 80% Deviation / Load Deviation / Load -10.000 120909 100% 25.000 Deviation from Nominal (%) 050909 80 Efficiency % Efficiency % 80 120505 0% 20% 40% 60% Total Output current (%) www.recom-international.com 80% 100% 15.000 121515 051515 10.000 5.000 0.000 -5.000 -10.000 April-2005 3.31515 0% 20% 40% 60% Total Output current (%) 80% 100% 47 ECONOLINE RU Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 7 PIN SIP Package 6.00 10.20 RECOM RU-050505 **** RECOM RU-050505 **** 0.51 typ. 1 2 0.51 typ. 4.10 Recommended Footprint Details 19.60 1.27 2.0 Bottom View 15.24 0.25 4 5 6 7 Pin Connections 1.00 ø+0.15/0 Pin # Single 2.54 1 +Vin 2.54 Top View 2 –Vin 4 +Vout 1 5 –Vout 1 6 +Vout 2 7 –Vout 2 XX.X ± 0.5 mm XX.XX ± 0.25 mm 48 April-2005 www.recom-international.com Features Regulated Converters ● ● ● ● ● ● ● ECONOLINE 2:1 Wide Range Voltage Input 1kVDC, 2kVD & 3kVDC Isolation UL94V-0 Package Material Continuous Short Circuit Protection with Current Foldback Low Noise No External Capacitor needed Efficiency to 83% DC/DC-Converter RSO Series Selection Guide 5V, 12V, 24V and 48V Input Types Part Number Input Voltage Range Rated Output Voltageat Output Current Full Load Efficiency typ. SIP8 (VDC) (VDC) (mA) (%) µF RSO-053.3 (H2/H3) 4.5 - 9 3.3 300 68 470 RSO-0505 (H2/H3) 4.5 - 9 5 200 73 470 RSO-0509 (H2/H3) 4.5 - 9 9 111 74 220 RSO-0512 (H2/H3) 4.5 - 9 12 83 75 100 RSO-0515 (H2/H3) 4.5 - 9 15 67 75 47 RSO-123.3 (H2/H3) 9 - 18 3.3 300 69 470 RSO-1205 (H2/H3) 9 - 18 5 200 75 470 RSO-1209 (H2/H3) 9 - 18 9 111 78 220 RSO-1212 (H2/H3) 9 - 18 12 83 80 100 RSO-1215 (H2/H3) 9 - 18 15 67 80 47 RSO-243.3 (H2/H3) 18 - 36 3.3 300 70 470 RSO-2405 (H2/H3) 18 - 36 5 200 78 470 RSO-2409 (H2/H3) 18 - 36 9 111 81 220 RSO-2412 (H2/H3) 18 - 36 12 83 83 100 RSO-2415 (H2/H3) 18 - 36 15 67 83 47 RSO-483.3 (H2/H3) 36 - 72 3.3 300 70 470 RSO-4805 (H2/H3) 36 - 72 5 200 75 470 RSO-4809 (H2/H3) 36 - 72 9 111 78 220 RSO-4812 (H2/H3) 36 - 72 12 83 80 100 RSO-4815 (H2/H3) 36 - 72 15 67 80 47 RSO-053.3D (H2/H3) 4.5 - 9 ±3.3 ±150 71 ±220 RSO-0505D (H2/H3) 4.5 - 9 ±5 ±100 74 ±220 RSO-0509D (H2/H3) 4.5 - 9 ±9 ±56 75 ±100 RSO-0512D (H2/H3) 4.5 - 9 ±12 ±42 76 ±47 RSO-0515D (H2/H3) 4.5 - 9 ±15 ±34 76 ±22 RSO-123.3D (H2/H3) 9 - 18 ±3.3 ±150 76 ±220 RSO-1205D (H2/H3) 9 - 18 ±5 ±100 79 ±220 RSO-1209D (H2/H3) 9 - 18 ±9 ±56 80 ±100 RSO-1212D (H2/H3) 9 - 18 ±12 ±42 81 ±47 RSO-1215D (H2/H3) 9 - 18 ±15 ±34 81 ±22 RSO-243.3D (H2/H3) 18 - 36 ±3.3 ±150 74 ±220 RSO-2405D (H2/H3) 18 - 36 ±5 ±100 77 ±220 RSO-2409D (H2/H3) 18 - 36 ±9 ±56 78 ±100 RSO-2412D (H2/H3) 18 - 36 ±12 ±42 80 ±47 RSO-2415D (H2/H3) 18 - 36 ±15 ±34 80 ±22 RSO-483.3D (H2/H3) 36 - 72 ±3.3 ±150 70 ±220 RSO-4805D (H2/H3) 36 - 72 ±5 ±100 75 ±220 RSO-4809D (H2/H3) 36 - 72 ±9 ±56 78 ±100 RSO-4812D (H2/H3) 36 - 72 ±12 ±42 80 ±47 RSO-4815D (H2/H3) 36 - 72 ±15 ±34 80 ±22 www.recom-international.com April-2005 Capacitive Load max. 1 Watt SIP8 Isolated Single & Dual Output 49 RSO Series ECONOLINE DC/DC-Converter Description High power-density covering the temperature range -40°C to +85°C, offering extra features like Remote-OnOff-function and Output-Filtering via 1 external capacitor only, are just some of the characteristics of this converter, ideal for highly sophisticated industrial-designs.The RSO series is available with isolation of 2kV or 3kV by chosing option "/H2" or "/H3". Specifications (Core Operating Area) Input Voltage Range 2:1 Output Voltage Accuracy ±2% typ. Line Voltage Regulation ±0.2% max. Load Voltage Regulation (10% to 100% full load) ±0.4% max. Output Ripple and Noise (20MHz limited) Operating Frequency up to 83% Rated Working Voltage Isolation Capacitance (1000V version) Isolation Capacitance (H2 and H3) Isolation Capacitance (1000V version) Isolation Capacitance (H2 and H3) 50mW min. / 139mW typ. / 250mW max. (tested for 1 second) 1.000VDC min. H2 2000VDC min. H3 3000VDC min. (long term isolation) see Application Notes Single 10pF min. / 40pF typ. / 60pF max. Single 5pF min. / 30pF typ. / 60pF max. Dual 120pF min. / 170pF typ. / 250pF max. Dual 5pF min. / 30pF typ. / 60pF max. Isolation Resistance >1GΩ min. Short Circuit Protection Continuous Operating Temperature Range (free air convection) 100 80 Output Power (%) No Load Power Consumption Isolation Voltage 60 Safe Operating Area 40 30 20 0 -40 0 50 85 Operating Temperature °C 100 150 -40°C to +85°C (see Graph) Storage Temperature Range -55°C to +125°C Relative Humidity MSL Level 1 95% RH Package Weight (+85°C) (Ambient Temperature) 100kHz typ. Efficiency at Full Load MTBF (+25°C) Derating-Graph 50mVp-p max. 4.6g } Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 1685 x 103 hours using MIL-HDBK 217F 254 x 103 hours Typical Characteristics RSO-24xx RSO-types Efficiency / Load 100 2412 80 1.5 2405 Efficiency % 40 2415 20 0 Output Power (W) 60 2 2409 0% 20% 40% 60% 80% 100% Total Output current (%) 50 1 0.75 0.5 0 4.5 5 6 7 8 9 Input Voltage (V) April-2005 www.recom-international.com ECONOLINE RSO Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 8 PIN SIP Package 9.20 11.10 3.80 RECOM RSO-xxxx **** 0.50±0.05 Single Output Dual Output RECOM RSO-xxxx **** RECOM RSO-xxxxD **** 1 2 3 0.50±0.05 Recommended Footprint Details 21.80 0.32 Pin # Bottom View 3.20 2.0 2.54 5 6 7 8 Pin Connections 1.0ø+0.15/0 2.54 1 2 3 5 6 7 8 Top View Single Dual 1 –Vin –Vin 2 +Vin +Vin 3 CTRL CTRL 5 NC NC 6 +Vout +Vout 7 –Vout Com 8 CS Optional external –Vout capacitor NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm Control Pin Input Current: Voltage Set Point Accuracy with external input/output capacitors refer to recommended test circuit: Control Pin (CTRL) Input Current, control voltage applied via 1K resistor, output voltage must reduce to 0V: +Vin 10mA typ. ± 1% max. ±2% Pin 3 (CTRL) This pin provides an Off function which puts the converter into a low power mode. When the pin is ‘high’ the converter is OFF and when the pin is high ‘Z’ the converter is ON. There is no allowed low state for this pin. Voltage to be applied via a limiting resistor with a recommended value of 1K for RSO-05xx; 3.3K for RSO-12xx; RSO-24xx and 10K for RSO-48xx. Pin 5 (NE) This pin is used internally and must have no external connection. typ. 3mA max. 6mA Lin Pin 8 (Cs) This pin provides a connection point to the main reservoir capacitor. Additional capacitance can be added from this to pin 7. Any low ESR capacitor will improve ripple and noise in some measure. The benefit of this access point over simple additional output capacitance is that it precedes the output filter inductor. Maximum values of external capacitance will depend on the output voltage/loading of the converter and the desired ripple figure. Starting values can be in the range of 100uF. 2 6 DC/DC Converter -Vin www.recom-international.com 1 +Vout Cout 7 Lin RS0- types 4.7uH ~ 100uH Cout RS0- types 22uF ~ 100uF/25V April-2005 use low ESR capacitor Cout and input inductor Lin to reduce output ripple and input inrush current. 0V 51 Features Regulated Converters ● ● ● ● ● ● ● ● ECONOLINE Controllable Output 1kVDC Isolation No Heatsink Required UL94V-0 Package Material Toroidal Magnetics No External Components Fully Encapsulated Efficiency to 70% DC/DC-Converter RY & RX Series Selection Guide Part Input Output Output Number Voltage Voltage Current (VDC) (VDC) (mA) (%) SIP 7 DIP 14 Efficiency RY-xx05S RX-xx05S 5, 9, 12, 15, 24 5 180 58-60 RY-xx09S RX-xx09S 5, 9, 12, 15, 24 9 111 56-62 RY-xx12S RX-xx12S 5, 9, 12, 15, 24 12 84 60-66 RY-xx15S RX-xx15S 5, 9, 12, 15, 24 15 66 60-66 RY-xx24S RX-xx24S 5, 9, 12, 15, 24 24 42 60-68 RY-xx05D RX-xx05D 5, 9, 12, 15, 24 ±5 ±100 50-58 RY-xx09D RX-xx09D 5, 9, 12, 15, 24 ±9 ±55 52-60 RY-xx12D RX-xx12D 5, 9, 12, 15, 24 ±12 ±42 58-68 RY-xx15D RX-xx15D 5, 9, 12, 15, 24 ±15 ±33 62-68 RY-xx24D RX-xx24D 5, 9, 12, 15, 24 ±24 ±21 64-70 1 Watt SIP7 & DIP14 Single & Dual Output xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±5% Output Voltage Accuracy ±5% Line Voltage Regulation ±1% max. Load Voltage Regulation (10% to 100% full load) ±1% max. Output Ripple and Noise (20MHz limited) 100mVp-p max. Operating Frequency Isolation Voltage Rated Working Voltage Isolation Capacitance 30kHz min. / 50kHz typ. / 88kHz max. Single output types Dual output types 54% min. / 60% typ. 171mW min. / 232mW typ. / 390mW max. 188mW min. / 264mW typ. / 350mW max. (tested for 1 second) (long term isolation) Single output types Dual output types 1.000VDC min. see Application Notes 30pF min. / 150pF max. 40pF min. / 72pF max. Isolation Resistance 1 Second Operating Temperature Range (free air convection) -40°C to +70°C (see Graph) Storage Temperature Range MTBF (+25°C) (+70°C) 52 } (Ambient Temperature) 100 80 10 GΩ min. Short Circuit Protection Relative Humidity Package Weight Derating-Graph -55°C to +125°C MSL Level 1 RY Single & Dual output types RX Single output types RX Dual output types 95% RH 2.8g 2.9g 2.7g using MIL-HDBK 217F 924 x 103 hours using MIL-HDBK 217F 135 x 103 hours Detailed Information see Application Notes chapter "MTBF" April-2005 Output Power (%) Efficiency at Full Load No Load Power Consumption 60 40 30 20 0 Safe Operating Area -40 0 50 85 100 70 150 Operating Temperature °C www.recom-international.com ECONOLINE RY & RX Series DC/DC-Converter Typical Applications Flash PROM Programming Voltage Control Vcc Normal Isolated Regulated Output Vcc 1 6 RY-XX12 2 GND CTRL 5 4 0V 1 Vout = 12V, TTL = 0V Vout = 1.2V, TTL = 1V GND 5 TTL Input NC 2N2219, BC107, ZTX451 or Similar Transistors capable of Sinking 50mA Continuous Current 0V Vout CTRL 4 1kW 6 RY-XX12 2 0V Typical Characteristics RY/RX-xx09S RY/RX-xx05S Efficiency / Load Efficiency / Load 100 100 1205 80 60 60 40 Efficiency % Efficiency % 40 0505 20 0 0509 80 2405 0% 40% 20% 80% 60% 1209 20 0 100% 2409 0% 100 1212 2412 80 60 40 40 0512 Efficiency % Efficiency % 2415 80 60 20 0% 20% 40% 80% 60% 0515 20 100% 0 1215 0% Efficiency / Load 80% 60% 100 1205 Efficiency / Load 1212 80 0505 60 100 60 40 60 0512 40 20 40% 60% 80% Total Output current (%) www.recom-international.com Efficiency % 2405 100% 0% 20% 40% 60% Total Output current (%) April-2005 80% 0515 40 2412 20 0 1215 80 Efficiency % 80 100% RY/RX-xx15D Efficiency / Load 100 Efficiency % 40% RY/RX-xx12D RY/RX-xx05D 20% 20% Total Output current (%) Total Output current (%) 0% 100% 80% 60% Efficiency / Load Efficiency / Load 100 0 40% RY/RX-xx15S RY/RX-xx12S 0 20% Total Output current (%) Total Output current (%) 100% 2415 20 0 0% 20% 40% 60% 80% 100% Total Output current (%) 53 ECONOLINE RY & RX Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 7 PIN SIP Package 7.05 RECOM RY-xxxxS **** 10.20 19.65 Bottom View 0.25 5 x 2.54 2.0 RECOM RY-0505S **** RECOM RY-0505D **** 1 2 Recommended Footprint Details 1.27 Dual Output 0.51 typ. 0.51 typ. 4.10 Single Output 1.00 ø+0.15/0 2.54 4 5 6 RX Pin Connections Pin # 1 Top View 2.54 1 2 4 5 6 Single Dual +Vin +Vin 2 –Vin –Vin 4 –Vout –Vout 5 CTRL Com 6 +Vout +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm 14 PIN DIP Package Single Output Dual Output 10.00 RECOM RX-0505S **** 7.10 7.10 2.50 12.70 3.25 3.25 15.24 2.50 19.90 19.90 1 1 Bottom View 14 11 10 9 14 RX Pin Connections Bottom View 6 7 9 8 Recommended Footprint Details 1.00 ø+0.15/0 1.00 ø+0.15/0 2.54 2.54 7.70 Pin # 1 Single Dual –Vin –Vin 6 No Pin 7 No Pin +Vout Com 8 No Pin –Vout 9 +Vout Com 10 CTRL No Pin 11 –Vout No Pin 14 +Vin +Vin XX.X ± 0.5 mm XX.XX ± 0.25 mm 2.54 54 Top View 2.54 Top View April-2005 www.recom-international.com Features Regulated Converters ● ● ● ● ● ● ● ECONOLINE Internal SMD Technology 1kVDC Isolation Short Circuit Protection: Current Limit UL94V-0 Package Material Regulated Output No External Components Required Efficiency to 63% DC/DC-Converter RY/S_DCL Series Selection Guide Part Number Input Voltage Output Voltage SIP 7 Output Current Input Current Full Load No Load Efficiency (mA) (%) (VDC) (VDC) (mA) RY-0505SCL/DCL 5 5/±5 200/±100 350 20 57 RY-0512SCL/DCL 5 12/±12 84/±42 330 32 61 RY-0515SCL/DCL 5 15/±15 67/±34 322 32 62 RY-1205SCL/DCL 12 5/±5 200/±100 141 10 59 RY-1212SCL/DCL 12 12/±12 84/±42 134 15 62 RY-1515SCL/DCL 12 15/±15 67/±34 132 15 63 RY-2405SCL/DCL 24 5/±5 200/±100 67 6 62 RY-2412SCL/DCL 24 12/±12 84/±42 66 6 63 RY-2415SCL/DCL 24 15/±15 67/±34 66 6 63 1 Watt SIP7 Single & Dual Output xx = Input Voltage Description These converters are designed to offer short circuit protected outputs in industrial standard 1 Watt package for the temperature range -25°C to +70°C. The Single-output-converters also offer a Remote-On-Off pin for external control of the output voltage by standard TTL-open-collector-port or similar. For details regarding this feature please refer to our RY-series. Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±2% Line Voltage Regulation ±0.5% max. Load Voltage Regulation (10% to 100% full load) ±0.5% max. Output Ripple and Noise (20MHz limited) Operating Frequency 57% min. / 60% typ. 80pF max. Isolation Resistance 1 GΩ min. Short Circuit Protection Current Limit Protection, 10 sec max. Temperature Coefficient ±0.03%/°C Operating Temperature Range (free air convection) -25°C to +70°C (see Graph) Storage Temperature Range -55°C to +100°C MSL Level 1 (+70°C) } 80 60 40 30 20 0 -25 Safe Operating Area 0 25 50 Operating Temperature (°C) 75 100 70 85 95% RH Package Weight MTBF (+25°C) 120 100 1.000VDC min. see Application Notes Output Power (%) (tested for 1 second) (long term isolation) Isolation Capacitance Relative Humidity (Ambient Temperature) 100kHz max. Efficiency at Full Load Isolation Voltage Rated Working Voltage Derating-Graph 100mVp-p max. 2.3g Detailed Information see Application Notes chapter "MTBF" www.recom-international.com using MIL-HDBK 217F 1800 x 10 hours using MIL-HDBK 217F 1440 x 103 hours 3 April-2005 55 ECONOLINE RY/S_DCL Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 7 PIN SIP Package Single Output 10.20 4.10 RECOM RY-xxxxSCL **** 2.54 7.10 Dual Output 0.51 typ. 0.51 typ. 10.20 RECOM RY-xxxxDCL **** 2.54 4.10 Single Output RECOM RY-xxxxSCL **** 0.51 typ. 1 2 0.51 typ. 6 4 Dual Output 19.60 19.60 0.90 Bottom View 0.25 0.90 RECOM RY-0505DCL **** 0.25 Bottom View 2.0 2.0 5 6 7 1 2 Pin Connections Recommended Footprint Details 1.00 ø+0.15/0 2.54 2.54 Top View Pin # 1.00 ø+0.15/0 2.54 2.54 Top View Single Dual 1 +Vin +Vin 2 –Vin –Vin 4 –Vout No Pin 5 No Pin –Vout 6 +Vout Com 7 No Pin +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm 56 April-2005 www.recom-international.com Features Unregulated Converters ● ● ● ● ● ● ECONOLINE Custom Solutions Available 1kVDC & 2kVDC Isolation No Extern. Components Required UL94V-0 Package Material No Heatsink Required Efficiency to 85% DC/DC-Converter RN Series Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency DIP 8 (2kV) (VDC) (VDC) (mA) (%) RN-xx3.3S (H) 3.3, 5, 9, 12, 15, 24 3.3 378 70 RN-xx05S (H) 3.3, 5, 9, 12, 15, 24 5 250 70-72 RN-xx07S (H) 3.3, 5, 9, 12, 15, 24 7 180 72-75 RN-xx09S (H) 3.3, 5, 9, 12, 15, 24 9 140 75-80 RN-xx12S (H) 3.3, 5, 9, 12, 15, 24 12 104 79-82 RN-xx15S (H) 3.3, 5, 9, 12, 15, 24 15 84 80-84 RN-xx24S (H) 3.3, 5, 9, 12, 15, 24 24 52 80-85 1.25 Watt DIP8 Single Output xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation Load Voltage Regulation (10% to 100% full load) 3.3V output types 5V output type 9V, 12V, 15V, 24V output types 1.2%/1% of Vin max. 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) Operating Frequency 50kHz min. / 100kHz typ. / 105kHz max. Isolation Voltage Rated Working Voltage H-Suffix H-Suffix (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes (tested for 1 second) (long term isolation) 2.000VDC min. see Application Notes 30pF min. / 95pF max. Isolation Resistance 10 GΩ min. Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range Relative Humidity -55°C to +125°C MSL Level 1 95% RH Package Weight MTBF (+25°C) (+85°C) (Ambient Temperature) 70% min. / 75% typ. 106mW min. / 153mW typ. / 210mW max. 100 80 Output Power (%) Efficiency at Full Load No Load Power Consumption Isolation Voltage Rated Working Voltage Isolation Capacitance Derating-Graph 75mVp-p max. 60 40 30 20 0 Safe Operating Area -40 0 50 85 Operating Temperature °C 100 150 1.9g } Detailed Information see Application Notes chapter "MTBF" www.recom-international.com using MIL-HDBK 217F 955 x 103 hours using MIL-HDBK 217F 132 x 103 hours April-2005 57 ECONOLINE RN Series DC/DC-Converter Typical Characteristics RN-xx09S RN-xx05S Efficiency / Load Efficiency / Load 100 100 1205 60 60 40 40 20 0 0% 40% 20% 60% 80% 0 100% Deviation / Load 5.000 0.000 1205 -5.000 0% 20% 40% 60% Total Output current (%) 80% 100% -10.000 1209 RN-xx15S Efficiency / Load 100 0515 80 60 60 1212 20 0% 40% 20% 60% 80% 1215 40 Efficiency % 40 Efficiency % 100% 0.000 -5.000 0512 80 100% 20 0 0% 40% 60% 80% 100% 0% 20% 40% 60% Total Output current (%) 80% 100% 20% Total Output current (%) Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 20.000 20.000 Deviation from Nominal (%) Deviation from Nominal (%) 80% 5.000 100 58 0% 20% 40% 60% Total Output current (%) 0509 10.000 RN-xx12S 0512 5.000 -10.000 100% 15.000 Efficiency / Load -5.000 80% 20.000 0505 10.000 0.000 60% Deviation / Load Deviation from Nominal (%) Deviation from Nominal (%) 20.000 10.000 40% 20% 25.000 15.000 15.000 0% Total Output current (%) 25.000 0 1209 20 Total Output current (%) -10.000 0509 80 Efficiency % Efficiency % 80 0505 1212 0% 20% 40% 60% Total Output current (%) 80% 100% 15.000 0515 10.000 5.000 0.000 -5.000 -10.000 April-2005 1215 www.recom-international.com ECONOLINE RN Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 8 PIN DIP Package 12.60 10.10 RECOM RN-0505S **** 7.62 ø 0.51 typ. 3.25 min. 7.62 Recommended Footprint Details 1.00ø+0.15/0 7.62 7.62 1 4 Bottom View 7 5 2.54 ø 0.51 typ. 5.08 www.recom-international.com 2.54 Top View April-2005 Pin Connections Pin # Single 1 –Vin 4 +Vin 5 +Vout 7 –Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm 59 Features Unregulated Converters ● ● ● ● ● ECONOLINE 1kVDC Isolation Internal SMD Construction UL94V-0 Package Material Toroidal Magnetics Efficiency to 85% DC/DC-Converter RTS & RTD Series Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency SMD (VDC) (VDC) (mA) (%) RTS-xx3.3 5, 9, 12, 15, 24 3.3 606 70-75 RTS-xx05 5, 9, 12, 15, 24 5 400 80-85 RTS-xx09 5, 9, 12, 15, 24 9 222 80-85 RTS-xx12 5, 9, 12, 15, 24 12 167 80-85 RTS-xx15 5, 9, 12, 15, 24 15 133 80-85 RTS-xx24 5, 9, 12, 15, 24 24 83 80-85 RTD-xx05 5, 9, 12, 15, 24 ±5 ±200 70-75 RTD-xx09 5, 9, 12, 15, 24 ±9 ±111 75-78 RTD-xx12 5, 9, 12, 15, 24 ±12 ±83 75-83 RTD-xx15 5, 9, 12, 15, 24 ±15 ±66 75-85 RTD-xx24 5, 9, 12, 15, 24 ±24 ±42 78-85 2 Watt SMD Single & Dual Output xx = Input Voltage Description Compared to standard 2 Watt packages, space savings of 80% respectively 77% are achieved by these RTS & RTD 2 Watts SMD-Miniature DC/DC Converters. They have been specifically designed for applications where board space is at a premium,since these 2 Watt converters have only a slightly larger foot print than conventional 1 Watt converters. At efficiencies up to 80%, external cooling is not needed, as the full output power is available over the operating temperature range -40°C to +85°C. All converters have an I/O-Isolation of 1kVDC, allowing making them suitable for many applications. Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 3.3V output types 5V output type 9V, 12V, 15V, 24V output types 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) 150mVp-p max. Operating Frequency Isolation Voltage Rated Working Voltage 70% min. / 80% typ. RTS typ. 124mW min. / 186mW typ. / 250mW max. RTD typ. 159mW min. / 192mW typ. / 240mW max. (tested for 1 second) (long term isolation) Isolation Capacitance 1.000VDC min. see Application Notes 40pF min. / 115pF max. Isolation Resistance 10 GΩ min. Short Circuit Protection Operating Temperature Range (free air convection) Storage Temperature Range (Ambient Temperature) 20kHz min. / 50kHz typ. / 85kHz max. Efficiency at Full Load No Load Power Consumption Derating-Graph 1 Second -40°C to +85°C (see Graph) 100 80 Output Power (%) Load Voltage Regulation (10% to 100% full load) 1.2%/1% of Vin max. 60 40 Safe Operating Area 20 0 85 100 95 Operating Temperature °C -40 0 50 150 -55°C to +125°C Reflow Temperature 230°C (10 sec) conntinued on next page 60 April-2005 www.recom-international.com ECONOLINE RTS & RTD Series DC/DC-Converter Specifications (Core Operating Area) Relative Humidity Package Weight MTBF (+25°C) (+85°C) } MSL Level 1 RTS types RTD types 95% RH 2.1g 2.5g 886 x 103 hours using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 128 x 103 hours Typical Characteristics RTS-xx09 RTS-xx05 Efficiency / Load Efficiency / Load 100 0505 100 1205 80 60 60 2405 20 0% 40% 20% 80% 60% 0 100% 20.000 1205 Deviation from Nominal (%) Deviation from Nominal (%) 0505 15.000 10.000 5.000 0.000 2405 -5.000 0% 20% 40% 60% Total Output current (%) 80% 100% 5.000 0.000 -10.000 100% 0% 20% 40% 60% Total Output current (%) 80% 100% RTS-xx15 Efficiency / Load 100 0512 60 1212 40 Efficiency % 40 2412 20 40% 0515 80 60 20% 2409 -5.000 100 0% 1209 10.000 RTS-xx12 80 0509 15.000 Efficiency / Load Efficiency % 80% 60% 25.000 20.000 80% 60% 100% 1215 20 0 Total Output current (%) 2415 0% 40% 20% 80% 100% 80% 100% 60% Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 0512 15.000 20.000 1212 Deviation from Nominal (%) 20.000 Deviation from Nominal (%) 40% 20% Deviation / Load Deviation / Load 10.000 5.000 0.000 2412 -5.000 -10.000 0% Total Output current (%) 25.000 0 2409 20 Total Output current (%) -10.000 1209 40 Efficiency % Efficiency % 40 0 0509 80 0% 20% 40% 60% Total Output current (%) www.recom-international.com 80% 15.000 0515 2415 10.000 5.000 0.000 -5.000 -10.000 100% April-2005 1215 0% 20% 40% 60% Total Output current (%) 61 ECONOLINE RTS & RTD Series DC/DC-Converter Typical Characteristics RTD-xx05 Efficiency / Load 100 60 2405 20 0 0% 40% 20% 80% 60% 60 60 40 40 1212 20 0 100% Total Output current (%) 0% 40% 20% 80% 60% 100% 0505 0% Deviation from Nominal (%) 5.000 2405 0% 20% 40% 60% Total Output current (%) 20.000 0512 10.000 5.000 0.000 2412 -5.000 -10.000 80% 60% 100% Deviation / Load 1212 15.000 100% 80% 40% 20% 25.000 20.000 1205 10.000 -5.000 0 Total Output current (%) 25.000 0.000 1215 20 Deviation / Load Deviation / Load 20.000 0515 Total Output current (%) 25.000 15.000 2415 80 Deviation from Nominal (%) Efficiency % 40 Efficiency % 0505 0512 2412 80 100 Efficiency % 1205 80 Deviation from Nominal (%) Efficiency / Load Efficiency / Load 100 -10.000 RTD-xx15 RTD-xx12 0% 20% 40% 60% Total Output current (%) 100% 80% 1215 0515 15.000 10.000 5.000 0.000 2415 -5.000 -10.000 0% 20% 40% 60% Total Output current (%) 80% 100% Package Style and Pinning (mm) 8 PIN Single SMD Package 12.75 9.30 12.40 9.00 7.05 1.65 8 1 2 8.60 10.00 11.80 1.20 2.54 12.70 0.50 7 RECOM RTD-xxxx xxxx 8 1.20 Top View 1 2 4 1 2 4 5 9.30 15.24 14.84 7.05 1.65 9.00 9.00 8.60 10.00 2.54x4 11.80 Pin Connections Recommended Footprint Details Bottom View 10 5 RECOM RTS-xxxx xxxx 9.00 2.54 x 3 3rd angle projection 10 PIN Dual SMD Package 5 4 1.80 Pin # Single 1 –Vin Dual –Vin 2 +Vin +Vin 4 –Vout Com 5 +Vout –Vout 7 No Pin +Vout 8 NC No Pin 10 No Pin NC 0.50 Recommended Footprint Details 12.70 Bottom View 2.57 1.20 10 1.20 7 Top View 1 2 4 5 1.80 NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 62 April-2005 www.recom-international.com Features Unregulated Converters ● ● ● ● ● ● ECONOLINE Custom Solutions Available 1kVDC Isolation No Extern. Components Required UL94V-0 Package Material No Heatsink Required Efficiency to 87% DC/DC-Converter RI Series Selection Guide Part Number Input Voltage Output Voltage Output Current SIP4 (VDC) (VDC) (mA) (%) RI-xx3.3 5, 9, 12, 15, 24 3.3 606 70-75 RI-xx05 5, 9, 12, 15, 24 5 400 78-83 RI-xx07 5, 9, 12, 15, 24 7 285 78-83 RI-xx09 5, 9, 12, 15, 24 9 222 78-83 RI-xx12 5, 9, 12, 15, 24 12 167 80-85 RI-xx15 5, 9, 12, 15, 24 15 133 80-85 RI-xx24 5, 9, 12, 15, 24 24 83 80-87 2 Watt SIP4 Single Output Efficiency xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy 3.3V output types 5V, output type 9V, 12V, 15V, 24V output types 1.2%/1% of Vin max. 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) 200mVp-p max. Operating Frequency 70% min. / 80% typ. No Load Power Consumption 142mW min. / 185mW typ. / 252mW max. (tested for 1 second) (long term isolation) 30pF min. / 85pF max. Isolation Resistance 10 GΩ min. Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range -55°C to +125°C MSL Level 1 95% RH Package Weight MTBF (+25°C) (+85°C) } 100 1.000VDC min. see Application Notes Isolation Capacitance Relative Humidity (Ambient Temperature) 35kHz min. / 50kHz typ. / 85kHz max. Efficiency at Full Load Isolation Voltage Rated Working Voltage Derating-Graph 80 Output Power (%) Line Voltage Regulation Load Voltage Regulation (10% to 100% full load) ±5% 60 40 Safe Operating Area 20 0 -40 0 50 85 Operating Temperature °C 100 150 1.4g Detailed Information see Application Notes chapter "MTBF" www.recom-international.com using MIL-HDBK 217F 845 x 103 hours using MIL-HDBK 217F 160 x 103 hours April-2005 63 ECONOLINE RI Series DC/DC-Converter Typical Characteristics RI-xx05 Efficiency / Load Efficiency / Load 1205 2405 80 80% 100% 0 1205 0 0505 0% 20% 40% 60% Total Output current (%) 80% 100% 40% 20% 60% 80% 100% Total Output current (%) Deviation / Load 2412 15.000 20.000 0512 10.000 5.000 0.000 1212 -5.000 -10.000 0% 25.000 20.000 2405 Deviation from Nominal (%) Deviation from Nominal (%) 100% 2415 20 Deviation / Load 5.000 -10.000 80% 25.000 10.000 -5.000 0512 0% 20% 40% 60% Total Output current (%) 1215 40 20 Deviation / Load 25.000 0.000 60 1212 Efficiency % Efficiency % Efficiency % 0% 20% 40% 60% Total Output current (%) 0515 80 40 20 20.000 2412 60 0505 40 15.000 100 80 60 0 Efficiency / Load 100 Deviation from Nominal (%) 100 RI-xx15 RI-xx12 0% 20% 40% 60% Total Output current (%) 80% 0515 1215 15.000 10.000 5.000 0.000 2415 -5.000 -10.000 100% 0% 20% 40% 60% Total Output current (%) 80% 100% Package Style and Pinning (mm) 3rd angle projection 4 PIN SIP Package 7.55 10.20 RECOM RI-0505 **** 4.10 0.51 typ. RECOM RI-0505 **** 0.51 typ. 1 2 3 4 Recommended Footprint Details 1.00 ø+0.15/0 11.50 2.54 0.25 Bottom View 2.03 7.62 1.27 Top View 2.54 64 April-2005 Pin Connections Pin # Dual 1 -Vin 2 +Vin 3 –Vout 4 +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm www.recom-international.com Features Unregulated Converters ● ● ● ● ● ● ECONOLINE Dual Output from a Single Input Rail 1kVDC & 2kVDC Isolation Power Sharing on Output Custom Solutions Available UL94V-0 Package Material Efficiency to 86% DC/DC-Converter RD & RC Series Selection Guide Part Number SIP 7 DIP 14 2kV Input Voltage (VDC) Output Voltage (VDC) Output Current (mA) Efficiency RD-xx3.3D RC-xx3.3D (H) 5, 9, 12, 15, 24 ±3.3 ±303 70 RD-xx05D RC-xx05D (H) 5, 9, 12, 15, 24 ±5 ±200 70-82 RD-xx09D RC-xx09D (H) 5, 9, 12, 15, 24 ±9 ±111 80-84 RD-xx12D RC-xx12D (H) 5, 9, 12, 15, 24 ±12 ±84 80-84 RD-xx15D RC-xx15D (H) 5, 9, 12, 15, 24 ±15 ±66 82-86 RD-xx24D RC-xx24D (H) 5, 9, 12, 15, 24 ±24 ±42 82-86 2 Watt SIP7 & DIP14 Dual Output (%) xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation Load Voltage Regulation (10% to 100% full load) 1.2%/1% of Vin max. 20% max. 15% max. 10% max. 3.3V output types 5V output type 9V, 12V, 15V, 24V output types Output Ripple and Noise (20MHz limited) 150mVp-p max. Operating Frequency Efficiency at Full Load H-Suffix H-Suffix 163mW min. / 223mW typ. / 350mW max. (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes. (tested for 1 second) (long term isolation) 2.000VDC min. see Application Notes Isolation Capacitance 40pF min. / 115pF max. Isolation Resistance 10 GΩ min. Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range Relative Humidity -55°C to +125°C MSL Level 1 95% RH Package Weight (+85°C) } 100 80 Output Power (%) Isolation Voltage Rated Working Voltage MTBF (+25°C) (Ambient Temperature) 70% min. / 80% typ. No Load Power Consumption Isolation Voltage Rated Working Voltage Derating-Graph 34kHz min. / 50kHz typ. / 85kHz max. 60 40 Safe Operating Area 20 0 -40 0 50 85 Operating Temperature °C 100 150 2.8g Detailed Information see Application Notes chapter "MTBF" www.recom-international.com using MIL-HDBK 217F 988 x 103 hours using MIL-HDBK 217F 135 x 103 hours April-2005 65 ECONOLINE RD & RC Series DC/DC-Converter Typical Characteristics RD&RC-xx09D RD&RC-xx05D Efficiency / Load Efficiency / Load 100 100 0505 80 60 60 2405 1205 20 0% 20% 40% 60% Total Output current (%) 80% 0 0505 20.000 2405 Deviation from Nominal (%) Deviation from Nominal (%) 20.000 10.000 5.000 0.000 1205 -5.000 0% 20% 40% 60% Total Output current (%) 80% -10.000 100% 2412 100% 0515 80 60 1212 0512 20 0% 40% 20% 60% 80% 1215 40 Efficiency % Efficiency % 80% Efficiency / Load 40 100% 2415 20 0 0% 40% 20% 60% 80% 100% Total Output current (%) Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 0512 20.000 1212 Deviation from Nominal (%) Deviation from Nominal (%) 0% 20% 40% 60% Total Output current (%) RD&RC-xx15D 60 66 2409 -5.000 100 80 10.000 5.000 -10.000 0509 5.000 0.000 100 -5.000 100% 10.000 Efficiency / Load 0.000 1209 15.000 RD&RC-xx12D 20.000 80% 25.000 15.000 15.000 0% 20% 40% 60% Total Output current (%) Deviation / Load Deviation / Load 0 2409 20 100% 25.000 -10.000 1209 40 Efficiency % Efficiency % 40 0 0509 80 2412 0% 20% 40% 60% Total Output current (%) 80% 100% 15.000 0515 2415 10.000 5.000 0.000 -5.000 -10.000 April-2005 1215 0% 20% 40% 60% Total Output current (%) 80% 100% www.recom-international.com ECONOLINE RD & RC Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 7 PIN SIP Package Dual Output 7.05 RECOM RD-xxxxD **** 10.20 RECOM RD-0505D **** 0.51 typ. 1 2 0.51 typ. 4.10 Recommended Footprint Details 19.65 1.27 0.25 Bottom View 5 x 2.54 2.0 1.00 ø+0.15/0 2.54 2.54 Top View 4 5 6 RX Pin Connections Pin # Dual 1 +Vin 2 –Vin 4 –Vout 5 Com 6 +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm 14 PIN DIP Package 19.90 10.00 Dual Output RECOM RC-0505D **** 7.10 3.25 7.70 15.24 2.0 Recommended Footprint Details 1.00 ø+0.15/0 ø 0.51 typ. 1 14 Bottom View 11 7 2.54 9 8 2.54 www.recom-international.com Top View Pin Connections Pin # RC 1 –Vin 7 NC 8 Com 9 +Vout 11 –Vout 14 +Vin XX.X ± 0.5 mm XX.XX ± 0.25 mm April-2005 67 Features Unregulated Converters ● ● ● ● ● ● ECONOLINE Cost Effective 1kVDC & 2kVDC Isolation Custom Solutions Available No Extern. Components Required UL94V-0 Package Material Efficiency to 85% DC/DC-Converter REZ Series Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency SIP 7 (2kV) (VDC) (VDC) (mA) (%) REZ-xx3.3S (H) 5, 9, 12, 15, 24 3.3 606 70-75 REZ-xx05S (H) 5, 9, 12, 15, 24 5 400 80-85 REZ-xx09S (H) 5, 9, 12, 15, 24 9 222 78-84 REZ-xx12S (H) 5, 9, 12, 15, 24 12 168 80-85 REZ-xx15S (H) 5, 9, 12, 15, 24 15 132 82-85 REZ-xx24S (H) 5, 9, 12, 15, 24 24 83 80-85 2 Watt SIP7 Single Output xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation Load Voltage Regulation (10% to 100% full load) 1.2%/1% of Vin max. 20% max. 15% max. 10% max. 3.3V output types 5V output type 9V, 12V, 15V, 24V output types Output Ripple and Noise (20MHz limited) Operating Frequency 35kHz min. / 50kHz typ. / 85kHz max. Isolation Voltage Rated Working Voltage H-Suffix H-Suffix (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes (tested for 1 second) (long term isolation) 2.000VDC min. see Application Notes 40pF min. / 115pF max. Isolation Resistance 10 GΩ min. Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range Relative Humidity -55°C to +125°C MSL Level 1 95% RH Package Weight MTBF (+25°C) (+85°C) 68 } (Ambient Temperature) 70% min. / 80% typ. 134mW min. / 202mW typ. / 260mW max. 100 80 Output Power (%) Efficiency at Full Load No Load Power Consumption Isolation Voltage Rated Working Voltage Isolation Capacitance Derating-Graph 150mVp-p max. 60 40 Safe Operating Area 20 0 -40 0 50 85 Operating Temperature °C 100 150 2.7g using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F April-2005 915 x 10 hours 3 170 x 103 hours www.recom-international.com ECONOLINE REZ Series DC/DC-Converter Typical Characteristics REZ-xx09S REZ-xx05S Efficiency / Load Efficiency / Load 100 2405 0505 80 100 60 60 1205 20 0% 20% 40% 60% Total Output current (%) 80% 0 Deviation / Load 1205 20.000 2405 10.000 5.000 0.000 0505 -5.000 0% 20% 40% 60% Total Output current (%) 80% 100% 100% 80% 100% 5.000 0.000 1209 -5.000 -10.000 0% 20% 40% 60% Total Output current (%) REZ-xx15S Efficiency / Load 100 100 2412 80 0509 10.000 Efficiency / Load 1215 0515 80 60 60 1212 40 40 0512 20 0% 40% 20% 80% 60% Efficiency % Efficiency % 2409 15.000 REZ-xx12S 100% 2415 20 0 0% 40% 20% 60% 80% 100% Total Output current (%) Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 2412 15.000 20.000 1212 Deviation from Nominal (%) 20.000 Deviation from Nominal (%) 80% Deviation / Load Deviation from Nominal (%) Deviation from Nominal (%) 20.000 10.000 5.000 0.000 0512 -5.000 -10.000 0% 20% 40% 60% Total Output current (%) 25.000 15.000 0 2409 20 100% 25.000 -10.000 1209 40 Efficiency % Efficiency % 40 0 0509 80 0% 20% 40% 60% Total Output current (%) www.recom-international.com 80% 100% 15.000 2415 0515 10.000 5.000 0.000 -5.000 -10.000 April-2005 1215 0% 20% 40% 60% Total Output current (%) 80% 100% 69 ECONOLINE REZ Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 7 PIN SIP Package 7.05 10.20 RECOM REZ-xxxxS **** RECOM REZ-xxxxS **** 0.51 typ. 1 2 0.51 typ. 4.10 Recommended Footprint Details 19.65 1.27 2.0 70 Bottom View 5 x 2.54 0.25 1.00 ø+0.15/0 2.54 2.54 Top View April-2005 6 4 Pin Connections Pin # 1 Single +Vin 2 –Vin 4 –Vout 6 +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm www.recom-international.com Features Unregulated Converters ● ● ● ● ● ● ECONOLINE Safety standards and approvals: EN 60950 certified, rated for 250VAC (LVD test report) Custom Solutions Available 3kVDC & 4kVDC Isolation UL94V-0 Package Material Power Sharing on Output Efficiency to 84% DC/DC-Converter RKZ Series Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency (VDC) (VDC) (mA) (%) RKZ-xx3.3S (H) 5, 9, 12, 15, 24 3.3 606 70 RKZ-xx05S (H) 5, 9, 12, 15, 24 5 400 82-84 RKZ-xx09S (H) 5, 9, 12, 15, 24 9 222 78-84 RKZ-xx12S (H) 5, 9, 12, 15, 24 12 168 82-84 RKZ-xx15S (H) 5, 9, 12, 15, 24 15 132 82-84 RKZ-xx24S (H) 5, 9, 12, 15, 24 24 83 82-84 RKZ-xx3.3D (H) 5, 9, 12, 15, 24 ±3.3 ±303 70-82 SIP7 4kV RKZ-xx05D (H) 5, 9, 12, 15, 24 ±5 ±200 70-82 RKZ-xx09D (H) 5, 9, 12, 15, 24 ±9 ±111 82-84 RKZ-xx12D (H) 5, 9, 12, 15, 24 ±12 ±84 82-84 RKZ-xx15D (H) 5, 9, 12, 15, 24 ±15 ±66 82-84 5, 9, 12, 15, 24 ±24 ±42 82-84 RKZ-xx24D (H) xx = Input Voltage 2 Watt SIP7 Single & Dual Output Description The RKZ Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. EN 60950 is derived from IEC 950 and is equivalent to UL 1950 and CSA 950 standards. Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation Load Voltage Regulation (10% to 100% full load) 3.3V output types 5V output type 12V, 15V, 24V output types 1.2%/1% of Vin max. 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) Operating Frequency 35kHz min. / 50kHz typ. / 85kHz max. Efficiency at Full Load H-Suffix H-Suffix 134mW min. / 212mW typ. / 350mW max. (tested for 1 second) (long term isolation) 3.000VDC min. see Application Notes (tested for 1 second) (long term isolation) 4.000VDC min. see Application Notes Isolation Capacitance 30pF min. / 110pF max. Isolation Resistance 15 GΩ min. Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range Relative Humidity -55°C to +125°C MSL Level 1 80 60 40 Safe Operating Area 20 0 -40 0 50 85 Operating Temperature °C 100 150 95% RH Package Weight } 100 Output Power (%) Isolation Voltage Rated Working Voltage MTBF (+25°C) (+85°C) (Ambient Temperature) 70% min. / 80% typ. No Load Power Consumption Isolation Voltage Rated Working Voltage Derating-Graph 150mVp-p max. 2.8g Detailed Information see Application Notes chapter "MTBF" www.recom-international.com using MIL-HDBK 217F using MIL-HDBK 217F April-2005 988 x 10 hours 135 x 103 hours 3 71 ECONOLINE RKZ Series DC/DC-Converter Typical Characteristics RKZ-xx09S RKZ-xx05S Efficiency / Load Efficiency / Load 100 80% 100% 20.000 2405 5.000 0505 -5.000 0% 20% 40% 60% Total Output current (%) 80% 15.000 0.000 -5.000 -10.000 100% 0515 60 60 Efficiency % Efficiency % 2415 20 40% 60% 80% 0 100% 80% 15.000 20.000 Deviation from Nominal (%) 0515 10.000 5.000 1215 0% 20% 40% 60% Total Output current (%) 80% 100% 15.000 -5.000 -10.000 -10.000 0512 0% 20% 40% 60% Total Output current (%) 80% 100% Efficiency / Load 100 0505 0509 80 60 2405 1205 0% 20% 40% 60% Total Output current (%) 80% 1209 40 100% 2409 20 0 0% 20% 40% 60% Total Output current (%) 80% 100% 80% 100% Deviation / Load 25.000 0505 20.000 2405 5.000 -5.000 1212 RKZ-xx09D 10.000 0.000 2412 5.000 0.000 100% 25.000 2415 100% 10.000 Deviation / Load Deviation / Load 25.000 Deviation from Nominal (%) 0% 20% 40% 60% Total Output current (%) 20 Total Output current (%) 72 1209 40 40 20% 20.000 0509 100 80 -10.000 2409 Efficiency / Load 1215 80% 60% Deviation / Load RKZ-xx05D 80 40% 20% 25.000 5.000 Efficiency / Load 0% 0% Total Output current (%) 10.000 RKZ-xx15S 100 0 Efficiency % 0.000 20 100% Deviation from Nominal (%) 1205 10.000 -5.000 80% 0512 Deviation / Load Deviation from Nominal (%) Deviation from Nominal (%) 20.000 0.000 0% 20% 40% 60% Total Output current (%) 25.000 15.000 20.000 Efficiency % 0 1212 40 2409 20 Deviation / Load 25.000 15.000 60 Deviation from Nominal (%) Efficiency % Efficiency % 0% 20% 40% 60% Total Output current (%) 2412 80 1209 40 20 0 0509 60 1205 40 -10.000 100 80 60 0 Efficiency / Load 100 2405 0505 80 RKZ-xx12S 1205 0% 20% 40% 60% Total Output current (%) April-2005 80% 100% 15.000 1209 0509 10.000 5.000 0.000 -5.000 -10.000 2409 0% 20% 40% 60% Total Output current (%) www.recom-international.com ECONOLINE RKZ Series DC/DC-Converter Typical Characteristics RKZ-xx15D RKZ-xx12D Efficiency / Load Efficiency / Load 100 100 2412 80 60 60 1212 20 0% 40% 20% 60% 100% 80% 0 0% 40% 20% 80% 60% 100% Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 0512 15.000 20.000 1212 Deviation from Nominal (%) 20.000 Deviation from Nominal (%) 2415 20 Total Output current (%) 10.000 5.000 0.000 2412 -5.000 -10.000 1215 40 0512 Efficiency % Efficiency % 40 0 0515 80 0% 20% 40% 60% Total Output current (%) 100% 80% 0515 15.000 2415 10.000 5.000 0.000 1215 -5.000 -10.000 0% 20% 40% 60% Total Output current (%) 80% 100% Package Style and Pinning (mm) 3rd angle projection 7 PIN SIP Package 7.05 10.20 RECOM RKZ-xxxxD **** 19.65 2.0 RECOM RKZ-xxxxD **** RECOM RKZ-xxxxS **** 1 2 Recommended Footprint Details 1.27 Single Output 0.51 typ. 0.51 typ. 4.10 Dual Output Bottom View 5 x 2.54 www.recom-international.com 0.25 1.00 ø+0.15/0 2.54 2.54 Top View April-2005 1 2 5 6 7 5 7 Pin Connections Pin # Single Dual 1 +Vin +Vin 2 –Vin –Vin 5 –Vout –Vout 6 No Pin Com 7 +Vout +Vout NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 73 Features Unregulated Converters ● ● ● ● ● ● ● ● ECONOLINE Dual Output from a Single Input Rail Input/Output Isolation 1kVDC Output/Output Isolation 1kVDC Power Sharing on Outputs UL94V-0 Package Material Toroidal Magnetics No Extern. Components Required Efficiency to 85% DC/DC-Converter RUZ Series Selection Guide Part Number Input Voltage Output Voltage Output Voltage Output Current Efficiency SIP 7 (VDC) (V1VDC) (V2VDC) (mA) (%) RUZ-xx3.33.3 5, 9, 12, 24 3.3 3.3 303/303 70 RUZ-xx0505 5, 9, 12, 24 5 5 200/200 70-82 RUZ-xx0509 5, 9, 12, 24 5 9 200/111 70-82 RUZ-xx0512 5, 9, 12, 24 5 12 200/84 70-82 RUZ-xx0515 5, 9, 12, 24 5 15 200/66 70-82 RUZ-xx0909 5, 9, 12, 24 9 9 111/111 82-84 RUZ-xx1212 5, 9, 12, 24 12 12 84/84 82-84 RUZ-xx1515 5, 9, 12, 24 15 15 66/66 82-84 RUZ-xx2424 5, 9, 12, 24 24 24 42/42 80-85 2 Watt SIP7 Isolated Dual Output xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 1.2%/1% of Vin max. Load Voltage Regulation (10% to 100% full load) 3.3V output types 5V output type 9V, 12V, 15V, 24V output types 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) 150mVp-p max. Operating Frequency Efficiency at Full Load 1) 163mW min. / 223mW typ. / 350mW max. (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes Isolation Resistance 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range -55°C to +125°C MSL Level 1 95% RH Package Weight (+85°C) 1) } 80 10 GΩ min. Short Circuit Protection Relative Humidity 100 40pF min. / 120pF max. 2.8g using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F Output Power (%) 1) Isolation Capacitance MTBF (+25°C) (Ambient Temperature) 70% min. / 80% typ. No Load Power Consumption Isolation Voltage Rated Working Voltage Derating-Graph 35kHz min. / 50kHz typ. / 85kHz max. 60 40 Safe Operating Area 20 0 -40 0 50 85 Operating Temperature °C 100 150 988 x 10 hours 3 135 x 103 hours Input/Output and Output V1/Output V2 74 April-2005 www.recom-international.com ECONOLINE RUZ Series DC/DC-Converter Typical Characteristics RUZ-xx0909 RUZ-xx0505 Efficiency / Load Efficiency / Load 100 100 050505 80 60 60 240505 120505 20 0% 20% 40% 60% Total Output current (%) 80% 0 Deviation / Load 050505 20.000 240505 10.000 5.000 0.000 120505 -5.000 0% 20% 40% 60% Total Output current (%) 80% 100% 100% 5.000 0.000 240909 -5.000 -10.000 0% 20% 40% 60% Total Output current (%) 80% 100% RUZ-xx1515 Efficiency / Load 100 100 241212 80 050909 10.000 Efficiency / Load 051515 80 60 60 121212 40 051212 20 0% 20% 40% 60% 80% 121515 40 Efficiency % Efficiency % 120909 15.000 RUZ-xx1212 100% 241515 20 0 Total Output current (%) 0% 20% 40% 60% 80% 100% Total Output current (%) Deviation / Load Deviation / Load 25.000 25.000 051212 15.000 20.000 121212 Deviation from Nominal (%) 20.000 Deviation from Nominal (%) 80% Deviation / Load Deviation from Nominal (%) Deviation from Nominal (%) 20.000 10.000 5.000 0.000 241212 -5.000 -10.000 0% 20% 40% 60% Total Output current (%) 25.000 15.000 0 240909 20 100% 25.000 -10.000 120909 40 Efficiency % Efficiency % 40 0 050909 80 0% 20% 40% 60% Total Output current (%) www.recom-international.com 80% 100% 15.000 051515 241515 10.000 5.000 0.000 -5.000 -10.000 April-2005 121515 0% 20% 40% 60% Total Output current (%) 80% 100% 75 ECONOLINE RUZ Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 7 PIN SIP Package Dual Output 7.05 10.20 RECOM RUZ-xxxxD **** RECOM RUZ-xxxxD **** 0.51 typ. 1 2 0.51 typ. 4.10 Recommended Footprint Details 19.65 1.27 2.0 Bottom View 5 x 2.54 0.25 1.00 ø+0.15/0 2.54 2.54 Top View 4 5 6 7 Pin Connections Pin # Single 1 +Vin 2 –Vin 4 +Vout 1 5 –Vout 1 6 +Vout 2 7 –Vout 2 XX.X ± 0.5 mm XX.XX ± 0.25 mm 76 April-2005 www.recom-international.com Features Regulated Converters ● ● ● ● ● ● ● ECONOLINE 2:1 Wide Range Voltage Input 1kVDC, 2kVD & 3kVDC Isolation UL94V-0 Package Material Continuous Short Circuit Protection with Current Foldback Low Noise No External Capacitor needed Efficiency to 83% DC/DC-Converter RS Series Selection Guide 5V, 12V, 24V and 48V Input Types Part Number Input Voltage Range Rated Output Voltageat Output Current Full Load Efficiency typ. Capacitive Load max. SIP8 (VDC) (VDC) (mA) (%) µF RS-053.3 (H2/H3) 4.5 - 9 3.3 500 68 1000 RS-0505 (H2/H3) 4.5 - 9 5 400 73 1000 RS-0509 (H2/H3) 4.5 - 9 9 222 74 470 RS-0512 (H2/H3) 4.5 - 9 12 166 75 220 RS-0515 (H2/H3) 4.5 - 9 15 134 75 100 RS-123.3 (H2/H3) 9 - 18 3.3 500 69 1000 RS-1205 (H2/H3) 9 - 18 5 400 75 1000 RS-1209 (H2/H3) 9 - 18 9 222 78 470 RS-1212 (H2/H3) 9 - 18 12 166 80 220 RS-1215 (H2/H3) 9 - 18 15 134 80 100 RS-243.3 (H2/H3) 18 - 36 3.3 500 70 1000 RS-2405 (H2/H3) 18 - 36 5 400 78 1000 RS-2409 (H2/H3) 18 - 36 9 222 81 470 RS-2412 (H2/H3) 18 - 36 12 166 83 220 RS-2415 (H2/H3) 18 - 36 15 134 83 100 RS-483.3 (H2/H3) 36 - 72 3.3 500 73 1000 RS-4805 (H2/H3) 36 - 72 5 400 78 1000 RS-4809 (H2/H3) 36 - 72 9 222 81 470 RS-4812 (H2/H3) 36 - 72 12 166 83 220 RS-4815 (H2/H3) 36 - 72 15 134 83 100 RS-053.3D (H2/H3) 4.5 - 9 ±3.3 ±250 68 ±470 RS-0505D (H2/H3) 4.5 - 9 ±5 ±200 73 ±470 RS-0509D (H2/H3) 4.5 - 9 ±9 ±111 74 ±220 RS-0512D (H2/H3) 4.5 - 9 ±12 ±83 75 ±100 RS-0515D (H2/H3) 4.5 - 9 ±15 ±67 75 ±47 RS-123.3D (H2/H3) 9 - 18 ±3.3 ±250 69 ±470 RS-1205D (H2/H3) 9 - 18 ±5 ±200 75 ±470 RS-1209D (H2/H3) 9 - 18 ±9 ±111 78 ±220 RS-1212D (H2/H3) 9 - 18 ±12 ±83 80 ±100 RS-1215D (H2/H3) 9 - 18 ±15 ±67 80 ±47 RS-243.3D (H2/H3) 18 - 36 ±3.3 ±250 70 ±470 RS-2405D (H2/H3) 18 - 36 ±5 ±200 78 ±470 RS-2409D (H2/H3) 18 - 36 ±9 ±111 81 ±220 RS-2412D (H2/H3) 18 - 36 ±12 ±83 83 ±100 RS-2415D (H2/H3) 18 - 36 ±15 ±67 83 ±47 RS-483.3D (H2/H3) 36 - 72 ±3.3 ±250 73 ±470 RS-4805D (H2/H3) 36 - 72 ±5 ±200 78 ±470 RS-4809D (H2/H3) 36 - 72 ±9 ±111 81 ±220 RS-4812D (H2/H3) 36 - 72 ±12 ±83 83 ±100 RS-4815D (H2/H3) 36 - 72 ±15 ±67 83 ±47 www.recom-international.com April-2005 2 Watt SIP8 Isolated Single & Dual Output 77 RS Series ECONOLINE DC/DC-Converter Description High power-density covering the temperature range -40°C to +85°C, offering extra features like RemoteOn-Off-function and Output-Filtering via 1 external capacitor only, are just some of the characteristics of this converter, ideal for highly sophisticated industrial-designs.The RS series is available with isolation of 2kV or 3kV by chosing option "/H2" or "/H3". Electrical Specifications (measured at TA = 25°C, at nominal input voltage and rated output current unless otherwise specified) Input Voltage Range 2:1 Output Accuracy Single output Dual output ±1% ±2% Line Voltage Regulation Single output ±0.2% max. Dual output ±0.5% max. Load Voltage Regulation (25% to 100% full load) Single & Dual output Output Ripple and Noise (20MHz limited) Single output Dual output 85kHz min. 100kHz min. / 700kHz max. Efficiency at Full Load 70% min. / 80% typ. Rated Working Voltage Isolation Capacitance (1000V version) Isolation Capacitance (H2 and H3) Isolation Capacitance (1000V version) Isolation Capacitance (H2 and H3) Isolation Resistance 1GΩ min. Short Circuit Protection Continuous Operating Temperature Range 80 60 40 30 20 0 Safe Operating Area -40 0 50 85 Operating Temperature °C 100 150 –40°C to +85°C Storage Temperature Range Single output Dual output Relative Humidity MSL Level 1 –50°C to +125°C –55°C to +105°C 95% RH Package Weight } 100 50mW min. / 139mW typ. / 250mW max. (tested for 1 second) 1.000VDC min. H2 2000VDC min. H3 3000VDC min. (long term isolation) see Application Notes Single 10pF min. / 40pF typ. / 60pF max. Single 5pF min. / 30pF typ. / 60pF max. Dual 120pF min. / 170pF typ. / 250pF max. Dual 5pF min. / 30pF typ. / 60pF max. Output Power (%) No Load Power Consumption Isolation Voltage (+85°C) (Ambient Temperature) 50mVp-p max. Switching Frequency (at full Load) MTBF (+25°C) Derating-Graph ±0.5% typ. 4.8g using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 1398 x 103 hours 210 x 103 hours Typical Characteristics RS-types RS-24xx Efficiency / Load 100 2412 80 2405 Efficiency % 40 2415 20 0 Output Power (W) 60 2 1.70 1.5 2409 0% 20% 40% 60% 80% 100% Total Output current (%) 78 1 0.5 0 4.5 5 6 7 8 9 Input Voltage (V) April-2005 www.recom-international.com RS Series ECONOLINE DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 8 PIN SIP Package 9.20 11.10 3.80 RECOM RS-xxxx **** 0.50±0.05 Dual Output RECOM RS-xxxx **** RECOM RS-xxxxD **** 1 2 3 0.50±0.05 Recommended Footprint Details 21.80 0.32 Single Output Pin # Bottom View 3.20 2.0 Top View 2.54 5 6 7 8 Pin Connections 1.0ø+0.15/0 2.54 1 2 3 5 6 7 8 Single Dual 1 –Vin –Vin 2 +Vin +Vin 3 CTRL CTRL 5 NC NC 6 +Vout +Vout 7 –Vout Com 8 CS Optional external –Vout capacitor Control Pin Input Current: 10mA Voltage Set Point Accuracy with external input/output capacitors refer to recommended test circuit: typ. ± 1% max. ±2% Control Pin (CTRL) Input Current, control voltage applied via 1K resistor, output voltage must reduce to 0V: typ. 3mA max. 6mA Pin 3 (CTRL) This pin provides an Off function which puts the converter into a low power mode. When the pin is ‘high’ the converter is OFF and when the pin is high ‘Z’ the converter is ON. There is no allowed low state for this pin. Voltage to be applied via a limiting resistor with a recommended value of 1K for RS-05xx; 3.3K for RS-12xx; RS24xx and 10K for RS-48xx). Pin 5 (NE) This pin is used internally and must have no external connection. NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm Pin 8 (Cs) This pin provides a connection point to the main reservoir capacitor. Additional capacitance can be added from this to pin 7. Any low ESR capacitor will improve ripple and noise in some measure. The benefit of this access point over simple additional output capacitance is that it precedes the output filter inductor. Maximum values of external capacitance will depend on the output voltage/loading of the converter and the desired ripple figure. Starting values can be in the range of 100uF. This pin is available only for the RS-xxxx, dual output series do not have this Cs Pin. Application circuit +Vin Remote ON/OFF ON: open or high impedance. OFF: 3---6mA input current applied Via 1KΩ resistor (OFF stand by current 10mA max.) +Vout 1 KW Ctrl DC/DC Converter Cs 100uF -Vin +Vin Lin RS- types 4.7uH ~ 100uH Cout RS- types 22uF ~ 100uF/25V Lin 6 2 DC/DC Converter -Vin www.recom-international.com 1 +Vout Cout 7 April-2005 -Vout use low ESR capacitor Cout and input inductor Lin to reduce output ripple and input inrush current. 0V 79 Features ● Unregulated Converters ● ● ● ● ● ● ECONOLINE Safety standards and approvals: EN 60950 certified, rated for 250VAC (LVD test report) UL-60950-1 / CSA C22.2 certified 6kVDC Isolation UL94V-0 Package Material Internal SMD Construction Fully Encapsulated Efficiency to 82% DC/DC-Converter RV Series Selection Guide Part Number Input Voltage DIP24 Miniature Rated Output Voltage Output Current Full Load (VDC) (VDC) (mA) RV-xx3.3S 3.3, 5, 9, 12, 15, 24 3.3 600 RV-xx05S 3.3, 5, 9, 12, 15, 24 5 400 RV-xx09S 3.3, 5, 9, 12, 15, 24 9 222 RV-xx12S 3.3, 5, 9, 12, 15, 24 12 167 RV-xx15S 3.3, 5, 9, 12, 15, 24 15 133 RV-xx24S 3.3, 5, 9, 12, 15, 24 24 83 RV-xx3.3D 3.3, 5, 12, 15, 24 ±3.3 ±300 RV-xx05D 3.3, 5, 12, 15, 24 ±5 ±200 RV-xx09D 3.3, 5, 12, 15, 24 ±9 ±111 RV-xx12D 3.3, 5, 12, 15, 24 ±12 ±83 RV-xx15D 3.3, 5, 12, 15, 24 ±15 ±67 RV-xx24D 3.3, 5, 12, 15, 24 xx = Input Voltage Range ±24 ±42 2 Watt DIP24 Miniature Single & Dual Output Description The RV Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required and UL-60950-1 / CSA C22.2. Specifications (Core Operating Area) Input Voltage Range ±10% Output Voltage Accuracy ±5% Line Voltage Regulation 1.2%/1% of Vin max. 3.3V output types 5V output type 9V, 12V, 15V, 24V output types 20% max. 15% max. 10% max. Output Ripple and Noise (20MHz limited) 20kHz min. / 50kHz typ. / 85kHz max. Efficiency at Full Load 70% min. / 75% typ. No Load Power Consumption (tested for 1 second) (long term isolation) 2pF min. / 12pF max. 15 GΩ min. Short Circuit Protection 1 Second Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range -55°C to +125°C MSL Level 1 80 60 40 Safe Operating Area 20 0 -40 0 50 85 Operating Temperature °C 100 150 95% RH Package Weight } 80 6.000VDC min. see Application Notes Isolation Resistance MTBF (+25°C) (+85°C) 100 282mW min. / 338mW typ. / 400mW max. Isolation Capacitance Relative Humidity (Ambient Temperature) 200mVp-p max. Operating Frequency Isolation Voltage Rated Working Voltage Derating-Graph Output Power (%) Load Voltage Regulation (10% to 100% full load) 9g Detailed Information see using MIL-HDBK 217F Application Notes chapter "MTBF" using MIL-HDBK 217F 1154 x 10 hours 168 x 103 hours April-2005 3 www.recom-international.com ECONOLINE RV Series DC/DC-Converter Typical Characteristics RV-xx09S RV-xx05S Efficiency / Load Efficiency / Load 1205 80 40% 20% 80% 60% 10.000 5.000 0.000 1205 -5.000 0% 20% 40% 60% Total Output current (%) 80% 5.000 0.000 1209 -5.000 -10.000 RV-xx15S 0% 20% 40% 60% Total Output current (%) 100 100% 0.000 0515 Efficiency % 40 20 40% 80% 60% -10.000 100 1205 40 40 20 0% 40% 20% 80% 60% 100% 20.000 Deviation from Nominal (%) 10.000 5.000 1215 0% 20% 40% 60% Total Output current (%) 80% www.recom-international.com 100% 20.000 10.000 5.000 -5.000 -10.000 40% 60% 80% 100% 0% 20% 40% 60% Total Output current (%) 80% 100% 20% Deviation / Load 0505 15.000 0.000 0% 25.000 20.000 0515 0509 Total Output current (%) 25.000 15.000 0 Deviation / Load Deviation / Load 25.000 1209 20 Total Output current (%) Total Output current (%) 100% 80 60 0 0% 20% 40% 60% Total Output current (%) RV-xx09D 60 100% 80% 1212 -5.000 Efficiency / Load 0505 80 60 20% 80% 0512 5.000 Efficiency % 80 100% 10.000 RV-xx05D 1215 80% 60% 15.000 Efficiency / Load 100 40% 20% 20.000 0509 10.000 100% 0% Deviation / Load 15.000 Efficiency / Load 0% 0 25.000 Deviation from Nominal (%) Deviation from Nominal (%) Deviation from Nominal (%) 100% Total Output current (%) 20.000 0505 15.000 Efficiency % 80% 60% 25.000 20.000 Deviation from Nominal (%) 40% 20% Deviation / Load Deviation / Load -10.000 0% 20 Total Output current (%) 25.000 -5.000 Efficiency % 0 100% 0512 40 20 Total Output current (%) 0.000 60 0509 Deviation from Nominal (%) Efficiency % Efficiency % 0% 1212 80 40 20 0 1209 60 0505 40 100 80 60 -10.000 Efficiency / Load 100 100 0 RV-xx12S 1205 0% 20% 40% 60% Total Output current (%) April-2005 80% 100% 15.000 0509 10.000 5.000 0.000 -5.000 -10.000 1209 81 ECONOLINE RV Series DC/DC-Converter Typical Characteristics RV-xx15D RV-xx12D Efficiency / Load Efficiency / Load 100 100 1212 80 60 60 0512 20 0% 40% 20% 80% 60% 20 0 100% 40% 20% 60% 80% 100% 80% 100% Deviation / Load Deviation / Load 25.000 25.000 20.000 20.000 0512 15.000 Deviation from Nominal (%) Deviation from Nominal (%) 0% Total Output current (%) Total Output current (%) 10.000 5.000 0.000 1212 -5.000 -10.000 0515 40 Efficiency % Efficiency % 40 0 1215 80 0% 20% 40% 60% Total Output current (%) 80% 0515 15.000 10.000 5.000 0.000 -5.000 -10.000 100% 1215 0% 20% 40% 60% Total Output current (%) Package Style and Pinning (mm) 3rd angle projection 24 PIN DIP Miniature Package Style Single & Dual Output 14.70 2.54 x 11 RECOM RV-0505S 11.40 **** 4.10 0.60 0.25 15.24 0.50±0.05 1 2 Pin Connections 1.0ø+0.15/0 2.54 8 9 10 11 12 Bottom View 16.10 24 23 2.54 17 16 15 14 13 Top View 8 9 10 11 12 1 2 16.95 max. Recommended Footprint Details 32.35 max. 17 16 15 14 13 24 23 Pin Connections Pin # Single Pin # Dual 1 +Vin 1 +Vin 2 8, 9, 11, 14, -Vin 2 NC 8 & 17 10 & 15 -Vout 12 & 13 +Vout 16, 17, 23 & 24 NC NC = No Connection -Vin -Vout 9, 11, 14, 16, 23 & 24 NC 10 & 15 Com 12 & 13 +Vout NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 82 April-2005 www.recom-international.com Features Regulated Converters ● ● ● ● ● ● ● ● ECONOLINE 2.2W DIP Package 1kVDC Isolation Regulated Output UL94V-0 Package Material Continuous Short Circuit Protection Internal SMD design 100% Burned In Efficiency to 75% DC/DC-Converter REC2.2S_DR/H1 Series Selection Guide Part Number DIP24 Input Voltage (VDC) Output Voltage (VDC) Output Current (mA) REC2.2-xx3.3SR/H1 5, 12, 24, 48 3.3 600 REC2.2-xx05SR/H1 5, 12, 24, 48 5 440 REC2.2-xx09SR/H1 5, 12, 24, 48 9 244 REC2.2-xx12SR/H1 5, 12, 24, 48 12 183 REC2.2-xx15SR/H1 5, 12, 24, 48 15 146 REC2.2-xx05DR/H1 5, 12, 24, 48 ±5 ±220 REC2.2-xx09DR/H1 5, 12, 24, 48 ±9 ±122 REC2.2-xx12DR/H1 5, 12, 24, 48 ±12 ±92 REC2.2-xx15DR/H1 5, 12, 24, 48 ±15 ±73 2.2 Watt DIP24 Single & Dual Output xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±15% Output Voltage Accuracy ±3% typ. Line Voltage Regulation ±0.5% max Load Voltage Regulation (10% to 100% full load ) ±1% max. Output Ripple and Noise (at 20MHz BW) Operating Frequency 75kHz min. Efficiency at Full Load 65% min. No Load Power Consumption (Ambient Temperature) 200mW max. (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes 100 30pF typ. 80 Isolation Resistance 1 GΩ min. 60 Short Circuit Protection Continuous Isolation Capacitance Operating Temperature Range (free air convection) -40°C to +80°C (see Graph) Storage Temperature Range -50°C to +125°C Relative Humidity MSL Level 1 Thermal Impedance Natural convection 95% RH 20°C/W for metal case Package Weight MTBF (+25°C) (+80°C) } Output Power (%) Isolation Voltage Rated Working Voltage Derating-Graph 100mVp-p max. 40 30 20 0 Safe Operating Area -40 0 50 80 Operating Temperature °C 100 150 12 g using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F www.recom-international.com 1000 x 10 hours April-2005 3 150 x 103 hours 83 ECONOLINE REC2.2-S_DR/H1 Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 24 PIN DIP Package 20.30 32.00 Pin Connections 10.20 3.81 0.51 2.06 15.24 Recommended Footprint Details 1.00 ø+0.15/0 1 2 3 10 11 12 Bottom View 24 23 22 2.54 15 14 13 2.54 84 April-2005 Pin # Single 1 +Vin Dual +Vin 2 No Pin –Vout Com 3 No Pin 10 –Vout Com 11 + Vout + Vout 12 –Vin –Vin 13 –Vin –Vin 14 + Vout + Vout 15 –Vout Com 22 No Pin Com 23 No Pin –Vout 24 +Vin +Vin XX.X ± 0.5 mm XX.XX ± 0.25 mm Top View www.recom-international.com Features Regulated Converters ● ● ● ● ● ● ● ● ● ECONOLINE 2.2W DIP Package 1kVDC Isolation Regulated Output Wide Input Range 2 : 1 and 4 : 1 UL94V-0 Package Material Continuous Short Circuit Protection Cost Effective 100% Burned In Efficiency to 84% DC/DC-Converter REC2.2S_DRW Series Selection Guide Part Number DIP24 Input Voltage (VDC) Output Voltage (VDC) Output Current (mA) REC2.2-xx3.3SRW 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 3.3 600 REC2.2-xx05SRW 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 5 440 REC2.2-xx09SRW 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 9 244 REC2.2-xx12SRW 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 12 183 REC2.2-xx15SRW 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 15 146 REC2.2-xx3.3DRW 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 ±3.3 ±300 REC2.2-xx05DRW 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 ±5 ±220 REC2.2-xx09DRW 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 ±9 ±122 REC2.2-xx12DRW 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 ±12 ±91 REC2.2-xx15DRW 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 ±15 ±73 REC2.2-xx3.3SRWZ 9 - 36, 18 - 72 3.3 600 REC2.2-xx05SRWZ 9 - 36, 18 - 72 5 440 REC2.2-xx09SRWZ 9 - 36, 18 - 72 9 244 REC2.2-xx12SRWZ 9 - 36, 18 - 72 12 183 REC2.2-xx15SRWZ 9 - 36, 18 - 72 15 146 REC2.2-xx3.3DRWZ 9 - 36, 18 - 72 ±3.3 ±300 REC2.2-xx05DRWZ 9 - 36, 18 - 72 ±5 ±220 REC2.2-xx09DRWZ 9 - 36, 18 - 72 ±9 ±122 REC2.2-xx12DRWZ 9 - 36, 18 - 72 ±12 ±91 REC2.2-xx15DRWZ 9 - 36, 18 - 72 ±15 ±73 2:1 Input (REC2.2-S/DRW) xx = 4.5-9Vin = 05 xx = 9-18Vin = 12 xx = 18-36Vin = 24 xx = 36-72Vin = 48 4:1 Input (REC2.2-S/DRWZ) xx = 9-36Vin = 24 xx = 18-72Vin = 48 www.recom-international.com 2.2 Watt DIP24 Single & Dual Output C" for Pinning, see * add suffix "/AA", "/BB" or "/C next page M" for metal case * add suffix "/M e.g. REC2.2-2412SRW/AM = / Pinout "AA" / metal case. April-2005 85 ECONOLINE REC2.2-S_DRW Series DC/DC-Converter Specifications (Core Operating Area) Input Voltage Range 2:1 & 4:1 Output Voltage Accuracy Line Regulation (HL-LL) ±1% max. ±0.2% max. ±0.2% max. 2:1 Input types 4:1 Input types Load Regulation (for output load current change from 20% to 100%) Output Ripple and Noise (0,1µF capacitor on output, 20MHz BW) Switching Frequency at Full Load 2:1 Input types and nominal Input Voltage 4:1 Input types (Ambient Temperature) 50mVp-p max. 90kHz min. / 150kHz max. 120kHz min. / 180kHz max. Input Filter Pi Network Efficiency at Full Load 84% max. 100 80 200mW typ. Isolation Voltage SMD Pinout and metal case (see note1) (tested for 1 second) 1.000VDC min. Rated Working Voltage (long term isolation) see Application Notes Isolation Capacitance 2:1 Input types 20pF min. / 60pF max. 4:1 Input types 40pF min. / 80pF max. Isolation Resistance 1 GΩ min. Short Circuit Protection Continuous Operating Temperature Range (free air convection) -40°C to +85°C (see Graph) Storage Temperature Range Output Power (%) No Load Power Consumption 60 50 40 Safe Operating Area 20 0 -40 0 50 100 85 105 150 Operating Temperature °C -55°C to +125°C Relative Humidity MSL Level 1 95% RH Case Material Non-Conductive Plastic Thermal Impedance Natural convection 20°C/W for metal case Package Weight MTBF (+25°C) (+85°C) Derating-Graph ±0.5% max. } 12 g 1102 x 10 hours 186 x 103 hours using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 3 Package Style and Pinning (mm) DIP 24 , Wide Input 2:1 & 4:1 Package A 3rd angle projection 20.30 32.00 10.20 3.81 0.51 4.60 Pin Connections 15.24 Recommended Footprint Details 1.00 ø+0.15/0 2 3 9 11 Bottom View 23 22 16 2.54 14 2.54 86 Top View April-2005 Pin # Single Dual 2 –Vin –Vin 3 –Vin –Vin 9 NC Com 11 NC –Vout 14 +Vout +Vout 16 – Vout Com 22 +Vin +Vin 23 +Vin +Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm www.recom-international.com ECONOLINE REC2.2-S_DRW Series DC/DC-Converter Package Style and Pinning (mm) DIP 24 , Wide Input 2:1 & 4:1 Package B 3rd angle projection 20.30 32.00 Pin Connections 10.20 3.81 15.24 0.51 2.06 Recommended Footprint Details 1.00 ø+0.15/0 1 2 3 10 11 12 Bottom View 24 23 22 2.54 15 14 13 Top View 2.54 Package C Pin # Single 1 +Vin Dual +Vin 2 No Pin –Vout Com 3 No Pin 10 –Vout Com 11 + Vout + Vout 12 –Vin –Vin 13 –Vin –Vin 14 + Vout + Vout 15 –Vout Com 22 No Pin Com 23 No Pin –Vout 24 +Vin +Vin XX.X ± 0.5 mm XX.XX ± 0.25 mm 20.30 32.00 10.20 Pin Connections 3.81 15.24 0.51 2.06 Recommended Footprint Details 1.00 ø+0.15/0 1 2 10 11 12 Bottom View 24 23 15 2.54 13 Single Dual 1 +Vin +Vin 2 +Vin +Vin 10 NC Com 11 NC Com 12 –Vout NC 13 + Vout –Vout 15 NC +Vout 23 –Vin –Vin 24 –Vin –Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm Top View 2.54 Pin # Mechanical drawings of DIP24 SMD case 32.00 19.90 31.40 11.20 2.54 10.90 3.81 20.30 6.35 25.40 Recommended Footprint Details Pin area 0.1 x 0.50 2.54 0.50 1.54 2.03 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.67 Top View 24.64 24 23 22 21 20 11 x 2.54 16 15 14 13 Tol.: ± 0.35 mm 1 27.94 length of plastic case is 31,8mm, length of metal case 32.0mm www.recom-international.com April-2005 87 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● ECONOLINE DIP24 Miniature Package 2:1 Wide Range Voltage Input 1kVDC Isolation UL94V-0 Package Material Continuous Short Circuit Protection Less than 7mm Height Cost Effective Short Lead Time No External Capacitor needed Efficiency to 88% DC/DC-Converter RW Series Selection Guide Part Number Input Voltage Output Voltage Output Current (VDC) (VDC) (mA) RW-053.3S 4.5 – 9 3.3 650 RW-0505S 4.5 – 9 5 600 RW-0509S 4.5 – 9 9 333 RW-0512S 4.5 – 9 12 250 RW-0515S 4.5 – 9 15 200 RW-123.3S 9 – 18 3.3 650 RW-1205S 9 – 18 5 600 RW-1209S 9 – 18 9 333 RW-1212S 9 – 18 12 250 RW-1215S 9 – 18 15 200 RW-243.3S 18 – 36 3.3 650 RW-2405S 18 – 36 5 600 RW-2409S 18 – 36 9 333 RW-2412S 18 – 36 12 250 RW-2415S 18 – 36 15 200 RW-483.3S 36 – 72 3.3 650 RW-4805S 36 – 72 5 600 RW-4809S 36 – 72 9 333 RW-4812S 36 – 72 12 250 RW-4815S 36 – 72 15 200 DIP24 Miniature 3 Watt DIP24/SMD low Profile package Single Output Description The RW series with 2:1 input voltage ranges and max. height of 7,0 mm has been designed for the telecom and industrial automation markets. They are particularly aimed at applications where pcb-space is at a premium, still requiring industrial standard pinning.Also an optional SMD pinning is available. The converters supply the full 3 Watts without additional heat-sinks over the temperature range -40°C to +80°C. Specifications (Core Operating Area) Input Voltage Range 2:1 Output Voltage Accuracy ±2% max. Line Voltage Regulation ±0.2% typ. Load Voltage Regulation (10% to 100% full load) ±0.5% max. Output Ripple and Noise (20MHz limited) Operating Frequency 70mVp-p max. 85kHz min. / 100kHz typ. continued on next page 88 April-2005 www.recom-international.com RW Series ECONOLINE DC/DC-Converter Specifications (Core Operating Area) Efficiency at Full Load 65% min. Isolation Voltage Rated Working Voltage (tested for 1 second) (long term isolation) Isolation Capacitance 1 GΩ min. Short Circuit Protection Continuous Operating Temperature Range (free air convection) MSL Level 1 Output Power (%) -55°C to +125°C Relative Humidity 95% RH Package Weight (+80°C) 100 -40°C to +80°C (see Graph) Storage Temperature Range } (Ambient Temperature) 40pF min. / 60pF max. Isolation Resistance MTBF (+25°C) Derating-Graph 1.000VDC min. see Application Notes 7g 1034 x 10 hours using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 3 186 x 103 hours 80 67 60 40 25 20 0 Safe Operating Area -40 50 80 150 95 110 0 Operating Temperature °C Package Style and Pinning (mm) 3rd angle projection 24 PIN DIP Miniature Package Style 14.73 24 15 14 13 RECOM RW-0505S 7.0 0.5 4.1 min. **** 16.35 1 2.54 x 11 Recommended Footprint Details 1.00 ø+0.15/0 32.26 1 10 11 12 Pin Connections Pin # 2.54 2.54 Bottom View Single 1 & 24 +Vin 10 & 15 -Vout 11 & 14 +Vout 12 & 13 -Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 15 14 13 24 10 11 12 Top View Lin RW- types 4.7uH ~ 100uH Cout RW- types 22uF ~ 100uF/25V RW-types 5 +Vin Lin 11, 14 1, 24 4 +Vout DC/DC Converter -Vin 12, 13 10, 15 use low ESR capacitor Cout and input inductor Lin to reduce output ripple and input inrush current. 0V Output Power (W) 3 Cout 2 1 0 4.5 5 6 7 8 9 Input Voltage (V) www.recom-international.com April-2005 89 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● ● ● ECONOLINE DIP24 Miniature Package 2:1 Wide Range Voltage Input 3kVDC Isolation UL94V-0 Package Material Continuous Short Circuit Protection Low profile 7mm Height Cost Effective Short Lead Time No External Capacitor needed Full SMD Construction 100% Burned In Efficiency to 85% DC/DC-Converter RW-xxxxD Series 3 Watt DIP24 low Profile package Dual Regulated Output Selection Guide Part Number Input Voltage Output Voltage Output Current Efficiency DIP24 Miniature (VDC) (VDC) (mA) % RW-1205D 9 – 18 ±5 ±300 76 RW-1209D 9 – 18 ±9 ±167 80 RW-1212D 9 – 18 ±12 ±125 83 RW-1215D 9 – 18 ±15 ±100 83 RW-2405D 18 – 36 ±5 ±300 78 RW-2409D 18 – 36 ±9 ±167 81 RW-2412D 18 – 36 ±12 ±125 85 RW-2415D 18 – 36 ±15 ±100 85 RW-4805D 36 – 72 ±5 ±300 78 RW-4809D 36 – 72 ±9 ±167 82 RW-4812D 36 – 72 ±12 ±125 84 RW-4815D 36 – 72 ±15 ±100 84 Description The RW series with 2:1 input voltage ranges and max. height of 7,0 mm has been designed for the telecom - and industrial automation markets. They are particularly aimed at applications where pcb-space is at a premium, still requiring industrial standard pinning. The converters supply the full 3 Watts without additional heat-sinks over the temperature range -40°C to +85°C. Specifications (Core Operating Area) Input Voltage Range 2:1 Output Voltage Accuracy ±1% typ. / ±2% max. Line Voltage Regulation 0.1% typ. / 0.2% max. Load Voltage Regulation (10% to 100% full load) 0.2% typ. / 0.5% max. Output Ripple and Noise (20MHz limited) (Ambient Temperature) 50mVp-p max. Efficiency at Full Load Isolation Voltage (tested for 1 second) Rated Working Voltage (long term isolation) Isolation Capacitance 100KHz min. / 150kHz typ. 3W 100 See above 3.000VDC min. 80 2W 60 see Application Notes 20pF min. / 40pF typ. / 60pF max. Isolation Resistance 1 GΩ min. Short Circuit Protection Continuous Operating Temperature Range (free air convection) Output Power (%) Operating Frequency Storage Temperature Range Derating-Graph 40 1W 20 0 Safe Operating Area -40 0 50 Operating Temperature °C 85 100 90 95 150 -40°C to +85°C (see Graph) -55°C to +125°C continued on next page 90 April-2005 www.recom-international.com RW-xxxxD Series ECONOLINE DC/DC-Converter Specifications (Core Operating Area) Case Material Non-Conductive Black Plastic Potting Material Epoxy ( UL94V-0 ) Relative Humidity MSL Level 1 95% RH Package Weight MTBF (+25°C) (+85°C) 7g } 1636 x 10 hours using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 3 303 x 103 hours Package Style and Pinning (mm) 24 PIN DIP Miniature Package Style 3rd angle projection 17.50 32.00 7.00 RECOM RW-1205D 3.81 15.24 0.51 4.60 **** Recommended Footprint Details Pin Connections 1.00 ø+0.15/0 2 3 9 11 Bottom View 23 22 16 2.54 14 2.54 Pin Dual 2&3 -Vin 9 & 16 Com 11 -Vout 14 +Vout 22 & 23 +Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm Top View Note: pinout is the same like REC-series, A-pinout RW-xx15D To measure the output ripple & nois with short runs by 0.1uF/50V @ 20MHz nominal input and full load. Please see as below: Efficiency / Load 100 0.1uF +Vin 2415 80 +Vout 60 -Vin 4815 40 Ground Ring Com Efficiency % DC/DC Converter 20 0 0% 20% 40% 60% 80% 100% Total Output current (%) www.recom-international.com April-2005 91 Features Regulated Converters ● ● ● ● ● ● ● ● ECONOLINE 3W DIP Package 1kVDC Isolation Regulated Output UL94V-0 Package Material Continuous Short Circuit Protection Internal SMD design 100% Burned In Efficiency to 75% DC/DC-Converter REC3S_DR/H1 Series Selection Guide Part Input Output Output Number Voltage Voltage Current DIP24 (VDC) (VDC) (mA) REC3-xx3.3SR/H1 5, 12, 24, 48 3.3 800 REC3-xx05SR/H1 5, 12, 24, 48 5 600 REC3-xx09SR/H1 5, 12, 24, 48 9 333 REC3-xx12SR/H1 5, 12, 24, 48 12 250 REC3-xx15SR/H1 5, 12, 24, 48 15 200 REC3-xx05DR/H1 5, 12, 24, 48 ±5 ±300 REC3-xx09DR/H1 5, 12, 24, 48 ±9 ±167 REC3-xx12DR/H1 5, 12, 24, 48 ±12 ±125 REC3-xx15DR/H1 5, 12, 24, 48 ±15 ±100 3 Watt DIP24 Single & Dual Output xx = Input Voltage Specifications (Core Operating Area) Input Voltage Range ±15% Output Voltage Accuracy ±3% typ. Line Voltage Regulation ±0.5% max Load Voltage Regulation (10% to 100% full load ) ±1% max. Output Ripple and Noise (at 20MHz BW) 100mVp-p max. Operating Frequency 75kHz min. Efficiency at Full Load 65% min. (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes Isolation Capacitance 30pF typ. Isolation Resistance 1 GΩ min. Short Circuit Protection Continuous Operating Temperature Range (free air convection) -40°C to +80°C (see Graph) Storage Temperature Range -50°C to +125°C Relative Humidity MSL Level 1 Thermal Impedance Natural convection 95% RH 20°C/W for metal case Package Weight MTBF (+25°C) (+80°C) 92 } (Ambient Temperature) 100 80 (2W) 67 60 (1.5W) 50 40 Output Power (%) Isolation Voltage Rated Working Voltage Derating-Graph 20 0 Safe Operating Area 100 80 105 96 Operating Temperature °C -40 0 50 150 12 g using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F April-2005 950 x 10 hours 3 145 x 103 hours www.recom-international.com ECONOLINE REC3-S_DR/H1 Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 24 PIN DIP Package 20.30 32.00 Pin Connections 10.20 3.81 0.51 2.06 15.24 Recommended Footprint Details 1.00 ø+0.15/0 1 2 3 10 11 12 Bottom View 24 23 22 2.54 15 14 13 2.54 www.recom-international.com April-2005 Pin # Single 1 +Vin Dual +Vin 2 No Pin –Vout Com 3 No Pin 10 –Vout Com 11 + Vout + Vout 12 –Vin –Vin 13 –Vin –Vin 14 + Vout + Vout 15 –Vout Com 22 No Pin Com 23 No Pin –Vout 24 +Vin +Vin XX.X ± 0.5 mm XX.XX ± 0.25 mm Top View 93 Features Regulated Converters ● ● ● ● ● ● ● ECONOLINE Regulated Output Continuous Short Circuit Protection Auto-Restarting Wide Input 2:1 & 4:1 UL94V-0 Package Material Cost Effective 100% Burned In Efficiency to 86% DC/DC-Converter REC3S_DRW/H1 Series Selection Guide Part Number DIP24 Input Voltage (VDC) Output Voltage (VDC) Output Current (mA) Efficiency REC3-xx3.3SRW/H1 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 3.3 900 66-76 REC3-xx05SRW/H1 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 5 600 71-79 REC3-xx09SRW/H1 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 9 330 74-83 REC3-xx12SRW/H1 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 12 250 75-85 REC3-xx15SRW/H1 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 15 200 75-86 REC3-xx05DRW/H1 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 ±5 ±300 74-83 REC3-xx12DRW/H1 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 ±12 ±125 75-85 REC3-xx15DRW/H1 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 ±15 ±100 75-86 (%) REC3-xx3.3SRWZ/H1 9 - 36, 18 - 72 3.3 850 77-79 REC3-xx05SRWZ/H1 9 - 36, 18 - 72 5 600 78-80 REC3-xx09SRWZ/H1 9 - 36, 18 - 72 9 330 80-83 REC3-xx12SRWZ/H1 9 - 36, 18 - 72 12 250 83-85 REC3-xx15SRWZ/H1 9 - 36, 18 - 72 15 200 83-85 REC3-xx05DRWZ/H1 9 - 36, 18 - 72 ±5 ±300 77-80 REC3-xx12DRWZ/H1 9 - 36, 18 - 72 ±12 ±125 83-85 REC3-xx15DRWZ/H1 9 - 36, 18 - 72 ±15 ±100 83-85 2:1 Input (REC3-S/DRW/H1) xx = 4.5-9Vin = 05 xx = 9-18Vin = 12 xx = 18-36Vin = 24 xx = 36-72Vin = 48 94 4:1 Input (REC3-S/DRWZ/H1) xx = 9-36Vin = 24 xx = 18-72Vin = 48 3 Watt DIP24 / SMD Single & Dual Output C" for Pinning, see next * add suffix "/AA", "/BB" or "/C page M" for metal case * add suffix "/M e.g. REC3-2412SRW/H1/AM = 1kVDC isol. / Pinout "AA" / metal case April-2005 www.recom-international.com ECONOLINE REC3-S_DRW/H1 Series DC/DC-Converter Specifications (Core Operating Area) Input Voltage Range ±2% max. ±0.3% max. ±0.3% max. 2:1 Input types 4:1 Input types Load Regulation (for output load current change from 20% to 100%) Output Ripple and Noise (0,1µF capacitor on output, 20MHz BW) Switching Frequency at Full Load 2:1 Input types and nominal Input Voltage 4:1 Input types ±0.6% max. 50mVp-p max. 90kHz min. / 150kHz max. 120kHz min. / 180kHz max. Input Filter Pi Network Efficiency at Full Load see above Isolation Voltage SMD Pinout and metal case (see note1) (tested for 1 second) 1.000VDC min. Rated Working Voltage (long term isolation) see Application Notes Isolation Voltage H1 types Rated Working Voltage Isolation Capacitance (tested for 1 second) (long term isolation) 2:1 Input types 4:1 Input types 1.000VDC min. see Application Notes 20pF min. / 60pF max. 40pF min. / 80pF max. Isolation Resistance 120 100 80 60 50 40 20 0 -25 Vin = 5V Safe Operating Area 100 50 75 125 80 105 Operating Temperature (°C) 0 25 1 GΩ min. Continuous, Auto Restart -25°C to +80°C (see Graph) -25°C to +85°C (see Graph) 5V input types others Storage Temperature Range -55°C to +125°C Relative Humidity MSL Level 1 95% RH Case Material Non-Conductive Plastic Thermal Impedance Natural convection 20°C/W for metal case Package Weight 12 g 1043 x 10 hours 186 x 103 hours using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 3 Output Power (%) Short Circuit Protection Operating Temperature Range (free air convection) } (Ambient Temperature) Output Power (%) Output Voltage Accuracy Line Regulation (HL-LL) MTBF (+25°C) (+85°C) Derating-Graph 2:1 & 4:1 120 100 80 60 50 40 20 0 -25 Safe Operating Area 0 25 50 75 Operating Temperature (°C) 100 85 105 125 Package Style and Pinning (mm) DIP 24 , Wide Input 2:1 & 4:1 Package A 3rd angle projection 20.30 32.00 10.20 Pin Connections 3.81 0.51 4.60 15.24 Recommended Footprint Details 1.00 ø+0.15/0 2 3 9 11 Bottom View 23 22 16 2.54 14 2.54 www.recom-international.com April-2005 Top View Pin # Single Dual 2 –Vin –Vin 3 –Vin –Vin 9 NC Com 11 NC –Vout 14 +Vout +Vout 16 – Vout Com 22 +Vin +Vin 23 +Vin +Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 95 ECONOLINE REC3-S_DRW/H1 Series DC/DC-Converter Package Style and Pinning (mm) DIP 24 , Wide Input 2:1 & 4:1 3rd angle projection Package B 32.00 20.30 10.20 Pin # Single 1 +Vin +Vin 3.81 2 No Pin –Vout Com 15.24 0.51 2.06 Pin Connections Recommended Footprint Details 1.00 ø+0.15/0 1 2 3 10 11 12 Bottom View 24 23 22 2.54 15 14 13 Package C 3 No Pin 10 –Vout Com 11 +Vout +Vout 12 –Vin –Vin 13 –Vin –Vin 14 +Vout +Vout 15 –Vout Com 22 No Pin Com 23 No Pin –Vout 24 +Vin +Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm Top View 2.54 Dual 20.30 32.00 Pin Connections 10.20 3.81 15.24 0.51 2.06 Recommended Footprint Details 1.00 ø+0.15/0 1 2 10 11 12 Bottom View 24 23 15 2.54 13 Pin # Single Dual 1 +Vin +Vin 2 +Vin +Vin 10 NC Com 11 NC Com 12 –Vout NC 13 + Vout –Vout 15 NC +Vout 23 –Vin –Vin 24 –Vin –Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm Top View 2.54 Mechanical drawings of DIP24 SMD case 32.00 19.90 31.40 11.20 2.54 10.90 3.81 20.30 6.35 25.40 Recommended Footprint Details Pin area 0.1 x 0.50 2.54 0.50 1.54 2.03 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.67 Top View 24.64 24 23 22 21 20 11 x 2.54 16 15 14 13 Tol.: ± 0.35 mm 1 27.94 length of plastic case is 31,8mm, length of metal case 32.0mm 96 April-2005 www.recom-international.com Features Regulated Converters ● ● ● ● ● ● ● ECONOLINE 3W DIP Package Isolated Dual Outputs Vout1 / Vout2 Input / Output 2KVDC Isolation min. UL94V-0 Package Material Continuous Short Circuit Protection Auto-Restarting (V1) Wide Input 2:1 Internal SMD design 100% Burned In DC/DC-Converter REC3DRWI/A Series Selection Guide Part Number Input Voltage Output Voltage Output Current Output Voltage Output Current DIP24 (VDC) Vout1(VDC) at Vout1(mA) Vout2(VDC) at Vout2(mA) REC3-050505DRWI/A 4.5-9 5 300* 5 300 REC3-050509DRWI/A 4.5-9 5 300* 9 167 REC3-050512DRWI/A 4.5-9 5 300* 12 125 REC3-050515DRWI/A 4.5-9 5 300* 15 100 REC3-120505DRWI/A 9-18 5 300* 5 300 REC3-120509DRWI/A 9-18 5 300* 9 167 REC3-120512DRWI/A 9-18 5 300* 12 125 REC3-120515DRWI/A 9-18 5 300* 15 100 REC3-240505DRWI/A 18-36 5 300* 5 300 REC3-240509DRWI/A 18-36 5 300* 9 167 REC3-240512DRWI/A 18-36 5 300* 12 125 REC3-240515DRWI/A 18-36 5 300* 15 100 REC3-480505DRWI/A 36-72 5 300* 5 300 REC3-480509DRWI/A 36-72 5 300* 9 167 REC3-480512DRWI/A 36-72 5 300* 12 125 REC3-480515DRWI/A 36-72 5 * V1 min. load 100mA to supply V2 well Metal case could be selected with “ M “after P/N 300* 15 100 3 Watt DIP24 Isolated Dual Output Specifications (Core Operating Area) Input Voltage Range 2:1 Output Voltage Accuracy ±2% max. Line Voltage Regulation ±0.4% max. Load Voltage Regulation (10% to 100% full load ) ±0.6% max. Output Ripple and Noise (at 20MHz BW) Operating Frequency Isolation Voltage Rated Working Voltage 50mVp-p max. 100kHz typ. Input / Output (tested for 1 second) 2.000VDC min. Vout1 / Vout2 (tested for 1 second) 500VDC min. (long term isolation) see Application Notes Isolation Capacitance 40pF typ. Isolation Resistance 1 GΩ min. Short Circuit Protection (V1) Continuous Operating Temperature Range Vin=5V -40°C to +80°C (see Graph) (free air convection) Vin=12, 24, 48V -40°C to +85°C (see Graph) Storage Temperature Range Relative Humidity -50°C to +125°C MSL Level 1 95% RH continued on next page www.recom-international.com April-2005 97 ECONOLINE REC3-DRWI/A Series DC/DC-Converter Specifications (Core Operating Area) Case Material Non-Conductive Plastic Thermal Impedance Natural convection 20°C/W for metal case Package Weight MTBF 12 g Detailed Information see Application Notes chapter "MTBF" 106 hours using MIL-HDBK 217F Derating-Graph (Ambient Temperature) Vin = 5V Vin = 12, 24, 48V 100 100 20 0 80 (2W) 67 60 (1.5W) 50 40 Safe Operating Area 100 80 105 96 Operating Temperature °C -40 0 50 Output Power (%) Output Power (%) 80 (2W) 67 60 (1.5W) 50 40 150 Safe Operating Area 20 0 100 85 105 98 Operating Temperature °C -40 0 50 150 Package Style and Pinning (mm) Wide Input 2:1 3rd angle projection 24 PIN DIP Package 20.30 32.00 Pin Connections 10.20 3.81 0.51 4.60 15.24 Recommended Footprint Details 1.00 ø+0.15/0 2 3 9 11 16 14 Pin # Dual 2 –Vin 3 –Vin 9 + Vout 2 11 –Vout 2 14 + Vout 1 16 –Vout 1 22 +Vin 23 +Vin XX.X ± 0.5 mm XX.XX ± 0.25 mm Bottom View 23 22 2.54 2.54 98 April-2005 Top View www.recom-international.com Features Regulated Converters ● ● ● ● ● ● ● ● ● ● ECONOLINE UL-60950-1 / CSA C22.2 certified 3W DIP Package 4kVDC & 6kVDC Isolation Regulated Output Continuous Short Circuit Protection Auto-Restarting Wide Input 2:1 & 4:1 UL94V-0 Package Material Cost Effective 100% Burned In Efficiency to 86% DC/DC-Converter REC3S_DRW/H4, H6 Series Selection Guide Part Number DIP24 Input Voltage (VDC) Output Voltage (VDC) Output Current (mA) Efficiency (%) REC3-xx3.3SRW (H4/H6) 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 3.3 900 66-76 REC3-xx05SRW (H4/H6) 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 5 600 71-79 REC3-xx09SRW (H4/H6) 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 9 330 74-83 REC3-xx12SRW (H4/H6) 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 12 250 75-85 REC3-xx15SRW (H4/H6) 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 15 200 75-86 REC3-xx05DRW (H4/H6) 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 ±5 ±300 74-83 REC3-xx12DRW (H4/H6) 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 ±12 ±125 75-85 REC3-xx15DRW (H4/H6) 4.5 - 9, 9 - 18, 18 - 36, 36 - 72 ±15 ±100 75-86 REC3-xx3.3SRWZ (H4/H6) 9 - 36, 18 - 72 3.3 850 77-79 REC3-xx05SRWZ (H4/H6) 9 - 36, 18 - 72 5 600 78-80 REC3-xx09SRWZ (H4/H6) 9 - 36, 18 - 72 9 330 80-83 REC3-xx12SRWZ (H4/H6) 9 - 36, 18 - 72 12 250 83-85 REC3-xx15SRWZ (H4/H6) 9 - 36, 18 - 72 15 200 83-85 REC3-xx05DRWZ (H4/H6) 9 - 36, 18 - 72 ±5 ±300 77-80 REC3-xx12DRWZ (H4/H6) 9 - 36, 18 - 72 ±12 ±125 83-85 REC3-xx15DRWZ (H4/H6) 9 - 36, 18 - 72 ±15 ±100 83-85 2:1 Input (REC3-S/DRWH4/H6) xx = 4.5-9Vin = 05 xx = 9-18Vin = 12 xx = 18-36Vin = 24 xx = 36-72Vin = 48 * add suffix "/H4" for 4kVDC isolation and "/H6" 4:1 Input for 6kVDC isolation (REC3-S/DRWZ(H4/H6)) C" for Pinning, see next page add suffix "/AA" or "/C xx = 9-36Vin = 24 “BB” Pinning is NOT available for this series ! xx = 18-72Vin = 48 M" for metal case add suffix "/M e.g. REC3-2412SRW/H4/AM = 4kVDC isol. / Pinout "AA" / metal case Description This series offers high isolation of 4kVDC (= option "H4") or 6kVDC (= option "H6") making it ideal for medical applications and other sophisticated industrial applications. UL-1950 approval of this series is is applied for. Packaging can be either DIP-24 non-conductive plastic or 5-side-shielded DIP24 metal case (= option "M") as well as DIP24-SMD case (= option "SMD"). For all the above variants, 2 industry-standard-pinouts (= option "A" or "C") are available. 3 Watt DIP24 / SMD Single & Dual Output Notes : M" for metal case and 1. If the options "/M "/SSMD" for SMD pinout are combined the maximum allowed isolation voltage is 2kVDC because of the shoter distances between pins and metal-case, so only available SMDH2". option in metal-case is "/H DIP-24 through-hole case and SMD-plastic case are not affected and offer the desired isolation barriers of 4kVDC for "/H4" option and 6kVDC for "/H6". Specifications (Core Operating Area) Input Voltage Range Output Voltage Accuracy Line Regulation (HL-LL) 2:1 & 4:1 ±2% max. ±0.4% max. ±0.3% max. 2:1 Input types 4:1 Input types continued on next page www.recom-international.com April-2005 99 ECONOLINE REC3-S_DRW/H4,H6 Series DC/DC-Converter Specifications (Core Operating Area) Load Regulation (for output load current change from 20% to 100%) Input Filter Pi Network Efficiency at Full Load see above Isolation Voltage SMD Pinout and metal case (see note1) (tested for 1 second) 2.000VDC min. Rated Working Voltage (long term isolation) see Application Notes Isolation Voltage H4 types Rated Working Voltage (tested for 1 second) (long term isolation) 4.000VDC min. see Application Notes Isolation Voltage H6 types Rated Working Voltage Isolation Capacitance (tested for 1 second) (long term isolation) 2:1 Input types 4:1 Input types 6.000VDC min. see Application Notes 20pF min. / 60pF max. 40pF min. / 80pF max. 120 100 80 60 50 40 20 0 -25 Vin = 5V Safe Operating Area 100 50 75 125 80 105 Operating Temperature (°C) 0 25 1 GΩ min. Short Circuit Protection Operating Temperature Range (free air convection) Continuous, Auto Restart -25°C to +80°C (see Graph) -25°C to +85°C (see Graph) 5V input types others Storage Temperature Range -55°C to +125°C Relative Humidity MSL Level 1 95% RH Case Material Non-Conductive Plastic Thermal Impedance Natural convection 20°C/W for metal case Package Weight } (Ambient Temperature) 120 100 80 60 50 40 20 0 -25 Output Power (%) Isolation Resistance MTBF (+25°C) (+85°C) Derating-Graph 50mVp-p max. 90kHz min. / 150kHz max. 120kHz min. / 180kHz max. Output Power (%) Output Ripple and Noise (0,1µF capacitor on output, 20MHz BW) Switching Frequency at Full Load 2:1 Input types and nominal Input Voltage 4:1 Input types ±0.6% max. 12 g 1043 x 10 hours 186 x 103 hours using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 3 Safe Operating Area 0 25 50 75 Operating Temperature (°C) 100 85 105 125 Typical Characteristics Single 2:1 Input Single 2:1 Input Efficiency / Load 100 100 2415 80 2409 80% 100% Single 4:1 Input 100 2405/ H4 80 Efficiency % 80% 100% 20 0 4805/ H4 80 60 40 40 40 0 0% 20% 40% 60% Total Output current (%) 80% 100% 20 0 483.3/ H4 0% 20% 40% 60% Total Output current (%) April-2005 80% 100% Efficiency / Load 100 60 243.3/ H4 0% 20% 40% 60% Total Output current (%) Dual 4:1 Input 60 20 0512D 0515D 40 Efficiency / Load Efficiency % Efficiency % 0% 20% 40% 60% Total Output current (%) Single 4:1 Input Efficiency / Load 100 2424 4805 20 0 1212D 60 1205 Efficiency % Efficiency % Efficiency % 0% 20% 40% 60% Total Output current (%) 80 40 20 80 2418 60 2405 40 100 Efficiency / Load 100 80 60 0 Dual 2:1 Input Efficiency / Load 80% 100% 2412D/ H4 2415D/ H4 20 0 0% 20% 40% 60% Total Output current (%) 80% 100% www.recom-international.com ECONOLINE REC3-S_DRW/H4,H6 Series DC/DC-Converter Package Style and Pinning (mm) DIP 24 , Wide Input 2:1 & 4:1 Package A 3rd angle projection 20.30 32.00 10.20 Pin Connections 3.81 15.24 0.51 4.60 Recommended Footprint Details 1.00 ø+0.15/0 2 3 11 9 Bottom View 23 22 16 Dual –Vin –Vin 3 –Vin –Vin 9 NC Com 11 NC –Vout 14 +Vout +Vout 16 – Vout Com 22 +Vin +Vin 23 +Vin +Vin Top View 2.54 Package C Single 2 NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 2.54 14 Pin # 20.30 32.00 Pin Connections 10.20 3.81 15.24 0.51 2.06 Recommended Footprint Details 1.00 ø+0.15/0 1 2 10 11 12 Bottom View 24 23 15 2.54 13 2.54 Pin # Single Dual 1 +Vin +Vin 2 +Vin +Vin 10 NC Com 11 NC Com 12 –Vout NC 13 + Vout –Vout 15 NC +Vout 23 –Vin –Vin 24 –Vin –Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm Top View Mechanical drawings of DIP24 SMD case 32.00 19.90 31.40 11.20 2.54 10.90 3.81 20.30 6.35 25.40 Recommended Footprint Details Pin area 0.1 x 0.50 2.54 0.50 1.54 2.03 9 10 11 12 1 2 3 4 5 23.40 Bottom View 24.64 24 23 22 21 20 11 x 2.54 16 15 14 13 Tol.: ± 0.35 mm 26.67 Top View 1 27.94 for all packages incl.SMD case the length of plastic case is 31,8mm, length of metal case 32.0mm www.recom-international.com April-2005 101 Features Regulated Converters ● ● ● ● ● ● ● ● ECONOLINE 5W DIP Package Regulated Output Continuous Short Circuit Protection Auto-Restarting Wide Input 2:1 & 4:1 UL94V-0 Package Material Cost Effective 100% Burned In Efficiency to 86% DC/DC-Converter REC5S_DRW/H1 Series Selection Guide Part Number DIP24 Input Voltage (VDC) Output Voltage (VDC) Output Current (mA) Efficiency (%) REC5-xx3.3SRW/H1 9 - 18, 18 - 36, 36 - 72 3.3 1200 75-77 REC5-xx05SRW/H1 9 - 18, 18 - 36, 36 - 72 5 1000 79-81 REC5-xx09SRW/H1 9 - 18, 18 - 36, 36 - 72 9 556 82-83 REC5-xx12SRW/H1 9 - 18, 18 - 36, 36 - 72 12 420 84-85 REC5-xx15SRW/H1 9 - 18, 18 - 36, 36 - 72 15 340 85-86 REC5-xx05DRW/H1 9 - 18, 18 - 36, 36 - 72 ±5 ±500 79-81 REC5-xx12DRW/H1 9 - 18, 18 - 36, 36 - 72 ±12 ±210 84-85 REC5-xx15DRW/H1 9 - 18, 18 - 36, 36 - 72 ±15 ±170 85-86 REC5-xx3.3SRWZ/H1 9 - 36**, 18 - 72 3.3 1200 75-76 REC5-xx05SRWZ/H1 9 - 36**, 18 - 72 5 1000 81-82 REC5-xx09SRWZ/H1 9 - 36**, 18 - 72 9 556 82-83 REC5-xx12SRWZ/H1 9 - 36**, 18 - 72 12 420 83-84 REC5-xx15SRWZ/H1 9 - 36**, 18 - 72 15 340 84-85 REC5-xx05DRWZ/H1 9 - 36**, 18 - 72 ±5 ±500 81-82 REC5-xx12DRWZ/H1 9 - 36**, 18 - 72 ±12 ±210 82-83 REC5-xx15DRWZ/H1 9 - 36**, 18 - 72 ±15 ±170 84-85 2:1 Input (REC5-S/DRW/H1) xx = 9-18Vin = 12 xx = 18-36Vin = 24 xx = 36-72Vin = 48 5 Watt DIP24 / SMD Single & Dual Output 4:1 Input (REC5-S/DRWZ/H1) xx = 9-36Vin = 24 xx = 18-72Vin = 48 C" for Pinning, see next page * add suffix "/AA", "/BB" or "/C M" for metal case add suffix "/M e.g. REC5-xxxxSRW(Z)H1/A/M = 1kVDC isol. / Pinout "A" / metal case ** 24V 4:1 Wide Range Input Types (REC5-24xxS/DRWZ/H1) should be derated while 9 Vin : 3.3Vout / 1100mA, 5Vout / 900mA. 102 April-2005 www.recom-international.com ECONOLINE REC5-S_DRW/H1 Series DC/DC-Converter Specifications (Core Operating Area) Input Voltage Range 2:1 & 4:1 Output Voltage Accuracy ±2% max. Line Regulation (HL-LL) ±0.3% max. Load Regulation (for output load current change from 20% to 100%) ±0.6% max. Output Ripple and Noise (0,1µF capacitor on output, 20MHz BW) Operating Frequency at Full Load 2:1 input (at nominal input voltage) 4:1 input 50mVp-p max. 120kHz typ. 200kHz typ. Input Filter Pi Network Efficiency at Full Load see above Derating-Graph (Ambient Temperature) Isolation Voltage SMD Pinout and metal case (see note1) (tested for 1 second) 1.000VDC min. Rated Working Voltage (long term isolation) see Application Notes Isolation Voltage H1 types Rated Working Voltage (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes Isolation Capacitance 60pF typ. Isolation Resistance 1 GΩ min. Operating Temperature (free air convection) -25°C to +75°C (see Graph) Storage Temperature Range -55°C to +125°C Relative Humidity MSL Level 1 95% RH Case Material Non-Conductive Plastic Thermal Impedance Natural convection 20°C/W for metal case Package Weight MTBF (+25°C) (+75°C) } 80 Continuous, Auto Restart 13 g Output Power (%) Short Circuit Protection 100 (3W) 60 (2W) 40 Safe Operating Area 20 0 -25 25 0 50 75 100 125 105 95 Operating Temperature °C 850 x 10 hours 206 x 103hours using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 3 Package Style and Pinning (mm) DIP 24 , Wide Input 2:1 & 4:1 3rd angle projection Package A 20.30 32.00 10.20 3.81 0.51 4.60 Pin Connections 15.24 Recommended Footprint Details 1.00 ø+0.15/0 2 3 9 11 Bottom View 23 22 16 2.54 14 2.54 www.recom-international.com April-2005 Pin # Single Dual 2 –Vin –Vin 3 –Vin –Vin 9 NC Com 11 NC –Vout 14 +Vout +Vout 16 – Vout Com 22 +Vin +Vin 23 +Vin +Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm Top View 103 ECONOLINE REC5-S_DRW/H1 Series DC/DC-Converter Package Style and Pinning (mm) DIP 24 , Wide Input 2:1 & 4:1 3rd angle projection Package B 32.00 20.30 Pin Connections 10.20 3.81 15.24 0.51 2.06 Recommended Footprint Details 1.00 ø+0.15/0 1 2 3 10 11 12 Bottom View 24 23 22 2.54 15 14 13 Top View 2.54 Package C Pin # Single 1 +Vin Dual +Vin 2 No Pin –Vout Com 3 No Pin 10 –Vout Com 11 +Vout +Vout 12 –Vin –Vin 13 –Vin –Vin 14 +Vout +Vout 15 –Vout Com 22 No Pin Com 23 No Pin –Vout 24 +Vin +Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 20.30 32.00 Pin Connections 10.20 3.81 15.24 0.51 2.06 Recommended Footprint Details 1.00 ø+0.15/0 1 2 10 11 12 Bottom View 24 23 15 Single Dual 1 +Vin +Vin 2 +Vin +Vin 10 NC Com 11 NC Com 12 –Vout NC 13 + Vout –Vout 15 NC +Vout 23 –Vin –Vin 24 –Vin –Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 2.54 13 Pin # Top View 2.54 Mechanical drawings of DIP24 SMD case 32.00 19.90 31.40 11.20 2.54 10.90 3.81 20.30 6.35 25.40 Recommended Footprint Details Pin area 0.1 x 0.50 2.54 0.50 1.54 2.03 9 10 11 12 1 2 3 4 5 Tol.: ± 0.35 mm 23.40 Bottom View 26.67 Top View 24.64 24 23 22 21 20 11 x 2.54 16 15 14 13 1 27.94 length of plastic case is 31,8mm, length of metal case 32.0mm 104 April-2005 www.recom-international.com Features Regulated Converters ● ● ● ● ● ● ● ● ● ● ECONOLINE UL-60950-1 / CSA C22.2 certified 5W DIP Package 4kVDC & 6kVDC Isolation Regulated Output Continuous Short Circuit Protection Auto-Restarting Wide Input 2:1 & 4:1 UL94V-0 Package Material Cost Effective 100% Burned In Efficiency to 86% DC/DC-Converter REC5S_DRW/H4, H6 Series Selection Guide Part Number DIP24 Input Voltage (VDC) Output Voltage (VDC) Output Current (mA) Efficiency (%) REC5-xx3.3SRW (H4/H6) 9 - 18, 18 - 36, 36 - 72 3.3 1200 75-77 REC5-xx05SRW (H4/H6) 9 - 18, 18 - 36, 36 - 72 5 1000 79-81 REC5-xx09SRW (H4/H6) 9 - 18, 18 - 36, 36 - 72 9 556 82-83 REC5-xx12SRW (H4/H6) 9 - 18, 18 - 36, 36 - 72 12 420 84-85 REC5-xx15SRW (H4/H6) 9 - 18, 18 - 36, 36 - 72 15 340 85-86 REC5-xx05DRW (H4/H6) 9 - 18, 18 - 36, 36 - 72 ±5 ±500 79-81 REC5-xx12DRW (H4/H6) 9 - 18, 18 - 36, 36 - 72 ±12 ±210 84-85 REC5-xx15DRW (H4/H6) 9 - 18, 18 - 36, 36 - 72 ±15 ±170 85-86 REC5-xx3.3SRWZ (H4/H6) 9 - 36**, 18 - 72 3.3 1200 75-76 REC5-xx05SRWZ (H4/H6) 9 - 36**, 18 - 72 5 1000 81-82 REC5-xx09SRWZ (H4/H6) 9 - 36**, 18 - 72 9 556 82-83 REC5-xx12SRWZ (H4/H6) 9 - 36**, 18 - 72 12 420 83-84 REC5-xx15SRWZ (H4/H6) 9 - 36**, 18 - 72 15 340 84-85 REC5-xx05DRWZ (H4/H6) 9 - 36**, 18 - 72 ±5 ±500 81-82 REC5-xx12DRWZ (H4/H6) 9 - 36**, 18 - 72 ±12 ±210 82-83 REC5-xx15DRWZ (H4/H6) 9 - 36**, 18 - 72 ±15 ±170 84-85 2:1 Input (REC5-S/DRWH4/H6) xx = 9-18Vin = 12 xx = 18-36Vin = 24 xx = 36-72Vin = 48 5 Watt DIP24 / SMD Single & Dual Output 4:1 Input (REC5-S/DRWZ(H4/H6)) xx = 9-36Vin = 24 xx = 18-72Vin = 48 * add suffix "/H4" for 4kVDC isolation and "/H6" for 6kVDC isolation C" for Pinning, see next page add suffix "/AA" or "/C M" for metal case add suffix "/M e.g. REC5-xxxxSRW(Z)H4/A/M = 4kVDC isol. / Pinout "A" / metal case ** 24V 4:1 Wide Range Input Types (REC5-24xxS/DRWZ(H4/H6)) should be derated while 9 Vin : 3.3Vout / 1100mA, 5Vout / 900mA. Notes : M" for metal case and "/SSMD" for SMD pinout are combined the maximum allowed isolation 1. If the options "/M voltage is 2kVDC because of the shoter distances between pins and metal-case so only available SMD-optiH2". DIP-24 through-hole case and SMD-plastic case are not affected and offer the on in metal-case is "/H desired isolation barriers of 4kVDC for "/H4" option and 6kVDC for "/H6". Description This series offers high isolation of 4kVDC (= option "H4") or 6kVDC (= option "H6") making it ideal for medical applications and other sophisticated industrial applications. UL-1950 approval of this series is is applied for. Packaging can be either DIP-24 non-conductive plastic or 5-side-shielded DIP24 metal case (= option "M") as well as DIP24-SMD case (= option "SMD"). For all the above variants, 2 industry-standard-pinouts (= option "A" or "C") are available. www.recom-international.com April-2005 105 ECONOLINE REC5-S_DRW/H4,H6 Series DC/DC-Converter Specifications (Core Operating Area) Input Voltage Range 2:1 & 4:1 Output Voltage Accuracy ±2% max. Line Regulation (HL-LL) ±0.3% max. Load Regulation (for output load current change from 20% to 100%) ±0.6% max. Output Ripple and Noise (0,1µF capacitor on output, 20MHz BW) Operating Frequency at Full Load 2:1 input (at nominal input voltage) 4:1 input 50mVp-p max. 120kHz typ. 200kHz typ. Input Filter Pi Network Efficiency at Full Load see above Derating-Graph (Ambient Temperature) Isolation Voltage SMD Pinout and metal case (see note1) (tested for 1 second) 2.000VDC min. Rated Working Voltage (long term isolation) see Application Notes (tested for 1 second) (long term isolation) 4.000VDC min. see Application Notes Isolation Voltage H6 types Rated Working Voltage (tested for 1 second) (long term isolation) 6.000VDC min. see Application Notes Isolation Capacitance 60pF typ. Isolation Resistance 1 GΩ min. Short Circuit Protection 80 -25°C to +75°C (see Graph) Storage Temperature Range -55°C to +125°C Relative Humidity MSL Level 1 (3W) 60 (2W) 40 Continuous, Auto Restart Operating Temperature (free air convection) 0 Non-Conductive Plastic Thermal Impedance Natural convection -25 0 25 50 75 100 125 105 95 Operating Temperature °C 20°C/W for metal case Package Weight } Safe Operating Area 20 95% RH Case Material MTBF (+25°C) (+75°C) 100 Output Power (%) Isolation Voltage H4 types Rated Working Voltage 13 g 850 x 10 hours 206 x 103hours using MIL-HDBK 217F Detailed Information see Application Notes chapter "MTBF" using MIL-HDBK 217F 3 Typical Characteristics Single Single Efficiency / Load 100 80 Efficiency / Load 1212 1209 1205 123.3 100 80 60 60 20 0 0% 20% 40% 60% Total Output current (%) 80% 20 0 100% 80 4805 100 4812 80 Efficiency % Efficiency % 106 4812 80% 2405 40 20 0% 20% 40% 60% Total Output current (%) 100% 2415 1209 60 483.3 40 80% Efficiency / Load 60 0 0% 20% 40% 60% Total Output current (%) Dual Single Efficiency / Load 100 243.3 40 Efficiency % Efficiency % 40 2405 2412 20 100% April-2005 0 1215 0% 20% 40% 60% Total Output current (%) 80% 100% www.recom-international.com ECONOLINE REC5-S_DRW/H4,H6 Series DC/DC-Converter Package Style and Pinning (mm) DIP 24 , Wide Input 2:1 & 4:1 Package A 3rd angle projection 20.30 32.00 10.20 Pin Connections 3.81 Pin # Single Dual 2 –Vin –Vin 3 –Vin –Vin 9 NC Com 11 NC –Vout 14 +Vout +Vout 16 – Vout Com 22 +Vin +Vin 23 +Vin +Vin 15.24 0.51 4.60 Recommended Footprint Details 1.00 ø+0.15/0 2 3 9 11 16 14 Bottom View 23 22 2.54 Top View 2.54 Package C NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm 20.30 32.00 Pin Connections 10.20 3.81 15.24 0.51 2.06 Recommended Footprint Details 1.00 ø+0.15/0 1 2 10 11 12 Bottom View 24 23 15 2.54 13 2.54 Pin # Single Dual 1 +Vin +Vin 2 +Vin +Vin 10 NC Com 11 NC Com 12 –Vout NC 13 + Vout –Vout 15 NC +Vout 23 –Vin –Vin 24 –Vin –Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm Top View Mechanical drawings of DIP24 SMD case 32.00 19.90 31.40 11.20 2.54 10.90 3.81 20.30 6.35 25.40 Recommended Footprint Details Pin area 0.1 x 0.50 2.54 0.50 1.54 2.03 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.67 24.64 24 23 22 21 20 11 x 2.54 16 15 14 13 Top View Tol.: ± 0.35 mm 1 27.94 for all packages incl.SMD case the length of plastic case is 31,8mm, length of metal case 32.0mm www.recom-international.com April-2005 107 Features Unregulated Converters ● ● ● ● ● ● ● ● ECONOLINE Dual In-Line Package 1kVDC Isolation Internal Filtering No External Components Required 100% Burned In UL94V-0 Package Material Low Noise Efficiency to 87% DC/DC-Converter RAA Series Selection Guide Part Number Input Voltage Output Voltage Output Current Input Current Full Load No Load DIP Package (VDC) (VDC) (mA) RAA-0505S 5 5 1000 1250 80 80 RAA-0512S 5 12 417 1150 80 87 RAA-0515S 5 15 333 1150 80 87 RAA-1205S 12 5 1000 496 40 84 RAA-1212S 12 12 417 479 40 87 RAA-1215S 12 15 333 479 40 87 RAA-2405S 24 5 1000 261 20 83 RAA-2412S 24 12 417 245 20 85 RAA-2415S 24 15 333 239 20 87 RAA-0505D 5 ±5 ±500 1250 80 80 RAA-0512D 5 ±12 ±208 1150 80 87 RAA-0515D 5 ±15 ±167 1150 80 87 RAA-1205D 12 ±5 ±500 496 40 84 RAA-1212D 12 ±12 ±208 479 40 87 RAA-1215D 12 ±15 ±167 479 40 87 RAA-2405D 24 ±5 ±500 261 20 83 RAA-2412D 24 ±12 ±208 245 20 85 RAA-2415D 24 ±15 ±167 239 20 87 (mA) Efficiency (%) 5 Watt 25.00 x 23.50mm Single & Dual Output Specifications (Core Operating Area) Voltage Setpoint Accuracy ±3% max. Temperature Coefficient ±0.03%/°C Ripple and Noise (20MHz BW) 100mVp-p max. Line Regulation (for 1% change in input voltage) ±3% max. Short Circuit Protection Short Term Input Voltage Range ±10% min. 120 100 79% - 91% Isolation Voltage Rated Working Voltage (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes Isolation Resistance 10 GΩ min. Switching Frequency 60kHz min. Isolation Capacitance 80pF max. Operating Temperature Range (free air convection) -25°C to +70°C (see Graph) Storage Temperature Relative Humidity -55°C to +100°C MSL Level 1 95% RH Case Material 80 60 Safe Operating Area 40 20 0 -25 0 25 50 Operating Temperature (°C) 75 70 100 Non-Conductive Plastic Package Weight 108 (Ambient Temperature) Output Power (%) Efficiency MTBF (+25°C) (+70°C) Derating-Graph ±1.2% max. Load Regulation (for output load current change from 20% to 100%) } 19.2g Detailed Information see using MIL-HDBK 217F Application Notes chapter "MTBF" using MIL-HDBK 217F 1800 x 10 hours 1440 x 103hours April-2005 3 www.recom-international.com ECONOLINE RAA Series DC/DC-Converter Typical Characteristics RAA types Tolerance Envelope 100 +10% 80 Efficiency (%) 60 20 40 60 80 2,5% 7,5% Output Voltage 20 0 +2,5% ad Line V Nom. 40 0 Typical L o +5% 100 10% % of Rated Load 50% 100% Output Load Current (%) Package Style and Pinning (mm) 3rd angle projection DIP Package Style Single Output Dual Output 25.00 25.00 10.00 10.00 4.00 4.00 Single & Dual Output 23.50 1.02ø+0.05 20.32 2.35 5 3 20.32 10.16 3 1.59 Bottom View 1 2.35 10.16 5 4 1 1.59 Bottom View 2 1 2 3 2 RECOM RAA-0505S **** 5 5.08 5.08 1 Recommended Footprint Details 1.60ø+0.15/0 2.54 1.60ø+0.15/0 3 2 RECOM RAA-0505D **** 4 5 2.54 Pin Connections 2.54 Top View 2.54 Top View Pin # Single Dual 1 +Vin +Vin 2 –Vin –Vin 3 +Vout +Vout 4 No Pin Com 5 –Vout –Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm www.recom-international.com April-2005 109 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● 7.5W DIP Package Input / Output 2KVDC Isolation min. UL94V-0 Package Material Continuous Short Circuit Protection Auto-Restarting Wide Input 2:1 Highest Power Density in a DIP24 Package 5 Side Shielded Metal Case with Insulated Baseplate Full SMD design 100% Burned In Efficiency to 86% Selection Guide Part Number DIP24 Input Voltage (VDC) Output Voltage (VDC) Output Current (mA) Efficiency REC7.5-xx3.3SRW/AM 18-36, 36-72 3.3 1.800 78 REC7.5-xx05SRW/AM 18-36, 36-72 5 1.500 81-82 REC7.5-xx09SRW/AM 18-36, 36-72 9 833 83-84 REC7.5-xx12SRW/AM 18-36, 36-72 12 625 84-85 REC7.5-xx15SRW/AM 18-36, 36-72 15 500 85-86 REC7.5-xx05DRW/AM 18-36, 36-72 ±5 ±750 81-82 REC7.5-xx09DRW/AM 18-36, 36-72 ±9 ±417 83-84 REC7.5-xx12DRW/AM 18-36, 36-72 ±12 ±312 84-85 ±15 ±250 85-86 REC7.5-xx15DRW/AM 18-36, 36-72 2:1 xx = 18-36Vin = 24 xx = 36-72Vin = 48 (%) ECONOLINE DC/DC-Converter REC7.5S_DRW/AM Series 7.5 Watt DIP24 Single Dual Output Description The REC7.5-xxxxSRW/DRW-series a wide input voltage range of DC/DC converters offering single and dual regulated outputs. 24-pin DIP and high efficiency allows an operating temperature of -40°C to +71°C. Specifications (Core Operating Area) Input Voltage Range 2:1 Output Voltage Accuracy ±2% max. Line Voltage Regulation 0.4% max. Load Voltage Regulation (25% to 100% full load ) Output Ripple and Noise (at 20MHz BW) 3.3V output type 5, 9, 12 and 15V output types 0.8% max. 100mVp-p max. 50mVp-p max. Operating Frequency see Selection Guide 2.000VDC min. see Application Notes Isolation Resistance Short Circuit Protection 50pFtyp. 80 1 GΩ min. 60 Continuous, Auto Restart Operating Temperature Range (free air convection) -40°C to +71°C (see Graph) Storage Temperature Range -50°C to +125°C MSL Level 1 Case Material 100 95% RH Nickel-Coated Metal with Non-Conductive Base Package Weight Output Power (%) (tested for 1 second) (long term isolation) Isolation Capacitance Relative Humidity (Ambient Temperature) 120kHz typ. Efficiency at Full Load Isolation Voltage Rated Working Voltage Derating-Graph 40 30 20 0 Safe Operating Area -40 0 50 85 100 71 150 Operating Temperature °C 14 g MTBF (+25°C) Detailed Information see using MIL-HDBK 217F 800 x 10 hours 3 Application Notes chapter "MTBF" 110 April-2005 www.recom-international.com ECONOLINE REC7.5-S_DRW/AM Series DC/DC-Converter Typical Characteristics Single Efficiency / Load 100 4805 2412 80 60 483.3 Efficiency % 40 4812 20 0 0% 20% 40% 60% Total Output current (%) 80% 100% Package Style and Pinning (mm) Wide Input 2:1 3rd angle projection 24 PIN DIP Package 20.30 32.00 10.50 3.81 0.51 4.60 Pin Connections 15.24 Recommended Footprint Details 1.00 ø+0.15/0 2 3 9 11 16 14 Bottom View 23 22 2.54 2.54 www.recom-international.com Pin # Single Dual 2 –Vin –Vin 3 –Vin –Vin 9 NC Com 11 NC –Vout 14 +Vout +Vout 16 – Vout Com 22 +Vin +Vin 23 +Vin +Vin NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm Top View April-2005 111 Features Regulated Converters ● ● ● ● ● ● ● ● ECONOLINE 10W 1”x 2” Package (50.8x25.4x11.27mm) 1kVDC Isolation Wide Input 2:1 & 4:1 Regulated Output UL94V-0 Package Material Continuous Short Circuit Protection Remote ON/OFF-Control for Single Types Efficiency to 82% DC/DC-Converter REC10S_DRWL(Z) Series Selection Guide Part Number 1” x 2” Input Output Output Voltage Voltage Current Efficiency (VDC) (VDC) (mA) (%) REC10-xx05SRWL 9-18, 18-36, 36-72 5 2.000 78 REC10-xx12SRWL 9-18, 18-36, 36-72 12 830 81 REC10-xx15SRWL 9-18, 18-36, 36-72 15 670 81 REC10-xx24SRWL 9-18, 18-36, 36-72 24 416 82 REC10-xx05DRWL 9-18, 18-36, 36-72 ±5 ±1.000 78 REC10-xx12DRWL 9-18, 18-36, 36-72 ±12 ±416 81 REC10-xx15DRWL 9-18, 18-36, 36-72 ±15 ±333 82 REC10-xx05SRWLZ 9-36, 18-72 5 2.000 79 REC10-xx12SRWLZ 9-36, 18-72 12 830 80 REC10-xx15SRWLZ 9-36, 18-72 15 670 81 REC10-xx24SRWLZ 9-36, 18-72 24 416 79 REC10-xx05DRWLZ 9-36, 18-72 ±5 ±1.000 78 REC10-xx12DRWLZ 9-36, 18-72 ±12 ±416 81 REC10-xx15DRWLZ 9-36, 18-72 ±15 ±333 81 2:1 xx = 9-18Vin = 12 xx = 18-36Vin = 24 xx = 36-72Vin = 48 10 Watt 1” x 2” Single & Dual Output * add suffix "CTRL" for optional Remote ON/OFF-Control 4:1 xx = 9-36Vin = 24 xx = 18-72Vin = 48 Specifications (Core Operating Area) Input Voltage Range 2:1 & 4:1 Output Voltage Accuracy ±2% max. Line Voltage Regulation ±0.2% max. Load Voltage Regulation (10% to 100% full load ) ±0.2% max. Output Ripple and Noise (at 20MHz BW) 200kHz typ. (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes Isolation Capacitance 500pF max Isolation Resistance 1 GΩ min. Short Circuit Protection Continuous Operating Temperature Range (free air convection) -25°C to +70°C (see Graph) Storage Temperature Range -55°C to +100°C MSL Level 1 95% RH Case Material 80 60 Safe Operating Area 40 20 0 -25 0 25 50 Operating Temperature (°C) 75 100 70 90 Metal Case Package Weight MTBF (+25°C) Detailed Information see using MIL-HDBK 217F (+70°C) Application Notes chapter "MTBF" using MIL-HDBK 217F } 112 120 100 75% max. Output Power (%) Efficiency at Full Load Relative Humidity (Ambient Temperature) 100mVp-p max. Operating Frequency Isolation Voltage Rated Working Voltage Derating-Graph April-2005 31.2 g 700 x 103 hours 560 x 103 hours www.recom-international.com ECONOLINE REC10-S_DRWL(Z) Series DC/DC-Converter Typical Characteristics REC10 - types Efficiency / Load 100 80 60 Efficiency % 40 20 0 40% 20% 60% Total Output current (%) 100% 80% Package Style and Pinning (mm) 1” x 2” , Wide Input 2:1 & 4:1 3rd angle projection 1“ x 2“ PIN Package 50.80 25.40 25.40 20.40 20.40 11.27 8.30 20.32 15.24 Recommended Footprint Details Pin Connections 5.08 1 2 Pin # 1 2 3 4 5 5 3 10.20 Bottom View 4 2 2.54 1 4 7.66 Top View 2.54 Dual + Vin – Vin + Vout Com – Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm 3 5 Single + Vin – Vin + Vout No Pin – Vout 1.2ø+0.2/0.1 REC10-Series also available with Remote ON/OFF - Control For detailed information please contact your RECOM representative. Recommended Footprint Details Pin Connections 3 5.08 5.08 1 2 6 6 10.20 Bottom View 4 2 2.54 1 5 Pin # 1 2 3 4 5 6 4 7.66 3 5 2.54 www.recom-international.com April-2005 Top View 1.2ø+0.2/0.1 Single + Vin – Vin + Vout No Pin – Vout Remote ON/OFF XX.X ± 0.5 mm XX.XX ± 0.25 mm 113 Features Regulated Converters ● ● ● ● ● ● ● ● ECONOLINE 15W 2”x 2” Package (50.8x50.8x11.0mm) 1kVDC Isolation Wide Input 2:1 & 4:1 Regulated Output UL94V-0 Package Material Continuous Short Circuit Protection Remote ON/OFF-Control for Single Types Efficiency to 81% DC/DC-Converter REC15S_DRWB(Z) Series Selection Guide Part Number 2” x 2” Input Voltage (VDC) Output Voltage (VDC) Output Current (mA) Efficiency REC15-xx05SRWB 9-18, 18-36, 36-72 5 3.000 77 REC15-xx12SRWB 9-18, 18-36, 36-72 12 1.250 80 REC15-xx15SRWB 9-18, 18-36, 36-72 15 1.000 80 REC15-xx24SRWB 9-18, 18-36, 36-72 24 625 81 REC15-xx05DRWB 9-18, 18-36, 36-72 ±5 ±1.500 77 REC15-xx12DRWB 9-18, 18-36, 36-72 ±12 ±625 80 REC15-xx15DRWB 9-18, 18-36, 36-72 ±15 ±500 80 REC15-xx05SRWBZ 9-36, 18-72 5 3.000 77 REC15-xx12SRWBZ 9-36, 18-72 12 1.250 80 REC15-xx15SRWBZ 9-36, 18-72 15 1.000 80 REC15-xx24SRWBZ 9-36, 18-72 24 625 77 REC15-xx05DRWBZ 9-36, 18-72 ±5 ±1.500 80 REC15-xx12DRWBZ 9-36, 18-72 ±12 ±625 80 REC15-xx15DRWBZ 9-36, 18-72 ±15 ±500 79 2:1 xx = 9-18Vin = 12 xx = 18-36Vin = 24 xx = 36-72Vin = 48 (%) 15 Watt 2” x 2” Single & Dual Output 4:1 xx = 9-36Vin = 24 xx = 18-72Vin = 48 Specifications (Core Operating Area) Input Voltage Range 2:1 & 4:1 Output Voltage Accuracy ±2% max. Line Voltage Regulation ±0.2% max. Load Voltage Regulation (10% to 100% full load ) ±0.2% max. Output Ripple and Noise (at 20MHz BW) 200kHz typ. (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes Isolation Capacitance 550pF max Isolation Resistance 1 GΩ min. Short Circuit Protection Continuous Operating Temperature Range (free air convection) -25°C to +70°C (see Graph) Storage Temperature Range -55°C to +100°C MSL Level 1 95% RH Case Material 80 60 Safe Operating Area 40 20 0 -25 0 25 50 Operating Temperature (°C) 75 100 70 90 Metal Case Package Weight MTBF (+25°C) Detailed Information see using MIL-HDBK 217F (+70°C) Application Notes chapter "MTBF" using MIL-HDBK 217F } 114 120 100 75% max. Output Power (%) Efficiency at Full Load Relative Humidity (Ambient Temperature) 100mVp-p max. Operating Frequency Isolation Voltage Rated Working Voltage Derating-Graph April-2005 60 g 700 x 103 hours 560 x 103 hours www.recom-international.com ECONOLINE REC15-S_DRWB(Z) Series DC/DC-Converter Typical Characteristics REC15 - types Efficiency / Load 100 80 60 Efficiency % 40 20 0 40% 20% 60% Total Output current (%) 100% 80% Package Style and Pinning (mm) 2” x 2” , Wide Input 2:1 & 4:1 3rd angle projection 2“ x 2“ PIN Package 50.80 50.80 Side View 11.00 8.30 10.20 20.32 10.20 Recommended Footprint Details Pin Connections Pin # 22.82 5.12 Bottom View 5 3 1 2 2 1 4 5 15.20 Dual +Vin +Vin 2 –Vin –Vin 3 +Vout +Vout 4 No Pin Com 5 –Vout –Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm 4 3 2.54 2.54 www.recom-international.com Single 1 April-2005 Top View 1.2ø+0.2/0.1 115 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● ● ● 20W 2”x 2” Package (50.8x50.8x21.0mm) 1kVDC Isolation Wide Input 2:1 Regulated Output UL94V-0 Package Material Continuous Short Circuit Protection No External Components Required Six-Side Shielded Case 100% Burned In Industry Standard Package Remote ON/OFF and Trim Efficiency to 85% Selection Guide Part Number Input Voltage Output Voltage Output Current Input Current1) (mA) 2“ x 2“ (VDC) (VDC) (mA) Full Load REC20-1205SRWB 9-18 5 4.000 2.083 30 80 REC20-1212SRWB 9-18 12 1.667 2.058 30 81 REC20-1215SRWB 9-18 15 1.333 2.058 28 81 REC20-2405SRWB 18-36 5 4.000 1.041 18 80 REC20-2412SRWB 18-36 12 1.667 980 18 85 REC20-2415SRWB 18-36 15 1.333 980 18 85 REC20-4805SRWB 36-72 5 4.000 521 10 80 REC20-4812SRWB 36-72 12 1.667 508 9 82 REC20-4815SRWB 36-72 15 1.333 508 9 82 REC20-1205DRWB 9-18 ±5 ±2.000 2.083 30 80 REC20-1212DRWB 9-18 ±12 ±833 2.033 30 82 REC20-1215DRWB 9-18 ±15 ±667 2.033 28 82 REC20-2405DRWB 18-36 ±5 ±2.000 1.041 18 80 REC20-2412DRWB 18-36 ±12 ±833 980 18 85 REC20-2415DRWB 18-36 ±15 ±667 980 18 85 REC20-4805DRWB 36-72 ±5 ±2.000 521 10 80 REC20-4812DRWB 36-72 ±12 ±833 508 9 82 REC20-4815DRWB 36-72 ±15 ±667 508 9 82 No Load Efficiency2) (%) ECONOLINE DC/DC-Converter REC20S_DRWB Series 20 Watt 2” x 2” Single & Dual Output Notes: 1. at Nominal Input Voltage. 2. at Nominal Input Voltage and Full Load. 116 April-2005 www.recom-international.com ECONOLINE REC20-S_DRWB Series DC/DC-Converter Specifications (Core Operating Area) Input Voltage Range 2:1 Output Voltage Accuracy ±2% max. Line Regulation (HL-LL) ±0.2% max. Load Regulation (for output load current change from 20% to 100%) ±0.2% max. Over Voltage Protection Built-In External Trim Adjustment Range ±10% Ripple and Noise (0,1µF capacitor on output, 20MHz BW) (Ambient Temperature) 100mVp-p max. Switching Frequency at Full Load 100kHz typ. Input Filter Pi Network Isolation Voltage Rated Working Voltage (tested for 1 second) (long term isolation) 1.000VDC min. see Application Notes Isolation Capacitance 1200pF max. Isolation Resistance 1 GΩ min. Short Circuit Protection Continuous Operating Temperature (free air convection) -25°C to +71°C (see Graph) Storage Temperature Range Relative Humidity 120 100 75% min. Output Power (%) Efficiency at Full Load 80 60 MSL Level 1 Safe Operating Area 40 20 0 -55°C to +100°C -25 0 25 50 Operating Temperature (°C) 95% RH Case Material 75 71 100 Six-Side Shielded Case Package Weight MTBF (+25°C) (+71°C) Derating-Graph } 110 g Detailed Information see Application Notes chapter "MTBF" 700 x 10 hours 560 x 103hours using MIL-HDBK 217F using MIL-HDBK 217F 3 Simplified Schematic Single Output +Vin +Vout -Vout -Vin PWM Controller Dual Output Isolation Reference & Error AMP +Vin +Vout Com -Vout -Vin PWM Controller www.recom-international.com Isolation April-2005 Reference & Error AMP 117 REC20-S_DRWB Series ECONOLINE DC/DC-Converter Typical Characteristics Single Output Dual Output Fixed Voltage Output Input 4 +Vin +Vout 4 6 DC/DC Converter Trim 8 3 Vin Vout Input Output +Vin +Vout Com Output 5 Load 6 DC/DC Converter Trim 8 Load 3 7 Vin Vout +Vin +Vout Load 7 Trim Connections Using a Trimpot Input 4 +Vin +Vout 6 DC/DC Converter Trim 8 3 Vin Vout Input Output 7 4 Trim Down 20 kW Com Output 5 6 DC/DC Converter Trim 8 Load Trim Up 3 Vin Vout +Vin +Vout 7 Trim Down 20 kW Trim Up Load Load Fixed-Value Trim Down Resistor Input 4 +Vin +Vout DC/DC Converter Trim 3 Vin Vout Output 6 Input 4 Trim Down DC/DC Converter Trim Load 8 Com 7 3 Vin Vout +Vin +Vout Output 5 Trim Down 6 8 Load Load 7 Fixed-Value Trim Up Resistor Input 4 Output +Vin +Vout 6 4 DC/DC Converter Trim 8 3 118 Vin Vout Input 7 Output DC/DC Converter Load Trim Up 3 April-2005 Vin Com Trim Vout 5 Load 6 8 7 Trim Up Load www.recom-international.com ECONOLINE REC20-S_DRWB Series DC/DC-Converter Typical Characteristics REC20 - types Efficiency / Load 100 80 60 Efficiency % 40 20 0 40% 20% 60% Total Output current (%) 100% 80% Package Style and Pinning (mm) 2” x 2” , Wide Input 2:1 3rd angle projection 2“ x 2“ PIN Package 50.80 50.80 Side View 21.00 5.80 30.48 45.72 Recommended Footprint Details 5 8 7 6 4 2.5 1 3 Bottom View Pin Connections Pin # Single Dual 1 Remote On/Off Remote On/Off 3 –Vin –Vin 4 +Vin +Vin 5 No Pin + Vout 6 + Vout Com 7 – Vout – Vout 8 Trim Trim XX.X ± 0.5 mm XX.XX ± 0.25 mm 2.54 4 12.7 22.9 3 6 5 1 15.24 7 Top View 2.54 8 ø1.2+0.2/0.1 Remote On/Off Control Control Input Pin 1 Control Voltage ON Off > +2.5VDC or Open Circuit > +0.8VDC or Jumper to Pin 3 www.recom-international.com Control Common Pin 3 Converter Shutdown Idle Current 10mA Logic Compatibility April-2005 CMOS or Open Collector TTL 119 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● ● ● 30W 2”x 2” Package (50.8x50.8x21.0mm) 1kVDC Isolation Wide Input 2:1 Regulated Output UL94V-0 Package Material Continuous Short Circuit Protection No External Components Required Six-Side Shielded Case 100% Burned In Industry Standard Package Remote ON/OFF and Trim Efficiency to 85% Selection Guide Part Number Input Voltage Output Voltage Output Current Input Current1) (mA) 2“ x 2“ (VDC) (VDC) (mA) Full Load REC30-1205SRWB 9-18 5 5.000 2.637 40 79 REC30-1212SRWB 9-18 12 2.500 3.086 40 81 REC30-1215SRWB 9-18 15 2.000 3096 38 81 REC30-2405SRWB 18-36 5 5.000 1.302 20 80 REC30-2412SRWB 18-36 12 2.500 1.470 18 85 REC30-2415SRWB 18-36 15 2.000 1.470 18 85 REC30-4805SRWB 36-72 5 5.000 651 10 80 REC30-4812SRWB 36-72 12 2.500 762 9 82 REC30-4815SRWB 36-72 15 2.000 762 9 82 REC30-1205DRWB 9-18 ±5 ±2.500 2.637 40 79 REC30-1212DRWB 9-18 ±12 ±1.250 3.125 40 80 REC30-1215DRWB 9-18 ±15 ±1.000 3.125 38 80 REC30-2405DRWB 18-36 ±5 ±2.500 1.302 20 80 REC30-2412DRWB 18-36 ±12 ±1.250 1.470 18 85 REC30-2415DRWB 18-36 ±15 ±1.000 1.470 18 85 REC30-4805DRWB 36-72 ±5 ±2.500 651 10 80 REC30-4812DRWB 36-72 ±12 ±1.250 762 9 82 REC30-4815DRWB 36-72 ±15 ±1.000 762 9 82 No Load Efficiency2) (%) ECONOLINE DC/DC-Converter REC30S_DRWB Series 30 Watt 2” x 2” Single & Dual Output Notes: 1 at Nominal Input Voltage. 2 at Nominal Input Voltage and Full Load. 120 April-2005 www.recom-international.com ECONOLINE REC30-S_DRWB Series DC/DC-Converter Specifications (Core Operating Area) Input Voltage Range 2:1 Output Voltage Accuracy ±2% max. Line Regulation (HL-LL) ±0.2% max. Load Regulation (for output load current change from 20% to 100%) ±0.2% max. Over Voltage Protection Built-In Derating-Graph External Trim Adjustment Range ±10% (Ambient Temperature) Ripple and Noise (0,1µF capacitor on output, 20MHz BW) 100mVp-p max. Switching Frequency at Full Load 100kHz typ. Input Filter Pi Network Efficiency at Full Load 75% min. (tested for 1 second) (long term isolation) Isolation Capacitance 2500pF max. Isolation Resistance 1 GΩ min. Short Circuit Protection Continuous Operating Temperature (free air convection) -25°C to +71°C (see Graph) Storage Temperature Range Relative Humidity 80 60 MSL Level 1 20 0 95% RH -25 0 25 50 Operating Temperature (°C) Six-Side Shielded Case Package Weight Safe Operating Area 40 -55°C to +100°C Case Material MTBF (+25°C) (+71°C) 120 100 1.000VDC min. see Application Notes Output Power (%) Isolation Voltage Rated Working Voltage 75 71 100 110 g } 700 x 10 hours 560 x 103hours Detailed Information see using MIL-HDBK 217F Application Notes chapter "MTBF" using MIL-HDBK 217F 3 Simplified Schematic Single Output +Vin +Vout -Vout -Vin PWM Controller Dual Output Isolation Reference & Error AMP +Vin +Vout Com -Vout -Vin PWM Controller www.recom-international.com Isolation April-2005 Reference & Error AMP 121 REC30-S_DRWB Series ECONOLINE DC/DC-Converter Typical Characteristics Single Output Dual Output Fixed Voltage Output Input 4 +Vin +Vout 4 6 DC/DC Converter Trim 8 3 Vin Vout Input Output +Vin +Vout Com Output 5 Load 6 DC/DC Converter Trim 8 Load 3 7 Vin Vout +Vin +Vout Load 7 Trim Connections Using a Trimpot Input 4 +Vin +Vout 6 DC/DC Converter Trim 8 3 Vin Vout Input Output 7 4 Trim Down 20 kW Com Output 5 6 DC/DC Converter Trim 8 Load Trim Up 3 Vin Vout +Vin +Vout 7 Trim Down 20 kW Trim Up Load Load Fixed-Value Trim Down Resistor Input 4 +Vin +Vout DC/DC Converter Trim 3 Vin Vout Output 6 Input 4 Trim Down DC/DC Converter Trim Load 8 Com 7 3 Vin Vout +Vin +Vout Output 5 Trim Down 6 8 Load Load 7 Fixed-Value Trim Up Resistor Input 4 Output +Vin +Vout 6 4 DC/DC Converter Trim 8 3 122 Vin Vout Input 7 Output DC/DC Converter Load Trim Up 3 April-2005 Vin Com Trim Vout 5 Load 6 8 7 Trim Up Load www.recom-international.com ECONOLINE REC30-S_DRWB Series DC/DC-Converter Typical Characteristics REC30 - types Efficiency / Load 100 80 60 Efficiency % 40 20 0 40% 20% 60% Total Output current (%) 100% 80% Package Style and Pinning (mm) 2” x 2” , Wide Input 2:1 3rd angle projection 2“ x 2“ PIN Package 50.80 50.80 Side View 21.00 5.80 30.48 45.72 Recommended Footprint Details 5 8 7 6 4 2.5 1 3 Bottom View Pin Connections Pin # Single Dual 1 Remote On/Off Remote On/Off 3 –Vin –Vin 4 +Vin +Vin 5 No Pin + Vout 6 + Vout Com 7 – Vout – Vout 8 Trim Trim XX.X ± 0.5 mm XX.XX ± 0.25 mm 2.54 4 12.7 22.9 3 6 5 1 15.24 7 Top View 2.54 8 ø1.2+0.2/0.1 Remote On/Off Control Control Input Pin 1 Control Voltage ON Off > +2.5VDC or Open Circuit > +0.8VDC or Jumper to Pin 3 www.recom-international.com Control Common Pin 3 Converter Shutdown Idle Current 10mA Logic Compatibility April-2005 CMOS or Open Collector TTL 123 INNOLINE - CONTENTS Isolated and non-isolated Series Power Isolation (Watts) (kVDC) Input Voltages 1 max. Case (VDC) Outputs Page No. V1 / V2 / V3 5, 12 24 / 48 / 72 T SIP8 125 R-5xxxP/D 4.5 - 18, 6.5 - 18 1.2, 1.8, 2.5, 3.3, 5 S SIP12 128 R-6xxxP/D 9 - 32, 11 - 32, 14 - 32 1.8, 2.5, 3.3, 5, 9, 12 S SIP12 134 +180, +300, +350 S SIP 138 Rxx-xxx S xx 3 No. of (VDC) min. RxxTR244872 Output Voltages 2 ~ 2.5 12(10.8 - 13.2), 24(21.6 - 26.4) -180, -300, -350 RP50-xxxxS 50 1.6 18 - 36, 36 - 75 1.8, 2.5, 3.3, 5, 15 S 61.0 x 57.91 x12.7 mm 140 RP75-xxxxS 75 1.6 36 - 75 1.8, 2.5, 3.3, 5, 15 S 61.0 x 57.91 x12.7 mm 144 RP75-xxxxDI 75 1.6 36 - 75 5 / 3.3, 3.3 / 2.5 D (isol.) 61.0 x 57.91 x12.7 mm 5 / 1.8, 3.3 / 1.8 D (isol.) 61.0 x 57.91 x12.7 mm RP100-xxxxS 100 1.6 36 - 75 1.8, 2.5, 3.3, 5, 15 RP100-xxxxDI 100 1.6 36 - 75 5 / 3.3, 5 / 2.5, 3.3 / 2.5 High Voltage Input Series Various Various Various Various Various 155 High Voltage Output Series Various Various Various Various Various 157 High Voltage Input & Output Series Package Style 124 S 61.0 x 57.91 x12.7 mm D (isol.) 149 61.0 x 57.91 x12.7 mm 158,159 April-2005 www.recom-international.com Features Unregulated Converters ● ● ● ● ● ● ● INNOLINE Triple Outputs (-24V, -48V &-72V) Input/Output 1kVDC Isolation Industrial Temperature Range UL94V-0 Package Material Internal SMD Construction No External Components required Efficiency to 80% DC/DC-Converter RxxTR... Series Selection Guide 5V and 12V Input Types Part Number Nom. Input Voltage SIP 8 Output Rated Output Voltage (VDC) (VDC) Output Current 1) Min Full Load Load (mA) (mA) Output Current 2) Min Full Load Load (mA) (mA) Vo1 -24 1.4 42 4.2 126 R05TR244872 5 Vo2 Vo3 -48 -72 0.7 0.5 21 14 2.1 1.4 63 42 Vo1 -24 1.4 42 4.2 126 R12TR244872 12 Vo2 Vo3 -48 -72 0.7 0.5 21 14 2.1 1.4 63 42 3 Watt SIP8 Triple Output 1). Assuming all 3 channels are equally loaded. 2). Assuming only 1 channel is loaded. Absolute Maximum Ratings Input Voltage VIN 05V types 12V types 7VDC 15VDC Short Circuit Duration 3) 1s Control Voltage, SD VIN Operating Temperature Range (all output types) –40°C min. to +85°C Lead Temperature 1.5mm from Case for 10 seconds 300°C Output Power Delivery 3W 3). Supply voltage must be discontinued at the end of the short circuit duration. Specifications (measured at TA=25°C, at nominal input voltage and rated output current unless otherwise specified) 5V types 12V types 4.5VDC min. / 5.5VDC max. 10.8VDC min. / 13.2VDC max. Ripple Current (IRIPPLE) 5V types 12V types 85mA 66mA Zero Load Input Current (ICCZL) 5V types, 0% output load 12V types, 0% output load 50mA typ. / 80mA max. 27.5mA typ. / 50mA max. Internal Power Dissipation (PDISS) 5V types, 0% output load 12V types, 0% output load 250mA typ. / 400mA max. 490mA typ. / 600mA max. Shut Down Operating Threshold Switch voltage (VSD) Sink current (ISD) 1.30V min. / 1.90V max. 170µA min. / 300µA max. Shut Down Pin Current Sink 5V types, VSD = 5.0V (SD Pin: 0V Vsd: OFF, >Vsd or open: ON) 12V types, VSD = 12.0V Input Quiescent Current During Shut Down 0.80mA min. / 1.10mA max. 2.20mA min. / 3.00mA max. 5V types, VSD = 5.0V 12V types, VSD = 12.0V Total Rated Power (POUT) Total of all outputs or any single output 0.1W min. / 3.0W max. Output Current (IOUT) From any single 24V output Single Channel Voltage Setpoint Accuracy 9mA typ. / 14mA max. 7mA typ. / 15mA max. Derating-Graph (Ambient Temperature) 100 80 Output Power (%) Input Voltage Range VIN (continuous operation) 60 40 30 20 0 Safe Operating Area -40 0 50 85 Operating Temperature °C 100 150 4.2mA min. / 126mA max. POUT = 100mW POUT = 3mW 0% min. / 10% max. 7.5% min. / 2.5% max. continued on next page www.recom-international.com April-2005 125 INNOLINE RxxTR244872 Series DC/DC-Converter Specifications (measured at TA=25°C, at nominal input voltage and rated output current unless otherwise specified) Output Voltage (VOUT) - Vo1 POUT = 100mW POUT = 3W 24.0V min. / 26.4V max. 22.2 Vmin. / 24.6V max. Output Voltage (VOUT) - Vo2 POUT = 100mW POUT = 3W 48.0V min. / 52.8V max. 44.4V min. / 49.2V max. Output Voltage (VOUT) - Vo3 POUT = 100mW POUT = 3W 72.0V min. / 79.2V max. 66.6V min. / 73.8V max. Line Regulation (VIN = 90% to 110% of nominal ) 1.01% typ. / 1.2% max. Load Regulation (10% to 100% full load) POUT = 100mW to 3W 6% typ. / 15% max. Ripple and Noise (DC to 20MHz single channel, 24V) 0mVp-p min. / 400mVp-p max. Isolation Voltage (VISOL) (flash tested for 1 second) 1000VDC min. Isolation Capacitance (CISOL) 5V types, 1 MHz, 1V 12V types, 1 MHz, 1V 65pF 130pF Insulation Resistance (1000VDC test) 1 GΩ min. /10 GΩ typ. Leakage Current (IL) 5V types, 220V AC, 50Hz 12V types, 220V AC, 50Hz 4.5µA 10.4µA Efficiency (all channels or any single channel) 75% min. Switching Frequency (fOSC) 50kHz min. Oscillator Voltage Coefficient (fVCO) VIN = 90% to 110% of nominal 20% Package Weight 3.85 g Case Temperature Rise Above Ambient 1 litre static air chamber 27°C typ Output Voltage Temperature Coefficient (VTCO) TA = -40°C to TA = +85°C 15mV/°C typ. Oscillator Temperature Coefficient (fTCO) TA = -40°C to TA = +85°C 300Hz/°C typ. Operating Temperature (TA) –40°C min. / +85°C max. Storage Temperature Range –50°C to +125°C max. MTBF (depending on the type) 1) – 40°C +25°C +85°C } 174kHrs min. / 174kHrs max. 145kHrs min. / 145kHrs max. 121kHrs min. / 121kHrs max. Detailed Information see Application Notes chapter "MTBF" 1). Calculated using MIL-HDBK-217F with nominal input voltage at full load.Please contact us, if you need exact parameters for the converter you have selected. Typical Characteristics, Tolerance Envelope Tolerance Envelope Thermal Characterisation R05TR244872 R12TR244872 -60 -20 20 60 100 140 70 69 68 67 82 1.2 78 74 -60 -20 20 -20 20 60 100 140 60 100 140 +2,5% 2,5% 7,5% 10% 50% 100% Output Load Current (%) R12TR244872 2.0 1.6 Temperature (°C) 126 R12TR244872 Ripple Voltage (V) Efficiency (%) R05TR244872 86 70 -60 Temperature (°C) Temperature (°C) oad Line V Nom. Output Voltage 90 Typical L +5% 71 110 90 +10% 72 130 70 R05TR244872 R12TR244872 73 Output Voltage (V) Switching Frequenzcy (kHz) 150 R05TR244872 0.8 0.4 0 -60 -20 20 60 100 140 Temperature (°C) April-2005 www.recom-international.com INNOLINE RxxTR244872 Series DC/DC-Converter Typical Characteristics Channel Vo2 (nominal 48V) 100 80 80 80 60 60 60 40 40 40 20 Efficiency (%) 100 0 20 0.5 1.0 1.5 2.0 2.5 3.0 0 Output Power (W) 20 0 0.5 1.0 1.5 2.0 2.5 3.0 80 120 36 72 108 32 64 96 24 20 0 0.5 1.0 1.5 2.0 2.5 3.0 Output Power (W) Output Voltage (V) 40 28 56 48 40 0 0.5 1.0 1.5 2.0 2.5 3.0 Output Power (W) 0.5 1.0 1.5 2.0 2.5 3.0 Output Power (W) Output Power (W) Output Voltage (V) Output Voltage (V) Channel Vo3 (nominal 72V) 100 Efficiency (%) Efficiency (%) Channel Vo1 (nominal 24V) 84 72 60 0 0.5 1.0 1.5 2.0 2.5 3.0 Output Power (W) Package Style and Pinning (mm) 3rd angle projection 8 PIN SIP Package 21.80 11.10 9.20 RECOM R05TR244872 **** Triple Output RECOM R05TR244872 **** 0.50±0.05 4.10 1 2 3 0.50±0.05 2.54 Recommended Footprint Details 2.54 1.0ø+0.15/0 Bottom View 0.25±0.05 1.25 typ. 2.10 2.54 Top View 5 6 7 8 Pin Connections Pin # Triple 1 +Vin 2 -Vin 3 SD (Shut Down) 5 Com 6 Vo1 7 Vo2 8 Vo3 NC = No Connection XX.X ± 0.5 mm XX.XX ± 0.25 mm www.recom-international.com April-2005 127 Features ● ● ● ● ● ● ● ● ● ● ● Auto-sense (add ”A” to end of part number). Non-Isolation Synchronous rectification design Adjustable Output voltage 2, 3, 4AMP Adjustable Positive Step Down Integrated Switching Regulator Over load protection (125% full load typical) Remote ON/OFF Control(Ground Off) Wide Input Range Continuous short circuit protection (Very low short current Iin<50mA) Input voltage range 4.5V~18V Efficiency to 96% Selection Guide Part Number SIP12 Input Range (V) Nominal Vout Output Output Voltage Adjust Range Current (V) (V) (A) R-521.2x 4.5 – 18 1.2 1.0 – 3.0 2 83 79 75 R-521.8x 4.5 – 18 1.8 1.1 – 4.5 2 88 85 82 R-522.5x 4.5 – 18 2.5 1.6 – 5.5 2 91 88 86 R-523.3x 4.5 – 18 3.3 1.6 – 5.5 2 92 90 89 R-525.0x 6.5 – 18 5.0 3.0 – 5.5 2 95 93 92 R-531.2x 4.5 – 18 1.2 1.0 – 3.0 3 85 84 82 R-531.8x 4.5 – 18 1.8 1.1 – 4.5 3 89 88 86 R-532.5x 4.5 – 18 2.5 1.6 – 5.5 3 92 91 89 R-533.3x 4.5 – 18 3.3 1.6 – 5.5 3 94 93 92 R-535.0x 6.5 – 18 5.0 3.0 – 5.5 3 96 95 94 R-541.2x 4.5 – 18 1.2 1.0 – 3.0 4 82 81 79 R-541.8x 4.5 – 18 1.8 1.1 – 4.5 4 87 86 85 R-542.5x 4.5 – 18 2.5 1.6 – 5.5 4 91 89 88 R-543.3x 4.5 – 18 3.3 1.6 – 5.5 4 93 92 91 R-545.0x 6.5 – 18 5.0 3.0 – 5.5 4 95 94 93 Min Vin Efficiency (%) 12V Max. Vin INNOLINE DC/DC-Converter R-5xxxP_D Series 2, 3, 4 AMP SIP12 Vertical & Horizontal Note: Vin -Vout ≥ 1.5V if adjust function is used! Suffix x: (see mechanical drawing for details) x = P pins vertical through hole x = D pins bent for horizontal through hole mounting Description The R-5XXX series is a high performance 1.2V to 5.0V , 2Amp to 4Amp,12-Pin SIP (single in-line package).Integrated switching regulator (ISR), Synchronuous - rectified design yields excellent efficiencies up to 96%.Short circuit protection with crowbar function to reduce the short current under 50mA of input current. 128 April-2005 www.recom-international.com INNOLINE R-5xxxP_D Series DC/DC-Converter Specifications (refer to the standard application circuit, Ta: 25°C) Characteristics Conditions Min. Typ. Output Voltage Range All Series 0.8 6.0V Output Current R-52xxP/D R-53xxP/D R-54xxP/D 0.2 0.3 0.4 2.0A 3.0A 4.0A Output Current Limit R-52xxP/D R-53xxP/D R-54xxP/D Short Circuit Input Current All Series Output Voltage Accuracy At 100% Load Line Voltage Regulation (Vin = min. to max. at full load) 2.5 3.75 5.0 Max. 3.0A 4.25A 5.5A 50mA All Series ±1% ±2% R-52xxP/D R-53xxP/D & R-54xxP/D 0.25 0.5 0.5% 1.0% Load Regulation (10 to 100% full load) R-52xxP/D R-53xxP/D & R-54xxP/D 0.5 1.0 1.0% 2.0% Ripple & Noise R-52xxP/D R-53xxP/D & R-54xxP/D 40mVp-p 80mVp-p 70mVp-p 120mVp-p Transient Response (see note 1) 50% Load Change – Vout Over / Undershoot 100µS 200µs 100mVp-p Remote ON / OFF (see note 2) (positive logic) Remote Off Input Current DC-DC ON DC-DC OFF Remote ON/OFF low level 4.5 Switching Frequency 18V 0.8V 100µA 270 Quiescent Current 300 Vin = min. to max. at 0% load 20mA Operating Temperature Range -40°C Storage Temperature Range +85°C -40°C Internal Power Dissipation 330kHz +125°C Io x Vo x (1-Efficiency) 1.4W Notes: 1. Requires a 100µF electrolytic or tantalum output capacitor for proper operation in all applications (the capacitor to be placed as close as possible to the output pins). 2. ON / OFF pin driven by TTL (logic gate), open-collector bipolar transistor or open-drain MOSFET. 3. Output Current vs. Input Voltage (see graph below). Standard Application Circuit Non Auto-sense Vin OFF 1µF (Optional) ON TTL 2, 3, 4 C1 1 R-52XX R-53XX R-54XX Q1 5, 6, 7,8 Vout R1 12 (Adjust down) R2 (Adjust up) C2 100µF/10V (REQ`D) Com Com www.recom-international.com 9, 10, 11 April-2005 129 INNOLINE R-5xxxP_D Series DC/DC-Converter Standard Application Circuit With Auto-sense 11 TTL OFF R-52XX R-53XX R-54XX 2, 3, 4 Vin 1µF (Optional) C1 1 R1 (Adjust down) 9, 10 Vout 12 ON Q1 C2 100µF/10V (REQ`D) R2 5, 6, 7,8 (Adjust up) Com Com Parallel Application Circuit The R-52xx, R-53xx, R-54xx series can use in parallel situation to upgrade the output current capacity when same output voltage value. For example, the R-543.3P can parallel with R-543.3P or R-533.3P or R-523.3P, that the output current up to 8 Amps or 7 Amps or 6 Amps. Vin ON/OFF Control Q1 C1 100µF/25V (REQ`D) 1 2 3 4 U1 5 7 6 12 11 10 8 9 Vout C2-1 100µF/10V (REQ`D) Com Com C2-2 100µF/10V (REQ`D) 4 3 2 1 5 7 6 U2 8 9 10 11 12 Component side Need connected together Solder side 1 C1 +Vin Com 12 1 12 U1 U1 C2-1 1 12 U2 12 1 U2 Com +Vout Keep 2mm to 5mm distance between both converters C2-2 To Loading 130 April-2005 www.recom-international.com INNOLINE R-5xxxP_D Series DC/DC-Converter Output Current vs Input Voltage Ambient Temperature (°C) How to calculating the max output current The internal power dissipation(PD)follows the equation: PD = Io × Vo × (1-η) Io = PD / Vo × (1-η) Where PD = Internal power dissipation Io = Output current Vo = Output voltage η = Efficiency Example: R-545.0P , at Vin = 18Vdc , Vo = 5Vdc ,η=93% (see table 1) (a) When Ta = 60°C , PD = 1.4 Watt (see fig-1) Io = 1.4(W) / 5(V) × (1-0.93) = 4(A) (b) When Ta = 85°C , PD = 1 Watt (see fig-1) Io = 1(W) / 5(V) × (1-0.93) = 2.857(A) (c) At Vin = 12Vdc efficiency = 94% (see table 1) When Ta = 85°C , PD = 1 Watt (see fig-1) Io = 1(W) / 5(V) × (1-0.94) =3.33(A) 90 85 80 60 40 20 0 0.5 1 1.4 Internal Power Dissipation (W) Characteristics R-53xx / R-54xx Output Voltage Line Regulation VS Vout R-52xx Output Voltage Line Regulation VS Vout 1 Line Regulation (%) 0.5 0 1.8 1.2 Output Voltage (V) 2.3 0 R-53xx / R-54xx Intput Voltage Load Regulation VS Vin Load Regulation (%) 1.5 1.0 0.5 www.recom-international.com 10 15 2.3 5.0 3.3 2.0 1.2V 1.8V 2.5V 3.3V 5.0V 5 Input Voltage (V) 1.8 1.2 Output Voltage (V) R-52xx Intput Voltage Load Regulation VS Vin 2.0 0 0.5 5.0 3.3 1.5 Load Regulation (%) Line Regulation (%) 1 1.0 1.2V 1.8V 2.5V 0.5 3.3V 5.0V 0 20 April-2005 5 Input Voltage (V) 10 15 20 131 INNOLINE R-5xxxP_D Series DC/DC-Converter Characteristics R-52xx Output Current Efficiency vs Iout (Vin = Min) R-53xx / R-54xx Output Current Efficiency vs Iout (Vin = Min) 100 100 5.0V 3.3V 2.5V 90 5.0V 3.3V 2.5V 1.8V 90 1.2V 1.2V 80 70 1 2 Output Current (A) Efficiency (%) Efficiency (%) 1.8V 70 4 3 R-53xx / R-54xx Output Current Efficiency vs Iout (Vin = 18V) 0.5 1.0 Output Current (A) 2.0 1.5 R-52xx Output Current Efficiency VS Iout (Vin = 18V) 100 100 5.0V 3.3V 2.5V 90 1.8V 70 1.2V 80 70 1 2 Output Current (A) 4 3 5.0V 3.3V 2.5V 1.8V 1.2V 80 Efficiency (%) 90 Efficiency (%) 80 60 50 40 0.5 1.0 Output Current (A) 2.0 1.5 Package Style and Pinning (mm) SIP12 PIN Package 3rd angle projection 32.20 15.00 32.20 9.1 RECOM R-521.2P 0.7 0.2 1 2 3 4 5 6 7 8 9 10 11 12 4.0 2.13 RECOM R-521.2D 15.00 1 2 3 4 5 6 7 8 9 10 11 12 9.1 2.54 2.13 0.7 2.54 0.2 Bottom View Bottom View 0.7 4.0 0.7 Pin Connections Pin # Name Description 1 ON / OFF 2, 3, 4 Vin 5, 6, 7, 8 GND Input and output ground (common) 9 , 10 Vout Power output 11 12 Vout (Auto Sense) Vout-Adj Input pin : Active low (less than 0.8V) to disable the device Power input If unused this pin must be connected to Pin 9 and 10 With external resistors R1,R2 to selected output voltage Tolerance: ± 0.25 mm 132 April-2005 www.recom-international.com INNOLINE R-5xxxP_D Series DC/DC-Converter Table 1: Adjustment Resistor Values 2Adc R-521.2P/D R-521.8P/D R-522.5P/D R-523.3P/D R-525.0P/D 2Adc R-531.2P/D R-531.8P/D R-532.5P/D R-533.3P/D R-535.0P/D 2Adc R-541.2P/D R-541.8P/D R-542.5P/D R-543.3P/D R-545.0P/D Vout (nominal) 1.2Vdc 1.8Vdc 2.5Vdc 3.3Vdc 5.0Vdc Vout (adj) R1 R2 R1 R2 R1 R2 R1 R2 R1 R2 0.8 (V) 0.9 (V) 740Ω 1.0 (V) 3.9KΩ 1.1 (V) 13KΩ 1.05KΩ 1.2 (V) 2.1KΩ 270Ω 1.3 (V) 37KΩ 3.7KΩ 750Ω 1.5 (V) 11.5KΩ 10KΩ 2.1KΩ 390Ω 1.6 (V) 8.2KΩ 18KΩ 3.0KΩ 750Ω 1.7 (V) 6.5KΩ 41KΩ 4.1KΩ 1.2KΩ 1.8 (V) 5.2KΩ 5.6KΩ 1.7KΩ 1.9 (V) 4.3KΩ 36KΩ 7.5KΩ 2.2KΩ 2.0 (V) 3.6KΩ 1.8KΩ 10.5KΩ 2.8KΩ 2.4 (V) 2.1KΩ 5.2KΩ 82KΩ 6.8KΩ 2.5 (V) 1.8KΩ 4.3KΩ 2.6 (V) 1.65KΩ 3.6KΩ 33KΩ 10.5KΩ 3.0 (V) 1.05KΩ 2.1KΩ 6.2KΩ 33KΩ 470Ω 3.2 (V) 1.65KΩ 4.1KΩ 110KΩ 1.6KΩ 3.3 (V) 1.5KΩ 3.4KΩ 3.4 (V) 1.35KΩ 2.9KΩ 36KΩ 3.0KΩ 3.6 (V) 1.07KΩ 2.2KΩ 11KΩ 4.7KΩ 3.9 (V) 780Ω 1.4KΩ 4.7KΩ 8.5KΩ 4.5 (V) 390Ω 650Ω 1.6KΩ 30KΩ 4.9 (V) 350Ω 820Ω 220KΩ 5.0 (V) 290Ω 680Ω 5.1 (V) 220Ω 560Ω 28KΩ 5.5 (V) 39Ω 190Ω 2.6KΩ www.recom-international.com April-2005 8.5KΩ 2.2KΩ 133 Features ● ● ● ● ● ● ● INNOLINE Adjustable Output Voltage Non-Isolation 1-2AMP Adjustable Positive Step Down Integrated Switching Regulator Internal Short Circuit Protection ON/OFF Control(Ground Off) Wide Input Range Efficiency to 92% DC/DC-Converter R-6xxxP_D Series Selection Guide Part Number SIP12 Input Range (V) Nominal Output Voltage (V) Vout Adjust Range (V) Output Efficiency (%) Current Vin min. Vin max. (A) R-611.8x 9 – 32 1.8 1.5 – 3.6 1 79 70 R-612.5x 9 – 32 2.5 1.5 – 4.5 1 84 76 R-613.3x 9 – 32 3.3 1.8 – 6 1 88 81 R-615.0x 9 – 32 5 1.8 – 9 1 92 86 R-619.0x 11 – 32 9 3.3 – 15 1 96 89 R-6112x 14 – 32 12 3.3 – 15 1 97 94 R-621.8x 9 – 32 1.8 1.5 – 3.6 2 76 70 R-622.5x 9 – 32 2.5 1.5 – 4.5 2 81 76 R-623.3x 9 – 32 3.3 1.8 – 6 2 86 82 R-625.0x 9 – 32 5 1.8 – 9 2 90 87 R-629.0x 11 – 32 9 3.3 – 15 2 95 92 R-6212x 14 – 32 12 3.3 – 15 2 96 94 1-2 AMP SIP12 Vertical & Horizontal Note: Vin -Vout ≥ 1.5V if adjust function is used! Suffix x: (see mechanical drawing for details) x = P pins vertical through hole x = D pins bent for horizontal through hole mounting Specifications (refer to the standard application circuit, Ta: 25°C) Characteristics Input Voltage Range Output Voltage Adjust Range (see table 1) Output Current Conditions Vout = 1.8V Vout = 2.5V Vout = 3.3V Vout = 5V Vout = 9V Vout = 12V Vout = 1.8V Vout = 2.5V Vout = 3.3V Vout = 5V Vout = 9V Vout = 12V R-61xxP/D R-62xxP/D Output Current Limit Min. 9V 9V 9V 9V 11V 14V 1.5V 1.5V 1.8V 1.8V 3.3V 3.3V 0.1A 0.2A 4A Short Circuit Input Current Vin up to 12V Output Voltage Accuracy At 100% Load Typ. 1.8V 2.5V 3.3V 5V 9V 12V 4.5A 20mA Max. 32V 32V 32V 32V 32V 32V 3.6V 4.5V 6V 9V 15V 15V 1.0A 2.0A 5A 100mA ±1% Line Voltage Regulation (Vin = min. to max. at full load) Load Regulation (10 to 100% full load) R-61xxP/D R-62xxP/D ±2% 0.5% 0.5% 1.0% Continued next page 134 April-2005 www.recom-international.com INNOLINE R-6xxxP_D Series DC/DC-Converter Specifications (refer to the standard application circuit, Ta: 25°C) Characteristics Vo Ripple & Noise Conditions R-61xxP/D R-62xxP/D 50% Load Change Vout Over / Undershoot DC-DC ON DC-DC OFF Remote ON/OFF low level Transient Response (see note 1) Remote ON / OFF (see note 2) (positive logic) Remote Off Input Current Min. Typ. 40mVpp 40mVpp 100us 5% 2.0V 10V 0.8V 100µA Switching Frequency 200kHz Quiescent Current Max. 100mVpp 120mVpp 200us 250kHz Vin = min. to max. at 0% load 6mA 300kHz 10mA Operating Temperature Range -40°C +85°C Storage Temperature Range -40°C +125°C Internal Power Dissipation Io x Vo x (1-Efficiency) 1.0W Notes: 1. Requires a 100µF electrolytic or tantalum output capacitor for proper operation in all applications (the capacitor to be placed as close as possible to the output pins). 2. ON / OFF pin driven by TTL (logic gate), open-collector bipolar transistor or open-drain MOSFET. 3. Output Current vs. Input Voltage (see graph below). Standard Application Circuit Vin OFF 1µF (Optional) ON TTL 2, 3, 4 C1 9, 10, 11 R-61XX R-62XX 1 (Adjust down) 12 Q1 Vout R1 R2 5, 6, 7,8 (Adjust up) C2 100µF/10V (REQ`D) Com Com Output Current vs Input Voltage Ambient Temperature (°C) R- Output Current (A) 62 XX 2 1.2A 1 R-61XX 0 9.0 14 24 28 32 www.recom-international.com 60 40 20 0 0.5 1 1.5 Internal Power Dissipation (W) Input Voltage (V) Max output current calculation: Internal power dissipation (1W) = Io x Vo x (1-Efficiency) Io = 1(W) / Vo x (1-Efficiency) Example : R-6212P at Vin = 28VDC Efficiency = 94% (see ”Selection Guide” table) Vo = 12VDC Io = 1W / 12V x (1-0.94) = 1.388A = 1.5A 90 85 80 at Vin = 14VDC Efficiency = 96% (see ”Selection Guide” table) Vo = 12Vdc Io = 1W / 12V x (1-0.96) = 2.08A (spec. = 2A max.) April-2005 135 INNOLINE R-6xxxP_D Series DC/DC-Converter Characteristics R-623.3 / R-613.3 Ripple vs Output Current 100 100.0 92.5 90.0 87.5 85.0 82.5 80 70 60 50 80 60 Vin = 9V Vin = 12V Vin = 26V 0.1 0.5 1.0 1.5 Ripple (mV) Efficiency (%) R-623.3 / R-613.3 Efficiency vs Output Current 20 0 0.1 2.0 0.5 1.0 1.5 2.0 Iout (A) Iout (A) R-625.0 / R-615.0 Ripple vs Output Current R-625.0 / R-615.0 Efficiency vs Output Current 100 92.5 90.0 87.5 85.0 82.5 80 70 60 50 100 80 Vin = 9V Vin = 12V Vin = 24V Vin = 38V 0.1 0.5 1.0 1.5 Vin = 38V Vin = 24V Vin = 12V Vin = 9V 60 Ripple (mV) Efficiency (%) Vin = 26V Vin = 12V Vin = 9V 40 2.0 40 20 0 0.1 Iout (A) 0.5 1.0 1.5 2.0 Iout (A) Package Style and Pinning (mm) SIP12 PIN Package 3rd angle projection 32.20 15.00 32.20 9.1 RECOM R-615.0P 15.00 1 2 3 4 5 6 7 8 9 10 11 12 0.7 RECOM R-615.0D 0.2 1 2 3 4 5 6 7 8 9 10 11 12 4.0 2.13 9.1 2.54 2.13 0.7 2.54 0.2 Bottom View Bottom View 0.7 4.0 0.7 Pin Connections Pin # Name Description 1 ON / OFF 2, 3, 4 Vin Power input 5, 6, 7, 8 GND Input and output ground (common) Vout Power output 9 , 10 , 11, 12 Vout-Adj Input pin : Active low (less than 0.8V) to disable the device With external resistors R1,R2 to selected output voltage Tolerance: ± 0.25 mm 136 April-2005 www.recom-international.com INNOLINE R-6xxxP_D Series DC/DC-Converter Table 1: Adjustment Resistor Values 1Adc R-611.8P/D R-612.5P/D R-613.3P/D R-615.0P/D R-619.0P/D R-6112P/D 2Adc R-621.8P/D R-622.5P/D R-623.3P/D R-625.0P/D R-629.0P/D R-6212P/D 1.8VDC 2.5VDC 3.3VDC Vout (nominal) Vout (adj) R1 1.5 13.6KΩ R2 R1 R2 R1 R2 5VDC R1 9VDC R2 R1 12VDC R2 R1 R2 3.3KΩ 1.8 8.2KΩ 3.1KΩ 820Ω 15KΩ 5.1KΩ 1.5KΩ 13KΩ 3.6KΩ 51KΩ 7.0KΩ 2.0 10KΩ 2.5 5.1KΩ 3.0 2.5KΩ 10KΩ 3.3 1.7KΩ 5.9KΩ 3.6 1.2KΩ 3.9KΩ 3.9 4.5 9.7KΩ 0Ω 0Ω 18KΩ 14KΩ 1.5KΩ 560Ω 2.8KΩ 9.1KΩ 20KΩ 3.3KΩ 1.2KΩ 1.6KΩ 3.9KΩ 60KΩ 7.5KΩ 2.1KΩ 11KΩ 4.0KΩ 5.0 2.4KΩ 5.1 2.2KΩ 60KΩ 12KΩ 4.3KΩ 5.5 1.6KΩ 15KΩ 17KΩ 5.6KΩ 6.0 1.1KΩ 7.2KΩ 24KΩ 7.5KΩ 7.0 2.8KΩ 51KΩ 12KΩ 8.0 1.5KΩ 130KΩ 19KΩ 9.0 880Ω 10 450Ω 36KΩ 55KΩ 11 180Ω 15KΩ 125KΩ 31KΩ 12 8.2KΩ 13 4.7KΩ 11KΩ 14 2.7KΩ 4.0KΩ 15 1.3KΩ 1.6KΩ www.recom-international.com April-2005 137 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● World’s Most Compact High Voltage Power Supplies Full SMD-Design with Ceramic Capacitors for Highest Reliability Positive or Negative Polarity Models Shielded Metal Case Low Ripple & Temperature Coefficient Remote Voltage Programming 0 to 100% Continuous Short Circuit Protection 2-Year Product Warranty Input Voltage Special Request Efficiency to 65% Selection Guide Part Number SIP Input Range (VDC) Output Voltage (VDC) Output Current (mA) R12-180 S 15 P 12 ( 10.8 – 13.2 ) 0...+180 15 R12-300 S 10 P 12 ( 10.8 – 13.2 ) 0...+300 10 R12-350 S 07 P 12 ( 10.8 – 13.2 ) 0...+350 7 R24-180 S 15 P 24 ( 21.6 – 26.4 ) 0...+180 15 R24-300 S 10 P 24 ( 21.6 – 26.4 ) 0...+300 10 R24-350 S 07 P 24 ( 21.6 – 26.4 ) 0...+350 7 R12-180 S 15 N 12 ( 10.8 – 13.2 ) 0...–180 15 R12-300 S 10 N 12 ( 10.8 – 13.2 ) 0...–300 10 R12-350 S 07 N 12 ( 10.8 – 13.2 ) 0...–350 7 R24-180 S 15 N 24 ( 21.6 – 26.4 ) 0...–180 15 R24-300 S 10 N 24 ( 21.6 – 26.4 ) 0...–300 10 R24-350 S 07 N 24 ( 21.6 – 26.4 ) 0...–350 7 INNOLINE DC/DC-Converter Rxx-S Series 2 ~ 2.5 Watt Single Output Notes: 1. Adjustable with external voltage 0 to +4VDC or with 5k. variable resistor. See below for details. N” for Negative. 2. “N 3. “PP” for Positive. Specifications ( typical at 25°C, nominal input voltage, rated output current unless otherwise specified ) Output Voltage Accuracy Rated Power ±5% 2 ~ 2.5 Wat max. Voltage Adjustment Range ( see note 1 ) 0-100% Line Voltage Regulation ±0.03% Load Voltage Regulation ( 0% to 100% full load ) ±0.08% Output Ripple and Noise (20MHz limited) 30mVp-p max. Efficiency at Full Load 60 ~ 65% Operating Temperature Range (free air convection) -10°C to +60°C Storage Temperature Range -25°C to +85°C Package Weight 138 46g April-2005 www.recom-international.com INNOLINE Rxx-S Series DC/DC-Converter Connection Diagram For remote control by variable resistor 100 1 2 -Vin 6 3 4 Vref Vadj 80 Vout R12-180 S xx R12-300 S xx R12-350 S xx C1 47µF C2 4700 pF Output Voltage (%) +Vin Load Com 5 R2 R1 60 40 20 0 VR = 5 kW R1 0W R2 5kW R2 5kW R1 0W Resistance Control For remote voltage control 1 R12-180 S xx R12-300 S xx R12-350 S xx C1 47µF 2 -Vin 6 4 3 (open) + Vref Vadj 100 Vout C2 4700 pF 5 80 Load Com Output Voltage (%) +Vin _ Remote Voltage Control 0 -4V 60 40 20 0 1V 2V 3V 4V Voltage Control Package Style and Pinning 3rd angle projection 80.00 12.00 RECOM R12-180 S 15 P 19.80 25.00 5.20 3 x 2.54 27.94 15.24 2.00 17.78 40.00 Pin Connections 0.65 Bottom View 1 23 4 5 6 Pin # Out 1 +Vin 2 –Vin 3 V adj. 4 V ref. 5 -Vout 6 +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm www.recom-international.com April-2005 139 Features ● ● ● ● ● ● ● ● ● ● Single Outputs up to 15A Input/Output 1.6kVDC Isolation Adjustable Output Voltage No Minimum Load Under -Voltage Lockout Industry Standard Footprint Fixed Operating Frequency Halt Tested Compact 61.0 x 57.91 x 12.7mm Package High Efficiency to 91% Selection Guide Part Number Single Output Input Voltage (VDC) Output Voltage (VDC) Output Current (A) Line Load Regulation Regulation (mV) (mV) Input Efficiency Current (A) % RP50-241.8S 18 – 36 1.8 15 4 6 1.36 86 RP50-242.5S 18 – 36 2.5 15 5 8 1.86 87 RP50-243.3S 18 – 36 3.3 15 7 10 2.40 89 RP50-2405S 18 – 36 5 10 10 15 2.40 90 RP50-2415S 18 – 36 15 3.3 30 45 2.40 89 RP50-481.8S 36 – 75 1.8 15 4 6 1.36 87 RP50-482.5S 36 – 75 2.5 15 5 8 1.86 89 RP50-483.3S 36 – 75 3.3 15 7 10 2.40 90 RP50-4805S 36 – 75 5 10 10 15 2.40 91 RP50-4815S 36 – 75 15 3.3 30 45 2.40 90 INNOLINE DC/DC-Converter RP50-S Series 50 Watt Single Output Notes: 1. Maximum output deviation is 10% inclusive of remote sense. If remote sense is not being used, the +Vsense should be connected to its corresponding +Vout 2. Measured with a 1uF M/C and a 10uF T/C. 3. An external filter capacitor is required for normal operation. The capacitor should be capable of handing 1A ripple current for 48V/24V models. RECOM suggests: Nippon chemi-con KMF series, 220µF/100V, ESR 90mΩ. 4. The negative/ positive logic and pin length are optional ( see table ). The pin voltage is referenced to negative input. 5. Heat sink is optional and P/N: 7G-0021, 7G-0022, 7G-0023, 7G-0024. 6. The RP50 meets level A and level B conducted emissions only with external components connected before the input pin to the converter. 7. Maximum value at nominal input voltage and full load. 8. Typical value at nominal input voltage and full load. 9. BASEPLATE GROUNDING : Base-plate should be grounded at one of the four screw bolts prior to operation. 10. The converter is provided by basic insulation. N” for Negative remote ON/OFF. 11. “N 12. “PP” for Positive remote ON/OFF. 140 April-2005 www.recom-international.com INNOLINE RP50-S Series DC/DC-Converter Specifications (refer to the standard application circuit, Ta: 25°C) Input Voltage Range Unde-Voltage Lockout Start-up Voltage Unde-Voltage Lockout Shuntdown Voltage Input Filter (Note 3) Input voltage variation 18 - 36, 36-75VDC 24V input 48V input 24V input 48V input dv/dt (24, 48V nom.) 17V typ. 34V typ. 15V typ. 32V typ. L-C type 5V/ms max (Complies with ETS300 132 part4.4) 50VDC 100VDC Input Surge Voltage 100mS max 24V input 48V input Start up time Nominal Vin and constant resistive load Input Reflected-Ripple Current 24V input 50mAp-p (5Hz to 20Hz, 12uH Source inpedance) Remote ON/OFF (Note 4) (Positive logic) 48V input 20mAp-p (Negative logic) ON=Open or 3.5V < Vr < 15V, OFF=Short or 0V < Vr < 1.2V, ON=Short or 0V < Vr < 1.2V, OFF=Open or 3.5V < Vr < 15V, 25mS typ. IIN=50µA max. IIN=1mA max. IIN=1mA max. IIN=50µA max. Continuous Output Power 50W max. Output Voltage Accuracy (Full load and nominal Vin) ±1.5% Output Voltage Adjustment (Note 1) +10%, -20% Minimum Load 0% Line Regulation LL to HL at FL See table Load Regulation 0% to 100% FL See table Remote Sense (Note 1) 10% of Vout Ripple and Noise 20MHz bandwidth (Note 2) 100mVp-p Temperature Coefficient ±0.02%/ºC Transient Response Recovery Time (25% load step change) 200us Over Voltage Protection threshold (Hiccup) 115% ~ 130% of Vout Over Current Protection threshold 110% ~ 140% of Iout Rated Short Circuit Protection Efficiency (at nominal input voltage, full load) Isolation Voltage Hiccup, Automatic recovery Input to Output Input to Case Output to Case up to 91%. 1.600VDC min. 1.000VDC min. 1.000VDC min. 7 Isolation Resistance 10 ohms min. Isolation Capacitance 2.500pF max. Operating Frequency 300KHz typ. Operating Temperature Range -40ºC to +100ºC (base plate) Over Temperature Protection 110°C Storage Temperature Range -55°C to +125°C Humidity max., Non-condensing 95% Thermal Shock MIL-STD-810D Continued next page www.recom-international.com April-2005 141 RP50-S Series INNOLINE DC/DC-Converter Specifications (refer to the standard application circuit, Ta: 25°C) Vibration 10 ~ 55Hz 2G, 3minutes period, 30minutes analog X, Y and Z Conducted Emissions EN55022 (Note 7) Level A EN55022 (Note 7) Level B Radiated Emisssions EN55022 Level A ESD EN61000-4-2 Perf. Criteria2 Radiated Immunity EN61000-4-3 Perf. Criteria2 Fast Transient EN61000-4-4 Perf. Criteria2 Surge EN61000-4-5 Perf. Criteria2 Conducted Immunity EN61000-4-6 Perf. Criteria2 Case Material Open with Aluminium base plate Weight 50g 6 MTBF Bellcore TR-NWT-000332, Tc=40°C, Io=80% max. 3 x10 hrs Characteristics Efficiency VS Output Load 100 90 Efficiency (%) 80 70 60 50 10 20 30 40 50 70 60 80 90 100 Output Power (%) Ta=25°C 48V Input Without Heatsink 48V Input With Heatsink (7G-0022) 110 110 1.) LFM590 2.) LFM400 3.) LFM200 Output Power (%) 50 4.) LFM20 30 10 -40 -20 0 20 40 60 90 1 2 34 80 50 4.) LFM20 30 10 -40 100 Ambient Temperature (°C) 142 1.) LFM590 2.) LFM400 3.) LFM200 70 Output Power (%) 90 70 -20 0 20 40 60 80 1 2 34 100 Ambient Temperature (°C) April-2005 www.recom-international.com INNOLINE RP50-S Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 60.96 57.91 12.70 Side View 5.08 50.80 48.26 4xM3 x 0.5 ( Note 10) Pin Connections 5 1 2 35.56 6 Bottom View 15.24 25.40 7 3 8 4 9 17.78 10.16 External Output Trimming 7 6 8 Trim Down RD RU 7 Pin Ø 1.016 mm 1.016 mm 1.016 mm 1.016 mm 2.032 mm 1.016 mm 1.016 mm 1.016 mm 2.032 mm Product Options Table Output can be externally trimmed by using the method shown below. See application notes for values. Trim Up Pin # Function 1 –Vin 2 Case 3 Remote ON/OFF 4 +Vin 5 –Vout 6 –Vsense 7 Trim 8 +Vsense 9 +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm Pin pitch tolerance 0.35mm Option Suffix Negative remote ON/OFF logic, 0.20” pin length (standard) Negative remote ON/OFF logic, 0.145” pin length L Negative remote ON/OFF logic, 0.11” pin length K Positive remote ON/OFF logic, 0.20” pin length P Positive remote ON/OFF logic, 0.145” pin length S Positive remote ON/OFF logic, 0.11” pin length M Example: RP50-483.3S/P www.recom-international.com April-2005 143 Features ● ● ● ● ● ● ● ● Single Output up to 20A Dual Outputs Total Current up to 15A up to 100% Load Imblance Input/Output 1.6kVDC Isolation Adjustable Output Voltage, Independently Regulated Outputs No Minimum Load Industry Standard Footprint Halt Tested Compact 61.0 x 57.91 x 12.7mm Package High Efficiency to 90% Selection Guide Part Number Single Output Input Voltage (VDC) Output Voltage (VDC) Output Current (A) RP75-481.8S 36 – 75 1.8 20 4 6 0.915 86 RP75-482.5S 36 – 75 2.5 20 5 8 1.255 88 RP75-483.3S 36 – 75 3.3 20 7 10 1.618 90 RP75-4805S 36 – 75 5 15 10 15 1.838 90 RP75-4815S 36 – 75 15 5 30 45 1.860 90 Part Number Dual Output Input Voltage (VDC) Output Voltage V1 V2 (VDC) (VDC) Line Load Regulation Regulation (mV) (mV) Output Current I1 I2 (A) (A) Input Efficiency Current (A) % INNOLINE DC/DC-Converter RP75-S_DI Series 75 Watt Isolated Single & Dual Output Line Load Efficiency Regulation Regulation (mV) (mV) % RP75-483.305DI 36 – 75 5 3.3 15 15 7/10 10/15 88 RP75-483.32.5DI 36 – 75 3.3 2.5 15 15 7/5 10/8 81 RP75-48051.8DI 36 – 75 5 1.8 15 15 10/4 10/15 85 RP75-483.31.8DI 36 – 75 3.3 1.8 15 15 7/4 10/6 81 Notes: 1. Maximum output deviation is 10% inclusive of remote sense. If remote sense is not being used, the +Vsense should be connected to its corresponding +Vout and likewise the -Vsense should be connected to its corresponding -Vout.. 2. Measured with a 1uF M/C and a 10uF M/C(for dual outputs) or 1uF M/C and a 10uF T/C(for single outputs). 3. An external filter capacitor is required for normal operation. The capacitor should be capable of handing 1A ripple current for 48V models. RECOM suggest: Nippon chemi-con KMF series, 220µF/100V, ESR 90mΩ. 4. The negative / positive logic and length are optional ( see table ). The pin voltage is referenced to negative input. 5. BELLCORE TR-NWT-000332. Case I: 50% Stress, Temperature at Tc=40°C. (Ground fixed and controlled environment) 6. Heat sink is optional and P/N: 7G-0021, 7G-0022, 7G-0023, 7G-0024. 7. The RP75 meets level A and level B conducted emissions only with external components connected before the input pin to the converter. 8. Maximum value at nominal input voltage and full load. 9. Single:Typical value at nominal input voltage and full load. Dual:The efficiency test condition: Nominal input voltage and both outputs current are 7.5A. 10. BASEPLATE GROUNDING:Base-plate should be grounded at one of the four screw bolts prior to operation. 11. The converter is provided by basic insulation. N” for Negative remote ON/OFF. 12. “N 13. “PP” for Positive remote ON/OFF. 144 April-2005 www.recom-international.com INNOLINE RP75-S_DI Series DC/DC-Converter Specifications (refer to the standard application circuit, Ta: 25°C) Input Voltage Range Unde-Voltage Lockout Start-up Voltage Unde-Voltage Lockout Shuntdown Voltage 36-75VDC 48V input 48V input Input Filter (Note 3) Input voltage variation dv/dt Input Surge Voltage 100mS max 48V input Start up time Nominal Vin and constant resistive load Input Reflected-Ripple Current 48V input (5Hz to 20Hz, 12uH Source inpedance) Remote ON/OFF (Note 4) (Positive logic) (Negative logic) ON=Open or 3.5V < Vr < 15V, OFF=Short or 0V < Vr < 1.2V, ON=Short or 0V < Vr < 1.2V, OFF=Open or 3.5V < Vr < 15V, 48V nom. 34V typ. 32V typ. L-C type 5V/ms max (Complies with ETS300 132 part4.4) 100VDC 25mS typ. 20mAp-p IIN=50µA max. IIN=1mA max. IIN=1mA max. IIN=50µA max. Continuous Output Power 75W max. Output Voltage Accuracy (Full load and nominal Vin) Output Voltage Adjustment ±1.5% Single (Note 1) +10%, -20% Dual +10%, -10% Minimum Load 0% Line Regulation LL to HL at FL See table Load Regulation 0% to 100% FL See table Remote Sense (Note 1) 10% of Vout Ripple and Noise 20MHz bandwidth (Note 2) 100mVp-p Temperature Coefficient ±0.02%/ºC Transient Response Recovery Time (25% load step change) 200µs Over Voltage Protection threshold (Non-Latching Hiccup) 115% ~ 130% of Vout Over Current Protection threshold Maximum Total Output Current 110% ~ 140% of Iout Rated I1 + I2 Dual Short Circuit Protection Efficiency (at nominal input voltage, full load) Isolation Voltage 15A Hiccup, Automatic recovery Input to Output Input to Case Output to Case up to 90%. 1.600VDC min. 1.000VDC min. 1.000VDC min. 7 Isolation Resistance 10 ohms min. Isolation Capacitance 2.500pF max. Operating Frequency 300KHz typ. Operating Temperature Range -40ºC to +100ºC (base plate) Over Temperature Protection 110°C Storage Temperature Range -55°C to +125°C Humidity max., Non-condensing 95% Thermal Shock MIL-STD-810D Continued next page www.recom-international.com April-2005 145 RP75-S_DI Series INNOLINE DC/DC-Converter Specifications (refer to the standard application circuit, Ta: 25°C) Vibration 10 ~ 55Hz 2G, 3minutes period, 30minutes analog X, Y and Z Conducted Emissions EN55022 (Note 7) Level A EN55022 (Note 7) Level B Radiated Emisssions EN55022 Level A ESD EN61000-4-2 Perf. Criteria2 Radiated Immunity EN61000-4-3 Perf. Criteria2 Fast Transient EN61000-4-4 Perf. Criteria2 Surge EN61000-4-5 Perf. Criteria2 Conducted Immunity EN61000-4-6 Perf. Criteria2 Case Material Open with Aluminium base plate Weight Single 53g Dual MTBF ( Note 6 ) 57g 6 Single 2 x10 hrs 6 1.3 x10 hrs Characteristics Efficiency vs Output Load 100 90 Efficiency (%) 80 70 60 50 10 20 30 40 50 70 60 80 90 100 Output Power (%) Ta=25°C 48V Input Without Heatsink 48V Input With Heatsink (7G-0022) 110 110 1.) LFM590 2.) LFM400 3.) LFM200 Output Power (%) 50 4.) LFM20 30 10 -40 -20 0 20 40 60 1 80 90 2 34 50 4.) LFM20 30 10 -40 100 Ambient Temperature (°C) 146 1.) LFM590 2.) LFM400 3.) LFM200 70 Output Power (%) 90 70 -20 0 20 40 60 1 80 2 34 100 Ambient Temperature (°C) April-2005 www.recom-international.com INNOLINE RP75-S_DI Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection Single Output 60.96 57.91 12.70 Side View 5.08 50.80 48.26 4xM3 x 0.5 ( Note 10) Pin Connections 5 1 2 35.56 6 Bottom View 15.24 25.40 7 3 8 4 9 17.78 10.16 External Output Trimming 7 6 8 Trim Down RD RU 7 Pin Ø 1.016 mm 1.016 mm 1.016 mm 1.016 mm 2.032 mm 1.016 mm 1.016 mm 1.016 mm 2.032 mm Product Options Table Output can be externally trimmed by using the method shown below. See application notes for values. Trim Up Pin # Function 1 –Vin 2 Case 3 Remote ON/OFF 4 +Vin 5 –Vout 6 –Vsense 7 Trim 8 +Vsense 9 +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm Pin pitch tolerance 0.35mm Option Suffix Negative remote ON/OFF logic, 0.20” pin length (standard) Negative remote ON/OFF logic, 0.145” pin length L Negative remote ON/OFF logic, 0.11” pin length K Positive remote ON/OFF logic, 0.20” pin length P Positive remote ON/OFF logic, 0.145” pin length S Positive remote ON/OFF logic, 0.11” pin length M Example: RP75-483.3S/P www.recom-international.com April-2005 147 INNOLINE RP75-S_DI Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection Dual Output 60.96 57.91 5.08 12.70 Side View 50.80 48.26 4xM3 x 0.5 ( Note 10) Pin Connections 5 1 6 35.56 2 Bottom View 7 25.40 10.16 15.24 40.64 8 3 9 4 Product Options Table Option Output can be externally trimmed by using the method shown below. See application notes for values. ( ) for V2 output trim 9(6) 10(7) 148 8(5) Suffix Negative remote ON/OFF logic, 0.20” pin length (standard) Trim Down RD RU 10(7) Pin Ø 1.016 mm 1.016 mm 1.016 mm 1.016 mm 1.016 mm 1.016 mm 1.016 mm 1.016 mm 1.016 mm 1.016 mm 10 External Output Trimming Trim Up Pin # Function 1 –Vin 2 Case 3 Remote ON/OFF 4 +Vin 5 +V2 6 –V2 (Com) 7 V2 Trim 8 +V1 9 +V1 (Com) 10 V1 Trim XX.X ± 0.5 mm XX.XX ± 0.25 mm Pin pitch tolerance 0.35mm Negative remote ON/OFF logic, 0.145” pin length L Negative remote ON/OFF logic, 0.11” pin length K Positive remote ON/OFF logic, 0.20” pin length P Positive remote ON/OFF logic, 0.145” pin length S Positive remote ON/OFF logic, 0.11” pin length M Example: RP75-483.305I/N April-2005 www.recom-international.com Features ● ● ● ● ● ● ● ● ● ● INNOLINE Single Output up to 25A Dual Outputs Total Power up to 100W Input/Output 1.6kVDC Isolation Adjustable Output Voltage Under-Voltage Lockout No Minimum Load Industry Standard Footprint Fixed Operating Frequency Halt Tested Compact 61.0 x 57.91 x 12.7mm Package High Efficiency to 90% DC/DC-Converter RP100-S_DI Series Selection Guide Part Number Single Output Input Voltage (VDC) Output Voltage (VDC) Output Current (A) RP100-481.8S 36 – 75 1.8 25 4 RP100-482.5S 36 – 75 2.5 25 5 8 1.608 87 RP100-483.3S 36 – 75 3.3 25 7 10 2.022 90 RP100-4805S 36 – 75 5 20 10 15 2.480 90 RP100-4815S 36 – 75 15 6.66 30 45 2.507 90 Output Current I1 / I2 (A) Line Regulation V1 / V2 (mV) Load Regulation V1 / V2 (mV) Part Number Input Efficiency (9) Current(8) (A) % 6 1.157 86 (VDC) Output Voltage V1 / V2 (VDC) (A) % RP100-483.305DI 36 – 75 5 / 3.3 20 / 25 25 / 16.5 25 / 16.5 2.39 87 RP100-482.505DI 36 – 75 5 / 2.5 20 / 25 25 / 12.5 25 / 12.5 2.45 85 RP100-482.53.3DI 36 – 75 3.3 / 2.5 25 / 25 16.5 / 12.5 16.5 / 12.5 2.44 85 Dual Output Input Voltage Line Load Regulation Regulation (mV) (mV) 100 Watt Isolated Single & Dual Output Input Efficiency Current(8) (9) Notes: 1. Maximum output deviation is 10% inclusive of remote sense. If remote sense is not being used, the +Vsense should be connected to its corresponding +Vout and likewise the -Vsense should be connected to its corresponding -Vout. 2. Single: Measured with a 1uF M/C and a 10uF T/C. Dual: For each outputs. 3. An external filter capacitor is required for normal operation. The capacitor should be capable of handing 1A ripple current for 48V models. RECOM suggest: Nippon chemi-con KMF series, 220µF/100V, ESR 90mΩ. 4. Single: The negative / positive logic and length are optional ( see table ). The pin voltage is referenced to negative input. Dual: The ON/OFF control function. There are positive logic ( standard ) and negative logic ( option ). The pin voltage is referenced to negative input. To order negative logic ON/OFF control add the suffix-N. ( Ex:RP100-483.305I/N ) 5. BELLCORE TR-NWT-000332. Case I: 50% Stress, Temperature at 40°C. ( Ground fixed and controlled environment ) 6. Heat sink is optional and P/N: 7G-0021, 7G-0022, 7G-0023, 7G-0024. 7. The RP100 meets level A and level B conducted emissions only with external components connected before the input pin to the converter. 8. Maximum value at nominal input voltage and full load. 9. Typical value at nominal input voltage and full load. The dual efficiency test condition: RP100-483.305DI @ 5V/12A and 3.3V/12A RP100-482.505DI @ 5V/12A and 2.5V/16A RP100-482.53.3DI @ 3.3V/18A and 2.5V/16A 10. BASEPLATE GROUNDING: Base-plate should be grounded at one of four screw bolts prior to operation. 11. The converter is provided by basic insulation. N” for Negative remote ON/OFF. 12. “N 13. “PP” for Positive remote ON/OFF. www.recom-international.com April-2005 149 INNOLINE RP100-S_DI Series DC/DC-Converter Specifications (refer to the standard application circuit, Ta: 25°C) Input Voltage Range 36-75VDC 48V nom. Over-Voltage Lockout Start-up Voltage Dual 76.5V typ. Over-Voltage Lockout Shuntdown Voltage Unde-Voltage Lockout Start-up Voltage Dual Single Dual Single Dual 78.5V typ. 34V typ. 35V typ. 32V typ. 33V typ. Unde-Voltage Lockout Shuntdown Voltage Input Filter (Note 3) Input voltage variation dv/dt Input Surge Voltage 100mS max Single Start up time Nominal Vin and constant resistive load Single Input Reflected-Ripple Current Single (5Hz to 20Hz, 12uH Source inpedance) Remote ON/OFF (Note 4) Single (Positive logic) Single (Negative logic) Dual (Positive logic) Dual (Negative logic) Continuous Output Power Output Voltage Accuracy (Full load and nominal Vin) Output Voltage Adjustment (Note 1) L-C type 5V/ms max (Complies with ETS300 132 part4.4) 100VDC 20mAp-p ON=Open or 3.5V < Vr < 15V, OFF=Short or 0V < Vr < 1.2V, ON=Short or 0V < Vr < 1.2V, OFF=Open or 3.5V < Vr < 15V, ON=Open or 3.5V < Vr < +Vin, OFF=Short or Vr < 1.2V, ON=Short or 3.5V < Vr < +Vin, OFF=Open or Vr < 1.2V. IIN=50µA max. IIN=1mA max. IIN=1mA max. IIN=50µA max. 100W max. ±1.5% ±1.0% +10%, -20% ±10% Single Dual Single Dual Minimum Load Line Regulation Load Regulation 25mS typ. 0% LL to HL at FL Single 0% to 100% FL Dual 0% to 100% FL Dual for each Outputs Remote Sense (Note 1) See table See table 10% of Vout Ripple and Noise 20MHz bandwidth (Note 2) 100mVp-p Temperature Coefficient ±0.02%/ºC Transient Response Recovery Time (25% load step change) Over Voltage Protection threshold (Hiccup) Single & Dual 2.5V 3.3V 5V Over Current Protection threshold 200us 115% ~ 130% of Vout 3.0V 3.9V 6.2V 110% ~ 140% of Iout Rated Short Circuit Protection Hiccup, Automatic recovery Efficiency (at nominal input voltage, full load) up to 90% Continued next page 150 April-2005 www.recom-international.com RP100-S_DI Series INNOLINE DC/DC-Converter Specifications (refer to the standard application circuit, Ta: 25°C) Isolation Voltage Isolation Resistance Isolation Capacitance Input to Output Input to Case Output to Case Single Dual Single Dual Operating Frequency Operating Base-plate Temperature Range ( Note 6 ) Over Temperature Protection 300KHz typ. Single Dual for Base-plate Storage Temperature Range 95% Thermal Shock MIL-STD-810D Vibration Conducted Emissions 10 ~ 55Hz 2G, 3minutes period, 30minutes analog EN55022 (Note 7) EN55022 (Note 7) Radiated Emisssions ESD Radiated Immunity Fast Transient Surge Conducted Immunity EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Case Material Dual www.recom-international.com X, Y and Z Level A Level B Level A Perf. Criteria2 Perf. Criteria2 Perf. Criteria2 Perf. Criteria2 Perf. Criteria2 Non-conductive black plastic Base material MTBF ( Note 6 ) -40ºC to +100ºC 110°C 105°C -55°C to +125°C Humidity max., Non-condensing Potting material Weight 1.600VDC min. 1.000VDC min. 1.000VDC min. 7 10 ohms min. 9 10 ohms min 2.500pF max. 1.500pF max. Aluminum base-plate Dual Single Dual Single Silicon (UL94-V0) 55g 105g 6 2 x 10 hrs 6 1.004 x 10 hrs April-2005 151 RP100-S_DI Series INNOLINE DC/DC-Converter Characteristics Efficiency vs Output Load 100 90 80 Efficiency (%) 70 60 50 10 20 30 40 50 60 70 80 90 100 Output Power (%) Ta=25°C 48V Input Without Heatsink 110 90 1.) LFM590 2.) LFM400 3.) LFM200 Output Power (%) 70 50 4.) LFM20 30 10 -40 -20 0 20 40 60 1 80 2 34 100 Ambient Temperature (°C) 48V Input With Heatsink (7G-0022) 110 90 1.) LFM590 2.) LFM400 3.) LFM200 Output Power (%) 70 50 4.) LFM20 30 10 -40 -20 0 20 40 60 1 80 2 34 100 Ambient Temperature (°C) 152 April-2005 www.recom-international.com INNOLINE RP100-S_DI Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection Single Output 60.96 57.91 12.70 Side View 5.08 50.80 48.26 4xM3 x 0.5 ( Note 10) Pin Connections 5 1 2 35.56 6 Bottom View 15.24 25.40 7 3 8 4 9 17.78 10.16 External Output Trimming 7 6 8 Trim Down RD RU 7 Pin Ø 1.016 mm 1.016 mm 1.016 mm 1.016 mm 2.032 mm 1.016 mm 1.016 mm 1.016 mm 2.032 mm Product Options Table Output can be externally trimmed by using the method shown below. See application notes for values. Trim Up Pin # Function 1 –Vin 2 Case 3 Remote ON/OFF 4 +Vin 5 –Vout 6 –Vsense 7 Trim 8 +Vsense 9 +Vout XX.X ± 0.5 mm XX.XX ± 0.25 mm Pin pitch tolerance 0.35mm Option Suffix Negative remote ON/OFF logic, 0.20” pin length (standard) Negative remote ON/OFF logic, 0.145” pin length L Negative remote ON/OFF logic, 0.11” pin length K Positive remote ON/OFF logic, 0.20” pin length P Positive remote ON/OFF logic, 0.145” pin length S Positive remote ON/OFF logic, 0.11” pin length M Example: RP100-483.3S/P www.recom-international.com April-2005 153 INNOLINE RP100-S_DI Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection Dual Output 60.96 57.91 5.08 12.70 Side View 50.80 48.26 4xM3 x 0.5 ( Note 10) Pin Connections 5 1 6 35.56 2 Bottom View 7 25.40 10.16 15.24 40.64 8 3 9 4 Product Options Table Option Output can be externally trimmed by using the method shown below. See application notes for values. ( ) for V2 output trim 9(6) 10(7) 154 8(5) Suffix Negative remote ON/OFF logic, 0.20” pin length (standard) Trim Down RD RU 10(7) Pin Ø 1.016 mm 1.016 mm 1.016 mm 1.016 mm 2.032 mm 2.032 mm 1.016 mm 2.032 mm 2.032 mm 1.016 mm 10 External Output Trimming Trim Up Pin # Function 1 –Vin 2 Case 3 Remote ON/OFF 4 +Vin 5 +V2 6 –V2 (Com) 7 V2 Trim 8 +V1 9 +V1 (Com) 10 V1 Trim XX.X ± 0.5 mm XX.XX ± 0.25 mm Pin pitch tolerance 0.35mm Negative remote ON/OFF logic, 0.145” pin length L Negative remote ON/OFF logic, 0.11” pin length K Positive remote ON/OFF logic, 0.20” pin length P Positive remote ON/OFF logic, 0.145” pin length S Positive remote ON/OFF logic, 0.11” pin length M Example: RP100-483.305I/N April-2005 www.recom-international.com Features ● ● ● ● ● INNOLINE For Telecom DSM, XDSL, Application Internal Pi Filter Multi-Outputs Overcurrent Protection High Efficiency to 80% DC/DC-Converter High Voltage Input Series Selection Guide Part Number Input Range (VDC) Output Voltage (VDC) RP3.75D2/x1 28-60 5 750 78 D2 RP7.5D2/x1 40-140 5 1500 78 D2 RP7E1/x1 36-180 +5 ±15 1000 ±65 77 E1 +5.1 ±12 1000 +100 -200 77 E1 +5 ±12 -48 1500 +200 -50 76 E1 ±5 +340 -35 -100 1W 77 E1 +560 -60 -155 -50 1W 76 E1 -18 -48 -80 +500 -40 -125 -30 -100 80 E1 +3.3 +12 -12 +2000 +150 -150 75 L1 +3.3 +12 -12 +1000 +100 -100 75 C1 RP8.7E1/x1 RP14.7E1/x1 RP6.4E1/x1 36-170 20-60 95-190 -35 70 RP10E1/x1 90-270 ±5 -28 -32 70 RP13E1/x1 RP4.3/x1 RP6/x1 160-260 10-20 10-20 ±5 Output Current (mA) Efficiency Dimension (%) Note: Case dimensions see High outputs series. www.recom-international.com April-2005 155 INNOLINE DC/DC-Converter High Voltage Input Series Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range See „Selection Guide“ Table Input Filter Pi Type Voltage Accuracy ±2.0%, (main) Line Regulation, Full Line ±0.2%, (main) Load Regulation, FL-1/4FL ±0.25%, (main) Temperature Coefficient ±0.02%/°C Short Circuit Protection Continuous Isolation Voltage 1600VDC, min. 9 Isolation Resistance 10 Ω Operating Temperature Range -25°C to +71°C Storage Temperature Range -40°C to +85°C Cooling Free-air Convection Dimensions See below „Package Style and Pinning“ Package Style and Pinning (mm) "For Package Style please see High Output Series. For detailed datasheets and pinning please check with our technical customer service." 156 April-2005 www.recom-international.com Features ● ● ● ● ● INNOLINE For Telecom DSM, XDSL, Aplication Internal Pi Filter Multi-Outputs Overcurrent Protection High Efficiency to 86% DC/DC-Converter High Voltage Output Series Selection Guide Part Number Input Range (VDC) Output Voltage (VDC) Output Current (mA) Efficiency Dimension RP3.6A2/x1 36-72 120 30 72 A2 RP6D2/x1 36-72 20 50 78 D2 RP9.2D2/x1 36-72 92 100 81 D2 RP15.4F2/x2 20-72 110 140 84 F2 RP15.4F2/x1 20-72 140 110 86 F2 RP11.4E1/x1 36-72 190 60 80 E1 RP16.2E1/x1 36-72 267 60 81 E1 RP19E1/x1 36-72 ±95 ±100 83 E1 (%) RP26Q1/x1 36-72 ±130 ±100 83 Q1 RP16.7E1/x1 90-190 ±95/+5 ±80/300 78 E1 RP50R2/x1 36-75 +3.3/+5 10 A / 3 A 82 R2 RP57R2/x1 36-75 +3.3/+12 10 A / ±1 A 85 R2 Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range See table above: Selection Guide Input Filter Pi Type Voltage Accuracy ±2.0% Ripple and Noise, 20 MHz BW 2% Vout Line Regulation, Full Line ±0.2% Load Regulation, FL-1/4FL ±0.20% (Single) ±2% (Dual) Temperature Coefficient ±0.02%/°C Short Circuit Protection Continuous Isolation Voltage 1600VDC, min. Isolation Resistance 10 Operating Temperature Range Dimensions www.recom-international.com Ω -25°C to +71°C Storage Temperature Range Cooling 9 -40°C to +85°C Free-air Convection See next page:Package Style and Pinning April-2005 157 INNOLINE High Voltage Input & Output Series DC/DC-Converter Package Style and Pinning (mm) "For detailed datasheets and pinning please ask at our technical customer service." A2 Case: 31.8 x 20.3 x 10.2 mm C1 Case: 33.02 x 33.02 x 17.8 mm 4.6 3.8 33.02 23 22 17.80 31.80 Bottom View 7 6 5 33.02 24.00 1 15.20 2 0.8 dia. 3 5.6 min. 19.94 10.20 0.25 x 0.50 Rectangular Pin 20.30 4 2.5 9 10 11 16 15 14 17.80 5.08 14.86 2 3 Pin Pitch Tolerance ±0.3 mm Pin Pitch Tolerance ±0.35 mm D2 Case: 50.8 x 25.4 x 9.5 mm E1 Case: 50.8 x 50.8 x 18 mm 25.40 12.70 10.20 10.20 5 3 4 50.80 10.20 10.20 10.20 9.50 7 6 10.20 8 9 5 50.80 20.30 1 dia. 1.0 7.60 25.60 50.80 2 1 2 3 4 15.20 7.60 5.10 2.50 5.10 5.8 10.20 Pin Pitch Tolerance ±0.5 mm 158 18.00 10 Bottom View Bottom View dia. 1.0 10.20 25.40 4.0 min. Pin Pitch Tolerance ±0.4 mm April-2005 www.recom-international.com INNOLINE High Voltage Input & Output Series DC/DC-Converter Package Style and Pinning (mm) "For detailed datasheets and pinning please ask at our technical customer service." F2 Case: 50.1 x 40.6 x 10.2 mm L1 Case: 45 x 35 x 18 mm 50.10 10.20 Side View 5.6 45.70 2.54 17.80 6 1 39.90 10.20 12.70 Bottom View 2 15.20 7 1 2 3 4 5 6 2.54 35.00 17.80 10.20 4 2.54 45.00 5 40.60 5.10 18.00 5.60 dia. 1.0 8 Bottom View 12.40 14 13 12 11 10 9 8 7 6 20.30 7.30 Pin Pitch Tolerance ±0.5 mm Pin Pitch Tolerance ±0.25 mm Q 1 Case: 68.6 x 50.8 x 20 mm R2 Case: 76.2 x 66.0 x 9.53 mm 9.53 dia. 1.0 4.0 min. 10.00 50.80 17 8 16 7 15 14 10.20 9 18 Bottom View 63.50 7.6 56.10 15.40 8.00 dia. 1.0 20.00 6 5 13 4 12 3 11 2 10 1 17.80 10 25.40 10.20 4 9 10.20 5.00 3 66.00 10.20 Bottom View 10.20 8 12.70 2 10.00 7 15.20 7.60 6 1 7.60 5 68.60 76.20 Pin Pitch Tolerance ±0.4 mm www.recom-international.com Pin Pitch Tolerance ±0.5 mm April-2005 159 POWERLINE - CONTENTS Single Outputs Models Series (**) Isolation Power Input Voltages Output Voltages Case (kV) (Watts) (VDC) (VDC) Dimensions mm No. RP1P5 (A) 0.5 1.5 4.5-5.5, 10.8-13.2, 21.6-26.4 5, 12, 15 DIP24 (SMD) 162 RP03 (A) 1.6 3 9-18, 18-36, 36-75 3.3, 5, 12, 15 DIP24 (SMD) 166 RP03 (B) 0.5 3 9-18, 18-36, 36-75 3,3, 5, 12, 15 DIP24 (SMD) 170 RP03 (C) 1.6 3 9-18, 18-36, 36-75 5, 12, 15 DIP24 (SMD) 174 RP03 (D) 1.6 3 9-36, 18-75 5, 12, 15 DIP24 (SMD) 178 RP03 (E) 1.6 3 4.5-6, 9-18, 18-36, 36-75 3.3, 5, 12, 15 DIP24 (SMD) 182 RP03 (G) 1.6 3 4.5-6, 9-18, 18-36, 36-75 3.3, 5, 12, 15 DIP24 (SMD) 186 RP05 (A) 1.6 5 9-18, 18-36, 36-75 3.3, 5, 12, 15 DIP24 (SMD) 190 RP05 (AW) 1.6 5 9-36, 18-75 3.3, 5, 12, 15 DIP24 (SMD) 194 RP05 (F) 1.6 5 9-18, 18-36, 36-75 3.3, 5, 12, 15 DIP24 (SMD) 198 RP08 (A) 1.6 8 9-18, 18-36, 36-75 3.3, 5, 12, 15 DIP24 (SMD) 202 RP10 (E) 1.6 10 9-18, 18-36, 36-75 3.3, 5, 12, 15 50.8 x 25.4 x 10.2 206 RP10 (EW) 1.6 10 9-36, 18-75 5, 12, 15 50.8 x 25.4 x 10.2 211 RP12 (A) 1.6 12 9-18, 18-36, 36-75 2.5, 3.3, 5, 12, 15 DIP24 216 RP15 (F) 1.6 15 9-18, 18-36, 36-75 3.3, 5, 12, 15 50.8 x 25.4 x 10.2 220 RP15 (EW) 1.6 15 9-36, 18-75 5, 12, 15 50.8 x 40.6 x 10.2 224 RP20 (E) 1.6 20 9-18, 18-36, 36-75 3.3, 5, 12, 15 50.8 x 40.6 x 10.2 228 RP20 (EW) 1.6 20 9-36, 18-75 3.3, 5, 12, 15 50.8 x 40.6 x 10.2 232 RP20 (F) 1.6 20 9-18, 18-36, 36-75 1.5, 1.8, 2.5, 3.3, 5, 12, 15 50.8 x 25.4 x 10.2 236 RP30 (E) 1.6 30 9-18, 18-36, 36-75 1.5, 1.8, 2.5, 3.3, 5, 12, 15 50.8 x 40.6 x 10.2 240 RP30 (EW) 1.6 30 10-40, 18-75 1.5, 1.8, 2.5, 3.3, 5, 12, 15 50.8 x 40.6 x 10.2 244 RP40 (E) 1.6 40 9-18, 18-36, 36-75 3.3, 5, 12, 15 76.2 x 66.0 x 10.2 248 RP40 (G) 1.6 40 18-36, 36-75 1.5, 1.8, 2.5, 3.3, 5, 12, 15 50.8 x 50.8 x 10.2 253 RP60 (E) 1.6 60 9-18, 18-36, 36-75 3.3, 5, 12, 15 100.2 x 70 x 19.0 258 Heat-Sinks See next page for Dual and Triple Output Models 160 Page 262 April-2005 www.recom-international.com POWERLINE - CONTENTS Dual Outputs Models Series (**) Isolation (kV) Power (Watts) Input Voltages (VDC) Output Voltages (VDC) Case Dimensions mm Page No. RP1P5 (A) 0.5 1.5 4.5-5.5, 10.8-13.2, 21.6-26.4 ±5, ±12, ±15 DIP24 (SMD) 162 RP03 (A) 1.6 3 9-18, 18-36, 36-75 ±5, ±12, ±15 DIP24 (SMD) 166 RP03 (B) 0.5 3 9-18, 18-36, 36-75 ±5, ±12, ±15 DIP24 (SMD) D(isol.) 170 RP03 (C) 1.6 3 9-18, 18-36, 36-75 ±5, ±12, ±15 DIP24 (SMD) 174 RP03 (D) 1.6 3 9-36, 18-75 ±5, ±12, ±15 DIP24 (SMD) 178 RP03 (E) 1.6 3 4.5-6, 9-18, 18-36, 36-75 ±5, ±12, ±15 DIP24 (SMD) D(isol.) 182 RP03 (G) 1.6 3 4.5-6, 9-18, 18-36, 36-75 ±5, ±12, ±15 DIP24 (SMD) 186 RP05 (A) 1.6 5 9-18, 18-36, 36-75 ±5, ±12, ±15 DIP24 (SMD) 190 RP05 (AW) 1.6 5 9-36, 18-75 ±5, ±12, ±15 DIP24 (SMD) 194 RP05 (F) 1.6 5 9-18, 18-36, 36-75 ±5, ±12, ±15 DIP24 (SMD) 198 RP08 (A) 1.6 8 9-18, 18-36, 36-75 ±5, ±12, ±15 DIP24 (SMD) 202 RP10 (E) 1.6 10 9-18, 18-36, 36-75 ±5, ±12, ±15 50.8 x 25.4 x 10.2 206 RP10 (EW) 1.6 10 9-36, 18-75 ±5, ±12, ±15 50.8 x 25.4 x 10.2 211 RP12 (A) 1.6 12 9-18, 18-36, 36-75 ±5, ±12, ±15 RP15 (F) 1.6 15 9-18, 18-36, 36-75 ±5, ±12, ±15 50.8 x 25.4 x 10.2 220 RP15 (EW) 1.6 15 9-36, 18-75 ±5, ±12, ±15 50.8 x 40.6 x 10.2 224 RP20 (E) 1.6 20 9-18, 18-36, 36-75 ±5, ±12, ±15 50.8 x 40.6 x 10.2 228 RP20 (EW) 1.6 20 9-36, 18-75 ±5, ±12, ±15 50.8 x 40.6 x 10.2 232 RP20 (F) 1.6 20 9-18, 18-36, 36-75 ±12, ±15 50.8 x 25.4 x 10.2 236 RP30 (E) 1.6 30 9-18, 18-36, 36-75 ±12, ±15 50.8 x 40.6 x 10.2 240 RP30 (EW) 1.6 30 10-40, 18-75 ±12, ±15 50.8 x 40.6 x 10.2 244 RP40 (E) 1.6 40 9-18, 18-36, 36-75 ±5, ±12, ±15 76.2 x 66.0 x 10.2 D(isol.) 248 RP40 (G) 1.6 40 9-18, 18-36, 36-75 ±12, ±15 50.8 x 50.8 x 10.2 D(isol.) 253 RP60 (E) 1.6 60 9-18, 18-36, 36-75 ±5, ±12, ±15 100.2x70.0 x 19.0 D(isol.) 258 DIP24 216 Triple Output Models RP20 (TE) 1.6 20 9-18, 18-36, 36-75 3.3/±12, 3.3/±15, 5/±12, 5/±15 50.8 x 40.6 x 10.2 228 RP40 (TE) 1.6 40 9-18, 18-36, 36-75 5/±12, 5/±15 76.2 x 66.0 x 10.2 248 RP40 (TG) 1.6 40 9-18, 18-36, 36-75 3.3/±12, 5/±/12, 3.3/±15, 5/±15 50.8 x 50.8 x 10.2 254 www.recom-international.com April-2005 161 Features Regulated Converters ● ● ● ● ● ● ● ● ● POWERLINE 2:1 Wide Input Voltage Range 1.5 Watts Regulated Output Power 500VDC Isolation Pi Input Filter Low Ripple and Noise Five-Sided Shield Standard DIP24 and SMD-Pinning 2 Year Warranty Efficiency to 55% DC/DC-Converter RP1P5S_DA Series Selection Guide 5V, 12V, 24V Input Types (2) Efficiency (3) (4) Part Number Input Range Output Voltage Output Current Input Current Capacitor Load max. DIP24 (SMD) VDC VDC mA mA % µF RP1P5-0505SA** 4.5-5.5 5 300 600 54 470 RP1P5-0512SA** 4.5-5.5 12 125 625 52 330 RP1P5-0515SA** 4.5-5.5 15 100 588 55 330 RP1P5-1205SA** 10.8-13.2 5 500 245 55 470 RP1P5-1212SA** 10.8-13.2 12 125 260 52 330 RP1P5-1215SA** 10.8-13.2 15 100 245 55 330 RP1P5-2405SA** 21.6-26.4 5 500 125 54 470 RP1P5-2412SA** 21.6-26.4 12 125 130 52 330 RP1P5-2415SA** 21.6-26.4 15 100 123 55 330 RP1P5-0505DA** 4.5-5.5 ±5 200 / -100 682 48 330 RP1P5-0512DA** 4.5-5.5 ±12 ±60 613 51 110 RP1P5-0515DA** 4.5-5.5 ±15 ±50 600 54 110 RP1P5-1205DA** 10.8-13.2 ±5 200 / -100 278 49 330 RP1P5-1212DA** 10.8-13.2 ±12 ±60 255 51 110 RP1P5-1215DA** 10.8-13.2 ±15 ±50 250 54 110 RP1P5-2405DA** 21.6-26.4 ±5 200 / -100 142 48 330 RP1P5-2412DA** 21.6-26.4 ±12 ±60 128 51 110 RP1P5-2415DA** 21.6-26.4 ±15 ±50 125 54 110 9-21 ±15 ±66 2 W output RP2P0-0508SAA 4.5-5.5 8 200 3 kVDC Isolation RP1P5-1206SAA 10-15 6 167 1 kV AC Isolation 1.5 Watt DIP24 & SMD, Single & Dual Output Specials RP2P0-2015DAA-M1** ** add Suffix SMD for SMD package 162 April-2005 www.recom-international.com RP1P5-S_DA Series POWERLINE DC/DC-Converter Derating-Graph (Ambient Temperature) RP1P5-2405SA 125 100 Output Power (%) 75 50 Natural Convection 25 0 -25 -10 0 50 60 70 80 90 100 Ambient Temperature Range (°C) 71 Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 5V nominal input 12V nominal input 24V nominal input 48V nominal input Input Filter Pi type Output Power 1.5W max. Output Voltage Accuracy (full Load and nominal Vin) ±4% Minimum Load 0% Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) 4.5-5.5VDC 10.8-13.2VDC 21.6-26.4VDC 43.2-52.8VDC ±0.3% 5V Dual outputs others Cross Regulation (asymmetrical load 25%/100% FL) ±1.5% ±0.5% ±5% Ripple and Noise (20MHz bandwith) 50mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) 200µS Short Circuit Protection Short term Efficiency see „Selection Guide“ table Isolation Voltage 500VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 30pF max. Operating Frequency 20kHz min. / 300kHz typ. continued on next page www.recom-international.com April-2005 163 POWERLINE RP1P5-S_DA Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Operating Temperature Range -25°C to +71°C Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Thermal Impedance Natural convection Thermal Shock 20°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Epoxy (UL94-V0) Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Weight DIP SMD 16g 18g Dimensions DIP SMD 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 10.9mm 5.531 x 106 Hours MTBF (see note 1) Notes : 1. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40 °C (Ground fixed and controlled environment). 2. Maximum value at nominal input voltage and full load of standard type. 3. Typical value at nominal input voltage and full load. 4. Test by minimum Vin and constant resistor load. 5. See application notes for EMI-filtering. 164 April-2005 www.recom-international.com POWERLINE RP1P5-S_DA Series DC/DC-Converter Package Style and Pinning (mm) DIP24 Package Style 3rd angle projection 31.80 20.30 10.20 3.8 2 2.54 15.20 Pin Connections 22.90 Pin # Single 1 + Vin 2 NC 3 NC 10 – Vout 11 + Vout 12 – Vin 13 – Vin 14 + Vout 15 – Vout 22 NC 23 NC 24 + Vin NC = No Connection 0.25 x 0.50 Rectangular Pin 10 11 12 1 2 3 Bottom View 15 14 13 24 23 22 Dual + Vin – Vout Com Com + Vout – Vin – Vin + Vout Com Com – Vout + Vin Pin Pitch Tolerance ±0.35 mm SMD Package Style 32.00 20.30 31.40 SMD Package Style 11.20 2.54 Same spec. as the original DIP spec. and pin definition, excl. of the SMD type pin. 10.90 3.81 21.30 6.35 25.40 Pin area 0.1 x 0.50 2.54 0.50 Pin Connections 1.60 2.40 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.54 24.14 24 23 22 21 20 16 15 14 13 11 x 2.54 Top View 1 27.94 Pin # Single 1 + Vin 2 NC 3 NC 10 – Vout 11 + Vout 12 – Vin 13 – Vin 14 + Vout 15 – Vout 22 NC 23 NC 24 + Vin Others NC NC = No Connection Dual + Vin – Vout Com Com + Vout – Vin – Vin + Vout Com Com – Vout + Vin NC Pin Pitch Tolerance ±0.35 mm www.recom-international.com April-2005 165 Features Regulated Converters ● ● ● ● ● ● ● ● ● POWERLINE 2:1 Wide Input Voltage Range Safety standards and approvals: EN 60950 certified, rated for 250VAC (LVD test report) 3 Watts Regulated Output Power 1.6kVDC Isolation Over Current Protection Five-Sided Shield Standard DIP24 and SMD-Pinning UL 1950 Component Recognized High Efficiency to 82% DC/DC-Converter RP03S_DA Series Selection Guide 12V, 24V and 48V Input Types Part Number Input Current(4) Efficiency(5) Capacitive(6) Load max. mA % µF DIP24 (SMD) Input Range VDC Output Voltage VDC Output Current mA RP03-123.3SA** 9-18 3.3 500 196 74 2200 RP03-1205SA** 9-18 5 500 289 76 1000 RP03-1212SA** 9-18 12 250 329 80 220 RP03-1215SA** 9-18 15 200 325 81 150 RP03-243.3SA** 18-36 3.3 500 101 72 2200 RP03-2405SA** 18-36 5 500 149 74 1000 RP03-2412SA** 18-36 12 250 171 77 220 RP03-2415SA** 18-36 15 200 169 78 150 RP03-483.3SA** 36-75 3.3 500 50 73 2200 RP03-4805SA** 36-75 5 500 75 74 1000 RP03-4812SA** 36-75 12 250 83 79 220 RP03-4815SA** 36-75 15 200 84 78 150 RP03-1205DA** 9-18 ±5 ±250 282 78 ±470 RP03-1212DA** 9-18 ±12 ±125 329 80 ±100 RP03-1215DA** 9-18 ±15 ±100 321 82 ±68 RP03-2405DA** 18-36 ±5 ±250 149 74 ±470 RP03-2412DA** 18-36 ±12 ±125 171 77 ±100 RP03-2415DA** 18-36 ±15 ±100 169 78 ±68 RP03-4805DA** 36-75 ±5 ±250 76 73 ±470 RP03-4812DA** 36-75 ±12 ±125 83 79 ±100 RP03-4815DA** 36-75 ±15 ±100 86 86 ±68 3 Watt DIP24 & SMD, Single & Dual Output ** add Suffix SMD for SMD package Description The A-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. They also meet UL 1950 and CSA 950 standards. 166 April-2005 www.recom-international.com RP03-S_DA Series POWERLINE DC/DC-Converter Derating-Graph (Ambient Temperature) RP03-4805SA/M1 125 125 100 100 75 75 Natural Convection 50 Output Power (%) Output Power (%) RP03-4805SA 25 0 -25 -10 0 Natural Convection 50 25 0 -40 -25 -10 0 50 60 70 80 90 100 85 Ambient Temperature Range (°C) 50 60 70 80 90 100 Ambient Temperature Range (°C) Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 12V nominal input 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) Pi Type 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) 36VDC 50VDC 100VDC 20mAp-p Start Up Time (nominal Vin and constant resistor load) 350ms typ. Output Power 3W max. Output Voltage Accuracy (full Load and nominal Vin) ±2% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) 9-18VDC 18-36VDC 36-75VDC ±0.2% Single Dual Cross Regulation (asymmetrical load 25%/100% FL) ±0.2% ±1% ±5% Ripple and Noise (20MHz bandwith) 50mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) 200µS Over Load Protection (% of full load at nominal Vin) 180% typ Short Circuit Protection Continuous, automatic recovery Efficiency see „Selection Guide“ table continued on next page www.recom-international.com April-2005 167 POWERLINE RP03-S_DA Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Isolation Voltage In to out I/O to case I/O to case 1.600VDC min. DIP type 1.600VDC min. SMD type 1.000VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 300kHz typ. Approved to Safety Standards Operating Temperature Range UL 1950, EN60950 Standard M1 (see note 3) -25°C to +85°C (with derating) -40°C to +85°C (non-derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Thermal Impedance Natural convection Thermal Shock 20°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Epoxy (UL94-V0) Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Weight DIP SMD 16g 18g Dimensions DIP SMD 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 10.9mm 3.155 x 106 Hours MTBF (see note 2) Notes : 1. The RP03 A series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40 °C (Ground fixed and controlled environment). 3. M1 version is more efficient, therefore, it can be operated in a more extensive temperature range than the standard version. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. See application notes for EMI-filtering. 168 April-2005 www.recom-international.com POWERLINE RP03-S_DA Series DC/DC-Converter Package Style and Pinning (mm) DIP24 Package Style 3rd angle projection 31.80 20.30 10.20 3.8 4.60 5.10 17.80 15.20 Pin Connections Pin # 0.25 x 0.50 Rectangular Pin 9 10 11 2 3 Bottom View 16 15 14 23 22 Single Dual 2 –Vin 3 –Vin 9 NC 10 NC 11 NC 14 +Vout 15 NC 16 –Vout 22 +Vin 23 +Vin NC = No Connection –Vin –Vin Com NC –Vout +Vout NC Com +Vin +Vin Pin Pitch Tolerance ±0.35 mm SMD Package Style 32.00 20.30 31.40 SMD Package Style 11.20 2.54 Same spec. as the original DIP spec. and pin definition, excl. of the SMD type pin. 10.90 3.81 21.30 6.35 25.40 Pin Connections Pin # Pin area 0.1 x 0.50 2.54 0.50 1.60 2.40 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.54 24.14 24 23 22 21 20 16 15 14 13 11 x 2.54 Top View 1 27.94 Single Dual 2 –Vin 3 –Vin 9 NC 10 NC 11 NC 14 +Vout 15 NC 16 –Vout 22 +Vin 23 +Vin Others NC NC = No Connection –Vin –Vin Com NC –Vout +Vout NC Com +Vin +Vin NC Pin Pitch Tolerance ±0.35 mm www.recom-international.com April-2005 169 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● POWERLINE 2:1 Wide Input Voltage Range Safety standards and approvals: EN 60950 certified, rated for 250VAC (LVD test report) 3 Watts Regulated Output Power 500VDC Isolation Over Current Protection Also Available with Isolated Outputs, Output 1/Output 2 (DS) Isolation Five-Sided Shield Standard DIP24 and SMD-Pinning UL 1950 Component Recognized High Efficiency to 80% DC/DC-Converter RP03-S_DB (DB/DS) Series Selection Guide 12V, 24V and 48V Input Types Part Number Input Range mA % Capacitive(6) Load max. V1 & V2 µF 196 74 2200 500 286 77 1000 250 333 79 220 for DB/DS(V1 & V2) DIP24 (SMD) VDC Output Voltage V1 & V2 VDC Output Current V1 & V2 mA RP03-123.3SB** 9-18 3.3 500 RP03-1205SB** 9-18 5 RP03-1212SB** 9-18 12 Input (4) Efficiency(5) Current RP03-1215SB** 9-18 15 200 329 80 150 RP03-243.3SB** 18-36 3.3 500 101 72 2200 RP03-2405SB** 18-36 5 500 149 74 1000 RP03-2412SB** 18-36 12 250 169 78 220 RP03-2415SB** 18-36 15 200 169 78 150 RP03-483.3SB** 36-75 3.3 500 50 73 2200 RP03-4805SB** 36-75 5 500 75 74 1000 RP03-4812SB** 36-75 12 250 84 79 220 RP03-4815SB** 36-75 15 200 84 79 150 RP03-1205DB** 9-18 ±5 ±250 293 75 ±470 RP03-1212DB** 9-18 ±12 ±125 329 80 ±100 RP03-1215DB** 9-18 ±15 ±100 329 80 ±68 RP03-2405DB** 18-36 ±5 ±250 147 75 ±470 RP03-2412DB** 18-36 ±12 ±125 169 78 ±100 RP03-2415DB** 18-36 ±15 ±100 169 78 ±68 RP03-4805DB** 36-75 ±5 ±250 75 74 ±470 RP03-4812DB** 36-75 ±12 ±125 86 77 ±100 RP03-4815DB** 36-75 ±15 ±100 169 77 ±68 RP03-1205DB/DS** 9-18 5/5 250 / 250 293 75 470 / 470 RP03-1212DB/DS** 9-18 12 / 12 125 / 125 329 80 100 / 100 RP03-1215DB/DS** 9-18 15 / 15 100 / 100 329 80 68 / 68 RP03-2405DB/DS** 18-36 5/5 250 / 250 147 75 470 / 470 RP03-2412DB/DS** 18-36 12 / 12 125 / 125 169 78 100 / 100 RP03-2415DB/DS** 18-36 15 / 15 100 / 100 169 78 68 / 68 RP03-4805DB/DS** 36-75 5/5 250 / 250 75 74 470 / 470 RP03-4812DB/DS** 36-75 12 / 12 125 / 125 86 77 100 / 100 RP03-4815DB/DS** 36-75 15 / 15 100 / 100 86 77 68 / 68 3 Watt DIP24 & SMD, Single, Dual & Dual Isolated Output ** add Suffix SMD for SMD package Description The B-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. They also meet UL 1950 and CSA 950 standards (8). 170 April-2005 www.recom-international.com POWERLINE RP03-S_DB (DB/DS) Series DC/DC-Converter Derating-Graph (Ambient Temperature) RP03-4805SB/M1 RP03-4805SB 125 125 100 100 75 Natural Convection 50 Output Power (%) Output Power (%) 75 25 0 -25 Natural Convection 50 25 -10 0 50 60 70 80 90 100 75 Ambient Temperature Range (°C) 0 -40 -25 -10 0 50 60 70 80 90 100 85 Ambient Temperature Range (°C) Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 12V nominal input 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) Pi Type 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) 36VDC 50VDC 100VDC 20mAp-p Start Up Time (nominal Vin and constant resistor load) 350ms typ. Output Power 3W max. Output Voltage Accuracy (full Load and nominal Vin) ±2% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) 9-18VDC 18-36VDC 36-75VDC ±0.2% Single Dual at DS Cross Regulation (asymmetrical load 25%/100% FL) ±0.2% ±1% ±5% Ripple and Noise (20MHz bandwith) 50mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) 200µS Over Load Protection (% of full load at nominal Vin) 180% typ Short Circuit Protection Continuous, automatic recovery Efficiency see „Selection Guide“ table continued on next page www.recom-international.com April-2005 171 POWERLINE RP03-S_DB (DB/DS) Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Isolation Voltage In to out I/O to case Output to Output DIP at SMD type /DS type 500VDC min. 500VDC min. 500VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 300kHz typ. Approved to Safety Standards Operating Temperature Range UL 1950, EN60950 Standard M1 (see note 3) -25°C to +85°C (with derating) -40°C to +85°C (non-derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Thermal Impedance Natural convection Thermal Shock 20°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Epoxy (UL94-V0) Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Weight DIP SMD 16g 18g Dimensions DIP SMD 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 10.9mm 3.069 x 106 Hours MTBF (see note 2) Notes : 1. The RP03 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. M1 version is more efficient, therefore, it can be operated in a more extensive temperature range than standard version. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. Should an O/O isolation be required, please order the converter with the following part number: RP03-XXXXDB/DS. 8. The “M1” version (RP03-xxxxSB-M1 / RP03-xxxxDB-M1) and the dual-isolated-output-version (RP03-xxxxDS) do not carry the UL certification. 9. See application notes for EMI-filtering. 172 April-2005 www.recom-international.com POWERLINE RP03-S_DB (DB/DS) Series DC/DC-Converter Package Style and Pinning (mm) DIP24 Package Style 3rd angle projection 31.80 20.30 10.20 3.8 2 2.54 15.20 SMD Pin Connections out in 22.90 Pin # 1 +Vin 2 NC 3 NC 10 –Vout 11 +Vout 12 –Vin 13 –Vin 14 +Vout 15 –Vout 22 NC 23 NC 24 +Vin NC = No Connection 0.25 x 0.50 Rectangular Pin 10 11 12 1 2 3 Bottom View 15 14 13 24 23 22 Single Dual +Vin –Vout Com Com +Vout –Vin –Vin +Vout Com Com –Vout +Vin Dual Separated Outputs +Vin –V1 out +V1 out –V2 out +V2 out –Vin –Vin +V2 out –V2 out +V1 out –V1 out +Vin Pin Pitch Tolerance ±0.35 mm SMD Package Style 32.00 20.30 31.40 SMD Package Style 11.20 2.54 Same spec. as the original DIP spec. and pin definition, excl. of the SMD type pin. 10.90 3.81 21.30 6.35 25.40 SMD Pin Connections out in Pin # Pin area 0.1 x 0.50 2.54 0.50 1.60 2.40 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.54 24.14 24 23 22 21 20 16 15 14 13 11 x 2.54 Top View 1 27.94 Single 1 +Vin 2 NC 3 NC 10 –Vout 11 +Vout 12 –Vin 13 –Vin 14 +Vout 15 –Vout 22 NC 23 NC 24 +Vin Others NC NC = No Connection Dual +Vin –Vout Com Com +Vout –Vin –Vin +Vout Com Com –Vout +Vin NC Dual Separated Outputs +Vin –V1 out +V1 out –V2 out +V2 out –Vin –Vin +V2 out –V2 out +V1 out –V1 out +Vin NC Pin Pitch Tolerance ±0.35 mm www.recom-international.com April-2005 173 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● ● ● 2:1 Wide Input Voltage Range 3 Watts Regulated Output Power 1.6kVDC Isolation Over Current Protection Continuous Low Profile, 10.2 mm Height No other Components required Five-Sided Shield International Safety Standard Approvals Standard DIP24 and SMD-Pinning 2 Year Warranty No Derating to 71°C Efficiency to 80% POWERLINE DC/DC-Converter RP03S_DC Series 3 Watt DIP24 & SMD, Single & Dual Output Selection Guide 12V, 24V and 48V Input Types Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) DIP24 (SMD) Input Range VDC % Capacitive(6) Load max. µF RP03-1205SC** 9-18 5 500 290 76 1000 RP03-1212SC** 9-18 12 250 329 80 220 RP03-1215SC** 9-18 15 200 334 79 150 RP03-2405SC** 18-36 5 500 151 73 1000 RP03-2412SC** 18-36 12 250 169 78 220 RP03-2415SC** 18-36 15 200 171 77 150 RP03-4805SC** 36-75 5 500 75 73 1000 RP03-4812SC** 36-75 12 250 84 79 220 RP03-4815SC** 36-75 15 200 84 80 150 RP03-1205DC** 9-18 ±5 ±250 290 76 ±470 RP03-1212DC** 9-18 ±12 ±125 334 79 ±100 RP03-1215DC** 9-18 ±15 ±100 334 79 ±68 RP03-2405DC** 18-36 ±5 ±250 151 73 ±470 Part Number RP03-2412DC** 18-36 ±12 ±125 174 76 ±100 RP03-2415DC** 18-36 ±15 ±100 171 77 ±68 RP03-4805DC** 36-75 ±5 ±250 76 73 ±470 RP03-4812DC** 36-75 ±12 ±125 85 78 ±100 RP03-4815DC** 36-75 ±15 ±100 86 77 ±68 ** add Suffix SMD for SMD package 174 April-2005 www.recom-international.com POWERLINE RP03-S_DC Series DC/DC-Converter Derating-Graph (Ambient Temperature) RP03-4805SC/M1 RP03-4805SC 125 125 100 100 75 Natural Convection 50 Output Power (%) Output Power (%) 75 25 0 -25 Natural Convection 50 25 -10 0 50 60 70 80 90 100 75 Ambient Temperature Range (°C) 0 -40 -25 -10 0 50 60 70 80 90 100 85 Ambient Temperature Range (°C) Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 12V nominal input 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) Pi Type 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) 36VDC 50VDC 100VDC 20mAp-p Start Up Time (nominal Vin and constant resistor load) 350ms typ. Output Power 3W max. Output Voltage Accuracy (full Load and nominal Vin) ±2% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) 9-18VDC 18-36VDC 36-75VDC ±0.2% Single Dual Cross Regulation (asymmetrical load 25%/100% FL) ±0.2% ±1% ±5% Ripple and Noise (20MHz bandwith) 50mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) 200µS Over Load Protection (% of full load at nominal Vin) 180% typ Short Circuit Protection Continuous, automatic recovery Efficiency see „Selection Guide“ table continued on next page www.recom-international.com April-2005 175 POWERLINE RP03-S_DC Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Isolation Voltage In to out I/O to case I/O to case 1.600VDC min. DIP type 1.600VDC min. SMD type 1.000VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 300kHz typ. Operating Temperature Range Standard M1 (see note 3) -25°C to +85°C (with derating) -40°C to +85°C (non-derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Thermal Impedance Natural convection 20°C/Watt Thermal Shock MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Epoxy (UL94-V0) Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Weight DIP SMD 16g 18g Dimensions DIP SMD 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 10.9mm 3.139 x 106 Hours MTBF (see note 2) Notes : 1. The RP03 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. M1 version is more efficient, therefore, it can be operated in a more extensive temperature range than standard version. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. See application notes for EMI-filtering. 176 April-2005 www.recom-international.com POWERLINE RP03-S_DC Series DC/DC-Converter Package Style and Pinning (mm) DIP24 Package Style 3rd angle projection 31.80 20.30 10.20 3.8 2 2.54 15.20 Pin Connections 22.90 Pin # Single 1 +Vin 2 +Vin 10 NC 11 NC 12 -Vout 13 +Vout 15 NC 23 -Vin 24 -Vin NC = No Connection 0.25 x 0.50 Rectangular Pin 10 11 12 1 2 Bottom View Dual +Vin +Vin Com Com NC -Vout +Vout -Vin -Vin Pin Pitch Tolerance ±0.35 mm 15 24 23 13 SMD Package Style 32.00 20.30 31.40 SMD Package Style 11.20 2.54 Same spec. as the original DIP spec. and pin definition, excl. of the SMD type pin. 10.90 3.81 21.30 6.35 25.40 Pin area 0.1 x 0.50 2.54 0.50 Pin Connections 1.60 2.40 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.54 24.14 24 23 22 21 20 16 15 14 13 11 x 2.54 www.recom-international.com Top View 1 Pin # Single 1 +Vin 2 +Vin 10 NC 11 NC 12 -Vout 13 +Vout 15 NC 23 -Vin 24 -Vin Others NC NC = No Connection Dual +Vin +Vin Com Com NC -Vout +Vout -Vin -Vin NC Pin Pitch Tolerance ±0.35 mm 27.94 April-2005 177 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● ● ● ● 4:1 Wide Input Voltage Range 3 Watts Regulated Output Power 1.6kVDC Isolation Over Current Protection Continuous Low Profile, 10.2 mm Height No other Components required Five-Sided EMI Shield International Safety Standard Approvals Standard DIP24 and SMD-Pinning 2 Year Warranty No Derating to 71°C UL 1950 Component Recognized Efficiency to 78% Input (4) Efficiency(5) Current mA % RP03S_DD Series Capacitive(6) Load max. µF Input Range VDC Output Voltage VDC Output Current mA RP03-2405SD** 9-36 5 500 RP03-2412SD** 9-36 12 250 169 78 170 RP03-2415SD** 9-36 15 200 169 78 110 RP03-4805SD** 18-75 5 500 74 75 1000 RP03-4812SD** 18-75 12 250 85 78 170 RP03-4815SD** 18-75 15 200 86 77 110 RP03-2405DD** 9-36 ±5 ±250 149 74 ±550 DIP24 (SMD) DC/DC-Converter 3 Watt DIP24 & SMD, Single & Dual Output Selection Guide 12V, 24V and 48V Input Types Part Number POWERLINE 147 75 1000 RP03-2412DD** 9-36 ±12 ±125 172 77 ±96 RP03-2415DD** 9-36 ±15 ±100 172 77 ±47 RP03-4805DD** 18-75 ±5 ±250 75 74 ±550 RP03-4812DD** 18-75 ±12 ±125 86 77 ±96 RP03-4815DD** 18-75 ±15 ±100 85 78 ±47 ** add Suffix SMD for SMD package Description The D-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. They also meet UL 1950 and CSA 950 standards (10). 178 April-2005 www.recom-international.com POWERLINE RP03-S_DD Series DC/DC-Converter Derating-Graph (Ambient Temperature) RP03-4805SD/M1 RP03-4805SD 125 125 100 100 75 Natural Convection 50 Output Power (%) Output Power (%) 75 25 0 -25 Natural Convection 50 25 0 -40 -25 -10 0 50 60 70 80 90 100 85 Ambient Temperature Range (°C) -10 0 50 60 70 80 90 100 75 Ambient Temperature Range (°C) Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) Pi Type 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) Remote OFF input current 350ms typ. DC-DC ON DC-DC OFF Nominal input Output Power Open or 3.5V < Vr < 12V Short or 0V < Vr < 1.2V 2.5mA 3W max. Output Voltage Accuracy (full Load and nominal Vin) ±2% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) 50VDC 100VDC 20mAp-p Start Up Time (nominal Vin and constant resistor load) Remote ON/OFF (see note 8) 9-36VDC 18-75VDC ±0.2% Single Dual Cross Regulation (asymmetrical load 25%/100% FL) ±0.2% ±1% ±5% Ripple and Noise (20MHz bandwith) 50mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) 200µS Over Load Protection (% of full load at nominal Vin) 180% typ Short Circuit Protection Continuous, automatic recovery continued on next page www.recom-international.com April-2005 179 RP03-S_DD Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Efficiency Isolation Voltage see „Selection Guide“ table In to out I/O to case I/O to case 1.600VDC min. DIP type 1.600VDC min. SMD type 1.000VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 300kHz typ. Approved to Safety Standards Operating Temperature Range UL 1950, EN60950 Standard M1 (see note 3) -25°C to +85°C (with derating) -40°C to +85°C (non-derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Thermal Impedance Natural convection 20°C/Watt Thermal Shock MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Epoxy (UL94-V0) Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Weight DIP SMD 16g 18g Dimensions DIP SMD 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 10.9mm 2.941 x 106 Hours MTBF (see note 2) Notes : 1. The RP03 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. M1 version is more efficient, therefore, it can be operated in a more extensive temperature range than standard version. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. Start up voltage : 10VDC 8. The ON/OFF control pin voltage is referenced to negative inpit. 9. See application notes for EMI-filtering. 10. The M1 version (RP03-xxxxSD-M1 / RP03-xxxxDD-M1) do not carry the UL certification. 180 April-2005 www.recom-international.com POWERLINE RP03-S_DD Series DC/DC-Converter Package Style and Pinning (mm) DIP24 Package Style 3rd angle projection 31.80 20.30 10.20 3.8 2 2.54 10.16 15.20 Pin Connections 22.90 Pin # Single Dual 1 +Vin +Vin 2 +Vin +Vin 10 NC Common 11 NC Common 12 -Vout NC 13 +Vout -Vout 15 NC +Vout 20 Ctrl Ctrl 23 -Vin -Vin 24 -Vin -Vin NC = No Connection Ctrl = Remote On/Off Control 0.25 x 0.50 Rectangular Pin 10 11 12 1 2 Bottom View 20 24 23 15 13 Pin Pitch Tolerance ±0.35 mm SMD Package Style 32.00 20.30 31.40 SMD Package Style 11.20 2.54 Same spec. as the original DIP spec. and pin definition, excl. of the SMD type pin. 10.90 3.81 21.30 6.35 25.40 Pin area 0.1 x 0.50 2.54 0.50 Pin Connections 1.60 2.40 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.54 24.14 24 23 22 21 20 16 15 14 13 11 x 2.54 www.recom-international.com Top View 1 27.94 April-2005 Pin # Single Dual 1 +Vin +Vin 2 +Vin +Vin 10 NC Common 11 NC Common 12 -Vout NC 13 +Vout -Vout 15 NC +Vout 20 Ctrl Ctrl 23 -Vin -Vin 24 -Vin -Vin Others NC NC NC = No Connection Ctrl = Remote On/Off Control Pin Pitch Tolerance ±0.35 mm 181 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● ● ● POWERLINE 2:1 Wide Input Voltage Range 3 Watts Regulated Output Power 1.6kVDC Isolation Also Available with Isolated Outputs, Output 1/Output 2 (DS) Isolation Low Profile, 10.2 mm Height Over Current Protection Five-Sided Shield No Derating to 71°C Non-Conductive Black Plastic Standard DIP24 and SMD-Pinning UL 1950 Component Recognized High Efficiency to 80% DC/DC-Converter RP03-S_DE (DE/DS) Series Selection Guide 5V, 12V, 24V and 48V Input Types Part Number DIP24 (SMD) Input Range VDC RP03-053.3SE** 4.5-6 RP03-0505SE** RP03-0512SE** Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) % Capacitive(6) Load max. µF 3.3 600 638 66 2200 4.5-6 5 600 910 70 1000 4.5-6 12 250 845 75 170 RP03-0515SE** 4.5-6 15 200 845 75 110 RP03-123.3SE** 9-18 3.3 600 252 70 2200 RP03-1205SE** 9-18 5 600 352 75 1000 RP03-1212SE** 9-18 12 250 334 79 170 RP03-1215SE** 9-18 15 200 334 79 100 RP03-243.3SE** 18-36 3.3 600 126 70 2200 RP03-2405SE** 18-36 5 600 174 76 1000 RP03-2412SE** 18-36 12 250 165 80 170 RP03-2415SE** 18-36 15 200 165 80 100 RP03-483.3SE** 36-75 3.3 600 61 72 2200 RP03-4805SE** 36-75 5 600 88 75 1000 RP03-4812SE** 36-75 12 250 84 79 170 RP03-4815SE** 36-75 15 200 84 79 100 RP03-0505DE** 4.5-6 ±5 ±300 870 73 ±500 RP03-0512DE** 4.5-6 ±12 ±125 845 75 ±96 RP03-0515DE** 4.5-6 ±15 ±100 870 73 ±47 RP03-1205DE** 9-18 ±5 ±300 357 74 ±500 RP03-1212DE** 9-18 ±12 ±125 334 79 ±96 RP03-1215DE** 9-18 ±15 ±100 334 79 ±47 RP03-2405DE** 18-36 ±5 ±300 174 76 ±500 RP03-2412DE** 18-36 ±12 ±125 167 79 ±96 RP03-2415DE** 18-36 ±15 ±100 167 79 ±47 RP03-4805DE** 36-75 ±5 ±300 86 77 ±500 RP03-4812DE** 36-75 ±12 ±125 84 79 ±96 RP03-4815DE** 36-75 ±15 ±100 84 79 ±47 3 Watt DIP24 & SMD, Single & Dual Isolated Output ** add Suffix SMD for SMD package Description The E-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. They also meet UL 1950 and CSA 950 standards. 182 April-2005 www.recom-international.com POWERLINE RP03-S_DE (DE/DS) Series DC/DC-Converter Selection Guide 5V, 12V, 24V and 48V Input Types Part Number Input Range mA % Capacitive(6) Load max. V1 & V2 µF 300 / 300 870 73 500 / 500 125 / 125 845 75 96 / 96 Output Voltage V1 & V2 VDC Output Current V1 & V2 mA Input (4) Current Efficiency(5) for DE/DS(V1 & V2) DIP24 (SMD) VDC RP03-0505DE/DS** 4.5-6 5/5 RP03-0512DE/DS** 4.5-6 12 / 12 RP03-0515DE/DS** 4.5-6 15 / 15 100 / 100 870 73 47 / 47 RP03-1205DE/DS** 9-18 5/5 300 / 300 357 74 500 / 500 RP03-1212DE/DS** 9-18 12 / 12 125 / 125 334 79 96 / 96 RP03-1215DE/DS** 9-18 15 / 15 100 / 100 334 78 47 / 47 RP03-2405DE/DS** 18-36 5/5 300 / 300 174 76 500 / 500 RP03-2412DE/DS** 18-36 12 / 12 125 / 125 167 79 96 / 96 RP03-2415DE/DS** 18-36 15 / 15 100 / 100 167 79 47 / 47 RP03-4805DE/DS** 36-75 5/5 300 / 300 86 77 500 / 500 RP03-4812DE/DS** 36-75 12 / 12 125 / 125 84 79 96 / 96 RP03-4815DE/DS** 36-75 15 / 15 100 / 100 84 79 47 / 47 ** add Suffix SMD for SMD package Derating-Graph (Ambient Temperature) RP03-4805SE 125 100 Output Power (%) 75 50 Natural Convection 25 0 -25 -10 0 50 60 70 Ambient Temperature Range (°C) 71 80 90 100 Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 5V nominal input 12V nominal input 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) 4.5-6VDC 9-18VDC 18-36VDC 36-75VDC Pi Type 5V Input 12V Input 24V Input 48V Input 15VDC 36VDC 50VDC 100VDC continued on next page www.recom-international.com April-2005 183 POWERLINE RP03-S_DE (DE/DS) Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Input Reflected Ripple (nominal Vin and full load) 120mAp-p Start Up Time (nominal Vin and constant resistor load) 30ms typ. Output Power 3W max. Output Voltage Accuracy (full Load and nominal Vin) ±2% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) ±0.2% DS ±0.5% Single Dual DS ±0.2% ±2% ±0.5% Cross Regulation (asymmetrical load 25%/100% FL) Ripple and Noise (20MHz bandwith) ±5% 3.3V, 5V others 75mVp-p 1%/p-p of Vout max. Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) 500µS Over Load Protection (% of full load at nominal Vin) 180% typ Short Circuit Protection Continuous, automatic recovery Efficiency Isolation Voltage see „Selection Guide“ table In to out Output to Output /DS type 1.600VDC min. 500VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 100kHz min. Approved to Safety Standards UL 1950, EN60950 Operating Temperature Range -25°C to +71°C Storage Temperature Range -55°C to +105°C Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Non-conductive black plastic Base Material Non-conductive black plastic Potting Material Epoxy (UL94-V0) Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Weight DIP SMD 14g 15g Dimensions DIP SMD 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 10.9mm 3.706 x 106 Hours MTBF (see note 2) 184 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 April-2005 www.recom-international.com RP03-S_DE (DE/DS) Series POWERLINE DC/DC-Converter Notes : 1. The RP03 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Should an O/O isolation be required, please order the converter with the following part number: RP03-XXXXDE/DS. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. See application notes for EMI-filtering. Notes : DIP24 Package Style 3rd angle projection 31.80 20.30 Pin Connections 10.20 Pin # 3.8 2 2.54 1 + V in 2 NC 3 NC 10 - V out 11 + V out 12 – V in 13 – V in 14 + V out 15 - V out 22 NC 23 NC 24 + V in NC = No Connection 15.20 22.90 0.25 x 0.50 Rectangular Pin 10 11 12 1 2 3 Bottom View Dual + V in – V out Com Com + V out – V in – V in + V out Com Com - V out + V in Dual Separate + V in – V1 out + V1 out – V2 out + V2 out – V in – V in + V2 out – V2 out + V1 out – V1 out + V in Pin Pitch Tolerance ±0.35 mm 15 14 13 24 23 22 Single SMD Package Style SMD Package Style 32.00 Same spec. as the original DIP spec. and pin definition, excl. of the SMD type pin. 20.30 31.40 Pin Connections 11.20 2.54 10.90 3.81 Pin # 21.30 6.35 25.40 Pin area 0.1 x 0.50 2.54 0.50 1.60 2.40 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.54 24.14 24 23 22 21 20 16 15 14 13 11 x 2.54 www.recom-international.com Top View Single 1 + V in 2 NC 3 NC 10 - V out 11 + V out 12 – V in 13 – V in 14 + V out 15 - V out 22 NC 23 NC 24 + V in Others NC NC = No Connection Dual + V in – V out Com Com + V out – V in – V in + V out Com Com - V out + V in NC Dual Separate + V in – V1 out + V1 out – V2 out + V2 out – V in – V in + V2 out – V2 out + V1 out – V1 out + V in NC Pin Pitch Tolerance ±0.35 mm 1 27.94 April-2005 185 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● ● ● 2:1 Wide Input Voltage Range 3 Watts Regulated Output Power 1.6kVDC Isolation Suffix “H “3kVDC Isolation Low Profile, 10.2 mm Height Over Current Protection Five-Sided Shield No Derating to 71°C Non-Conductive Black Plastic International Safety Standard Approvals Standard DIP24 and SMD-Pinning High Efficiency to 80% Selection Guide 5V, 12V, 24V and 48V Input Types Part Number Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) % Capacitive(6) Load max. µF DIP24 (SMD) Input Range VDC RP03-053.3SG** 4.5-6 3.3 600 649 66 2200 RP03-0505SG** 4.5-6 5 600 909 70 1000 RP03-0512SG** 4.5-6 12 250 835 76 170 RP03-0515SG** 4.5-6 15 200 845 75 110 RP03-123.3SG** 9-18 3.3 600 266 70 2200 RP03-1205SG** 9-18 5 600 353 75 1000 RP03-1212SG** 9-18 12 250 333 79 170 RP03-1215SG** 9-18 15 200 343 77 100 RP03-243.3SG** 18-36 3.3 600 123 71 2200 RP03-2405SG** 18-36 5 600 174 76 1000 RP03-2412SG** 18-36 12 250 164 80 170 RP03-2415SG** 18-36 15 200 164 80 100 RP03-483.3SG** 36-75 3.3 600 61 72 2200 RP03-4805SG** 36-75 5 600 88 75 1000 RP03-4812SG** 36-75 12 250 84 79 170 RP03-4815SG** 36-75 15 200 84 79 100 RP03-0505DG** 4.5-6 ±5 ±300 870 73 ±500 RP03-0512DG** 4.5-6 ±12 ±125 845 75 ±96 RP03-0515DG** 4.5-6 ±15 ±100 870 73 ±47 RP03-1205DG** 9-18 ±5 ±300 348 76 ±500 RP03-1212DG** 9-18 ±12 ±125 338 78 ±96 RP03-1215DG** 9-18 ±15 ±100 333 79 ±47 RP03-2405DG** 18-36 ±5 ±300 172 77 ±500 RP03-2412DG** 18-36 ±12 ±125 167 79 ±96 RP03-2415DG** 18-36 ±15 ±100 167 79 ±47 RP03-4805DG** 36-75 ±5 ±300 86 77 ±500 RP03-4812DG** 36-75 ±12 ±125 84 79 ±96 RP03-4815DG** 36-75 ±15 ±100 84 79 ±47 POWERLINE DC/DC-Converter RP03S_DG Series 3 Watt DIP24 & SMD, Single & Dual Output ** add Suffix SMD for SMD package 186 April-2005 www.recom-international.com RP03-S_DG Series POWERLINE DC/DC-Converter Derating-Graph (Ambient Temperature) RP03-4805SG 125 100 Output Power (%) 75 50 Natural Convection 25 0 -25 -10 0 50 60 70 80 90 100 Ambient Temperature Range (°C) 71 Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 5V nominal input 12V nominal input 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) 4.5-6VDC 9-18VDC 18-36VDC 36-75VDC Pi Type 5V Input 12V Input 24V Input 48V Input 15VDC 36VDC 50VDC 100VDC Input Reflected Ripple (nominal Vin and full load) 120mAp-p Start Up Time (nominal Vin and constant resistor load) 30ms typ. Output Power 3W max. Output Voltage Accuracy (full Load and nominal Vin) ±2% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) ±0.2% Single Dual Cross Regulation (asymmetrical load 25%/100% FL) Ripple and Noise (20MHz bandwith) ±0.2% ±2% ±5% 3.3V, 5V others Temperature Coefficient 75mVp-p 1%/p-p of Vout max. ±0.02%/°C, max. Transient Response (25% load step change) 500µS continued on next page www.recom-international.com April-2005 187 RP03-S_DG Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Over Load Protection (% of full load at nominal Vin) 180% typ Short Circuit Protection Continuous, automatic recovery Efficiency Isolation Voltage see „Selection Guide“ table In to out Standard Suffix /H 1.600VDC min. 3.000VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 100kHz min. Operating Temperature Range -25°C to +71°C Storage Temperature Range -55°C to +105°C Thermal Shock MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Non-conductive black plastic Base Material Non-conductive black plastic Potting Material Epoxy (UL94-V0) Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Weight DIP SMD 14g 15g Dimensions DIP SMD 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 10.9mm 3.690 x 106 Hours MTBF (see note 2) Notes : 1. The RP03 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). H” for 3.000VDC Isolation 3. Suffix “H 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. See application notes for EMI-filtering. 188 April-2005 www.recom-international.com POWERLINE RP03-S_DG Series DC/DC-Converter Package Style and Pinning (mm) DIP24 Package Style 3rd angle projection 31.80 20.30 10.20 3.8 4.60 5.10 17.80 15.20 Pin Connections Pin # 2 3 9 10 11 14 15 16 22 23 NC = No Connection 0.25 x 0.50 Rectangular Pin 9 10 11 2 3 Bottom View 16 15 14 23 22 Single –Vin –Vin NC NC NC +Vout NC –Vout +Vin +Vin Dual –Vin –Vin Com NC –Vout +Vout NC Com +Vin +Vin Pin Pitch Tolerance ±0.35 mm SMD Package Style 32.00 20.30 31.40 SMD Package Style 11.20 2.54 Same spec. as the original DIP spec. and pin definition, excl. of the SMD type pin. 10.90 3.81 21.30 6.35 25.40 Pin Connections Pin # Pin area 0.1 x 0.50 2.54 0.50 1.60 2.40 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.54 24.14 24 23 22 21 20 16 15 14 13 11 x 2.54 www.recom-international.com Top View 1 27.94 April-2005 2 3 9 10 11 14 15 16 22 23 Others NC = No Connection Single –Vin –Vin NC NC NC +Vout NC –Vout +Vin +Vin NC Dual –Vin –Vin Com NC –Vout +Vout NC Com +Vin +Vin NC Pin Pitch Tolerance ±0.35 mm 189 Features Regulated Converters ● ● ● ● ● ● ● ● ● 2:1 Wide Input Voltage Range 5 Watts Regulated Output Power 1.6kVDC Isolation Fixed Operating Frequency International Safety Standard Approvals Five-Sided Shield Standard DIP24 and SMD-Pinning UL 1950 Component Recognized High Efficiency to 84% Selection Guide 12V, 24V and 48V Input Types Part Number Output Current mA Input (4) Current mA Efficiency(5) Capacitive(6) Load max. µF DIP24 (SMD) Input Range VDC Output Voltage VDC RP05-123.3SA** 9-18 3.3 1000 382 76 2200 RP05-1205SA** 9-18 5 1000 563 78 1000 RP05-1212SA** 9-18 12 470 603 82 220 RP05-1215SA** 9-18 15 400 649 81 150 RP05-243.3SA** 18-36 3.3 1000 194 75 2200 RP05-2405SA** 18-36 5 1000 284 77 1000 RP05-2412SA** 18-36 12 470 305 81 220 RP05-2415SA** 18-36 15 400 325 81 150 RP05-483.3SA** 36-75 3.3 1000 98 74 2200 RP05-4805SA** 36-75 5 1000 143 77 1000 RP05-4812SA** 36-75 12 470 151 82 220 RP05-4815SA** 36-75 15 400 162 81 150 RP05-1205DA** 9-18 ±5 ±500 563 78 ±680 RP05-1212DA** 9-18 ±12 ±230 597 81 ±100 RP05-1215DA** 9-18 ±15 ±190 617 81 ±68 RP05-2405DA** 18-36 ±5 ±500 274 80 ±680 RP05-2412DA** 18-36 ±12 ±230 288 84 ±100 RP05-2415DA** 18-36 ±15 ±190 308 81 ±68 RP05-4805DA** 36-75 ±5 ±500 141 78 ±680 RP05-4812DA** 36-75 ±12 ±230 147 82 ±100 RP05-4815DA** 36-75 ±15 ±190 154 81 ±68 % POWERLINE DC/DC-Converter RP05S_DA Series 5 Watt DIP24 & SMD, Single & Dual Output ** add Suffix SMD for SMD package Description The A-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. They also meet UL 1950 and CSA 950 standards. 190 April-2005 www.recom-international.com RP05-S_DA Series POWERLINE DC/DC-Converter Derating-Graph (Ambient Temperature) RP05-2415DA/M1 RP05-2415DA 125 125 100 100 50 75 Natural Convection Output Power (%) Output Power (%) 75 25 0 -25 -10 0 50 60 70 Ambient Temperature Range (°C) Natural Convection 50 25 80 90 100 76 0 -40 -25 -10 0 50 60 70 80 90 100 85 Ambient Temperature Range (°C) Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 12V nominal input 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) Pi Type 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) 36VDC 50VDC 100VDC 20mAp-p Start Up Time (nominal Vin and constant resistor load) 600ms typ. Output Power 5W max. Output Voltage Accuracy (full Load and nominal Vin) ±2% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) 9-18VDC 18-36VDC 36-75VDC ±0.2% Single Dual Cross Regulation (asymmetrical load 25%/100% FL) ±0.2% ±1% ±5% Ripple and Noise (20MHz bandwith) 50mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) 200µS Over Load Protection (% of full load at nominal Vin) 170% typ Short Circuit Protection Continuous, automatic recovery Efficiency see „Selection Guide“ table continued on next page www.recom-international.com April-2005 191 POWERLINE RP05-S_DA Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Isolation Voltage In to out I/O to case I/O to case 1.600VDC min. DIP type 1.600VDC min. SMD type 1.000VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 300kHz typ. Approved to Safety Standards Operating Temperature Range UL 1950, EN60950 Standard M1 (see note 3) -25°C to +85°C (with derating) -40°C to +85°C (non-derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Thermal Impedance Natural convection Thermal Shock 20°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Epoxy (UL94-V0) Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Weight DIP SMD 16g 18g Dimensions DIP SMD 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 10.9mm 3.165 x 106 Hours MTBF (see note 2) Notes : 1. The RP05 A series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40 °C (Ground fixed and controlled environment). 3. M1 version is more efficient, therefore, it can be operated in a more extensive temperature range than the standard version. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. Simulated source impedance of 12uH. 12uH inductor on series with +Vin. 8. See application notes for EMI-filtering. 192 April-2005 www.recom-international.com POWERLINE RP05-S_DA Series DC/DC-Converter Package Style and Pinning (mm) DIP24 Package Style 3rd angle projection 31.80 20.30 10.20 3.8 4.60 5.10 17.80 15.20 Pin Connections Pin # 0.25 x 0.50 Rectangular Pin 9 10 11 2 3 Bottom View 16 15 14 23 22 Single Dual 2 –Vin 3 –Vin 9 NC 10 NC 11 NC 14 +Vout 15 NC 16 –Vout 22 +Vin 23 +Vin NC = No Connection –Vin –Vin Com NC –Vout +Vout NC Com +Vin +Vin Pin Pitch Tolerance ±0.35 mm SMD Package Style 32.00 20.30 31.40 SMD Package Style 11.20 2.54 Same spec. as the original DIP spec. and pin definition, excl. of the SMD type pin. 10.90 3.81 21.30 6.35 25.40 Pin Connections Pin # Pin area 0.1 x 0.50 2.54 0.50 1.60 2.40 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.54 24.14 24 23 22 21 20 16 15 14 13 11 x 2.54 Top View 1 27.94 Single Dual 2 –Vin 3 –Vin 9 NC 10 NC 11 NC 14 +Vout 15 NC 16 –Vout 22 +Vin 23 +Vin Others NC NC = No Connection –Vin –Vin Com NC –Vout +Vout NC Com +Vin +Vin NC Pin Pitch Tolerance ±0.35 mm www.recom-international.com April-2005 193 ● ● ● ● ● ● ● ● ● Features Regulated Converters 4:1 Wide Input Voltage Range 5 Watts Regulated Output Power 1.6kVDC Isolation Fixed Operating Frequency International Safety Standard Approvals Five-Sided Shield Standard DIP24 and SMD-Pinning UL 1950 Component Recognized High Efficiency to 82% POWERLINE DC/DC-Converter RP05S_DAW Series Selection Guide 12V, 24V and 48V Input Types Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) DIP24 (SMD) Input Range VDC % Capacitive(6) Load max. µF RP05-243.3SAW** 9-36 3.3 1000 191 76 2200 RP05-2405SAW** 9-36 5 1000 285 77 1000 RP05-2412SAW** 9-36 12 470 309 80 220 RP05-2415SAW** 9-36 15 400 329 80 150 RP05-483.3SAW** 18-75 3.3 1000 100 73 2200 RP05-4805SAW** 18-75 5 1000 145 76 1000 RP05-4812SAW** 18-75 12 470 155 80 220 RP05-4815SAW** 18-75 15 400 167 79 150 RP05-2405DAW** 9-36 ±5 ±500 282 78 ±680 RP05-2412DAW** 9-36 ±12 ±230 295 82 ±100 RP05-2415DAW** 9-36 ±15 ±190 313 80 ±68 RP05-4805DAW** 18-75 ±5 ±500 145 76 ±680 RP05-4812DAW** 18-75 ±12 ±230 151 80 ±100 RP05-4815DAW** 18-75 ±15 ±190 159 79 ±68 Part Number 5 Watt DIP24 & SMD, Single & Dual Output ** add Suffix SMD for SMD package Description The AW-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. They also meet UL 1950 and CSA 950 standards. Derating-Graph (Ambient Temperature) RP05-2415DAW 125 100 Output Power (%) 75 50 Natural Convection 25 0 -25 -10 0 50 60 70 80 90 100 Ambient Temperature Range (°C) 194 April-2005 www.recom-international.com RP05-S_DAW Series POWERLINE DC/DC-Converter Derating-Graph (Ambient Temperature) RP05-2415DAW/M2 125 125 100 100 75 75 50 Natural Convection Output Power (%) Output Power (%) RP05-4805SAW/M2 25 0 -40 -25 -10 0 Natural Convection 50 25 50 60 70 80 90 100 77 Ambient Temperature Range (°C) 0 -40 -25 -10 0 50 60 70 80 90 100 Ambient Temperature Range (°C) Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) Pi Type 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) 36VDC 50VDC 100VDC 20mAp-p Start Up Time (nominal Vin and constant resistor load) 600ms typ. Output Power 5W max. Output Voltage Accuracy (full Load and nominal Vin) ±2% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) 9-36VDC 18-75VDC ±0.2% Single Dual Cross Regulation (asymmetrical load 25%/100% FL) ±0.2% ±1% ±5% Ripple and Noise (20MHz bandwith) 50mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) 200µS Over Load Protection (% of full load at nominal Vin) 170% typ Short Circuit Protection Continuous, automatic recovery Efficiency see „Selection Guide“ table continued on next page www.recom-international.com April-2005 195 RP05-S_DAW Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Isolation Voltage In to out I/O to case I/O to case 1.600VDC min. DIP type 1.600VDC min. SMD type 1.000VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 300kHz typ. Approved to Safety Standards Operating Temperature Range UL 1950, EN60950 Standard M2 (see note 3) -25°C to +85°C (with derating) -40°C to +85°C (with derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Thermal Impedance Natural convection Thermal Shock 20°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Epoxy (UL94-V0) Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Weight DIP SMD 16g 18g Dimensions DIP SMD 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 10.9mm 3.165 x 106 Hours MTBF (see note 2) Notes : 1. The RP05 AW series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40 °C (Ground fixed and controlled environment). 3. M2 version is more efficient, therefore, it can be operated in a more extensive temperature range than the standard version. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. Simulated source impedance of 12uH. 12uH inductor on series with +Vin. 8. See application notes for EMI-filtering. 196 April-2005 www.recom-international.com POWERLINE RP05-S_DAW Series DC/DC-Converter Package Style and Pinning (mm) DIP24 Package Style 3rd angle projection 31.80 20.30 10.20 3.8 4.60 5.10 17.80 15.20 Pin Connections Pin # 0.25 x 0.50 Rectangular Pin 9 11 16 14 2 3 Bottom View 23 22 Single Dual 2 –Vin 3 –Vin 9 NC 11 NC 14 +Vout 16 –Vout 22 +Vin 23 +Vin NC = No Connection –Vin –Vin Com –Vout +Vout Com +Vin +Vin Pin Pitch Tolerance ±0.35 mm SMD Package Style 32.00 20.30 31.40 SMD Package Style 11.20 2.54 Same spec. as the original DIP spec. and pin definition, excl. of the SMD type pin. 10.90 3.81 21.30 6.35 25.40 Pin Connections Pin # Pin area 0.1 x 0.50 2.54 0.50 1.60 2.40 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.54 24.14 24 23 22 21 20 16 15 14 13 11 x 2.54 Top View 1 27.94 Single Dual 2 –Vin 3 –Vin 9 NC 10 NC 11 NC 14 +Vout 15 NC 16 –Vout 22 +Vin 23 +Vin Others NC NC = No Connection –Vin –Vin Com NC –Vout +Vout NC Com +Vin +Vin NC Pin Pitch Tolerance ±0.35 mm www.recom-international.com April-2005 197 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● ● ● POWERLINE 2:1 Wide Input Voltage Range 5 Watts Regulated Output Power 1.6kVDC Isolation Suffix “H “3kVDC Isolation Low Profile, 10.2 mm Height Over Current Protection Five-Sided Shield No Derating to 71°C Non-Conductive Black Plastic Ideal for Telecom/Networking Standard DIP24 and SMD-Pinning Efficiency to 81% DC/DC-Converter RP05S_DF Series Selection Guide 5V, 12V, 24V and 48V Input Types Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) DIP24 (SMD) Input Range VDC % Capacitive(6) Load max. µF RP05-123.3SF** 9-18 3.3 1000 404 72 2200 RP05-1205SF** 9-18 5 1000 579 76 1000 RP05-1212SF** 9-18 12 470 618 80 220 RP05-1215SF** 9-18 15 400 658 80 150 RP05-243.3SF** 18-36 3.3 1000 202 72 2200 RP05-2405SF** 18-36 5 1000 278 79 1000 RP05-2412SF** 18-36 12 470 306 81 220 RP05-2415SF** 18-36 15 400 325 81 150 RP05-483.3SF** 36-75 3.3 1000 100 73 2200 RP05-4805SF** 36-75 5 1000 141 78 1000 RP05-4812SF** 36-75 12 470 153 81 220 RP05-4815SF** 36-75 15 400 162 81 150 RP05-1205DF** 9-18 ±5 ±500 571 77 ±680 RP05-1212DF** 9-18 ±12 ±230 605 80 ±100 RP05-1215DF** 9-18 ±15 ±190 625 80 ±68 RP05-2405DF** 18-36 ±5 ±500 282 78 ±680 RP05-2412DF** 18-36 ±12 ±230 299 81 ±100 RP05-2415DF** 18-36 ±15 ±190 309 81 ±68 RP05-4805DF** 36-75 ±5 ±500 143 77 ±680 RP05-4812DF** 36-75 ±12 ±230 149 81 ±100 RP05-4815DF** 36-75 ±15 ±190 154 81 ±68 Part Number 5 Watt DIP24 & SMD, Single & Dual Output ** add Suffix SMD for SMD package Description The F-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. 198 April-2005 www.recom-international.com RP05-S_DF Series POWERLINE DC/DC-Converter Derating-Graph (Ambient Temperature) RP05-4805SF 125 100 Output Power (%) 75 50 Natural Convection 25 0 -25 -10 0 50 60 70 Ambient Temperature Range (°C) 71 80 90 100 Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 12V nominal input 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) 9-18VDC 18-36VDC 36-75VDC Pi Type 12V Input 24V Input 48V Input 36VDC 50VDC 100VDC Input Reflected Ripple (nominal Vin and full load) 150mAp-p Start Up Time (nominal Vin and constant resistor load) 30ms typ. Output Power 5W max. Output Voltage Accuracy (full Load and nominal Vin) ±2% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) ±0.2% Single Dual Cross Regulation (asymmetrical load 25%/100% FL) Ripple and Noise (20MHz bandwith) ±0.5% ±2% ±5% 3.3V, 5V others Temperature Coefficient 75mVp-p 1%/p-p of Vout max. ±0.02%/°C, max. Transient Response (25% load step change) 500µS Over Load Protection (% of full load at nominal Vin) 180% typ Short Circuit Protection Continuous, automatic recovery continued on next page www.recom-international.com April-2005 199 RP05-S_DF Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Efficiency Isolation Voltage see „Selection Guide“ table In to out Standard Suffix /H 1.600VDC min. 3.000VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 100kHz min. Approved to Safety Standards EN60950 Operating Temperature Range -25°C to +71°C Storage Temperature Range -55°C to +105°C Thermal Shock MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Non-conductive black plastic Base Material Non-conductive black plastic Potting Material Epoxy (UL94-V0) Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Weight DIP SMD 14g 15g Dimensions DIP SMD 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 10.9mm 3.731 x 106 Hours MTBF (see note 2) Notes : 1. The RP05 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). H” for 3.000VDC Isolation 3. Suffix “H 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. See application notes for EMI-filtering. 200 April-2005 www.recom-international.com RP05-S_DF Series POWERLINE DC/DC-Converter Package Style and Pinning (mm) DIP24 Package Style 3rd angle projection 31.80 20.30 10.20 3.8 4.60 5.10 17.80 15.20 Pin Connections Pin # 2 3 9 10 11 14 15 16 22 23 NC = No Connection 0.25 x 0.50 Rectangular Pin 9 10 11 2 3 Bottom View 16 15 14 23 22 Single –Vin –Vin NC NC NC +Vout NC –Vout +Vin +Vin Dual –Vin –Vin Com NC –Vout +Vout NC Com +Vin +Vin Pin Pitch Tolerance ±0.35 mm SMD Package Style 32.00 20.30 31.40 SMD Package Style 11.20 2.54 Same spec. as the original DIP spec. and pin definition, excl. of the SMD type pin. 10.90 3.81 21.30 6.35 25.40 Pin Connections Pin # Pin area 0.1 x 0.50 2.54 0.50 1.60 2.40 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.54 24.14 24 23 22 21 20 16 15 14 13 11 x 2.54 www.recom-international.com Top View 1 27.94 April-2005 2 3 9 10 11 14 15 16 22 23 Others NC = No Connection Single –Vin –Vin NC NC NC +Vout NC –Vout +Vin +Vin NC Dual –Vin –Vin Com NC –Vout +Vout NC Com +Vin +Vin NC Pin Pitch Tolerance ±0.35 mm 201 Features Regulated Converters ● ● ● ● ● ● ● ● ● ● ● ● POWERLINE 2:1 Wide Input Voltage Range 8 Watts Regulated Output Power 1.6kVDC Isolation Low Profile, 10.2 mm Height Over Current Protection Five-Sided Shield No Derating to 71°C Non-Conductive Black Plastic UL 1950 Component Recognized Standard DIP24 and SMD-Pinning 2 Year Warranty Efficiency to 85% DC/DC-Converter RP08S_DA Series Selection Guide 5V, 12V, 24V and 48V Input Types Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) DIP24 (SMD) Input Range VDC % Capacitive(6) Load max. µF RP08-123.3SA** 9-18 3.3 2000 724 80 3300 RP08-1205SA** 9-18 5 1500 801 82 1600 RP08-1212SA** 9-18 12 666 833 84 350 RP08-1215SA** 9-18 15 533 843 83 240 RP08-243.3SA** 18-36 3.3 2000 362 80 3300 RP08-2405SA** 18-36 5 1500 396 83 1600 RP08-2412SA** 18-36 12 666 416 84 350 RP08-2415SA** 18-36 15 533 416 84 240 RP08-483.3SA** 36-75 3.3 2000 181 80 3300 RP08-4805SA** 36-75 5 1500 198 83 1600 RP08-4812SA** 36-75 12 666 208 84 350 RP08-4815SA** 36-75 15 533 208 84 240 RP08-1205DA** 9-18 ±5 ±800 843 83 ±1000 RP08-1212DA** 9-18 ±12 ±333 833 84 ±160 RP08-1215DA** 9-18 ±15 ±267 834 84 ±100 RP08-2405DA** 18-36 ±5 ±800 427 82 ±1000 RP08-2412DA** 18-36 ±12 ±333 422 83 ±160 RP08-2415DA** 18-36 ±15 ±267 411 85 ±100 RP08-4805DA** 36-75 ±5 ±800 211 83 ±1000 RP08-4812DA** 36-75 ±12 ±333 206 85 ±160 RP08-4815DA** 36-75 ±15 ±267 206 85 ±100 Part Number 8 Watt DIP24 & SMD, Single & Dual Output ** add Suffix SMD for SMD package Description The A-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. They also meet UL 1950 and CSA 950 standards. 202 April-2005 www.recom-international.com RP08-S_DA Series POWERLINE DC/DC-Converter Derating-Graph (Ambient Temperature) RP08-4805SA 125 100 Output Power (%) 75 50 Natural Convection 25 0 -40 -25 -10 0 50 60 70 80 90 100 Ambient Temperature Range (°C) 65 Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 12V nominal input 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) Pi Type 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) Remote OFF input current 600ms typ. DC-DC ON DC-DC OFF Nominal input Output Power Open or 3.5V < Vr < 12V Short or 0V < Vr < 1.2V 2.5mA 8W max. Output Voltage Accuracy (full Load and nominal Vin) ±2% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) 36VDC 50VDC 100VDC 20mAp-p Start Up Time (nominal Vin and constant resistor load) Remote ON/OFF (see note 8) 9-18VDC 18-36VDC 36-75VDC ±0.2% Single Dual Cross Regulation (asymmetrical load 25%/100% FL) ±0.5% ±1% ±5% Ripple and Noise (20MHz bandwith) 50mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) 200µS continued on next page www.recom-international.com April-2005 203 RP08-S_DA Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Over Load Protection (% of full load at nominal Vin) 150% typ Short Circuit Protection Continuous, automatic recovery Efficiency Isolation Voltage see „Selection Guide“ table In to out I/O to case I/O to case 1.600VDC min. DIP type 1.600VDC min. SMD type 1.000VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 100kHz min. Approved to Safety Standards UL 1950, EN60950 Operating Temperature Range -40°C to +85°C(with derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Thermal Impedance Natural convection 20°C/Watt Thermal Shock MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Epoxy (UL94-V0) Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Weight DIP SMD 16g 18g Dimensions DIP SMD 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 10.9mm 3.165 x 106 Hours MTBF (see note 2) Notes : 1. The RP08 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Start up voltage : 10VDC 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control pin voltage is referenced to negative inpit. 8. See application notes for EMI-filtering. 204 April-2005 www.recom-international.com RP08-S_DA Series POWERLINE DC/DC-Converter Package Style and Pinning (mm) DIP24 Package Style 3rd angle projection 31.80 20.30 10.20 3.8 2 5.10 20.30 15.20 Pin Connections Pin # Single 1 ON/OFF 2 -Vin 3 -Vin 9 NC 11 NC 14 +Vout 16 -Vout 22 +Vin 23 +Vin NC = No Connection 0.25 x 0.50 Rectangular Pin 9 11 16 14 1 2 3 Bottom View 23 22 Dual ON/OFF -Vin -Vin Com -Vout +Vout Com +Vin +Vin Pin Pitch Tolerance ±0.35 mm SMD Package Style 32.00 20.30 31.40 SMD Package Style 11.20 2.54 Same spec. as the original DIP spec. and pin definition, excl. of the SMD type pin. 10.90 3.81 21.30 6.35 25.40 Pin area 0.1 x 0.50 2.54 0.50 Pin Connections 1.60 2.40 9 10 11 12 1 2 3 4 5 23.40 Bottom View 26.54 24.14 24 23 22 21 20 16 15 14 13 11 x 2.54 www.recom-international.com Top View 1 Pin # Single 1 ON/OFF 2 -Vin 3 -Vin 9 NC 11 NC 14 +Vout 16 -Vout 22 +Vin 23 +Vin Others NC NC = No Connection Dual ON/OFF -Vin -Vin Com -Vout +Vout Com +Vin +Vin NC Pin Pitch Tolerance ±0.35 mm 27.94 April-2005 205 Features ● ● ● ● ● ● ● ● ● 2:1 Wide Input Voltage Range 10 Watts Output Power 1.6kVDC Isolation Fixed Operating Frequency Six-Sided Continuous Shield International Safety Standard Approvals UL 1950 Component Recognized Standard 50.8 x25.4x10.2mm Package Efficiency to 86% Selection Guide 12V, 24V and 48V Input Types Part Number Output Current mA Input (4) Current mA Efficiency(5) Capacitive(6) Load max. µF Input Range VDC Output Voltage VDC RP10-123.3SE 9-18 3.3 2000 724 80 6800 RP10-1205SE 9-18 5 2000 1082 81 4700 RP10-1212SE 9-18 12 830 1064 82 690 RP10-1215SE 9-18 15 670 1088 81 470 RP10-243.3SE 18-36 3.3 2000 362 80 6800 RP10-2405SE 18-36 5 2000 534 82 4700 RP10-2412SE 18-36 12 830 519 84 690 RP10-2415SE 18-36 15 670 523 84 470 RP10-483.3SE 36-75 3.3 2000 183 79 6800 RP10-4805SE 36-75 5 2000 260 84 4700 RP10-4812SE 36-75 12 830 253 86 690 RP10-4815SE 36-75 15 670 258 85 470 RP10-1205DE 9-18 ±5 ±1000 1068 82 ±680 RP10-1212DE 9-18 ±12 ±416 1053 83 ±330 RP10-1215DE 9-18 ±15 ±333 1041 84 ±110 RP10-2405DE 18-36 ±5 ±1000 548 80 ±680 RP10-2412DE 18-36 ±12 ±416 520 84 ±330 RP10-2415DE 18-36 ±15 ±333 520 84 ±110 RP10-4805DE 36-75 ±5 ±1000 267 82 ±680 RP10-4812DE 36-75 ±12 ±416 254 86 ±330 RP10-4815DE 36-75 ±15 ±333 260 84 ±110 % POWERLINE DC/DC-Converter RP10S_DE Series 10 Watt 2” x 1” Package Single & Dual Output Description The E-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. They also meet UL 1950 and CSA 950 standards (9). 206 April-2005 www.recom-international.com POWERLINE RP10-S_DE Series DC/DC-Converter Derating-Graph (Ambient Temperature) 125 RP10-2405SE 100 100 76 75 Natural Convection 50 Output Power (%) Output Power (%) 67 RP10-2405SE With Heat Sink 125 25 0 -25 -10 0 50 60 70 Ambient Temperature Range (°C) 80 90 100 79 75 Natural Convection 50 25 0 -25 125 100 75 Natural Convection 50 Output Power (%) Output Power (%) 100 86 75 25 0 -25 -10 0 50 60 70 Ambient Temperature Range (°C) 80 90 100 79 25 0 -25 100 75 75 Natural Convection Output Power (%) Output Power (%) 100 25 -10 0 50 60 70 Ambient Temperature Range (°C) 80 90 100 50 0 -40 -25 -10 0 100 100 Output Power (%) Output Power (%) 75 Natural Convection 25 Ambient Temperature Range (°C) 80 90 100 85 RP10-2405SE_DE/M1 With Heat Sink 125 50 60 70 50 60 70 Ambient Temperature Range (°C) RP10-4805SE/M1 0 -40 -25 -10 0 Natural Convection 25 125 50 50 60 70 80 90 100 83 RP10-2405SE_DE/M1 125 0 -25 -10 0 Ambient Temperature Range (°C) RP10-4805SE 50 Natural Convection 50 125 75 50 60 70 80 90 100 81 RP10-2405DE With Heat Sink RP10-2405DE 125 67 -10 0 Ambient Temperature Range (°C) 80 90 100 85 50 Natural Convection 25 0 -40 -25 -10 0 50 60 70 Ambient Temperature Range (°C) 80 90 100 88 Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] www.recom-international.com April-2005 207 RP10-S_DE Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 12V nominal input 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) 9-18VDC 18-36VDC 36-75VDC Pi Type 12V Input 24V Input 48V Input 36VDC 50VDC 100VDC Input Reflected Ripple (nominal Vin and full load) 30mAp-p Start Up Time (nominal Vin and constant resistor load) 20ms typ. Remote ON/OFF (see note 8) (Positive logic) DC-DC ON DC-DC OFF Short or 0V < Vr < 1.2V (Negative logic) DC-DC ON Short or 0V < Vr < 1.2V DC-DC OFF Open or 3.5V < Vr < 12V Remote OFF input current Nominal input Output Power ±2% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) ±1% Single Dual Cross Regulation (asymmetrical load 25%/100% FL) Ripple and Noise (20MHz bandwith) ±1% ±2% ±5% Single 50mVp-p Dual 75mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) Over Voltage Protection Zener diode clamp 2.5mA 10W max. Output Voltage Accuracy (full Load and nominal Vin) Load Regulation (25% to 100% FL) Open or 3.5V < Vr < 12V 500µS 3.3V output 5V output 12V output 15V output Over Load Protection (% of full load at nominal Vin) 3.9V 6.2V 15V 18V 150% typ Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage 1.600VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 300kHz typ. Approved to Safety Standards UL 1950, EN60950 Operating Temperature Range Standard -25°C to +85°C(with derating) (Reference Derating Curve) M1 -40°C to +85°C(non derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C continued on next page 208 April-2005 www.recom-international.com RP10-S_DE Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Thermal Impedance Natural convection 12°C/Watt Natural convection with Heat Sink 10°C/Watt Thermal Shock MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Weight Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 27g Dimensions 50.8 x 25.4 x 10.2mm 1.976 x 106 Hours MTBF (see note 2) Notes : 1. The RP10 (W) series required a minimum 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listedspecification. 2. BELLCORE TR-NWT-000332. Case I: 50% Stress, Temperature at 40ºC. (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to negative input. Positive logic ON/OFF is standard, no suffix (Ex. RP10-2405SE) Negative logic ON/OFF is marked with suffix-N (Ex. RP10-2405SE/N). 8. Heat sink is optional and P/N: 7G-0020A. 9. The M1 version (RP10-xxxxSE/M1, RP10-xxxxDE/M1) does not carry the UL certification. 10.M1 version is more efficient, therefore, it can be operated in a more extensive temperature range than standard version. 11. See application notes for EMI-filtering. www.recom-international.com April-2005 209 RP10-S_DE Series POWERLINE DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 50.80 25.40 10.20 dia. 1.0 5.6 2.50 5.10 20.30 15.20 Pin Connections 3 1 2 6 210 Bottom View 10.20 4 10.20 5 12.70 Pin # 1 2 3 4 5 6 Single +Vin -Vin +Vout No Pin -Vout CTRL Dual +Vin -Vin +Vout Com -Vout CTRL Pin Pitch Tolerance ±0.35 mm April-2005 www.recom-international.com Features ● ● ● ● ● ● ● ● 4:1 Wide Input Voltage Range 10 Watts Output Power 1.6kVDC Isolation Fixed Operating Frequency Six-Sided Continuous Shield International Safety Standard Approvals Standard 50.8 x25.4x10.2mm Package Efficiency to 84% POWERLINE DC/DC-Converter RP10S_DEW Series 10 Watt 2” x 1” Package Single & Dual Output Selection Guide 24V and 48V Input Types Part Number Input Range VDC Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) % Capacitive(6) Load max. µF RP10-2405SEW 9-36 5 2000 548 80 4700 RP10-2412SEW 9-36 12 830 532 82 690 RP10-2415SEW 9-36 15 670 551 80 470 RP10-4805SEW 18-75 5 2000 274 80 4700 RP10-4812SEW 18-75 12 830 259 84 690 RP10-4815SEW 18-75 15 670 262 84 470 RP10-2405DEW 9-36 ±5 ±1000 548 80 ±680 RP10-2412DEW 9-36 ±12 ±416 547 80 ±330 RP10-2415DEW 9-36 ±15 ±333 548 80 ±110 RP10-4805DEW 18-75 ±5 ±1000 271 81 ±680 RP10-4812DEW 18-75 ±12 ±416 281 78 ±330 RP10-4815DEW 18-75 ±15 ±333 270 81 ±110 www.recom-international.com April-2005 211 POWERLINE RP10-S_DEW Series DC/DC-Converter Derating-Graph (Ambient Temperature) RP10-2405SEW With Heat Sink RP10-2405SEW 125 125 100 100 68 Natural Convection 56 50 Output Power (%) Output Power (%) 75 25 0 -25 -10 0 50 60 70 80 90 100 Ambient Temperature Range (°C) 74 75 25 0 -25 100 100 86 75 Output Power (%) Output Power (%) 125 Natural Convection 0 -25 -10 0 50 60 70 Ambient Temperature Range (°C) 80 90 100 77 50 0 -25 100 66 75 Natural Convection Output Power (%) Output Power (%) 50 60 70 80 90 100 83 RP10-2405SEW/M2 With Heat Sink 86 75 25 0 -40 -25 -10 0 50 60 70 Ambient Temperature Range (°C) 80 90 100 79 50 Natural Convection 25 0 -40 -25 -10 0 50 60 70 80 90 100 83 Ambient Temperature Range (°C) RP10-2405DEW/M2 With Heat Sink RP10-2405DEW/M2 125 125 100 100 75 Natural Convection Output Power (%) Output Power (%) -10 0 125 100 50 Natural Convection 25 RP10-2405SEW/M2 86 75 80 90 100 79 Ambient Temperature Range (°C) 125 50 50 60 70 RP10-2405DEW With Heat Sink RP10-2405DEW 25 -10 0 Ambient Temperature Range (°C) 125 75 62 50 Natural Convection 50 25 0 -40 -25 -10 0 50 60 70 80 90 100 83 Ambient Temperature Range (°C) 50 Natural Convection 25 0 -40 -25 -10 0 50 60 70 Ambient Temperature Range (°C) 80 90 100 86 Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] 212 April-2005 www.recom-international.com POWERLINE RP10-S_DEW Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) 9-36VDC 18-75VDC Pi Type 24V Input 48V Input 50VDC 100VDC Input Reflected Ripple (nominal Vin and full load) 30mAp-p Start Up Time (nominal Vin and constant resistor load) 20ms typ. Remote ON/OFF (see note 8) (Positive logic) (Negative logic) Remote OFF input current DC-DC ON Open or 3.5V < Vr < 12V DC-DC OFF Short or 0V < Vr < 1.2V DC-DC ON Short or 0V < Vr < 1.2V DC-DC OFF Open or 3.5V < Vr < 12V Nominal input Output Power 10W max. Output Voltage Accuracy (full Load and nominal Vin) ±2% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) ±1% Single Dual Cross Regulation (asymmetrical load 25%/100% FL) Ripple and Noise (20MHz bandwith) ±1% ±2% ±5% Single 50mVp-p Dual 75mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) Over Voltage Protection Zener diode clamp 2.5mA 500µS 5V output 12V output 15V output Over Load Protection (% of full load at nominal Vin) 6.2V 15V 18V 150% typ Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage 1.600VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 300kHz typ. Operating Temperature Range Standard -25°C to +85°C(with derating) (Reference Derating Curve) M2 -40°C to +85°C(with derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Thermal Impedance Natural convection 12°C/Watt Natural convection with Heat Sink 10°C/Watt Thermal Shock MIL-STD-810D continued on next page www.recom-international.com April-2005 213 POWERLINE RP10-S_DEW Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Weight 27g Dimensions 50.8 x 25.4 x 10.2mm 1.976 x 106 Hours MTBF (see note 2) Notes : 1. The RP10 (W) series required a minimum 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listedspecification. 2. BELLCORE TR-NWT-000332. Case I: 50% Stress, Temperature at 40ºC. (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to negative input. Positive logic ON/OFF is standard, no suffix (Ex. RP10-2405SEW) Negative logic ON/OFF is marked with suffix-N (Ex. RP10-2405SEW/N). 8. Heat sink is optional and P/N: 7G-0020A. 9. The RP10-xxxxEW version (incl. M2 option) does not carry the UL certification. 10.M2 version is more efficient, therefore, it can be operated in a more extensive temperature range than standard version. 11. See application notes for EMI-filtering. 214 April-2005 www.recom-international.com POWERLINE RP10-S_DEW Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 50.80 25.40 10.20 dia. 1.0 5.6 2.50 5.10 20.30 15.20 Pin Connections 3 1 2 6 www.recom-international.com Bottom View 10.20 4 10.20 5 12.70 Pin # 1 2 3 4 5 6 Single +Vin -Vin +Vout No Pin -Vout CTRL Dual +Vin -Vin +Vout Com -Vout CTRL Pin Pitch Tolerance ±0.35 mm April-2005 215 Features ● ● ● ● ● ● ● POWERLINE 2:1 Wide Input Voltage Range 12 Watts Output Power 1.6kVDC Isolation Over Current Protection Five-Sided Continuous Shield Standard DIP24 and SMD-Pinning Efficiency to 88% DC/DC-Converter RP12S_DA Series Selection Guide 5V, 12V, 24V and 48V Input Types Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) DIP24 (SMD) Input Range VDC % Capacitive(6) Load max. µF RP12-122.5SA 9-18 2.5 3500 1687 82 2000 RP12-123.3SA 9-18 3.3 3500 1646 84 2000 RP12-1205SA 9-18 5 2400 1606 86 2000 RP12-1212SA 9-18 12 1000 1606 86 430 RP12-1215SA 9-18 15 800 1606 86 300 RP12-242.5SA 18-36 2.5 3500 843 83 2000 RP12-243.3SA 18-36 3.3 3500 823 85 2000 RP12-2405SA 18-36 5 2400 803 87 2000 RP12-2412SA 18-36 12 1000 803 87 430 RP12-2415SA 18-36 15 800 803 87 300 RP12-482.5SA 36-75 2.5 3500 422 83 2000 RP12-483.3SA 36-75 3.3 3500 411 85 2000 RP12-4805SA 36-75 5 2400 401 87 2000 RP12-4812SA 36-75 12 1000 401 87 430 RP12-4815SA 36-75 15 800 401 87 300 RP12-1205DA 9-18 ±5 ±1200 1687 82 ±1250 RP12-1212DA 9-18 ±12 ±500 1626 87 ±200 RP12-1215DA 9-18 ±15 ±400 1626 87 ±120 RP12-2405DA 18-36 ±5 ±1200 843 83 ±1250 RP12-2412DA 18-36 ±12 ±500 813 88 ±200 RP12-2415DA 18-36 ±15 ±400 813 88 ±120 RP12-4805DA 36-75 ±5 ±1200 422 83 ±1250 RP12-4812DA 36-75 ±12 ±500 406 88 ±200 RP12-4815DA 36-75 ±15 ±400 406 88 ±120 Part Number 216 April-2005 12 Watt DIP24, Single & Dual Output www.recom-international.com POWERLINE RP12-S_DA Series DC/DC-Converter Derating-Graph (Ambient Temperature) RP12-4805SA 125 100 Output Power (%) 75 50 Natural Convection 25 0 -40 -25 -10 0 50 60 70 80 90 100 Ambient Temperature Range (°C) 63 Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 12V nominal input 24V nominal input 48V nominal input Under Voltage Lockout 12V Input DC-DC ON DC-DC OFF 24V Input DC-DC ON DC-DC OFF 48V Input DC-DC ON DC-DC OFF Input Filter (Complies with ETS300 132 part 4.4) Input Surge Voltage (100 ms max.) 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) 5V/ms max. 36VDC 50VDC 100VDC 20mAp-p Start Up Time (nominal Vin and constant resistor load) Remote OFF input curren 9VDC 8VDC 18VDC 16VDC 36VDC 33VDC Pi Type Input Voltage Variation dv/dt Remote ON/OFF (see note 8) 9-18VDC 18-36VDC 36-75VDC 600ms typ. DC-DC ON DC-DC OFF Nominal input Output Power Open or 3.5V < Vr < 12V Short or 0V < Vr < 1.2V 2.5mA 12W max. Output Voltage Accuracy (full Load and nominal Vin) ±1.2% Minimum Load (see Note 1) 10% of FL continued on next page www.recom-international.com April-2005 217 RP12-S_DA Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) Single ±0.2% Dual ±0.5% Single Dual (only 2.5Vout) ±0.5% ±1% ±1.5% Cross Regulation (asymmetrical load 25%/100% FL) ±5% Ripple and Noise (20MHz bandwith) 85mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) 300µS 2.5V 3.3V 5V 12V 15V Over Load Protection (% of full load at nominal Vin) 150% typ Short Circuit Protection Continuous, automatic recovery Efficiency Isolation Voltage 3.9V 3.9V 6.2V 15V 18V see „Selection Guide“ table In to out I/O to case 1.600VDC min. 1.600VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 1200pF max. Operating Frequency 400kHz typ. Operating Temperature Range -40°C to +85°C(with derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Thermal Impedance Natural convection Thermal Shock 20°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Weight 18g Dimensions 31.8 x 20.3 x 10.2mm 2.750 x 106 Hours MTBF (see note 2) 218 Class A Class A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 April-2005 www.recom-international.com POWERLINE RP12-S_DA Series DC/DC-Converter Notes : 1. The RP12 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control pin voltage is referenced to negative input. 8. See application notes for EMI-filtering. Package Style and Pinning (mm) DIP24 Package Style 3rd angle projection 31.80 20.30 10.20 3.8 2 5.10 20.30 15.20 Pin # Single 1 ON/OFF 2 -Vin 3 -Vin 9 NC 11 NC 14 +Vout 16 -Vout 22 +Vin 23 +Vin NC = No Connection 0.25 x 0.50 Rectangular Pin 1 2 3 9 11 16 14 Bottom View 23 22 Pin Connections Dual ON/OFF -Vin -Vin Com -Vout +Vout Com +Vin +Vin Pin Pitch Tolerance ±0.35 mm www.recom-international.com April-2005 219 Features ● ● ● ● ● ● ● ● ● 2:1 Wide Input Voltage Range 15 Watts Output Power 1.6kVDC Isolation Fixed Operating Frequency Six-Sided Continuous Shield International Safety Standard Approvals UL 1950 Component Recognized Standard 50.8 x25.4x10.2mm Package Efficiency to 88% Selection Guide 12V, 24V and 48V Input Types % Capacitive(6) Load max. µF 1467 79 10200 1603 82 7050 1524 86 1035 1524 86 705 724 80 10200 781 84 7050 772 85 1035 772 85 705 357 81 10200 396 83 7050 377 87 1035 1000 381 86 705 ±5 ±1500 1582 83 ±1020 ±12 ±625 1524 86 ±495 ±15 ±500 1563 84 ±165 18-36 ±5 ±1500 781 84 ±1020 RP15-2412DF 18-36 ±12 ±625 762 86 ±495 RP15-2415DF 18-36 ±15 ±500 762 86 ±165 RP15-4805DF 36-75 ±5 ±1500 386 85 ±1020 RP15-4812DF 36-75 ±12 ±625 372 88 ±495 RP15-4815DF 36-75 ±15 ±500 377 87 ±165 Part Number Input Range VDC Output Voltage VDC Output Current mA RP15-123.3SF 9-18 3.3 4000 RP15-1205SF 9-18 5 3000 RP15-1212SF 9-18 12 1250 RP15-1215SF 9-18 15 1000 RP15-243.3SF 18-36 3.3 4000 RP15-2405SF 18-36 5 3000 RP15-2412SF 18-36 12 1250 RP15-2415SF 18-36 15 1000 RP15-483.3SF 36-75 3.3 4000 RP15-4805SF 36-75 5 3000 RP15-4812SF 36-75 12 1250 RP15-4815SF 36-75 15 RP15-1205DF 9-18 RP15-1212DF 9-18 RP15-1215DF 9-18 RP15-2405DF Input (4) Current mA Efficiency(5) POWERLINE DC/DC-Converter RP15S_DF Series 15 Watt 2” x 1” Package Single & Dual Output Description The F-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. They also meet UL 1950 and CSA 950 standards. 220 April-2005 www.recom-international.com POWERLINE RP15-S_DF Series DC/DC-Converter Derating-Graph (Ambient Temperature) RP15-4805SF With Heat Sink RP15-4805SF 125 125 100 100 50 75 Natural Convection Output Power (%) Output Power (%) 75 25 0 -40 -25 -10 0 50 60 70 Ambient Temperature Range (°C) Natural Convection 50 25 0 -40 -25 -10 0 80 90 100 50 60 Ambient Temperature Range (°C) 70 80 90 100 Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] RP15-4805SF RP15-4805SF Efficiency VS Input Voltage Efficiency VS Output load 83 82 81 80 79 78 77 76 75 74 73 36 Efficiency (%) Efficiency (%) Typical Characteristics 40 45 50 55 60 65 70 75 83 82 81 80 79 78 77 76 70 65 50 0.5 1 1.5 2 2.5 3 Output Load (A) Input Voltage (V) Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 12V nominal input 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) 9-18VDC 18-36VDC 36-75VDC Pi Type 12V Input 24V Input 48V Input 36VDC 50VDC 100VDC Input Reflected Ripple (nominal Vin and full load) 20mAp-p Start Up Time (nominal Vin and constant resistor load) 20ms typ. Remote ON/OFF (see note 7) (Positive logic) DC-DC ON DC-DC OFF Short or 0V < Vr < 1.2V (Negative logic) DC-DC ON Short or 0V < Vr < 1.2V DC-DC OFF Open or 3.5V < Vr < 12V Remote OFF input current Nominal input Output Power Open or 3.5V < Vr < 12V 2.5mA 15W max. continued on next page www.recom-international.com April-2005 221 POWERLINE RP15-S_DF Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Output Voltage Accuracy (full Load and nominal Vin) ±1% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) ±1% Single Dual Cross Regulation (asymmetrical load 25%/100% FL) Ripple and Noise (20MHz bandwith) ±5% Single 50mVp-p Dual 75mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) ±1% ±2% 500µS 3.3V 5V 12V 15V Over Load Protection (% of full load at nominal Vin) 3.9V 6.2V 15V 18V 150% typ Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage 1.600VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency Single 500kHz typ. Dual 300kHz typ. Approved to Safety Standards UL 1950, EN60950 Operating Temperature Range -40°C to +85°C(with derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Thermal Impedance Natural convection 12°C/Watt Natural convection with Heat Sink 10°C/Watt Thermal Shock MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 continued on next page 222 April-2005 www.recom-international.com POWERLINE RP15-S_DF Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Weight 27g Dimensions 50.8 x 25.4 x 10.2mm 2.041 x 106 Hours MTBF (see note 2) Notes : 1. The RP15 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to negative input. Positive logic ON/OFF is standard, no suffix (Ex. RP15-2405SF) Negative logic ON/OFF is marked with suffix-N (Ex. RP15-2405SF/N). 8. Heat sink is optional and P/N: 7G-0020A. 9. See application notes for EMI-filtering. Package Style and Pinning (mm) 3rd angle projection 50.80 25.40 10.20 dia. 1.0 5.6 2.50 5.10 20.30 15.20 Pin Connections 3 1 2 6 www.recom-international.com Bottom View 10.20 4 10.20 5 12.70 Pin # 1 2 3 4 5 6 Single +Vin -Vin +Vout No Pin -Vout CTRL Dual +Vin -Vin +Vout Com -Vout CTRL Pin Pitch Tolerance ±0.35 mm April-2005 223 Features ● ● ● ● ● ● ● ● 4:1 Wide Input Voltage Range 15 Watts Output Power 1.6kVDC Isolation Fixed Operating Frequency Six-Sided Continuous Shield International Safety Standard Approvals Standard 50.8 x40.6x10.2mm Package Efficiency to 82% Selection Guide 24V and 48V Input Types Part Number Input Range VDC Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) % Capacitive(6) Load max. µF RP15-2405SEW 9-36 5 3000 822 79 6800 RP15-2412SEW 9-36 12 1250 801 82 890 RP15-2415SEW 9-36 15 1000 801 82 570 RP15-4805SEW 18-75 5 3000 411 80 6800 RP15-4812SEW 18-75 12 1250 401 82 890 RP15-4815SEW 18-75 15 1000 401 82 570 RP15-2405DEW 9-36 ±5 ±1500 822 80 ±1700 RP15-2412DEW 9-36 ±12 ±625 801 82 ±300 RP15-2415DEW 9-36 ±15 ±500 801 82 ±200 RP15-4805DEW 18-75 ±5 ±1500 411 80 ±1700 RP15-4812DEW 18-75 ±12 ±625 401 82 ±300 RP15-4815DEW 18-75 ±15 ±500 401 82 ±200 POWERLINE DC/DC-Converter RP15S_DEW Series 15 Watt Single & Dual Output Derating-Graph (Ambient Temperature) RP15-4805SEW 125 100 Output Power (%) 75 50 Natural Convection 25 0 -40 -25 -10 0 50 60 70 Ambient Temperature Range (°C) 80 90 100 RP15-4805SEW With Heat Sink 125 100 Output Power (%) 75 50 Natural Convection 25 0 -40 -25 -10 0 50 60 Ambient Temperature Range (°C) 70 80 90 100 Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] 224 April-2005 www.recom-international.com POWERLINE RP15-S_DEW Series DC/DC-Converter RP15-4805SEW RP15-4805SEW Efficiency VS Input Voltage Efficiency VS Output load 83 82 81 80 79 78 77 76 75 74 73 36 Efficiency (%) Efficiency (%) Typical Characteristics 40 45 50 55 60 65 70 75 83 82 81 80 79 78 77 76 70 65 50 0.5 1 1.5 2 2.5 3 Output Load (A) Input Voltage (V) Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) 9-36VDC 18-75VDC Pi Type 24V Input 48V Input 50VDC 100VDC Input Reflected Ripple (nominal Vin and full load) 20mAp-p Start Up Time (nominal Vin and constant resistor load) 20ms typ. Remote ON/OFF (see note 7) Remote OFF input current DC-DC ON Open or 3.5V < Vr < 12V DC-DC OFF Short or 0V < Vr < 1.2V Nominal input Output Power 20mA 15W max. Output Voltage Accuracy (full Load and nominal Vin) ±2% Output Voltage Adjustability ±10% Minimum Load (see Note 1) 10% of FL Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) ±0.5% Single Dual Cross Regulation (asymmetrical load 25%/100% FL) ±5% Ripple and Noise (20MHz bandwith) 75mVp-p Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) ±1% ±5% 500µS 5V 12V 15V Over Load Protection (% of full load at nominal Vin) 6.2V 15V 18V 150% typ Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage 1.600VDC min. continued on next page www.recom-international.com April-2005 225 POWERLINE RP15-S_DEW Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 270kHz typ. Operating Temperature Range -40°C to +85°C(with derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Thermal Impedance Natural convection 10°C/Watt Natural convection with Heat Sink 8.24°C/Watt Thermal Shock MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Weight 48g Dimensions 50.8 x 40.6 x 10.2mm 2.041 x 106 Hours MTBF (see note 2) Notes : 1. The RP15 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control voltage is reference to negative input. 8. Heat-sink option, Thermal impedance is 8.24ºC/Watt for natural convection and the P/N is 7G-0011A. 9. See application notes for EMI-filtering. 226 April-2005 www.recom-international.com POWERLINE RP15-S_DEW Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 50.10 40.60 10.20 5.6 dia. 1.0 45.70 5 17.80 10.20 Bottom View 5.10 15.20 Pin Connections 12.70 Pin # 1 2 4 5 6 7 8 6 1 2 7 10.20 4 17.80 8 Single +Vin -Vin CTRL No Pin +Vout -Vout Trim Dual +Vin -Vin CTRL +Vout Com -Vout Trim Pin Pitch Tolerance ±0.35 mm External Output Trimming Output can be externally trimmed by using the method shown below. ( ) for dual output trim 7(7) Trim Up 8(8) RD RU 8(8) www.recom-international.com Trim Down 6(5) April-2005 227 Features ● ● ● ● ● ● ● ● ● 2:1 Wide Input Voltage Range 20 Watts Output Power 1.6kVDC Isolation Fixed Operating Frequency Six-Sided Continuous Shield International Safety Standard Approvals UL 1950 Component Recognized Standard 50.8 x40.6x10.2mm Package Efficiency to 86% POWERLINE DC/DC-Converter RP20S_D_TE Series Selection Guide 12V, 24V and 48V Input Types Input Range VDC Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) % Capacitive(6) Load max. µF RP20-123.3SE 9-18 3.3 4000 1507 77 13000 RP20-1205SE 9-18 5 4000 2193 80 6800 RP20-1212SE 9-18 12 1670 2136 82 2200 RP20-1215SE 9-18 15 1330 2136 82 755 RP20-243.3SE 18-36 3.3 4000 743 78 13000 RP20-2405SE 18-36 5 4000 1082 81 6800 RP20-2412SE 18-36 12 1670 1054 83 2200 Part Number RP20-2415SE 18-36 15 1330 1054 83 755 RP20-483.3SE 36-75 3.3 4000 367 79 13000 RP20-4805SE 36-75 5 4000 543 82 6800 RP20-4812SE 36-75 12 1670 527 83 2200 RP20-4815SE 36-75 15 1330 527 83 755 RP20-1205DE 9-18 ±5 ±2000 2193 80 ±3400 RP20-1212DE 9-18 ±12 ±833 2136 82 ±680 RP20-1215DE 9-18 ±15 ±666 2136 82 ±450 RP20-2405DE 18-36 ±5 ±2000 1082 81 ±3400 RP20-2412DE 18-36 ±12 ±833 1054 83 ±680 RP20-2415DE 18-36 ±15 ±666 1041 84 ±450 RP20-4805DE 36-75 ±5 ±2000 541 81 ±3400 RP20-4812DE 36-75 ±12 ±833 514 85 ±680 RP20-4815DE 36-75 ±15 ±666 508 86 ±450 RP20-123.312TE 9-18 3.3 / ±12 3000 / ±300 1926 78 4700 /±220 RP20-123.315TE 9-18 3.3 / ±15 3000 / ±250 1959 78 4700 /±220 RP20-120512TE 9-18 5 / ±12 2000 / ±300 1885 80 4700 /±220 RP20-120515TE 9-18 5 / ±15 2000 / ±250 1919 80 4700 /±220 RP20-243.312TE 18-36 3.3 / ±12 3000 / ±300 950 79 4700 /±220 RP20-243.315TE 18-36 3.3 / ±15 3000 / ±250 967 79 4700 /±220 RP20-240512TE 18-36 5 / ±12 2000 / ±300 931 81 4700 /±220 RP20-240515TE 18-36 5 / ±15 2000 / ±250 947 81 4700 /±220 RP20-483.312TE 36-75 3.3 / ±12 3000 / ±300 468 80 4700 /±220 RP20-483.315TE 36-75 3.3 / ±15 3000 / ±250 477 80 4700 /±220 RP20-480512TE 36-75 5 / ±12 2000 / ±300 459 82 4700 /±220 RP20-480515TE 36-75 5 / ±15 2000 / ±250 467 82 4700 /±220 20 Watt Single, Dual & Triple Output Description The E-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. . They also meet UL 1950 and CSA 950 standards (10) 228 April-2005 www.recom-international.com POWERLINE RP20-S_D_TE Series DC/DC-Converter Derating-Graph (Ambient Temperature) RP20-4805SEW With Heat Sink RP20-4805SE 125 125 100 100 50 75 Natural Convection Output Power (%) Output Power (%) 75 25 0 -40 -25 -10 0 50 60 70 Ambient Temperature Range (°C) Natural Convection 50 25 0 -40 -25 -10 0 50 60 69 Ambient Temperature Range (°C) 80 90 100 80 90 100 Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Typical Characteristics RP20-4805SE RP20-4805SE 85 84 83 82 81 80 79 78 77 76 75 74 Efficiency VS Output Load Efficiency (%) Efficiency (%) Efficiency VS Input Voltage 36 40 45 50 55 60 65 70 75 85 84 83 82 81 80 78 76 74 70 65 60 0.5 1 1.5 2 2.5 3 2.5 4 Output Load (A) Input Voltage (V) Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range Input Filter Input Surge Voltage (100 ms max.) 12V nominal input 24V nominal input 48V nominal input 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) Start Up Time (nominal Vin and constant resistor load) Remote ON/OFF (see note 7) Remote OFF input current Output Power Output Voltage Accuracy (full Load and nominal Vin) 9-18VDC 18-36VDC 36-75VDC Pi Type 36VDC 50VDC 100VDC 25mAp-p DC-DC ON DC-DC OFF Nominal input 20ms typ. Open or 3.5V < Vr < 12V Short or 0V < Vr < 1.2V 20mA Single & Dual Triple 3.3V, 5V Auxiliary 20W max. ±2% ±2% ±5% Voltage Adjustability ±10% continued on next page www.recom-international.com April-2005 229 POWERLINE RP20-S_D_TE Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Minimum Load (see Note 1) Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) Cross Regulation (Note 9) Ripple and Noise (20MHz bandwith) Single (W) Dual (W) Triple 3.3V, 5V Auxiliary Single Dual Triple 3.3V, 5V Auxiliary Dual Triple 3.3V, 5V Auxiliary Single Dual Triple 3.3V, 5V Auxiliary Temperature Coefficient Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) 10% of FL ±0.2% ±0.5% ±1% ±5% ±0.5% ±3% ±2% ±5% ±5% ±2% ±5% 75mVp-p 100mVp-p 50mVp-p 1% of Vout ±0.02%/°C, max. 3.3V 5V 12V 15V 500µS 3.9V 6.2V 15V 18V Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage 1.600VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 300kHz typ. Approved to Safety Standards (see note 10) UL 1950, EN60950 Operating Temperature Range -40°C to +85°C(with derating) Maximum Case Temperature Storage Temperature Range Thermal Impedance +100°C Natural convection Natural convection with Heat Sink Thermal Shock -55°C to +105°C 10°C/Watt 8.24°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 continued on next page 230 April-2005 www.recom-international.com POWERLINE RP20-S_D_TE Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Weight 48g Dimensions 50.8 x 40.6 x 10.2mm 1.928 x 106 Hours MTBF (see note 2) Notes : 1. The RP20 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control voltage is reference to negative input. 8. Heat sink is optional and P/N: 7G-0011A. Operation temperature range please see curve. 9. Cross regulation: Dual output—Asymmetrical load 25% to 100% full load Triple output – 3.3V / 5V 100% load and one of auxiliary 100% load, other auxiliary load change from 25% to 100% load 10. The RP20-xxxxTE (triple outputs) do not carry the UL certification. 11.See application notes for EMI-filtering. Package Style and Pinning (mm) 3rd angle projection 50.10 40.60 10.20 5.6 dia. 1.0 Pin Connections Pin # 1 2 4 5 6 7 8 45.70 5 17.80 5.10 15.20 10.20 1 Bottom View Dual +Vin -Vin CTRL +Vout Com -Vout Trim Triple +Vin -Vin CTRL +Auxiliary +3.3V / 5V Com -Auxiliary Pin Pitch Tolerance ±0.35 mm 12.70 6 Single +Vin -Vin CTRL No Pin +Vout -Vout Trim External Output Trimming 2 7 4 10.20 17.80 8 Output can be externally trimmed by using the method shown below. ( ) for dual output trim 7(7) Trim Up 8(8) RD RU 8(8) www.recom-international.com April-2005 Trim Down 6(5) 231 Features ● ● ● ● ● ● ● ● 4:1 Wide Input Voltage Range 20 Watts Output Power 1.6kVDC Isolation Fixed Operating Frequency Six-Sided Continuous Shield UL 1950 Component Recognized Standard 50.8 x40.6x10.2mm Package Efficiency to 84% Selection Guide 24V and 48V Input Types Part Number Input Range VDC Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) % Capacitive(6) Load max. µF RP20-243.3SEW 9-36 3.3 4000 764 76 13000 RP20-2405SEW 9-36 5 4000 1111 79 6800 RP20-2412SEW 9-36 12 1670 1082 81 2200 RP20-2415SEW 9-36 15 1330 1082 81 755 RP20-483.3SEW 18-75 3.3 4000 377 77 13000 RP20-4805SEW 18-75 5 4000 548 80 6800 RP20-4812SEW 18-75 12 1670 541 81 2200 RP20-4815SEW 18-75 15 1330 541 81 755 RP20-2405DEW 9-36 ±5 ±2000 1111 79 ±3400 RP20-2412DEW 9-36 ±12 ±833 1082 81 ±680 RP20-2415DEW 9-36 ±15 ±666 1068 82 ±450 RP20-4805DEW 18-75 ±5 ±2000 556 79 ±3400 RP20-4812DEW 18-75 ±12 ±833 527 83 ±680 RP20-4815DEW 18-75 ±15 ±666 521 84 ±450 POWERLINE DC/DC-Converter RP20S_DEW Series 20 Watt Single & Dual Output Description The EW-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. 232 April-2005 www.recom-international.com POWERLINE RP20-S_DEW Series DC/DC-Converter Derating-Graph (Ambient Temperature) RP20-2412SEW With Heat Sink RP20-2412SEW 125 125 100 100 50 75 Natural Convection Output Power (%) Output Power (%) 75 25 0 -40 -25 -10 0 50 60 70 80 90 100 Ambient Temperature Range (°C) 56°C 25 0 -40 -25 -10 0 125 100 100 75 Natural Convection Output Power (%) 50 80 90 100 65°C RP20-2412DEW With Heat Sink 125 75 50 60 70 Ambient Temperature Range (°C) RP20-2412DEW Output Power (%) Natural Convection 50 25 0 -40 -25 -10 0 50 60 70 80 90 100 Ambient Temperature Range (°C) 64°C 50 Natural Convection 25 0 -40 -25 -10 0 50 60 70 Ambient Temperature Range (°C) 80 90 100 71°C Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range Input Filter Input Surge Voltage (100 ms max.) 24V nominal input 48V nominal input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) Start Up Time (nominal Vin and constant resistor load) Remote ON/OFF (see note 7) Remote OFF input current Output Power Output Voltage Accuracy (full Load and nominal Vin) Voltage Adjustability Line Regulation (LL-HL at full load) 9-36VDC 18-75VDC Pi Type 50VDC 100VDC 25mAp-p DC-DC ON DC-DC OFF Nominal input 20ms typ. Open or 3.5V < Vr < 12V Short or 0V < Vr < 1.2V 20mA Single & Dual Auxiliary 20W max. ±2% ±5% Single (W) Dual (W) Auxiliary Minimum Load (see Note 1) ±10% ±0.2% ±0.5% ±5% 10% of FL continued on next page www.recom-international.com April-2005 233 POWERLINE RP20-S_DEW Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) Cross Regulation (Note 9) Ripple and Noise (20MHz bandwith) Single (W) Dual (W) Auxiliary Single Dual Auxiliary Dual Auxiliary Single Dual Auxiliary Temperature Coefficient Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) ±0.2% ±0.5% ±5% ±0.5% ±3% ±5% ±5% ±5% 75mVp-p 100mVp-p 1% of Vout ±0.02%/°C, max. 3.3V 5V 12V 15V 500µS 3.9V 6.2V 15V 18V Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage 1.600VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 300pF max. Operating Frequency 300kHz typ. Approved to Safety Standards EN60950 Operating Temperature Range -40°C to +85°C(with derating) Maximum Case Temperature Storage Temperature Range Thermal Impedance +100°C Natural convection Natural convection with Heat Sink Thermal Shock -55°C to +105°C 10°C/Watt 8.24°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Weight 48g Dimensions 50.8 x 40.6 x 10.2mm 1.928 x 106 Hours MTBF (see note 2) 234 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 April-2005 www.recom-international.com POWERLINE RP20-S_DEW Series DC/DC-Converter Notes : 1. The RP20 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control voltage is reference to negative input. 8. Heat sink is optional and P/N: 7G-0011A. Operation temperature range please see curve. 9. Cross regulation: Dual output—Asymmetrical load 25% to 100% full load Triple output – 3.3V / 5V 100% load and one of auxiliary 100% load, other auxiliary load change from 25% to 100% load 10.See application notes for EMI-filtering. Package Style and Pinning (mm) 3rd angle projection 50.10 40.60 10.20 5.6 dia. 1.0 Pin Connections 45.70 Pin # 1 2 4 5 6 7 8 5 17.80 Bottom View 5.10 15.20 1 10.20 12.70 6 Single +Vin -Vin CTRL No Pin +Vout -Vout Trim Dual +Vin -Vin CTRL +Vout Com -Vout Trim Pin Pitch Tolerance ±0.35 mm 2 7 4 10.20 17.80 8 External Output Trimming Output can be externally trimmed by using the method shown below. ( ) for dual output trim 7(7) Trim Up 8(8) RD RU 8(8) www.recom-international.com April-2005 Trim Down 6(5) 235 Features ● ● ● ● ● ● ● ● 2:1 Wide Input Voltage Range 20 Watts Output Power 1.6kVDC Isolation Fixed Operating Frequency Six-Sided Continuous Shield International Safety Standard Approvals Standard 50.8 x25.4x10.2mm Package Efficiency to 89% Selection Guide 12V, 24V and 48V Input Types Input Range VDC Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) % Capacitive(6) Load max. µF RP20-121.5SF 9-18 1.5 6000 1014 78 65000 RP20-121.8SF 9-18 1.8 6000 1200 79 65000 RP20-122.5SF 9-18 2.5 6000 1603 82 33000 RP20-123.3SF 9-18 3.3 5000 1719 84 13000 RP20-1205SF 9-18 5 4000 2008 87 6800 RP20-1212SF 9-18 12 1670 2062 85 2200 RP20-1215SF 9-18 15 1330 2052 85 755 RP20-241.5SF 18-36 1.5 6000 493 80 65000 RP20-241.8SF 18-36 1.8 6000 584 81 65000 RP20-242.5SF 18-36 2.5 6000 781 84 33000 RP20-243.3SF 18-36 3.3 5000 838 86 13000 RP20-2405SF 18-36 5 4000 980 89 6800 RP20-2412SF 18-36 12 1670 1006 87 2200 Part Number RP20-2415SF 18-36 15 1330 1002 87 755 RP20-481.5SF 36-75 1.5 6000 247 80 65000 RP20-481.8SF 36-75 1.8 6000 288 82 65000 RP20-482.5SF 36-75 2.5 6000 391 84 33000 RP20-483.3SF 36-75 3.3 5000 414 87 13000 RP20-4805SF 36-75 5 4000 490 89 6800 RP20-4812SF 36-75 12 1670 497 88 2200 RP20-4815SF 36-75 15 1330 500 87 755 RP20-1212DF 9-18 ±12 ±833 2032 86 ±680 RP20-1215DF 9-18 ±15 ±667 2034 86 ±450 RP20-2412DF 18-36 ±12 ±833 1004 87 ±680 RP20-2415DF 18-36 ±15 ±667 1005 87 ±450 RP20-4812DF 36-75 ±12 ±833 496 88 ±680 RP20-4815DF 36-75 ±15 ±667 502 87 ±450 236 April-2005 POWERLINE DC/DC-Converter RP20S_DF Series 20 Watt 2” x 1” Package Single & Dual Output www.recom-international.com RP20-S_DF Series POWERLINE DC/DC-Converter Derating-Graph (Ambient Temperature) RP20-481.5SF With Heat Sink RP20-481.5SF 125 125 100 100 75 Natural Convection 50 Output Power (%) Output Power (%) 75 25 0 -40 -25 -10 0 50 60 70 Ambient Temperature Range (°C) Natural Convection 50 25 0 -40 -25 -10 0 80 90 100 50 60 70 Ambient Temperature Range (°C) 71°C 80 90 100 79°C Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Typical Characteristics RP20-481.5SF RP20-481.5SF Efficiency VS Output Load Efficiency (%) Efficiency (%) Efficiency VS Input Voltage 83 82 81 80 79 78 77 76 75 74 73 72 36 40 45 50 55 60 65 70 75 Input Voltage (V) 82 81 80 79 78 77 76 74 72 70 65 60 1 2 3 4 5 6 Output Load (A) Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 12V nominal input 24V nominal input 48V nominal input Input Filter (see note 9) L-C Type Input Voltage Variation dv/dt (Complies with ETS300 132 part 4.4) Input Surge Voltage (100 ms max.) 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) Start Up Time (nominal Vin and constant resistor load) Remote ON/OFF (see note 7) Remote OFF input current 9-18VDC 18-36VDC 36-75VDC 5V/ms max 36VDC 50VDC 100VDC 20mAp-p DC-DC ON DC-DC OFF Nominal input Output Power 10ms typ. Open or 3.5V < Vr < 12V Short or 0V < Vr < 1.2V 2.5mA 20W max. Output Voltage Accuracy (full Load and nominal Vin) ±1% Voltage Adjustability ±10% continued on next page www.recom-international.com April-2005 237 RP20-S_DF Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Minimum Load (see Note 1) Single Dual 0% 10% of FL Line Regulation (LL-HL at full load) ±0.2% Load Regulation (25% to 100% FL) ±0.5% Cross Regulation (asymmetrical load 25%/100% FL) Ripple and Noise (20MHz bandwith) (Measured with a 1004pF/50V MLCC) Dual Single 1.5, 1.8, 2.5, 3.3V Single 5, 12, 15V Dual 5, 12, 15V Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) 500µS 1.5, 1.8, 2.5, 3.3V 5V 12V 15V Over Load Protection (% of full load at nominal Vin) 3.9V 6.2V 15V 18V 150% typ Short Circuit Protection Efficiency Isolation Voltage ±5% 60mVp-p 75mVp-p 100mVp-p Hiccup, automatic recovery Input to Output Input (Output) to case see „Selection Guide“ table 1.600VDC min. 1.600VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 1000pF max. Operating Frequency 500kHz typ. Operating Temperature Range -40°C to +85°C(with derating) Maximum Case Temperature +100°C Storage Temperature Range Thermal Impedance -55°C to +105°C Natural convection Natural convection with Heat Sink Thermal Shock 12°C/Watt 10°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Weight 27g Dimensions 50.8 x 25.4 x 10.2mm 1.791 x 106 Hours MTBF (see note 2) 238 Class A Class A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 April-2005 www.recom-international.com RP20-S_DF Series POWERLINE DC/DC-Converter Notes : 1. The RP20 series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to negative input. Positive logic ON/OFF is standard, no suffix (Ex. RP20-2405SF) Negative logic ON/OFF is marked with suffix-N (Ex. RP20-2405SF/N). 8. Heat sink is optional and P/N: 7G-0020A. 9. An external filter capacitor is required for normal operation. The capacitor should be capable of handing 1A ripple current for 48V/24V models. RECOM suggest: Nippon chemi-con KMF series, 220µF/100V, ESR 90m Ω. 10.See application notes for EMI-filtering. Package Style and Pinning (mm) 3rd angle projection 50.80 25.40 10.20 dia. 1.0 5.6 2.50 5.10 20.30 15.20 Pin Connections Pin # 1 2 3 4 5 6 3 1 2 6 Bottom View 10.20 4 10.20 5 12.70 Single +Vin -Vin +Vout Trim -Vout CTRL Dual +Vin -Vin +Vout Com -Vout CTRL Pin Pitch Tolerance ±0.35 mm External Output Trimming Output can be externally trimmed by using the method shown below. 5 Trim Up 4 RD RU 4 www.recom-international.com April-2005 Trim Down 3 239 Features ● ● ● ● ● ● ● ● ● 2:1 Wide Input Voltage Range 30 Watts Output Power 1.6kVDC Isolation Fixed Operating Frequency Six-Sided Continuous Shield International Safety Standard Approvals UL 1950 Component Recognized Standard 50.8 x40.6x10.2mm Package Efficiency to 90% Selection Guide 12V, 24V and 48V Input Types Input Range VDC Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) % Capacitive(6) Load max. µF RP30-121.5SE 9-18 1.5 6000 1014 78 85800 RP30-121.8SE 9-18 1.8 6000 1169 81 65000 RP30-122.5SE 9-18 2.5 6000 1582 83 33000 RP30-123.3SE 9-18 3.3 6000 2037 85 19500 RP30-1205SE 9-18 5 6000 3012 87 10200 RP30-1212SE 9-18 12 2500 2976 88 3240 RP30-1215SE 9-18 15 2000 2976 88 1100 RP30-241.5SE 18-36 1.5 6000 493 80 85800 RP30-241.8SE 18-36 1.8 6000 580 82 65000 RP30-242.5SE 18-36 2.5 6000 780 84 33000 RP30-243.3SE 18-36 3.3 6000 1010 86 19500 RP30-2405SE 18-36 5 6000 1490 88 10200 RP30-2412SE 18-36 12 2500 1470 89 3300 Part Number RP30-2415SE 18-36 15 2000 1470 89 1100 RP30-481.5SE 36-75 1.5 6000 244 81 85800 RP30-481.8SE 36-75 1.8 6000 290 83 65000 RP30-482.5SE 36-75 2.5 6000 390 85 33000 RP30-483.3SE 36-75 3.3 6000 500 87 19500 RP30-4805SE 36-75 5 6000 740 89 10200 RP30-4812SE 36-75 12 2500 730 90 3300 RP30-4815SE 36-75 15 2000 730 90 1100 RP30-1212DE 9-18 ±12 ±1250 3012 87 ±1020 RP30-1215DE 9-18 ±15 ±1000 3012 87 ±675 RP30-2412DE 18-36 ±12 ±1250 1488 88 ±1020 RP30-2415DE 18-36 ±15 ±1000 1488 88 ±675 RP30-4812DE 36-75 ±12 ±1250 744 88 ±1020 RP30-4815DE 36-75 ±15 ±1000 744 88 ±675 POWERLINE DC/DC-Converter RP30S_DE Series 30 Watt Single & Dual Output Description The E-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. They also meet UL 1950 and CSA 950 standards. 240 April-2005 www.recom-international.com POWERLINE RP30-S_DE Series DC/DC-Converter Derating-Graph (Ambient Temperature) RP30-4805SEW With Heat Sink RP30-4805SE 125 125 100 100 50 75 Natural Convection Output Power (%) Output Power (%) 75 25 0 -40 -25 -10 0 50 60 70 Ambient Temperature Range (°C) Natural Convection 50 25 0 -40 -25 -10 0 80 90 100 50 60 70 Ambient Temperature Range (°C) 62°C 80 90 100 71°C Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] 93 92 91 90 89 88 87 86 85 84 83 82 RP30-4805SE RP30-4805SE Efficiency VS Input Voltage Efficiency VS Output Load Efficiency (%) Efficiency (%) Typical Characteristics 36 40 45 50 55 60 65 70 75 92 90 89 88 87 86 85 84 80 78 76 74 1 2 3 4 5 6 Output Load (A) Intput Voltage (V) Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range Under Voltage Lockout 12V nominal input 24V nominal input 48V nominal input 12V input DC-DC ON DC-DC OFF 24V input DC-DC ON DC-DC OFF 48V input DC-DC ON DC-DC OFF Input Filter (see note 1) L-C Type Input Voltage Variation dv/dt (Complies with ETS300 132 part 4.4) Input Surge Voltage (100 ms max.) 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) Start Up Time (nominal Vin and constant resistor load) Remote ON/OFF (see note 7) Remote OFF input current 9-18VDC 18-36VDC 36-75VDC 9VDC 8VDC 17.8VDC 16VDC 36VDC 33VDC 5V/ms max 36VDC 50VDC 100VDC 30mAp-p DC-DC ON DC-DC OFF Nominal input 25ms typ. Open or 3.5V < Vr < 12V Short or 0V < Vr < 1.2V 2.5mA continued on next page www.recom-international.com April-2005 241 RP30-S_DE Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Output Power 30W max. Output Voltage Accuracy (full Load and nominal Vin) ±1% Voltage Adjustability Minimum Load Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) Cross Regulation (Note 9) Ripple and Noise (20MHz bandwith) (Measured with a 1004pF/50V MLCC) ±10% Single & Dual Single Dual Single Dual Single 1.5, 1.8, 2.5, 3.3, 5V Single 12, 15V Dual 5, 12, 15V Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) 0% ±0.2% ±0.5% ±0.5% ±1% ±5% 50mVp-p 75mVp-p 100mVp-p 300µS 1.5, 1.8, 2.5, 3.3V 5V 12V 15V Over Load Protection (% of full load at nominal Vin) 3.9V 6.2V 15V 18V 150% typ Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage 1.600VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 1000pF max. Operating Frequency 300kHz typ. Approved to Safety Standards UL 1950, EN60950 Operating Temperature Range -40°C to +85°C(with derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Over Temperature Protection Thermal Impedance Natural convection Natural convection with Heat Sink Thermal Shock 115°C typ. 10°C/Watt 8.24°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Class A Class A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 continued on next page 242 April-2005 www.recom-international.com RP30-S_DE Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Weight 48g Dimensions 50.8 x 40.6 x 10.2mm 1.535 x 106 Hours MTBF (see note 2) Notes : 1. An external filter capacitor is required for normal operation. The capacitor should be capable of handing 1A ripple current for 48V/24V models. RECOM suggest: Nippon chemi-con KMF series, 220µF/100V, ESR 90m Ω. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control pin voltage is referenced to negative input 8. Heat sink is optional and P/N: 7G-0011A. 9. See application notes for EMI-filtering. Package Style and Pinning (mm) 3rd angle projection 50.80 40.60 10.20 5.6 dia. 1.0 Pin Connections Pin # 1 2 4 5 6 7 8 45.70 5 Bottom View 15.20 Dual +Vin -Vin CTRL +Vout Com -Vout Trim Pin Pitch Tolerance ±0.35 mm 17.80 5.10 Single +Vin -Vin CTRL No Pin +Vout -Vout Trim 1 10.20 12.70 6 External Output Trimming 2 7 4 10.20 17.80 Output can be externally trimmed by using the method shown below. ( ) for dual output trim 8 7(7) Trim Up 8(8) RD RU 8(8) www.recom-international.com April-2005 Trim Down 6(5) 243 Features ● ● ● ● ● ● ● ● 4:1 Wide Input Voltage Range 30 Watts Output Power 1.6kVDC Isolation Fixed Operating Frequency Six-Sided Continuous Shield International Safety Standard Approvals Standard 50.8 x40.6x10.2mm Package Efficiency to 88% Selection Guide 24V and 48V Input Types Input Range VDC Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) % Capacitive(6) Load max. µF RP30-241.5SEW 10-40 1.5 8000 658 80 65000 RP30-241.8SEW 10-40 1.8 8000 759 83 65000 RP30-242.5SEW 10-40 2.5 8000 1029 85 33000 RP30-243.3SEW 10-40 3.3 6000 994 87 19500 RP30-2405SEW 10-40 5 6000 1506 87 10200 RP30-2412SEW 10-40 12 2500 1506 87 3300 Part Number RP30-2415SEW 10-40 15 2000 1488 88 1100 RP30-481.5SEW 18-75 1.5 8000 329 80 65000 RP30-481.8SEW 18-75 1.8 8000 380 83 65000 RP30-482.5SEW 18-75 2.5 8000 508 86 33000 RP30-483.3SEW 18-75 3.3 6000 497 87 19500 RP30-4805SEW 18-75 5 6000 744 88 10200 RP30-4812SEW 18-75 12 2500 753 87 3300 RP30-4815SEW 18-75 15 2000 744 88 1100 RP30-2412DEW 10-40 ±12 ±1250 1543 85 ±1000 RP30-2415DEW 10-40 ±15 ±1000 1524 86 ±680 RP30-4812DEW 18-75 ±12 ±1250 762 86 ±1000 RP30-4815DEW 18-75 ±15 ±1000 753 87 ±680 POWERLINE DC/DC-Converter RP30S_DEW Series 30 Watt Single & Dual Output Description The EW-Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. 244 April-2005 www.recom-international.com POWERLINE RP30-S_DEW Series DC/DC-Converter Derating-Graph (Ambient Temperature) RP30-243.3SEW With Heat Sink RP30-243.3SEW 125 125 100 100 50 75 Natural Convection Output Power (%) Output Power (%) 75 25 0 -40 -25 -10 0 50 60 Ambient Temperature Range (°C) 70 80 90 100 Natural Convection 50 25 0 -40 -25 -10 0 50 60 70 Ambient Temperature Range (°C) 80 90 100 75°C Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] 88 87 86 85 84 83 82 81 80 79 78 RP30-483.3SEW RP30-483.3SEW Efficiency VS Input Voltage Efficiency VS Output Load Efficiency (%) Efficiency (%) Typical Characteristics 10 15 20 25 30 35 40 87 86 85 84 83 82 81 80 75 70 65 1 2 3 4 5 6 Output Load (A) Intput Voltage (V) Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range Under Voltage Lockout 24V nominal input 48V nominal input 24V input DC-DC ON DC-DC OFF 48V input DC-DC ON DC-DC OFF Input Filter (see note 1) L-C Type Input Voltage Variation dv/dt (Complies with ETS300 132 part 4.4) Input Surge Voltage (100 ms max.) 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) Start Up Time (nominal Vin and constant resistor load) Remote ON/OFF (see note 7) Remote OFF input current 10-40VDC 18-75VDC 10VDC 8VDC 18VDC 16VDC 5V/ms max 50VDC 100VDC 20mAp-p DC-DC ON DC-DC OFF Nominal input Output Power 10ms typ. Open or 3.5V < Vr < 12V Short or 0V < Vr < 1.2V 2.5mA 30W max. continued on next page www.recom-international.com April-2005 245 RP30-S_DEW Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Output Voltage Accuracy (full Load and nominal Vin) ±1% Voltage Adjustability Minimum Load ±10% Single Dual Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) Cross Regulation (Note 9) Ripple and Noise (20MHz bandwith) (Measured with a 1004pF/50V MLCC) Single Dual Single 1.5, 1.8, 2.5, 3.3V Single 5V Single 12, 15V Dual 5, 12, 15V Temperature Coefficient ±0.02%/°C, max. Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) 0% 10% of FL ±0.5% ±0.5% ±1% ±5% 60mVp-p 75mVp-p 100mVp-p 100mVp-p 300µS 1.5, 1.8, 2.5, 3.3V 5V 12V 15V Over Load Protection (% of full load at nominal Vin) 3.9V 6.2V 15V 18V 150% typ Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage 1.600VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 1000pF max. Operating Frequency 300kHz typ. Approved to Safety Standards EN60950 Operating Temperature Range -40°C to +85°C(with derating) Maximum Case Temperature +100°C Storage Temperature Range -55°C to +105°C Over Temperature Protection Thermal Impedance Natural convection Natural convection with Heat Sink Thermal Shock 115°C typ. 10°C/Watt 8.24°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Class A Class A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 continued on next page 246 April-2005 www.recom-international.com RP30-S_DEW Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Weight 48g Dimensions 50.8 x 40.6 x 10.2mm 1.315 x 106 Hours MTBF (see note 2) Notes : 1. An external filter capacitor is required for normal operation. The capacitor should be capable of handing 1A ripple current for 48V/24V models. RECOM suggest: Nippon chemi-con KMF series, 220µF/100V, ESR 90m Ω. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to negative input. Positive logic ON/OFF is standard, no suffix (Ex. RP30-2405SEW) Negative logic ON/OFF is marked with suffix-N (Ex. RP30-2405SEW/N). 8. Heat sink is optional and P/N: 7G-0011A. 9. The dual output required a minimum 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 10.See application notes for EMI-filtering. Package Style and Pinning (mm) 3rd angle projection 50.80 40.60 10.20 5.6 dia. 1.0 Pin Connections Pin # 1 2 4 5 6 7 8 45.70 5 17.80 Bottom View 5.10 15.20 1 Dual +Vin -Vin CTRL +Vout Com -Vout Trim Pin Pitch Tolerance ±0.35 mm 10.20 12.70 6 External Output Trimming 2 7 4 Single +Vin -Vin CTRL No Pin +Vout -Vout Trim 10.20 17.80 Output can be externally trimmed by using the method shown below. ( ) for dual output trim 8 7(7) Trim Up 8(8) RD RU 8(8) www.recom-international.com April-2005 Trim Down 6(5) 247 Features ● ● ● ● ● ● ● ● 2:1 Wide Input Voltage Range 40 Watts Output Power 1.6kVDC Isolation Fixed Operating Frequency Six-Sided Continuous Shield Design Meet Safety Standard Standard 76.2 x66.0x10.2mm Package Efficiency to 90% POWERLINE DC/DC-Converter RP40S_D_TE Series Selection Guide 12V, 24V and 48V Input Types Input Range VDC Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) % Capacitive(6) Load max. µF RP40-123.3SE 9-18 3.3 10000 3530 85 25800 RP40-1205SE 9-18 5 8000 4170 87 13600 RP40-1212SE 9-18 12 3400 4100 88 2400 RP40-1215SE 9-18 15 2700 4100 88 1550 RP40-243.3SE 18-36 3.3 10000 1720 84 25800 RP40-2405SE 18-36 5 8000 2010 87 13600 RP40-2412SE 18-36 12 3400 1980 90 2400 RP40-2415SE 18-36 15 2700 2000 88 1550 RP40-483.3SE 36-75 3.3 10000 850 85 25800 RP40-4805SE 36-75 5 8000 980 89 13600 RP40-4812SE 36-75 12 3400 1000 89 2400 RP40-4815SE 36-75 15 2700 1000 88 1550 RP40-1205DE 9-18 ±5 +7000 / -1000 4330 81 12000 / 1700 RP40-1212DE 9-18 ±12 ±1800 4550 83 RP40-1215DE 9-18 ±15 ±1400 4430 83 RP40-2405DE 18-36 ±5 +7000 / -1000 2130 82 RP40-2412DE 18-36 ±12 ±1800 2170 87 ±1200 RP40-2415DE 18-36 ±15 ±1400 2140 86 ±750 RP40-4805DE 36-75 ±5 +7000 / -1000 1060 84 RP40-4812DE 36-75 ±12 ±1800 1100 86 ±1200 RP40-4815DE 36-75 ±15 ±1400 1100 86 ±750 RP40-123.305DE 9-18 3.3 / 5 4000 / 4000 3730 78 10300 / 6800 RP40-243.305DE 18-36 3.3 / 5 4000 / 4000 1840 79 10300 / 6800 RP40-483.305DE 36-75 3.3 / 5 4000 / 4000 910 80 10300 / 6800 RP40-120512TE 9-18 5 / ±12 4000 / ±850 4490 79 6800 / ±590 RP40-120515TE 9-18 5 / ±15 4000 / ±680 4430 80 6800 / ±380 RP40-240512TE 18-36 5 / ±12 4000 / ±850 2180 81 6800 / ±590 RP40-240515TE 18-36 5 / ±15 4000 / ±680 2160 82 6800 / ±380 RP40-480512TE 36-75 5 / ±12 4000 / ±850 1060 83 6800 / ±590 RP40-480515TE 36-75 5 / ±15 4000 / ±680 1060 83 6800 / ±380 Part Number 248 April-2005 40 Watt Single, Dual, Positive Dual & Triple Output ±1200 ±750 12000 / 1700 12000 / 1700 www.recom-international.com POWERLINE RP40-S_D_TE Series DC/DC-Converter Derating-Graph (Ambient Temperature) RP40-4805SE 125 100 Output Power (%) 75 50 Natural Convection 25 0 -40 -25 -10 0 50 60 Ambient Temperature Range (°C) 70 80 90 100 55°C Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] 91 90 89 88 87 86 85 84 83 82 81 80 RP40-4805SE RP40-4805SE Efficiency VS Input Voltage Efficiency VS Output Load Efficiency (%) Efficiency (%) Typical Characteristics 36 40 45 50 55 60 65 70 75 91 90 89 88 86 84 82 80 70 60 50 45 0,5 1 2 3 4 5 6 7 8 Output Load (A) Input Voltage (V) Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 12V nominal input 24V nominal input 48V nominal input Input Filter Input Surge Voltage (100 ms max.) Pi Type 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) Start Up Time (nominal Vin and constant resistor load) Remote ON/OFF (see note 7) Remote OFF input current Output Power Output Voltage Accuracy (full Load and nominal Vin) 9-18VDC 18-36VDC 36-75VDC 36VDC 50VDC 100VDC 40mAp-p DC-DC ON DC-DC OFF Nominal input 25ms typ. Open or 3.5V < Vr < 12V Short or 0V < Vr < 1.2V 30mA Single & Dual Triple 3.3V, 5V Auxiliary 40W max. ±2% ±2% ±5% continued on next page www.recom-international.com April-2005 249 RP40-S_D_TE Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Voltage Adjustability Minimum Load Line Regulation (LL-HL at full load) Load Regulation (25% to 100% FL) Cross Regulation (Note 8) ±10% RP40-xx3.305DE others Single Dual Triple 3.3V, 5V Auxiliary Single Dual Triple 3.3V, 5V Auxiliary Dual Triple 3.3V, 5V Auxiliary Ripple and Noise (20MHz bandwith) Temperature Coefficient Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) 20% min. 10% of FL ±0.5% ±1% ±2% ±5% ±0.5% ±1% ±2% ±5% ±1% ±1% ±5% 1%/p-p of Vout max. ±0.02%/°C, max. 3.3V 5V 12V 15V 500µS 3.9V 6.2V 15V 18V Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage 1.600VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 500pF max. Operating Frequency 185kHz typ. Operating Temperature Range -40°C to +85°C(with derating) Maximum Case Temperature Storage Temperature Range Thermal Impedance +100°C Natural convection Thermal Shock -55°C to +105°C 5.7°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic FR4 Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Weight 48g Dimensions 76.2 x 66.0 x 10.2mm 1.315 x 106 Hours MTBF (see note 2) 250 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 April-2005 www.recom-international.com RP40-S_D_TE Series POWERLINE DC/DC-Converter Notes : 1. The RP40 series required a minimum 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control pin voltage is referenced to negative input 8. Cross regulation: Dual output—Asymmetrical load 25% to 100% full load Triple output – 3.3V / 5V 100% load and one of auxiliary 100% load, other auxiliary load change from 25% to 100% load 9. See application notes for EMI-filtering. Package Style and Pinning (mm) 3rd angle projection 66.00 76.20 10.20 8.00 dia. 1.0 63.50 7.6 Pin Connections 10.20 17.80 10 10.20 4 9 10.20 10.20 3 10.20 Bottom View 8 12.70 2 7 15.20 7.60 1 Pin # Single 1 CTRL 2 +Vin 3 -Vin 4 SYNC 5 Trim Down 6 Trim 7 Trim Up 8 +Vout 9 -Vout 10 No Pin NC = No Connection Dual CTRL +Vin -Vin SYNC +Vout Com -Vout Trim NC NC Triple CTRL +Vin -Vin SYNC +Aux Com (Aux) -Aux +Vout(Primary) Com(Primary) Trim 3.3V / 5V CTRL +Vin -Vin SYNC 3.3V Com +5V Trim NC NC Pin Pitch Tolerance ±0.35 mm 6 7.60 5 www.recom-international.com April-2005 251 RP40-S_D_TE Series POWERLINE DC/DC-Converter Application of Synchronization Converter 1 2 + Vin 4 3 Vin 1. The unit is capable of external synchronization from an independent time base with a switching rate between 200kHz and 215 kHz. 2. The amplitude of the synchronizing pulse train is TTL compatible. 3. The duty cycle of the CLK should be 20% high and 80% low. 4. Synchronization is referenced to negative input (–Vin). + Sync Converter 2 2 4 3 Converter 2 + Vin + 1 Sync 3 Vin + CTRL ON/OFF Control CLK 2N7000 CLK Signal 80% 20% External Output Trimming Output can be externally trimmed by using the method shown below. ( ) for dual output trim [ ] for triple output trim { } for RP40-xx3.305DE only trim 3.3V / 5V 7(7) [9] {6} Trim Up 6(8) [10] {8} RU 6(8) [10] {8} 252 Trim Down RD 5(5) [8] {5} April-2005 www.recom-international.com Features ● ● ● ● ● ● ● ● ● 2:1 Wide Input Voltage Range 40 Watts Output Power 1.6kVDC Isolation Fixed Operating Frequency Six-Sided Continuous Shield Design Meet Safety Standard International Safety Standard Approvals Standard 50.8 x50.8x10.2mm Package Efficiency to 90% POWERLINE DC/DC-Converter RP40S_D_TG Series Selection Guide 12V, 24V and 48V Input Types Part Number Input Range VDC Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) % Capacitive(6) Load max. µF RP40-121.5SG 9-18 1.5 8000 1351 78 45000 RP40-121.8SG 9-18 1.8 8000 1579 80 37700 RP40-122.5SG 9-18 2.5 8000 2137 82 27000 RP40-123.3SG 9-18 3.3 8000 2750 84 21000 RP40-1205SG 9-18 5 8000 4065 86 13600 RP40-1212SG 9-18 12 3333 4065 86 2360 RP40-1215SG 9-18 15 2666 4015 87 1510 RP40-241.5SG 18-36 1.5 8000 649 81 45000 RP40-241.8SG 18-36 1.8 8000 759 83 37700 RP40-242.5SG 18-36 2.5 8000 1029 85 27000 RP40-243.3SG 18-36 3.3 8000 1325 87 21000 RP40-2405SG 18-36 5 8000 1961 89 13600 RP40-2412SG 18-36 12 3333 2048 88 2360 RP40-2415SG 18-36 15 2666 1985 89 1510 RP40-481.5SG 36-75 1.5 8000 321 82 45000 RP40-481.8SG 36-75 1.8 8000 375 84 37700 RP40-482.5SG 36-75 2.5 8000 508 86 27000 RP40-483.3SG 36-75 3.3 8000 655 88 21000 RP40-4805SG 36-75 5 8000 969 90 13600 RP40-4812SG 36-75 12 3333 1000 89 2360 RP40-4815SG 36-75 15 2666 992 89 1510 RP40-1212DG 9-18 ±12 ±1800 4444 85 ±1200 RP40-1215DG 9-18 ±15 ±1400 4321 85 ±750 RP40-2412DG 18-36 ±12 ±1800 2169 87 ±1200 RP40-2415DG 18-36 ±15 ±1400 2108 87 ±750 RP40-4812DG 36-75 ±12 ±1800 1084 87 ±1200 RP40-4815DG 36-75 ±15 ±1400 1054 87 ±750 40 Watt Single, Dual, Positive Dual & Triple Output for Triple Output continued on next page Description The RP40-xxxxG Series of DC/DC Converters are fully certified to EN 60950: 2000. This makes them ideal for all Telecom and safety applications where approved isolation is required. They also meet UL 1950 and CSA 950 standards. www.recom-international.com April-2005 253 RP40-S_D_TG Series POWERLINE DC/DC-Converter Selection Guide 12V, 24V and 48V Input Types Part Number Input Range VDC RP40-123.305DG 9-18 RP40-243.305DG 18-36 Output Voltage VDC Input (4) Efficiency(5) Current mA % Output Current mA Capacitive(6) Load max. µF 3.3 / 5 4A / 4A (total 8A)(12) 3416 85 11000 / 6800 3.3 / 5 (12) 1689 86 11000 / 6800 (12) 4A / 4A (total 8A) 823 88 11000 / 6800 4A / 4A (total 8A) RP40-483.305DG 36-75 3.3 / 5 RP40-123.312TG 9-18 3.3 / ±12 6000 / ±400 3063 84 13000 / ±330 RP40-123.315TG 9-18 3.3 / ±15 6000 / ±300 3000 84 13000 / ±110 RP40-120512TG 9-18 5 / ±12 6000 / ±400 4024 86 6800 / ±330 RP40-120515TG 9-18 5 / ±15 6000 / ±300 3963 86 6800 / ±110 RP40-243.312TG 18-36 3.3 / ±12 6000 / ±400 1512 85 13000 / ±330 RP40-243.315TG 18-36 3.3 / ±15 6000 / ±300 1481 85 13000 / ±110 RP40-240512TG 18-36 5 / ±12 6000 / ±400 1989 87 6800 / ±330 RP40-240515TG 18-36 5 / ±15 6000 / ±300 1958 87 6800 / ±110 RP40-483.312TG 36-75 3.3 / ±12 6000 / ±400 747 86 13000 / ±330 RP40-483.315TG 36-75 3.3 / ±15 6000 / ±300 732 86 13000 / ±110 RP40-480512TG 36-75 5 / ±12 6000 / ±400 982 88 6800 / ±330 RP40-480515TG 36-75 5 / ±15 6000 / ±300 967 88 6800 / ±110 Derating-Graph (Ambient Temperature) RP40-4805SG 125 100 Output Power (%) 75 50 Natural Convection 25 0 -40 -25 -10 0 50 60 70 80 90 100 Ambient Temperature Range (°C) Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] 254 April-2005 www.recom-international.com POWERLINE RP40-S_D_TG Series DC/DC-Converter 92 91 90 89 88 87 86 85 84 83 82 RP40-4805SG RP40-4805SG Efficiency VS Input Voltage Efficiency VS Output Load Efficiency (%) Efficiency (%) Typical Characteristics 36 42 48 54 60 66 72 75 94 92 90 88 86 84 82 80 75 70 65 1 2 3 4 5 6 7 8 Output Load (A) Input Voltage (V) Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range Under Voltage Lockout 12V nominal input 24V nominal input 48V nominal input 12V input DC-DC ON DC-DC OFF 24V input DC-DC ON DC-DC OFF 48V input DC-DC ON DC-DC OFF Input Filter (see note 1) L-C Type Input Voltage Variation dv/dt (Complies with ETS300 132 part 4.4) Input Surge Voltage (100 ms max.) 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load see note 3) Start Up Time (nominal Vin and constant resistor load) Remote ON/OFF (see note 7) Remote OFF input current Output Power Output Voltage Accuracy (full Load and nominal Vin) Voltage Adjustability Minimum Load Line Regulation (LL-HL at full load) 9-18VDC 18-36VDC 36-75VDC 9VDC 8VDC 17.8VDC 16VDC 36VDC 34VDC 5V/ms max 36VDC 50VDC 100VDC 40mAp-p DC-DC ON DC-DC OFF Nominal input 25ms typ. Open or 3.5V < Vr < 12V Short or 0V < Vr < 1.2V 2.5mA Single & Dual Triple Main Auxiliary 40W max. ±1% ±1% ±5% Single and Dual Positive Dual and Triple Single & Dual Triple Main Triple Auxiliary ±10% 0% 10% of FL ±0.5% ±1% ±5% continued on next page www.recom-international.com April-2005 255 RP40-S_D_TG Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Load Regulation (10% to 100% FL see note 9 and 10) Cross Regulation (Note 11) Ripple and Noise (20MHz bandwith) (Measured with a 1004pF/50V MLCC) Single Dual Triple Main Auxiliary Triple Main Dual / Triple Auxiliary Single 1.5, 1.8, 2.5, 3.3, 5V Single 12, 15V Dual 12V Dual 15V RP40-xx3.305DG RP40-xxxxxxTG Temperature Coefficient Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) ±0.5% ±1% ±2% ±5% ±1% ±5% 50mVp-p 75mVp-p 120mVp-p 150mVp-p 100mVp-p 50 / 75mVp-p ±0.02%/°C, max. 1.5, 1.8, 2.5, 3.3V 5V 12V 15V Over Load Protection (% of full load at nominal Vin) 300µS 3.9V 6.2V 15V 18V 150% max. Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage 1.600VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 1000pF max. Operating Frequency 300kHz typ. Approved to Safety Standards Single,Triple Dual Operating Temperature Range -40°C to +85°C(with derating) Maximum Case Temperature Storage Temperature Range Thermal Impedance (see note 8) UL 1950, EN60950 EN60950 100°C Natural convection Heat Sink with 20LFM Heat Sink with 500LFM Thermal Shock -55°C to +105°C 9.2°C/Watt 8.5°C/Watt 2.8°C/Watt MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic FR4 Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Weight 60g Dimensions 50.8 x 50.8 x 10.2mm 1.398 x 106 Hours MTBF (see note 2) 256 Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 April-2005 www.recom-international.com POWERLINE RP40-S_D_TG Series DC/DC-Converter Notes : 1. Maximum output deviation is 10% inclusive of remote sense and trim. If remote sense is not being used, the +Vsense should be connected to its corresponding +OUTPUT and likewise the sense should be connected to its corresponding -OUTPUT 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control pin voltage is referenced to negative input. 8. Heat sink is optional and P/N: 7G-0026A. 9. The triple output required a minimum 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices,however they may not meet all listed specification. 10. Load regulation for triple output: Main output(V1):10 to 100% with 10% to 100% balanced on auxiliaries. Auxiliary outputs(V2 and V3):10% to 100% balanced on all outputs. 11.Cross regulation for triple output: Main output 100% load, auxiliary 100%,other auxiliary25% to 100%. Auxiliary outputs(V2 and V3):main output 100% load, auxiliary 100%, other auxiliary 25% to 100% or main output 25%,auxiliary 25%,other auxiliary 25% to 100%. 12.The models of RP40-XX3.305DG are specified with a 1uF ceramic output capacitors. 13.An external filter capacitor is required for normal operation. The capacitor should be capable of handing 1A ripple current for 48V/24V models. RECOM suggest: Nippon chemi-con KMF series, 220µF/100V, ESR 90m Ω. 14.Operating frequency for dual output: master (5Vo) 300KHz slave (3.3Vo) 500KHz. 15.Any condition of dual output (3.3V/5V) rated Iout current, not to exceed 8A of total output currents. The product safety approval pending. 16.See application notes for EMI-filtering. Package Style and Pinning (mm) 3rd angle projection 50.80 50.80 10.20 dia. 1.0 5.6 Pin Connections 45.70 5.1 4 5 5.10 1 2 Bottom View 10.20 29.20 3 6 7 12.70 2.5 7.6 Pin # Single 1 +Vin 2 -Vin 3 CTRL 4 NC 5 -Sense (Note1) 6 +Sense (Note1) 7 +Vout 8 -Vout 9 Trim NC = No Connection Dual +Vin -Vin CTRL No Pin +Vout Com Com -Vout Trim Triple Dual Positive +Vin +Vin -Vin -Vin CTRL CTRL +Aux 3.3V Com 3.3V RTN(Com) -Aux NC +Vout NC -Vout(Com) 5V NC 5V RTN(Com) Pin Pitch Tolerance ±0.35 mm 15.20 20.30 8 External Output Trimming Output can be externally trimmed by using the method shown below. ( ) for dual output trim 9 8(8) Trim Up 9(9) RD RU 9(9) www.recom-international.com April-2005 Trim Down 7(5) 257 Features ● ● ● ● ● ● ● ● 2:1 Wide Input Voltage Range 60 Watts Output Power 1.6kVDC Isolation Fixed Operating Frequency Six-Sided Continuous Shield Design Meet Safety Standard Standard 100.2 x70.0x19.0mm Package Efficiency to 90% Selection Guide 12V, 24V and 48V Input Types Input Range VDC Output Voltage VDC Output Current mA Input (4) Current mA Efficiency(5) % Capacitive(6) Load max. µF RP60-123.3SE 9-18 3.3 15000 5430 80 38700 RP60-1205SE 9-18 5 12000 6330 83 20400 RP60-1212SE 9-18 12 5000 6250 84 3550 RP60-1215SE 9-18 15 4000 6250 84 2300 RP60-243.3SE 18-36 3.3 15000 2750 79 38700 RP60-2405SE 18-36 5 12000 3090 85 20400 RP60-2412SE 18-36 12 5000 2980 88 3550 RP60-2415SE 18-36 15 4000 2940 89 2300 RP60-483.3SE 36-75 3.3 15000 1310 83 38700 RP60-4805SE 36-75 5 12000 1520 86 20400 RP60-4812SE 36-75 12 5000 1470 89 3550 RP60-4815SE 36-75 15 4000 1450 90 2300 RP60-1205DE 9-18 ±5 +10000 / -2000 6500 81 17000 / 3400 RP60-1212DE 9-18 ±12 ±2500 6250 84 ±900 RP60-1215DE 9-18 ±15 ±2000 6250 84 ±600 RP60-2405DE 18-36 ±5 +10000 / -2000 3130 84 RP60-2412DE 18-36 ±12 RP60-2415DE 18-36 ±15 RP60-4805DE 36-75 ±5 RP60-4812DE 36-75 ±12 ±2500 1450 90 ±900 RP60-4815DE 36-75 ±15 ±2000 1450 90 ±600 RP60-123.305DE 9-18 3.3 / 5 6000 / 6000 5770 76 16000 / 10200 RP60-243.305DE 18-36 3.3 / 5 6000 / 6000 2700 81 16000 / 10200 RP60-483.305DE 36-75 3.3 / 5 6000 / 6000 1310 83 16000 / 10200 Part Number 258 ±2500 3050 86 ±2000 3010 87 +10000 / -2000 1540 85 April-2005 POWERLINE DC/DC-Converter RP60S_DE Series 60 Watt Single, Dual & Positive Dual Output 12000 / 1700 ±900 ±600 12000 / 1700 www.recom-international.com RP60-S_DE Series POWERLINE DC/DC-Converter Derating-Graph (Ambient Temperature) 125 100 Output Power (%) 75 50 Natural Convection 25 0 -25 0 25 35 50 60 70 80 90 100 Ambient Temperature Range (°C) Derating graphes are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical customer service at [email protected] Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range Input Filter Input Surge Voltage (100 ms max.) 12V nominal input 24V nominal input 48V nominal input 12V Input 24V Input 48V Input Input Reflected Ripple (nominal Vin and full load) Start Up Time (nominal Vin and constant resistor load) Remote ON/OFF (see note 7) Remote OFF input current Pi Type 36VDC 50VDC 100VDC 40mAp-p DC-DC ON DC-DC OFF Nominal input Output Power 25ms typ. Open or 3.5V < Vr < 12V Short or 0V < Vr < 1.2V 30mA 60W max. Output Voltage Accuracy (full Load and nominal Vin) Voltage Adjustability Minimum Load 9-18VDC 18-36VDC 36-75VDC ±2% RP60-xx3.305DE 3.3V Output others ±10% 800mA min. 10% of FL Line Regulation (LL-HL at full load) ±0.5% Load Regulation (25% to 100% FL) ±0.5% Cross Regulation (Note 8) ±5% Ripple and Noise (20MHz bandwith) 1%/p-p of Vout max. Temperature Coefficient Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) ±0.02%/°C, max. 3.3V 5V 12V 15V 500µS 3.9V 6.2V 15V 18V Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table continued on next page www.recom-international.com April-2005 259 POWERLINE RP60-S_DE Series DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Isolation Voltage 1.600VDC min. Isolation Resistance 109 Ω min. Isolation Capacitance 1000pF max. Operating Frequency 200kHz typ. Operating Temperature Range -25°C to +71°C(with derating) Maximum Case Temperature +95°C Storage Temperature Range Thermal Impedance -25°C to +105°C 5.2°C/Watt Natural convection Thermal Shock MIL-STD-810D Vibration 10-55Hz, 2G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel-Coated copper Base Material Non-conductive black plastic FR4 Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Weight Level A Level A Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 Perf. Criteria 2 48g Dimensions 100.2 x 70.0 x 19.0mm 1.533 x 106 Hours MTBF (see note 2) Notes : 1. The RP60 series required a minimum 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Simulated source impedance of 12uH. 12uH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. Cross regulation: Dual output—Asymmetrical load 25% to 100% full load. 8. See application notes for EMI-filtering. 260 April-2005 www.recom-international.com POWERLINE RP60-S_DE Series DC/DC-Converter Package Style and Pinning (mm) 3rd angle projection 100.20 70.00 19.0 8.0 1.3 Pin Connections Monting inserts: #4-40 25.40 25.40 25.00 10.00 10.00 10.00 10.00 5 1 2 25.40 10.00 6 Bottom View 10.00 7 10.00 8 25.40 3 10.00 9 15.00 10.00 4 Pin # Single 1 +Vin 2 -Vin 3 CTRL 4 Trim 5 +Vout 6 +Vout 7 -Vout 8 -Vout 9 No Pin 10 No Pin NC = No Connection Dual +Vin -Vin CTRL Trim +Vout +Vout Com Com -Vout -Vout 3.3V / 5V +Vin -Vin CTRL Trim 3.3V 3.3V Com Com +5V +5V Pin Pitch Tolerance ±0.35 mm 10.00 10 7.60 82.60 External Output Trimming Output can be externally trimmed by using the method shown below. ( ) for dual output trim [ ] for RP60-xx3.305DE only trim 3.3V 7(9) [7] Trim Up 4(4) [4] RU 4(4) [4] www.recom-international.com Trim Down RD 6(6) [6] April-2005 261 Powerline Heat-Sinks 7G-0020A (9.5°C/W) A : A ( 5 : 1mm) 3.2 ±0.1 49.80 ±0.2 1.30 R 0.65 24.20±0.2 12.00 ±0.2 A :A R2 1.30 1.40 1.2 ±0.1 1.30 1.40 2.00 12.00 ±0.2 5.60 ±0.1 1.70 ±0.1 7G-0026A (7.8°C/W) 3.2 ±0.1 49.80 ±0.2 A : A ( 5 : 1mm) 1.30 49.80 ±0.2 12.00 ±0.2 1.30 1.40 A :A 1.30 1.2 ±0.1 12.00 ±0.2 1.40 1.30 R 0.65 5.60 ±0.1 1.70 ±0.1 262 April-2005 www.recom-international.com Powerline Heat-Sinks 7G-0011A (8.24°C/W) A : A ( 5 : 1mm) 50.00 ±0.2 R 0.65 37.40±0.2 15.00 ±0.2 1.30 A :A 1.40 1.30 3.00 ±0.1 1.00 2.00 27.00 ±0.2 5.60 ±0.1 1.70 ±0.1 www.recom-international.com April-2005 263 Tubes 10.0 ± 0.5 2. 1. 9.0 ± 0.5 0.5 ± 0.2 13.5 ± 0.5 12.5 ± 0.5 17.8 ± 0.5 12.0 ± 0.5 15.5 ± 0.5 0.50 ± 0.2 7.9 ± 0.5 4.9 ± 0.5 TUBE LENGTH = 520mm ± 1.0 TUBE LENGTH = 520mm ± 2.0 4. 3. 0.5 ± 0.2 14.5 ± 0.5 0.55 ± 0.2 12.0 ± 0.4 7.3 ± 0.4 10.5 ± 0.5 13.5 ± 0.4 15.5 ± 0.5 8.3 ± 0.4 4.3 ± 0.4 3.3 ± 0.5 17.0 ± 0.4 TUBE LENGTH = 530mm ± 2.0 TUBE LENGTH = 520mm ± 1.0 5. 6. 0.6 ± 0.15 16.15 ± 0.35 11.0 ± 0.4 12.35 ± 0.35 9.4 ± 0.4 19.2 ± 0.35 12.6 ± 0.4 9.12 ± 0.4 11.6 ± 0.35 5.3 ± 0.4 7.1 ± 0.35 17.0 ± 0.4 21.0 ± 0.35 TUBE LENGTH = 520mm ± 2.0 TUBE LENGTH = 530mm ± 2.0 TB-1 0.55 ± 0.2 April-2005 www.recom-international.com Tubes 7. 8. 0.5 ± 0.2 24.0 ± 0.35 0.55 ± 0.2 22.7 ± 0.35 11.3 ± 0.35 13.9± 0.35 18.3 ± 0.35 21.3 ± 0.35 7.85 ± 0.35 7.15 ± 0.35 TUBE LENGTH = 520mm ± 2.0 TUBE LENGTH = 520mm ± 2.0 9. 10. 0.5 ± 0.2 24.0 ± 0.35 0.8 ± 0.2 12.3± 0.35 22.7 ± 0.35 13.8 ± 0.35 21.3 ± 0.35 18.3 ± 0.35 8.85 ± 0.35 9.0 ± 0.35 TUBE LENGTH = 520mm ± 2.0 TUBE LENGTH = 252mm ± 2.0 11. 0.55 ± 0.2 22.0 ± 0.5 15.45 ± 0.5 3.5 ± 0.5 13.5 ± 0.5 31.50 ± 0.5 TUBE LENGTH = 538mm ± 2.0 www.recom-international.com April-2005 TB-2 Tubes 12. 54.0 ± 0.5 50.0 ± 0.5 22.0 ± 0.5 20.0 ± 0.5 7.0 ± 0.5 1.2 ± 0.2 6.0 ± 0.5 10.0 ± 0.5 15.0 ± 0.5 13. TUBE LENGTH = 292mm ± 2.0 54.0 ± 0.5 50.0 ± 0.5 22.0 ± 0.5 20.0 ± 0.5 7.0 ± 0.5 1.2 ± 0.2 6.0 ± 0.5 10.0 ± 0.5 15.0 ± 0.5 TUBE LENGTH = 254mm ± 2.0 14. 55.0 ± 0.5 1.2 ± 0.2 30.0 ± 0.5 9.0 ± 0.5 13.0 ± 0.5 TB-3 TUBE LENGTH = 275mm ± 2.0 April-2005 www.recom-international.com Tubes 15. 80.0 ± 0.5 1.2 ± 0.2 0.5 ± 0.5 22.0 ± 0.5 9.0 ± 0.5 21.0 ± 0.5 TUBE LENGTH = 256mm ± 5.0 No. Types 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. RO, RM, RE, ROM, RB, RBM, RK, RH, RP, RU, RI, RD, REZ, RKZ, RUZ, RY, RS, RSO RL, RN, RF, RA, RC, RX RSS, RSD, RQS, RQD, RZ RTD, RTS, RSZ RV, RW, RxxPxx REC3-C(A), REC2.2-C(A) REC3, REC2.2, REC2.2-, REC3-, REC5-W(A,C) RAA RP1P5, RP03, RP05, RP08, RP12 RP1P5-SMD, RP03-SMD, RP05-SMD, RP08-SMD REC10, REC15 RP10, RP15, RP20, RP30, RP40-G REC20, REC30 RP40-E www.recom-international.com April-2005 TB-4 TAPES RSS-xxxx & RQS-xxxx tape outline dimensions 13.2 Spocket hole Ø1.50+0.1/-0 Spocket hole tolerance over any 10 pitches ±0.2 0.40 ±0.05 16.00 2.00 4.00 11.4 1.75 7.6 11.5 24.0 ±0.2 RECOM RSS-0505 xxxx All dimensions in mm xx.xx ±0.1 1. 10 sprocket hole pitch cumulative tolerance ±0.20 2. All dimensions meet EIA-481-2 requirements 3. Component load per 13" reel : 500 pcs RECOM RSS-0505 xxxx 4. The diameter of disc center hole is 13.0mm TA-1 RECOM RSS-0505 xxxx April-2005 www.recom-international.com TAPES www.recom-international.com April-2005 TA-2 Notes .................................................................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................................................................... 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.................................................................................................................................................................................................................................................................................................... .................................................................................................................................................................................................................................................................................................... 270 April-2005 www.recom-international.com DC-DC Converter Applications Content ● Terminology 272 ● Limiting Inrush Current 277 Calculation of heatsinks 272 ● Line Impedance Stabilisation Network (LISN) ● Ambient Temperature 294 284 ● Break-Down Voltage 294 ● Line Spectra of DC-DC Converters 285 ● Current Limiting 293 ● Long Distance Supply Lines 279 ● Efficiency 292 ● Maximum Output Capacitance 277 ● Fold Back Current Limiting 293 ● ● No Load Over Voltage Lock-Out 279 General Test Set-Up 290 ● Input Voltage Range 291 ● Output Filtering calculation 277 ● Isolation 294 ● Overload Protection 278 ● Line Regulations 291 ● Power Supply Considerations 283 ● Load Regulation 292 ● Recommended Values for Paralleled DC-DC Converters ● Operating Temperature Range 294 276 ● Output Ripple and Noise 292 ● Output Ripple and Noise (continued) 293 ● Output Voltage Accuracy 291 ● Output Voltage Trimming 295 ● PI Filter 291 ● Storage Temperature Range 294 ● Switching Frequency 292 ● Transient Recovery Time 293 ● Temperature Coefficient 294 ● Voltage Balance 291 Efficiency at FulI Load 272 Input and Output Ripple 272 Input to Output Isolation 272 Input Voltage Range 272 Insulation Resistance Isolation Capacitance 272 272 Line Voltage Regulation 272 Load Voltage Regulation 272 Mean Time between Failure (MTBF) 272 Operating temperature range 272 ● Settling Time 277 No Load Power Consumption 272 ● Shielding 285 ● Temperature Performance of DC-DC Converters Noise 272 Output Voltage Accuracy 272 Switching Frequency 272 Temperature above Ambient Temperature Drift 272 272 ● 3V/5V Logic Mixed Supply Rails 273 ● Conducted and Radiated Emissions 284 ● Connecting DC-DC Converters in Parallel 276 ● ● Transfer Moulded Surface Mount DC-DC Converters Adhesive Placement 285 286 287 Adhesive Requirements 287 Cleaning 288 Component Alignment 286 Component Materials 286 Component Placement 286 286 Connecting DC-DC Converters in Series 276 ● EIA-232 Interface 280 Production Guideline Application Note ● EMC Considerations 281 Recommended Solder Reflow Profile 287 ● Filtering 276 Solder Pad Design 286 ● Input Voltage Drop-Out (brown-outs) 279 Solder Reflow Profile 286 ● Interpretation of DC-DC Converter EMC Data 283 Custom DC-DC Converters 288 ● Isolated Data Acquisition System 281 ● Isolation 274 ● Isolation Capacitance and Leakage Current 277 LCD Display Bias 280 ● www.recom-international.com ● Powerline – Definitions and Testing 271 DC-DC Converter Applications Terminology The data sheet specification for DC-DC converters contains a large quantity of information. This terminology is aimed at ensuring that the user is interpreting the data provided correctly and obtaining the necessary information for their circuit application. Input Voltage Range The range of input voltage that the device can tolerate and maintain functional performance. Load Voltage Regulation The change in output voltage over the specified change in output load. Usually specified as a percentage of the nominal output voltage, for example, if a 1V change in output voltage is measured on a 12V output device, load voltage regulation is 8.3%. For unregulated devices the load voltage regulation is specified over the load range – 10% to 100% of full load. Line Voltage Regulation The change in output voltage for a given change in input voltage, expressed as percentages. For example, assume a 12V input, 5V output device exhibited a 0.5V change at the output for a 1.2V change at the input, line regulation would be 1 %/%. Output Voltage Accuracy The proximity of the output voltage to the specified nominal value. This is given as a tolerance envelope for unregulated devices with the nominal input voltage applied. For example, a 5V specified output device at 100% load may exhibit a measured output voltage of 4.75V, i.e. a voltage accuracy of – 5%). Input and Output Ripple The amount of voltage drop at the input, or output between switching cycles. The value of voltage ripple is a measure of the storage ability of the filter capacitors. Input to Output Isolation The dielectric breakdown strength test between input and output circuits. This is the isolation voltage the device is capable of withstanding for a specified time, usually 1 second (details please see chapter “Isolation Voltage vs. Rated Working Voltage”). Insulation Resistance The resistance between input and output circuits. This is usually measured at 500V DC. 272 Efficiency at FulI Load The ratio of power delivered from the device to power supplied to the device when the part is operating under 100% load conditions. summation of each individual component characteristic (λC). The equation for the hybrid model is then given by: λ = ∑ (NC λC) (1 + 0.2πE) πL πF πQ (failures in 106 hours) Temperature Drift The change in voltage, expressed as a percentage of the nominal, per degree change in ambient temperature. This parameter is related to several other temperature depen-dent parameters, mainly internal component drift. The MTBF figure is the reciprocal of this value. In the data book all figures for MTBF are given for the ground benign (GB) environment (πE = 0.5); this is considered the most appropriate for the majority of applications in which these devices are likely to be designed in. However, this is not the only operating environment these devices can be used for, hence those users wishing to incorporate these devices into a more severe environment can calculate the predicted MTBF from the following data. The MIL-HDBK-217F has military environments specified, hence some interpretation of these is required to apply them to standard commercial environments. Table 1 gives approximate cross references from MILHDBK-217F descriptions to close commercial equivalents. Please note that these are not implied by MIL-HDBK-217F, but are our interpretation. Also we have reduced the number of environments from 14 to 6, which are most appropriate to commercial applications. For a more detailed understanding of the environments quoted and the hybrid model, it is recommended that a full copy of MIL-HDBK-217F is obtained. It is interesting to note that space flight and ground benign have the same environment factors. It could be suggested that the act of achieving space flight should be the determining environmental factor (i.e. missile launch). The hybrid model equation can therefore be rewritten for any given hybrid, at a fixed temperature, so that the environmental factor is the only variable: λ = k (1 + 0.2 πE) Temperature above Ambient The temperature rise developed by the device under full load conditions. This is related to efficiency. Switching Frequency The nominal frequency of operation of the switching circuit inside the DC-DC converter. The ripple observed on the input and output pins is usually twice the switching frequency, due to full wave rectification and the push-pull configuration of the driver circuit. No Load Power Consumption This is a measure of the switching circuits requirement to function; it is determined with zero output load and is a limiting factor for the total efficiency of the device. Isolation Capacitance The input to output coupling capacitance. This is not actually a capacitor, but the parasitic capacitive coupling between the transformer primary and secondary windings. Isolation capacitance is typically measured at 1 MHz to reduce the possibility of the onboard filter capacitors affecting the results. Mean Time Between Failure (MTBF) RECOM uses MIL-HDBK-217F standard for calculation of MTBF values for +25°C as well as for max. operating temperature and 100% load. When comparing MTBF values with other vendor's products, please take into account the different conditions and standards i.e. MIL-HDBK-217E is not as severe and therefore values shown will be higher than those shown by RECOM. (1000 x 10 hours = 1000000 hours = 114 years!) These figures are calculated expected device lifetime figures using the hybrid circuit model of MIL-HDBK-217F. POWERLINE converters also can use BELLCORE TR-NWT000332 for calculation of MTBF. The hybrid model has various accelerating factors for operating environment (πE), maturity (πL), screening (πQ), hybrid function (πF) and a The MTBF values for other environment factors can therefore be calculated from the ground benign figure quoted at each temperature point in the data book. Hence predicted MTBF figures for other environments can be calculated very quickly. All the values will in general be lower and, since the majority of the mobile environments have the same factor, a quick divisor can be calculated for each condition. Therefore the only calculation necessary is to devide the quoted MTBF fig. by the divisor given in table 2. www.recom-international.com DC-DC Converter Applications Environment Ground Benign πE Symbol GB Ground Mobile GM Naval Sheltered NS Aircraft Inhabited Cargo AIC Space Flight SF Missile Launch ML MIL-HDBK-271F Description Non-mobile, temperature and humidity controlled environments readily accessible to maintenance Equipment installed in wheeled or tracked vehicles and equipment manually transported Sheltered or below deck equipment on surface ships or submarines Typical conditions in cargo compartments which can be occupied by aircrew Earth orbital. Vehicle in neither powered flight nor in atmospheric re-entry Severe conditions relating to missile launch Commercial Interpretation or Examples Laboratory equipment, test instruments, desktop PC's, static telecomms In-vehicle instrumentation, mobile radio and telecomms, portable PC's Navigation, radio equipment and instrumentation below deck Pressurised cabin compartments and cock-pit, in flight entertainment and non-safety critical applications Orbital communications satellite, equipment only operated once in-situ Severe vibrational shock and very high accelerating forces, sattelite launch conditions Table 1: Interpretation of Environmental Factors Environment Ground Benign Ground Mobile Naval Sheltered Aircraft Inhabited Cargo Space Flight Missile Launch πE Symbol GB GM GNS AIC SF ML πE Divisor Value 0.5 1.00 4.0 1.64 4.0 1.64 4.0 0.5 12.0 1.64 1.00 3.09 Table 2: Environmental Factors Noise Input conducted noise is given in the line conducted spectra for each DC-DC converter (see EMC issues for further details). Noise is affected significantly by PCB layout, measurement system configuration, terminating impedance etc., and is difficult to quote reliably and with any accuracy other than via a spectrum analysis type plot. There will be some switching noise present on top of the ripple, however, most of this is easily reduced by use of small capacitors or filter inductors, as shown in the application notes. Operating temperature range: Operating temperature range of the converter is limited due to specifications of the components used for the internal circuit of the converter. www.recom-international.com VO DC VIN DC GND 0V a) Single Output (N/O, L, M, I etc.) DC VIN +VO 0V -VO DC GND b) Dual Output A/B, C/D, G/H/J/K VIN VO1 0V1 VO2 0V2 DC DC GND c) Twin Isolated Outputs (U/T) Figure 1: Standard Isolated Configurations VCC The diagram for temperature derating shows the safe operating area (SOA) within the device is allowed to operate. Up to a certain temperature 100% power can be drawn from the device, above this temperature the output power has to be less to ensure function and guarantee specifications over the whole lifetime of the converter. These temperature values are valid for natural convection only. If the converter is used in a closed case or in a potted PCB board higher temperatures will be present in the nearer area around the converter because the convection may be blocked. If the same power is also needed at higher temperatures eighter the next higher wattage series should be chosen or if the converter has a metal case using a heatsink may be considererd. Calculation of heatsinks: All converters in metal-case can have a heatsink mounted on so the heat generated by the converters internal power dissipation Pd can be remove. The general specification of the whole thermal system incl. heatsink is it’s thermal resistance RTH case-ambient Via this the maximal allowed output power can be extended at higher ambient temperatures Tambient still meeting the powerderatings prescriptions. +VO DC DC 0V -VO GND a) Non-lsolated Dual Rails VCC DC DC +VO 0V -VO GND b) Non-lsolated Negative Rail VCC DC DC +VO (VO+VIN) 0V GND c) Dual Isolated Outputs (U/T) Figure 2: Alternative Supply Configurations Power dissipation Pd: Pd = Pin − Pout = RTHcase-ambient = Pout − Pout Efficiency Tcase − Tambient Pd 273 DC-DC Converter Applications Pout = 30 W Efficiency = 88% max. 30 W Pout – 30 W = 4,1 W Pd = − Pout = Efficiency 88 % Tcase = 100 °C (max. allowed case temperature) Tambient = 75 °C RTHcase-ambient T −T = case ambient Pd = 100 °C – 75 °C = 6,1°C/W 4,1 W So it has to be ensured that the thermal resistance between case and ambient is 6,1°C/W max. When mounting a heatsink on a case there is a thermal resistance RTH case-heatsink between case and heatsink which can be reduced by using thermal conductivity paste but cannot be eliminated totally. RTHcase-ambient = RTHcase-heat sink + RTHheat sink-ambient Isolation One of the main features of the majority of Recom International Power GmbH DC-DC converters is their high galvanic isolation capability. This allows several variations on circuit topography by using a single DC-DC converter. The basic input to output isolation can be used to provide either a simple isolated output power source, or to generate different voltage rails, and/or dual polarity rails (see figure 1). These configurations are most often found in instrumentation, data processing and other noise sensitive circuits, where it is necessary to isolate the load and noise presented to the local power supply rails, from that of the entire system. Usually local supply noise appears as common mode noise at the converter and does not pollute the main system power supply rails. The isolated positive output can be connected to the input ground rail to generate a negative supply rail if required. Since the output is isolated from the input, the choice of reference for the output side can be relatively arbitrary, for example an additional single rail can be generated above the main supply rail, or offset by some other DC value (see figure 2). Regulated converters need more consideration than the unregulated types for mixing 274 Heatsink mounted on case without thermal conductivity paste RTH case-heatsink = ca. 1…2 °C/W Heatsink mounted on case with thermal conductivity paste RTH case-heatsink = ca. 0,5…1 °C/W Heatsink mounted on case with thermal conductivity paste and electrical-isolation-film RTH case-heatsink = ca. 1…1,5 °C/W If a heatsink will be mounted on the converter without electrical isolation to the (floating) case it’s thermal resistance has to be at least: RTHheat sink-ambient = RTHcase-ambient − RTHcase-heat sink = 6,1 °C/W – 1°C/W = 5,1 °C/W With this value you can choose a heatsink from it’s suppliers. If normal convection heatsinks do not meet this value or the dimensions would get too big a heatsink with fan may be the solution. But the fan requires also power so the efficiency of the whole converter application would suffer from this. In most cases choosing the next higher wattage-series and using power-decreasing via derating may be the more efficient solution. the reference level. Essentially the single supply rail has a regulator in its +VO rail only, hence referencing the isolated ground will only work, if all the current return is through the DC-DC and not via other external components (e.g. diode bias, resistor feed). Having an alternative return path can upset the regulation and the performance of the system may not equal that of the converter. Isolation Voltage vs. Rated Working Voltage The isolation voltage given in the datasheet is valid for 1 second flash tested only. If a isolation barrier is required for longer or infinite time the Rated Working Voltage has to be the criteria. Conversion of Isolation Voltage to Rated Working Voltage can be done by using this table or graph. Isolation Test Voltage (kV) Example: RP30-2405SEW starts derating without heatsink at +65°C but the desired operation is 30W at +75°C so the size of the heatsink has to be calculated. 12 10 8 6 4 2 0 0 1 2 3 4 5 6 7 Rated Working Voltage (kV) Figure 5: IEC950 Test Voltage for Electrical Strength Tests Isolation Test Voltage (Vrms) Rated Working Voltage (Vrms) 1000 130 1500 230 3000 1100 6000 3050 Table 2: Typical Breakdown Voltage Ratings According to IEC950 www.recom-international.com DC-DC Converter Applications The graph and table above show the requirements from IEC950. According to our Isolation Test Voltage (1 second) 500 VDC 1000 VDC 1500 VDC 2000 VDC 2500 VDC 3000 VDC 4000 VDC 5000 VDC 6000 VDC experiences and in-house-tests we can assure following isolation-barriers: Isolation Test Voltage (1 minute) 400 VDC 800 VDC 1200 VDC 1600 VDC 2000 VDC 2400 VDC 3200 VDC 4000 VDC 4800 VDC Isolation Test Voltage (1 minute) 250 VAC 500 VAC 750 VAC 1000 VAC 1250 VAC 1500 VAC 2000 VAC 2500 VAC 3000 VAC Table 1 : D.C. Isolation Voltage test vs different conditions Isolation Test Voltage (1 second) 500 VAC 1000 VAC 1500 VAC 2000 VAC 2500 VAC 3000 VAC 4000 VAC 5000 VAC 6000 VAC Isolation Test Voltage (1 minute) 350 VAC 700 VAC 1050 VAC 1400 VAC 1750 VAC 2100 VAC 2800 VAC 3500 VAC 4200 VAC Isolation Test Voltage (1 minute) 565 VDC 1130 VDC 1695 VDC 2260 VDC 2825 VDC 3390 VDC 4520 VDC 5650 VDC 6780 VDC Table 2 : A.C. Isolation Voltage test vs different conditions www.recom-international.com 275 DC-DC Converter Applications Connecting DC-DC Converters in Series Galvanic isolation of the output allows multiple converters to be connected in series, simply by connecting the positive output of one converter to the negative of another (see figure 3). In this way non-standard voltage rails can be generated, however, the current output of the highest output voltage converter should not be exceeded. When converters are connected in series, additional filtering is strongly recommended, as the converters switching circuits are not synchronised. As well as a summation of the ripple voltages, the output could also produce relatively large beat frequencies. A capacitor across the output will help, as will a series inductor (see filtering). Vcc DC DC DC DC +Vo 0V +Vo 2Vo 0V GND Figure 3: Connecting DC-DC Converters in Series Connecting DC-DC Converters in Parallel the C/D and 1.5W from the A/B. Even with parallel converters of the same type, loading will be uneven, however, there is only likely to be around a 10% difference in output load, when the output voltages are well matched. When connecting converter outputs, it should be remembered that, the switching will not be synchronous, hence some form of coupling should be employed. One possible solution is to use a diode feed, this is suitable mainly for 12V and 15V output types only, where the diode voltage drop (typically 0.6V) will not significantly affect the circuit functionality (see figure 4). With 5V and 9V supplies the diode drop is generally too large to consider it as a suitable means of connecting paralleled converters. This method also has a beat frequency that will superimpose itself over the ripple of the two converters. This can be reduced by using an external capacitor at the paralleled output. The preferred method of connecting converters in parallel is via series inductors on the output (see figure 5). This configuration not only has a lower loss of voltage than the diode method, but by suitable choice of inductor and an additional external capacitor, the beat frequency can be significantly reduced, as will the ripple from each converter. Filtering If the available power output from a single converter is inadequate for the application, then multiple converters can be paralleled to produce a higher output power. VCC +VO DC DC DC DC 0V GND Recommended Values for Paralleled DC-DC Converters The capacitance value used (Cout) should be approximately 1µF per parallel channel (i.e. for 2 parallel single output converters, 2µF between the common positive output and OV). The same comments can be applied to the input circuit for converters whose inputs are paralleled, and similar values for inductance and input capacitance should be used as shown above. Figure 4: Diode Coupled Paralleled DC-DC Converters It should be noted that it is always preferable to parallel multiple converters of the same type. For example, if a 2.5W converter is required, then either 2 C/D should be used or 3 A/B, not one C/D and one A/B. The reason for this is that, the output voltages are not sufficiently well matched to guarantee that a C/D would supply twice as much as an A/B and the situation could occur, where there was only 1W being drawn from 276 In general, paralleling of converters should only be done when essential, and a higher power single converter is always a preferable solution. There should always be a correction factor of the maximum power rating to allow for mismatch between converters, and a selection at full load test is recommended, to ensure the output voltage is matched to within 1% or 2%. In general a factor of 0.9 should be used to provide a power safety margin per converter (e.g. 2 C/D converters paralleled should only be used up to a power level of 3.6W, not their 4W maximum). At most three DC-DC converters can be paralleled with a high level of confidence in the overall performance. If the circuit needs more power than three converters in parallel, then a single converter with a much higher power rating should be considered. Regulated output DC-DC converters should not be paralleled, since their output voltage would need to be very accurately matched, to ensure even loading (to within the tolerance of the internal linear regulator). Paralleling regulated converters could cause one of the parts to be overloaded. If a high power regulated supply is required, it would be better to parallel unregulated converters and add an external linear regulator. All Recom isolated DC-DC converters have a fixed characteristic frequency at which the device operates. This fixed frequency allows filtering that is relatively simple compared to pulse-skipping types. In a pulse skipping converter a large range of frequencies are encountered, as the device adjusts the pulse interval for loading conditions. When reducing the ripple from the converter, at either the input or the output, there are several aspects to be considered. Recom recommend filtering using simple passive LC networks at both input and out- VCC DC LIN LOUT +VO DC CIN COUT DC LIN DC LOUT 0V GND Figure 5: Fully Filtered Paralleled DC-DC Converters www.recom-international.com DC-DC Converter Applications put (see figure 6). A passive RC network could be used, however, the power loss through a resistor is considered too high. The self-resonant frequency of the inductor needs to be significantly higher than the characteristic frequency of the DC-DC (typically 1OOkHz for Recom DC-DC converters). The DC current rating of the inductor also needs consideration, a rating of approximately twice the supply current is recommended. The DC resistance of the inductor is the final consideration that will give an indica-tion of the DC power loss to be expected from the inductor. Output Filtering calculation: However, depending on your applicationdesign and load-situation may interfer with the calculated filter so testing in the final application and re-adjustment of the component’s values may be necessary. When choosing a value for the filtering capacitor please take care that the maximum capacitive load is within the specifications of the converter. Limiting Inrush Current Using a series inductor at the input will limit the current that can be seen at switch on (see figure 7). If we consider the circuit without the series inductor, then the input current is given by; Calculating of the filtering components can be done using fc = V i =_ R 1 2π L OUT C0 –t Voltage : V = Vin (1 – exp __ ) RC ( ) This frequency should be significant lower than the switching frequency of the converter. VIN V Current : i = _ exp R Example - RC series: Operating frequency = 85kHz max. fc =10 % of 85 kHz = 8,5 kHz fc = 1 ( –t__ ) RC time Figure 7: Input Current & Voltage at Switch On 2π L OUT C0 fc = 8,5 kHz = 1 2π L OUT C0 for: L OUT = 470 µH i = V exp R ( –RCt ) When the component is initially switched on (i.e. t=O) this simplifies to; i=V ⎞ ⎛ ⎛ ⎞ 1 1 R ⎟ =⎜ ⎟ = 745 nF C0 = ⎜⎜ 2 ⎟ 2 ⎟ ⎜ This would imply that for a 5V input, with ⎝ (2 π fc) L OUT ⎠ ⎝(2 π 8,5 kHz) 470 uH ⎠ say 50m track and wire resistance, the inrush current could be as large as 1OOA. This could cause a problem for the DC-DC converter. A series input inductor therefore not only filters the noise from the internal switching circuit, but also limits the inrush current at switch on. Maximum Output Capacitance A simple method of reducing the output ripple is simply to add a large external capacitor. This can be a low cost alternative to the LC filter approach, although not as effective. There is also the possibility of causing start up problems, if the output capacitance is too large. With a large output capacitance at switch on, there is no charge on the capacitors and the DC-DC converter immediately experiences a large current demand at its output. The inrush current can be so large as to exceed the ability of the DC-DC converter, and the device can go into an undefined mode of operation. In the worst case scenario the device can give a lower than expected DC output with a very high ripple. The DC-DC converter may survive this condition, however, the circuit being supplied is unlikely to function under this supply scheme. Recom recommend a maximum safe operating value of 10µF for the output per channel. When used in conjunction with a series output inductor, this value can be raised to 47µF, should extremely low ripple be required. Settling Time The main reason for not fitting a series inductor internally is that, many applications require a fast power on time (there is also a size constraint with our miniature parts). When the power on voltage is a controlled fast ramp, then the output can respond within 500µs of the input reaching its target voltage (measured on a range of R/B and C/D components under full output load without external filters). The use of external filters and additional input or output capacitance will slow this reaction time. It is therefore left to the designer to decide on the predominant factors affecting their circuit, settling time, or noise performance. Isolation Capacitance and Leakage Current The isolation barrier within the DC-DC converter has a capacitance, which is a measure of the coupling between input and outFigure 6: Input and Output Filtering www.recom-international.com 277 DC-DC Converter Applications put circuits. Providing this is the largest coupling source, a calculation of the leakage current between input and output circuits can be estimated. Assuming we have a known isolation capacitance (Cis - refer to DC-DC converter data) and a known frequency for either the noise or test signal, then the expected leakage current (IL) between input and output circuits can be calculated from the impedance. The general isolation impedance equation for a given frequency (f) is given by: Zf = ___1___ j2 π C is For an R05B05/RB0505D, the isolation capacitance is 18pF, hence the isolation impedance to a 50Hz test signal is: Z50 = ___1_______ = 177 M Ω j2 π 50 18 pf If using a test voltage of 1kVrms, the leakage current is: iL = Vtest = _1000V_ = 5.65 µA 177MΩ Z f It can be easily observed from these simple equations that the higher the test or noise voltage, the larger the leakage current, also the lower the isolation capacitance, the lower the leakage current. Hence for low leakage current, high noise immunity de-signs, high isolation DC-DC converters should be selected with an appropriate low isolation capacitance. scheme that can be applied is a circuit breaker. There is also the potential to add some intelligence to the overload scheme by either detecting the input current, or the output voltage (see figure 9). The simplest implementation for overload protection at the input is to have the device supplied via a linear regulator with an internal thermal shutdown facility. This does however reduce the overall efficiency significantly. If there is an intelligent power management system at the input, using a series resistor (in place of the series inductor) and detecting the voltage drop across the device to signal the management system can be used. A similar scheme can be used at the VIN 278 DC Fuse DC GND Figure 8: Simple Overload Protection VCC REG DC DC GND a) Linear Regulator with Internal Thermal Shutdown RIN VCC DC Overload Protection Although the use of filtering will prevent excessive current at power-on under normal operating conditions, there is no protection against an output circuit taking ex-cessive power, or even going short-circuit. When this happens, the DC-DC converter will take a large input current to try to supply the output. Eventually the converter will overheat and destroy itself if this condition is not rectified (short circuit overload is only guaranteed for 1 s on an unregulated part). There are several ways to prevent overload at the outputs destroying the DC-DC converter. The simplest being a straight forward fuse, sufficient tolerance for inrush current is required to ensure the fuse does not blow on power-on (see figure 8). Another simple output to determine the output voltage, however, if the management system is on the input side, the signal will need to be isolated from the controller to preserve the system isolation barrier (see figure 10). The thermal dissipation in a series resistor on the output can also be used to determine overloading and preserve the isolation barrier. If a thermistor or other thermally sensitive device is mounted close to the resistor, this can be used to indicate an overload condition. System temperature will also need to be known to provide a suitable offset for different operating environments. There are several other current limiting techniques that can be used to detect an overload situation, the suitability of these is DC VOL GND b) Series Resistor for Input Current Measurement VCC ILIMIT DC R1 R2 GND c) Ground Current Monitor DC RGND Choose current limit (ILIMIT) and ground resistor (RGND) so that : 0.7V = RGND x ILIMIT. Figure 9: Input Monitored Overload Protection www.recom-international.com DC-DC Converter Applications VCC +VO DC DC OV GND RD RO Opto-Isolator VOL a) Opto-Isolated Overload Detector (On overload +VO falls and the LED switches off, the VOL. line is then pulled high.) VOL NTC Thermistor VCC DC VO RO DC OV GND b) Thermal Overload detector Figure 10 : Ouput Monitored Overload Protection left to the designer. The most important thing to consider is how this information will be used. If the system needs to signal to a controller the location or module causing the overload, some form of intelligence will be needed. If the device simply needs to switch off, a simple fuse type arrangement will be adequate. All Recom DC-DC converters, which include an internal linear regulator, have a thermal overload shut-down condition, which protects these devices from excessive overload. If this condition is to be used to inform a power management system, the most suitable arrangement is the output voltage LIN ZDX60 DC 47µF Output Circuit DC detector (see figure 10a), since this will fall to near zero on shut-down. A thermal probe on the case of the DC-DC converter is also a possible solution. Input Voltage Drop-Out (brown-outs) When the input voltage drops, or is momentarily removed, the output circuit would suffer similar voltage drops. For short period input voltage drops, such as when other connected circuits have an instantaneous current demand, or devices are plug-ged in or removed from the supply rail while 'hot', a simple diode-capacitor arrangement can prevent the output circuit from being effected. The circuit uses a diode feed to a large reservoir capacitor (typically 47µF electrolytic), which provides a short term reserve current source for the converter, the diode blocking other circuits from draining the capacitor over the supply rail. When combined with an in-line inductor this can also be used to give very good filtering. The diode volt drop needs to be considered in the power supply line under normal supply conditions. A low drop Schottky diode is recommended (see figure 11). No Load Over Voltage Lock-Out Unregulated DC-DC converters are expected to be under a minimum of 10% load, hence below this load level the output vol-tage is undefined. In certain circuits this could be a potential problem. The easiest way to ensure the output voltage remains within a specified tolerance, is to add external resistors, so that there is always a 10% loading on the device (see figure 12). This is rather inefficient in that 10% of the power is always being taken by this load, hence only 90% is available to the additional circuitry. Zener diodes on the output are another simple method. It is recommended that these be used with a series resistor or in-ductor, as when the Zener action occurs, a large current surge may induce signal noise into the system. Long Distance Supply Lines When the supply is transmitted via a cable, there are several reasons why using an isolated DC-DC converter is good design prac- Figure 11 : Input Voltage Drop-out www.recom-international.com 279 DC-DC Converter Applications remote equipment having a RS232 interface added later, or as an option, may not have the supply rails to power a RS232 interface. Using a RB0512S/R05B12 is a simple single chip solution, allowing a fully EIA-232 compatible interface to be implemented from a single 5V supply rail, and only 2 additional components (see figure 15). R10% DC DC R10% 3V/5V Logic Mixed Supply Rails R2 DC DC Figure 12: No Load over Voltage Lock-Out tice (see figure 13). The noise pick up and EMC susceptibility of a cable is high compared to a pcb track. By isolating the cable via a DC-DC converter at either end, any cable pick-up will appear as common mode noise and should be self-cancelling at the converters. Another reason is to reduce the cable loss by using a high voltage, low current power transfer through the cable and reconverting at the terminating circuit. This will also reduce noise and EMC susceptibility, since the noise voltage required to affect the rail, is also raised. For example, compare a system having a 5V supply and requiring a 5V, 500mW output at a remote circuit. Assume the connecting cable has a 100 resistance. Using an R05N05/RN0505 to convert the power at either end of the cable, with a 100mA current, the cable will lose 1W (I2R) of power. The RO/RN would not be suitable, since this R05B12 VIN GND LCD Display Bias A LCD display typically requires a positive or negative 24V supply to bias the crystal. The R05024/RO-0524S (custom) converter was designed specifically for this application. Having an isolated OV output, this de-vice can be configured as a +24V supply by connecting this to the GND input, or a –24V supply by connecting the +Vo output to GND (see figure 14). EIA-232 Interface In a mains powered PC often several supply rails are available to power a RS232 interface. However, battery operated PC’s or R24O05 DC DC Figure 13: Long Distance Power Transfer 280 Cable is its total power delivery; hence there is no power available for the terminating circuit. Using a RO5B12/RB0512D to generate 24V and a R24A05/RA2405D to regenerate 5V, only a 21 mA supply is required through the cable, a cable loss of 44mW. DC DC Target Circuit There has been a lot of attention given to new l.C.'s and logic functions operating at what is rapidly emerging as the standard supply level for notebook and palmtop computers. The 3.3V supply is also gaining rapid acceptance as the defacto standard for personal telecommunications, however, not all circuit functions required are currently available in a 3.3V powered IC. The system designer therefore has previously had only two options available; use standard 5V logic or wait until the required parts are available in a 3V form, neither being entirely satisfactory and the latter possibly resulting in lost market share. There is now another option, mixed logic functions running from separate supply rails. A single 3.3V line can be combined with a range of DC-DC converters from Recom, to generate voltage levels to run virtually any standard logic or interface IC. The Recom range includes dual output parts for powering analogue bipolar and amplifier functions (A/B series), as well a single output function for localised logic functions (L/M, N/O series). A typical example might be a RS232 interface circuit in a laptop PC using a 3.3V interface chip (such as the LT1330), which accepts 3.3V logic signals but requires a 5V supply (see figure 16). Recom has another variation on this theme and has developed two 5V to 3.3V step down DC-DC converters (R05L03/RL-0503 and R05O03/R0-0503). These have been designed to allow existing systems to start incorporating available 3.3V l.C.'s without having to redesign their power supply. This is particularly important when trying to reduce the overall power demand of a system, but not having available all of the functions at the 3.3V supply. The main application for this range of devices are system designers, who want to www.recom-international.com DC-DC Converter Applications provide some functionality that requires a higher voltage than is available from the supply rail, or for a single localised function. Using a fully isolated supply is particularly useful in interface functions and systems maintaining separate analogue and digital ground lines. RO5024 & RO-0524S DC DC Liquid Crystal Display –24V Isolated Data Acquisition System (up to 42mA) Any active system requiring isolation will need a DC-DC converter to provide the power transfer for the isolated circuit. In a data acquisition circuit there is also the need for low noise on the supply line; hence good filtering is required. The circuit shown (see figure 17) provides a very high isolation barrier by using an G/H/J/K converter; to provide the power isolation and SFH610 opto-isolators for the data isolation. An overall system isolation of 2.5kV is achieved. Figure 14: LCD Display Bias +12V EIA-232 Port DB9S Connector VDD SN75C185 VCC 5V DCD DSR RX RTS TX CTS DTR RI RO5B12 & RB-0512D +V0 DC 0V V0 DC GND EMC Considerations When used for isolating a local power supply and incorporating the appropriate filter circuits as illustrated in Fig. 17), DC-DC converters can present simple elegant solutions to many EMC power supply problems. The range of fixed frequency DC-DC converters is particularly suitable for use in EMC problem situations, as the stable fixed switching frequency gives easily characterised and easily filtered output. The following notes give suggestions to avoid common EMC problems in power supply circuits. Figure 15: Optimised RS232 Interface www.recom-international.com 281 DC-DC Converter Applications 3.3VCC RL0305 R03L05 3 8 +5V DC 1 DC 7 OV GND GND VCC 1µF 100nF +V –V 1 2 28 3 26 4 27 ___ TX1 14 25 5 ___ TX1 ___ RX1 24 6 ___ RX1 + + 220nF 200nF 3.3V 3.3V Logic RS232 17 LT1330 GND Figure 16: RS232 Interface with 3V Logic 5V 4K7 Opto Isolators RH0505 & R05H05 1K2 Data 5V 5V Logic Circuit Data DC CS 4K7 5V 4K7 __ CS Vref Status +5V 1µF 1K2 ZN509 1K2 Status DC VCC +5V 1K2 +5V 47µH +5V CLK 470νF AIN GND 4K7 1K2 CLK SFH610 Figure 17: Isolated Serial ADC System 282 www.recom-international.com DC-DC Converter Applications Power Supply Considerations ● Place high speed sections close to the ● Eliminate loops in supply lines (see power line input, slowest section furthest away (reduces power plane transients, see figure 20). figure 18). ● Decouple supply lines at local bounda- ries (use RCL fitters with low Q, see figure 19). ● Isolate individual systems where pos- sible (especially analogue and digital systems) on both power supply and signal lines (see figure 21). VCC PSU CCT1 8 CCT2 GND VCC PSU CCT1 3 CCT2 GND Figure 18: Eliminate Loops in Supply Line VCC CCT1 GND CCT2 An isolated DC-DC converter can provide a significant benefit to reducing susceptibility and conducted emission, due to isolating both power rail and ground from the system supply. The range of DC-DC converters available from Recom all utilise toroidal power transformers and as such have negligible EMI radiation (they also incorporate the recommended pcb layout suggestions as stated in Recom EMC Guidelines Data book). Isolated DC-DC converters are switching devices and as such have a characteristic switching frequency, which may need some additional filtering. Some commercial converters offer a pulse-skipping technique, which although offering a flat efficiency response, gives a very wide spectral range of noise, since it does not have a fixed characteristic frequency. Recom devices feature a fixed frequency converter stage, which is stable across its full loading and temperature curve, hence it is very easy to filter the switching noise using a single series inductor. Interpretation of DC-DC Converter EMC Data Electromagnetic compatibility (EMC) of electrical and electronic products is a measure of electrical pollution. Throughout the world there are increasing statutory and regulatory requirements to demonstrate the EMC of end products. In Europe the EC directive 89/336/EEC requires that, any product sold after 1 January 1996 complies with a series of EMC limits, otherwise the product will be prohibited from sale within the EEC and the seller could be prosecuted and fined. Although DC-DC converters are generally exempt from EMC regulations on the grounds that these are component items, it is the belief of Recom that the information on the EMC of these components can help designers ensure their end product can meet the relevant statutory EMC requirements. It must be remembered however, that the DCDC converter is unlikely to be the last component in the chain to the mains supply, hence the information quoted needs interpretation by the circuit designer to determine its impact on the final EMC of their system. Figure 19: Decouple Supply Lines at Local Boundaries www.recom-international.com 283 DC-DC Converter Applications 150kHz to 1GHz, but as two separate and distinct modes of transmission. The Recom range of DC-DC converters features toroidal transformers within the component. These have been tested and proved to have negligible radiated noise. The low radiated noise is primarily due to toroidal shaped transformers maintaining the magnetic flux within the core, hence no magnetic flux is radiated by design. Due to the exceptionally low value of radiated emis-sion, only conducted emissions are quoted. Conducted emissions are measured on the input DC supply line. Unfortunately no standards exist for DC supplies, as most standards cover mains connected equipment. This poses two problems for a DC supplied device, firstly no standard limit lines can be directly applied, since the DC supplied device does not directly connect to the mains, also all reference material uses the earthground plane as reference point. In a DC system often the OV is the reference, however, for EMC purposes, it is probably more effective to maintain the earth as the reference, since this is likely to be the refe-rence that the shielding or casing is con-nected to. Consequently all measurements quoted are referenced to the mains borne earth. Local P S U Power Input High Speed Circuit Medium Speed Circuit Low Speed Circuit DC Circuit Filter Figure 20: Place High Spead Circuit Close to PSU VCC DC DC CCT1 DC DC CCT2 GND Figure 21 : Isolate Individual Systems Line Impedance Stabilisation Network (LISN) Power Supply 50Ω Termination – LISN DC Load DC + LISN To Spectrum Analyser Figure 22: Filtered Supply to DC-DC Converter The notes given here are aimed at helping the designer interpret the effect the DC-DC converter will have on the EMC of their end product, by describing the methods and rationale for the measurements made. Where possible CISPR and EN standards have been used to determine the noise spectra of the components, however, all of the standards reference mains powered equipment and interpretation of these specifications is necessary to examine DC supplied devices. 284 Conducted and Radiated Emissions There are basically two types of emissions covered by the EC directive on EMC, radiated and conducted. Conducted emissions are those transmitted over wire connecting circuits together and covers the frequency spectrum 150kHz to 30MHz. Radiated are those emissions transmitted via electromagnetic waves in air and cover the frequency spectrum 30MHz to 1GHz. Hence the EC directive covers the frequency spectrum It is necessary to ensure that any measurement of noise is from the device under test (DUT) and not from the supply to this device. In mains connected circuits this is important and the mains has to be filtered prior to supply to the DUT. The same ap-proach has been used in the testing of DC-DC converters and the DC supply to the converter was filtered, to ensure that no noise from the PSU as present at the measuring instrument. A line impedance stabilisation network (LISN) conforming to CISPR 16 specification is connected to both positive and negative supply rails and referenced to mains earth (see figure 22). The measurements are all taken from the positive supply rail, with the negative rail measurement point terminated with 50W to impedance match the measurement channels. www.recom-international.com DC-DC Converter Applications 2 Conducted Emission (dBuV) 100 4 1 80 8 6 12 10 3 60 5 7 9 11 13 40 20 0 0 100 300 200 400 500 Frequency (kHz) Figure 23: Individual Line Spectra 50 40 Frequency (kHz) 30 20 10 0 0 2 4 6 8 10 12 14 Input Voltage (V) Figure 24: Frequency Voltage Dependency Conducted Emission (dBuV) 100 80 60 40 20 peaks, these arise from the fundamental switching frequency and its harmonics (odd labelled line spectra) and the full rectified spectra, at twice the fundamental switching frequency (even labelled line spectra). Quasi-resonant converters, such as the Recom range, have square wave switching waveforms, this produces lower ripple and a higher efficiency than soft switching devices, but has the drawback of having a relatively large spectrum of harmonics. The EC regulations for conducted interference covers the bandwidth 150kHz to 30MHz. Considering a converter with a 100kHz nominal switching frequency, this would exhibit 299 individual line spectra. There will also be a variation of absolute switching frequency with production variation, hence a part with a 90kHz nominal frequency would have an additional 33 lines over the entire 30MHz bandwidth. Absolute input voltage also produces slight variation of switching frequency (see figure 24). Hence, to give a general level of conducted noise, we have used a 100kHz resolution bandwidth (RBW) to examine the spectra in the data sheets. This wide RBW gives a maximum level over all the peaks, rather than the individual line spectra. This is easier to read as well as automatically compensating for variances in switching frequency due to production variation or differences in absolute input voltage (see figure 25). The conducted emissions are measured under full load conditions in all cases. Under lower loads the emission levels do fall, hence full load is the worst case condition for conducted line noise. 0 100kHz 1MHz 10MHz 100MHz Frequency Figure 25 : V Spectrum Shielding Line Spectra of DC-DC Converters At all times the DUT, LlSN's and all cables connecting any measurement equipment, loads and supply lines are shielded. The shielding is to prevent possible pick-up on cables and DUT from external EMC sources (e.g. other equipment close by). The shielding is referenced to mains earth (see figure 22). All DC-DC converters are switching devices, hence, will have a frequency spectra. Fixed input DC-DC converters have fixed switching frequency, for example the C/D range of converters has a typical switching frequency of 75kHz. This gives a stable and predictable noise spectrum regardless of load conditions. If we examine the noise spectrum closely (see figure 23) we can see several distinct www.recom-international.com Temperature Performance of DC-DC Converters The temperature performance of the DC-DC converters detailed in this book is always better than the quoted operating temperature range. The main reason for being conservative on the operating temperature range is the difficulty of accurately specifying parametric performance outside this temperature range. There are some limiting factors which provide physical barriers to performance, such as the Curie temperature of the core ma-terial used in the DC-DC converter (the lowest Curie temperature material in use at Recom is 125°C). Ceramic capacitors are used almost exclusively in the DC-DC converters 285 DC-DC Converter Applications Switching Frequency (kHz) 160 O/N 140 Under Full Load Conditions A/B 120 C/D 100 80 60 –20 0 20 40 60 80 100 Temperature (°C) Figure 26: Typical Switching Frequency vs. Temperature because of their high reliability and extended life properties, however, the absolute capacity of these can fall when the temperature rises above 85°C (ripple will increase). Other considerations are the pow- er dissipation within the active switching components, although these have a very high temperature rating. Their current carrying capacity derates, as temperature exceeds 100°C. Therefore this allows the DC-DC converters to be used above their specified operating temperature, providing the derating of power delivery given in the specification is adhered to. Components operating outside the quoted operating temperature range cannot be expected to exhibit the same parametric performance that is quoted in the specification. An indication of the stability of a device can be obtained from the change in its operating frequency, as the temperature is varied (see figure 26). A typical value for the frequency variation with temperature is 0.5% per °C, a very low value compared to other commercial parts. This illustrates the ease of filtering of Recom DC-DC converters, since the frequency is so stable across load and temperature ranges. Transfer Moulded Mount DC-DC Converters Production Guideline Application Note The recent introduction by Recom of a new and innovative method of encapsulating hybrid DC-DC converters in a transfer moulded (TM) thermoset epoxy plastic has enabled a new range of surface mount (SM) DCDC converters to be brought to market, which addresses the component placement with SOIC style handling. 286 With any new component there are of course new lessons to be learned with the mounting technology. With the new SS/SD range of DC-DC converters, the lessons are not new as such, but may require different production techniques in certain applications. Component Materials The body of the TM product range is a high thermally conductive thermoset epoxy plastic.The advantage of thermoset materials in this application is that the body does not deform under post-cure heat cycles (i.e. under high temperature reflow conditions). Consequently there are no precautions required to protect the body during reflow. Other manufacturers components using thermoplastics may deform, or require a heat shield during the reflow process. The lead frame is a copper material, hence has a high conductivity and reduces the internal resistance of tracking within the DC-DC converters. Hybrid designs which use film deposition for tracking (or printed inks), feature higher losses within the DCDC converter, due to their higher resistance. The leads are tinned with a 60:40 lead-tin (Pb:Sn) solder finish. This is a standard lead finish and compatible with virtually all solder mixes used in a production environment. Component Placement The SS/SD ranges are designed to be handled by placement machines in a similar way to standard SOIC packages. The parts are available either in tubes (sticks) or in reels. The parts can therefore be placed using machines with either vibrational shuttle, gravity feeders, or reeled feeders. The vacuum nozzle for picking and placing the components can be the same as used for a standard 14 pin or 18 pin SOIC (typically a 5mm diameter nozzle). An increase in vacuum pressure may be beneficial, due to the heavier weight of the hybrid com-pared to a standard SOIC part (a typical 14 pin SOIC weighs 0.1g, the SS/SD DC-DC converter weighs 1.3g). It is advisable to consult your machine supplier on choice of vacuum nozzle, if in doubt. If placing these components by hand, tweeze on the central body area where there are no component pins. Tweezing on the pins can cause bending and the pin co-planarity could be compromised. Component Alignment The components can be aligned by either optical recognition or tweezing. If using tweezer alignment it should be ensured that the tweezers are aligning on the component body and not on the pins. The components themselves are symmetrical in the body, hence relatively easy to align using either method. Solder Pad Design The SS/SD range of DC-DC converters are designed on a pin pitch of 1.27mm (0.05") with 1mm pad widths and 1.75mm pad lengths. This allows pads from one part to be used within a PCB CAD package for forming the pad layouts for other SS/SD parts. These pads are wider than many standard SOIC pad sizes (0.64mm) and CAD packages may not accommodate these pins with a standard SOIC pad pattern. It should be remembered that these components are power supply devices and as such need wider pads and thicker component leads to minimise resistive losses within the interconnects. Pad patterns for each component are in-cluded in the relevant chapter. These should be followed where appropriate. One of the benefits of the SS/SD approach is that PCB layout can be produced for dual component usage. For example the SD dual output DC-DC converter pad layout can accommodate the SS product to give a single positive output voltage only, without any PCB tracking changes. Solder Reflow Profile RECOM's SMD components are designed to withstand a maximum reflow temperature of 230°C (for 10 seconds) in in accordance www.recom-international.com DC-DC Converter Applications with CECC 00802. If multiple reflow profiles are to be used (i.e. the part is to pass through several reflow ovens), it is recommended that lower ramp rates be used than the maximum specified in CECC 00802. Continual thermal cycling to this profile could cause material fatigue, if more than 5 maximum ramp cycles are used. In general these parts will exceed the reflow capability of most IC and passive components on a PCB and should prove the most thermally insensitive component to the reflow conditions. Recommended Solder Reflow Profile: Adhesive Requirements The following 2 graphes shows the typical recommended solder reflow profiles for SMD and through-hole cases. If SM components are going to be wave soldered (i.e. in a mixed through hole and SM PCB) or are to be mounted on both sides of a PCB, then it is necessary to use an adhesive, to fix them to the board prior to reflow. The adhesive prevents the SM parts being 'washed off' in a wave solder, and being 'vibrated off' due to handling on a double sided SM board. As mentioned previously, the Recom range of SM DC-DC converters are heavier than standard SOIC devices. The heavier weight is a due to the size (volume) and internal hybrid construction. Consequently the parts place a larger than usual stress on their solder joints and leads, if these are the only method of attachment. Using an adhesive between component body and PCB can reduce this stress considerably. If the final system is to be subjected to shock and vibration testing, then using adhesive attachment is essential to ensure the parts pass these environmental tests. The SS/SD range of DC-DC converters from Recom all have a stand-off beneath the component for the application of adhesive to be placed, without interfering with the siting of the component. Method of adhe-sive dispensing and curing, plus requirements for environmental test and in-service replacement will determine suitability of adhesives rather than the component itself. However, having a thermoset plastic body, thermoset epoxy adhesive bonding between board and component is the recommended adhesive chemistry. If the reflow stage is also to be used as a cure for a heat cure adhesive, then the component is likely to undergo high horizontal acceleration and deceleration during the pick and place operation. The adhesive must be sufficiently strong in its uncured (green) state, in order to keep the component accurately placed. The exact values of the profile’s peak and it’s max. allowed duration is also given in the datasheet of each converter. For lead-free soldering (we offer our products lead-free-approved starting from 01/2005) this is still in development so please ask at our customer service for details until there is a general update on this. Recommended solder profile – reflow (SMD Type) Notes: 1. The reflow solder profile is measure on pin connection temperature. 2. Any reflow process need keep the reflow parts internal temperature less than-about 215 °C Recommended solder profile – wave solder (Through hole parts) Notes: 1. The wave solder profile is measure on lead temperature. 2. Need keep the solder parts internal temperature less than-about 183 °C www.recom-international.com Adhesive Placement The parts are fully compatible with the 3 main methods of adhesive dispensing; pin transfer, printing and dispensing. The method of placing adhesive will depend on the available processes in the production line and the reason for using adhesive attachment. For example, if the part is on a mixed though-hole and SM board, adhesive will have to be placed and cured prior to 287 DC-DC Converter Applications reflow. If using a SM only board and heat cure adhesive, the reflow may be used as the cure stage. If requiring adhesive for shock and vibration, but using a conformal coat, then it may be possible to avoid a separate adhesive alltogether, and the coating provides the mechanical restraint on the component body. Patterns for dispensing or printing adhe-sive are given for automatic lines. If dis-pensing manually after placement the patterns for UV cure are easily repeated using a manual syringe (even if using heat cure adhesive). If dispensing manually, dot height and size are not as important, and the ad-hesive should be applied after the components have been reflowed. When dispensing after reflow, a chip underfill formulation adhesive would be the preferred choice. These types 'wick' under the component body and offer a good all round adhesion from a single dispensed dot. The patterns shown allow for the process spread of the stand-off on the component, but do not account for the thickness of the PCB tracks. If thick PCB tracks are to be used, a grounded copper strip should be laid beneath the centre of the component (care should be exercised to maintain isolation barrier limits). The adhesive should not retard the pins reaching their solder pads during placement of the part, hence low viscosity adhesive is recommended. The height of the adhesive dot, its viscosity and slumping properties are critical. The dot must be high enough to bridge the gap be- 288 tween board surface and component, but low enough not to slump and spread, or be squeezed by the component, and so contaminate the solder pads. If wishing to use a greater number of dots of smaller diameter (common for pin transfer methods), the dot pattern can be changed, by following a few simple guidelines. As the number of dots is doubled their diameter should be halved and centres should be at least twice the printed diameter from each other, but the dot height should re-main at 0.4mm. The printed dot should always be positioned by at least its diameter from the nearest edge of the body to the edge of the dot. The number of dots is not important, provided good contact between adhesive and body can be guaranteed, but a minimum of 2 is recommended. Cleaning The thermoset plastic encapsulating material used for the Recom range of surface mount DC-DC converters is not fully hermetically sealed. As with all plastic encapsulated active devices, strongly reactive agents in hostile environments can attack the material and the internal parts, hence cleaning is recommended in inert solutions (e.g. alcohol or water based solvents) and at room temperature in an inert atmospheres (e.g. air or nitrogen). A batch or linear aqueous cleaning process would be the preferred method of cleaning using a deionised water solution. Custom DC-DC Converters In addition to the standard ranges shown in this data book, Recom have the capability to produce custom DC-DC converters designed to your specific requirements. In general, the parts can be rapidly designed using computer based CAD tools to meet any input or output voltage requirements within the ranges of Recom standard products (i.e. up to 48V at either input or output). Prototype samples can also be produced in short timescales. Custom parts can be designed to your specification, or where the part fits within a standard series, the generic series specification can be used. All custom parts receive the same stringent testing, inspection and quality procedures, as standard products. Recom custom parts are used in many applications, which are very specific to the individual customer, however, some typical examples are: ● ECL Logic driver ● Multiple cell battery configurations ● Telecommunications line equipment ● Marine apparatus ● Automotive electronics ● LCD display power circuitry ● Board level instrumentation systems To discuss your custom DC-DC converter requirements, please contact Recom technical support desk or your local distributor. www.recom-international.com Powerline – DC/DC-Converter ISDN Application Package Style and Pinning (mm) A I Case: 31.8 x 20.3 x 10.2 mm C2 Case: 33.02 x 33.02 x 17.8 mm 4.6 3.8 33.02 23 22 17.80 31.80 Bottom View 7 6 2 10.20 0.25 x 0.50 Rectangular Pin 20.30 4 0.8 dia. 33.02 24.00 1 15.20 5 2.5 9 10 11 16 15 14 17.80 5.08 14.86 2 3 3 5.6 min. 19.94 Pin Pitch Tolerance ±0.35 mm Pin Pitch Tolerance ±0.3 mm PI Case: 50.8 x 19 x 18 mm LI Case: 45 x 35 x 18 mm Side View 18.00 5.6 2.54 2.54 45.00 39.90 2.54 35.00 Pin Pitch Tolerance ±0.4 mm 50.80 10.00 13 Bottom View 12.40 Q I Case: 68.6 x 50.8 x 20 mm 10 11 12 1 2 3 4 5 6 20.30 7.30 Pin Pitch Tolerance ±0.25 mm 15.40 14 15 16 14 13 12 11 10 9 8 7 6 17 20.00 18 dia. 1.0 Bottom View 68.60 1 2 3 10.00 www.recom-international.com 56.10 4 5 6 7 8 5.00 25.40 9 Pin Pitch Tolerance ±0.4 mm 4.0 min. 289 Powerline – Definitions and Testing The following pages offer a rough explanation of basic specifications or details which are unique to the POWERLINE and cannot befound in the application notes for our other product-series. General Test Set-Up The need for EMC Most power converter tests are carried out with the general test set-up shown in Figure 1. Some general conditions which apply (except where noted) to test methods are outlined in these notes: ● Adequate DC power source, and normal DC input voltage ● +25°C ambient temperature ● Full rated output load 9L-TF002 L1 +Vin C1 Z 47µF 100V DC/DC Converter 47µF 100V C2 –Vin Figure 1-1: EMC application test for: RP10-, RP12-, RP15-, RP20-, RP30-, RP40- and RP60-Serie L1 = 1102.5 µH DCR = 0.1 C1, C2 = 47µF Ø 0.5mm Aluminum Electrolytic Capacitor Ripple: 180mA at 105°C, 120Hz 100V 9L-TF009 L1 +Vin C1 Z 47µF 100V DC/DC Converter 47µF 100V C2 –Vin Figure 1-2: EMC application test for: RP03-A Serie, RP05-A Serie and RP08-A Serie, L1 = 497 µH DCR = 55.1m C1, C2 = 47µF Ø 0.3mm 100V A DC Power Source Aluminum Electrolytic Capacitor Ripple: 180mA at 105°C, 120Hz A +V DC/DC Converter under Test V V (VDC or VRMS) Adjustable load -V Figure 1-3: General DC/DC converter test set-up Note: If the converter is under test with remote sense pins, connect these pins 290 to their respective output pins. All tests are made in "Local sensing" mode. www.recom-international.com Powerline – Definitions and Testing Input Voltage Range PI Filter The minimum and maximum input voltage limits within which a converter An input filter, consisting of two capacitors, is connected in paralell with a series inductor to reduce input reflected ripple current. will operate to specifications. L Input C1 C2 Output Figure 2: Pš Filter Output Voltage Accuracy Voltage Balance Line Regulations www.recom-international.com With nominal input voltage and rated output load from the test set-up, the DC output voltage is measured with an accurate, calibrated DC voltmeter. Output voltage accuracy is the difference between the measured output voltage and specified nominal value as a percentage. Output accuracy (as a%) is then derived by the formula: Vnom ist the nominal, output specified in the converter data sheet. For a multiple output power converter, the percentage difference in the volta- ge level of two outputs with opposite polarrities and equal nominal values. Make and record the following measurements with rated output load at +25°C: ● Output voltage at nominal line (input) voltage. Vout N ● Output voltage at high line (input) voltage. Vout H ● Output voltage at low line (input) voltage. Vout L The line regulation is Vout M (the maximum of the two deviations of output) for the value at nominal input in percentage. Vout – Vnom Vnom N Vout M – Vout N Vout N X100 X100 291 Powerline – Definitions and Testing Load Regulation Efficiency Switching Frequency Output Ripple and Noise Make and record the following measurements with rated output load at +25°C: ● Output voltage with rated load connected to the output. (Vout FL) ● Output voltage with no load or the minimum specified load for the DC-DC converter. (Vout ML) Load regulation is the difference between the two measured output voltages as a percentage of output voltage at rated load. The ratio of output load power consumption to input power consumption expressed as a percentage. Normally measured at full rated output power and nominal line conditions. Vout ML – Vout FL Vout FL X100 The rate at which the DC voltage is switched in a DC-DC converter or switching power supply. Because of the high frequency content of the ripple, special measurement techniques must be employed so that correct measurements are obtained. A 20MHz bandwidth oscilloscope is used, so that all significant harmonics of the ripple spike are included. This noise pickup is eliminated as shown in Figure 3, by using a scope probe with an external connection ground or ring and pressing this directly against the output common terminal of the power converter, while the tip contacts the voltage output terminal. This provides the shortest possible connection across the output terminals. Output + - Ground Ring to Scope Figure 3: 292 www.recom-international.com Powerline – Definitions and Testing Output Ripple and Noise (continued) Transient Recovery Time Figure 4 shows a complex ripple voltage waveform that may be present on the output of a switching power supply. There are three components in the waveform, first is a 120Hz component that originates at the input rectifier and filter, then there is the component at the switching frequency of the power supply, and finally there are small high frequency spikes imposed on the high frequency ripple. Peak-Peak Amplitude Time Figure 4: Amplitude The time required for the power supply output voltage to return to within a specified percentage of rated value, following a step change in load current. Transient Recovery Time Overshoot Undershoot V out I out Load Time Figure: 5 Transient Recovery Time Current Limiting Fold Back Current Limiting Input current drawn by a power supply with the output short circuited. A method of protecting a power supply from damage in an overload condition, reducing the output current as the load approaches short circuit. V out Rated Io I out Figure 6: Fold Back Current LimitingTime www.recom-international.com 293 Powerline – Definitions and Testing Isolation Break-Down Voltage The electrical separation between the input and output of a converter, (consisting of resistive and capacitive isola- The maximum DC voltage, which may be applied between the input and output terminal of a power supply without causing damage. Typical break-down voltage for DC-DC converters is 500VDC minimum. tion) normally determined by transformer characteristics and circuit spacing. R Resistive and Capacitive Isolation C Input Rectifier and Regulator Output Breakdown Voltage Figure 7: Temperature Coefficient Ambient Temperature Operating Temperature Range Storage Temperature Range 294 With the power converter in a temperature test chamber with rated output load, make the following measurements: ● Output voltage at +25°C ambient temperature. ● Set the chamber for maximum operating ambient temperature and allow the power converter to stabilize for 15 to 30 minutes. Measure the output voltage. ● Set the chamber to minimum operating ambient temperature and allow the power converter to stabilize for 15 to 30 minutes. ● Divide each percentage voltage deviation from the +25°C ambient value by the corresponding temperature change from +25°C ambient. The temperature coefficient is the higher one of the two values calculated above, expressed as percent per change centigrade. The temperature of the still-air immediately surrouding an operating power supply. The range of ambient or case temperature within a power supply at which it operates safely and meets its specifications. The range of ambient temperatures within a power supply at non-ope- rating condition, with no degradation in its subsequent operation. www.recom-international.com Powerline – Definitions and Testing Some converters from our Powerline offer the feature of trimming the output voltage in a certain range around the nominal value by using external trim resistors. Because different series use different circuits for trimming no general equation can be given for calculating the Output Voltage Trimming: trim-resistors. Following trim-tables give values for chosing these trimresistors. If voltages between the given trim-points are required a linear approximation of the next points is possible or using trimmable resitors may be considered. RP20-, RP30- XX18S Trim up Vout = RU = 1 1,818 11,88 2 1,836 5,26 3 1,854 3,09 4 1,872 2,00 5 1,89 1,35 6 1,908 0,92 7 1,926 0,61 8 1,944 0,38 9 1,962 0,20 10 1,98 0,06 % Volts KOhms Trim down Vout = RD = 1 1,782 14,38 2 1,764 6,50 3 1,746 3,84 4 1,728 2,51 5 1,71 1,71 6 1,692 1,17 7 1,674 0,79 8 1,656 0,50 9 1,638 0,27 10 1,62 0,10 % Volts KOhms RP20-, RP30- XX25S Trim up Vout = RU = 1 2,525 36,65 2 2,55 16,57 3 2,575 9,83 4 2,6 6,45 5 2,625 4,42 6 2,65 3,06 7 2,675 2,09 8 2,7 1,37 9 2,725 0,80 10 2,75 0,35 % Volts KOhms Trim down Vout = RD = 1 2,475 50,20 2 2,45 22,62 3 2,425 13,49 4 2,4 8,94 5 2,375 6,21 6 2,35 4,39 7 2,325 3,09 8 2,3 2,12 9 2,275 1,36 10 2,25 0,76 % Volts KOhms RP15-, RP20-, RP30-, RP40- xx33S RP40-, RP60- xx3305T (Trim for +3.3V) Trim up Vout = RU = 1 3,333 57,96 2 3,366 26,17 3 3,399 15,58 4 3,432 10,28 5 3,465 7,11 6 3,498 4,99 7 3,531 3,48 8 3,564 2,34 9 3,597 1,46 10 3,63 0,75 % Volts KOhms Trim down Vout = RD = 1 3,267 69,43 2 3,234 31,23 3 3,201 18,49 4 3,168 12,12 5 3,135 8,29 6 3,102 5,74 7 3,069 3,92 8 3,036 2,56 9 3,003 1,50 10 2,97 0,65 % Volts KOhms RP15-, RP20-, RP30-, RP40-, RP60- xx05S RP60-xx05D (Trim for +5V) Trim up Vout = RU = 1 5,05 43,22 2 5,1 18,13 3 5,15 10,60 4 5,2 6,97 5 5,25 4,83 6 5,3 3,42 7 5,35 2,43 8 5,4 1,68 9 5,45 1,11 10 5,5 0,65 % Volts KOhms Trim down Vout = RD = 1 4,95 39,42 2 4,9 19,00 3 4,85 11,58 4 4,8 7,74 5 4,75 5,40 6 4,7 3,82 7 4,65 2,68 8 4,6 1,82 9 4,55 1,15 10 4,5 0,61 % Volts KOhms www.recom-international.com 295 Powerline – Definitions and Testing RP15-, RP20- xx05D Trim up Vout = RU = 1 10,1 90,50 2 10,2 40,65 3 10,3 24,06 4 10,4 15,76 5 10,5 10,79 6 10,6 7,47 7 10,7 5,10 8 10,8 3,33 9 10,9 1,95 10 11 0,84 % Volts KOhms Trim down Vout = RD = 1 9,9 109,06 2 9,8 48,94 3 9,7 28,87 4 9,6 18,83 5 9,5 12,81 6 9,4 8,79 7 9,3 5,92 8 9,2 3,77 9 9,1 2,10 10 9 0,76 % Volts KOhms RP15-, RP20-, RP30-, RP40-, RP60- xx12S Trim up Vout = RU = 1 2 12,12 12,24 1019,45 257,41 3 12,36 134,39 4 12,48 84,06 5 12,6 56,68 6 12,72 39,47 7 12,84 27,65 8 12,96 19,03 9 13,08 12,47 10 13,2 7,30 % Volts KOhms Trim down Vout = RD = 1 11,88 270,20 3 11,64 95,76 4 11,52 65,24 5 11,4 45,59 6 11,28 31,88 7 11,16 21,77 8 11,04 14,01 9 10,92 7,86 10 10,8 2,87 % Volts KOhms 2 11,76 149,63 RP15-, RP20, RP30-, RP60- xx12D Trim up Vout = RU = 1 24,24 210,51 2 24,48 96,13 3 24,72 57,18 4 24,96 37,54 5 25,2 25,71 6 25,44 17,80 7 25,68 12,14 8 25,92 7,89 9 26,16 4,58 10 26,4 1,93 % Volts KOhms Trim down Vout = RD = 1 23,76 283,54 2 23,52 125,47 3 23,28 73,95 4 23,04 48,40 5 22,8 33,14 6 22,56 22,99 7 22,32 15,76 8 22,08 10,34 9 21,84 6,13 10 21,6 2,76 % Volts KOhms RP15-, RP20-, RP30-, RP40-, RP60- xx15S Trim up Vout = RU = 1 15,15 455,67 2 15,3 192,89 3 15,45 111,48 4 15,6 71,85 5 15,75 48,40 6 15,9 32,90 7 16,05 21,90 8 16,2 13,68 9 16,35 7,31 10 16,5 2,23 % Volts K_ Trim down Vout = RD = 1 14,85 449,01 2 14,7 210,22 3 14,55 125,38 4 14,4 81,89 5 14,25 55,46 6 14,1 37,68 7 13,95 24,92 8 13,8 15,30 9 13,65 7,80 10 13,5 1,78 % Volts K_ RP15-, RP20-, RP30-, RP60- xx15D Trim up Vout = RU = 1 30,3 306,24 2 30,6 129,65 3 30,9 75,39 4 31,2 49,05 5 31,5 33,49 6 31,8 23,21 7 32,1 15,92 8 32,4 10,48 9 32,7 6,26 10 33 2,90 % Volts KOhms Trim down Vout = RD = 1 29,7 300,42 2 29,4 142,30 3 29,1 85,77 4 28,8 56,73 5 28,5 39,05 6 28,2 27,16 7 27,9 18,60 8 27,6 12,16 9 27,3 7,13 10 27 3,10 % Volts KOhms 296 www.recom-international.com Notes .................................................................................................................................................................................................................................................................................................... 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Research - Design - Development - Manufacture - Support RECOM manufactures high quality, innovative and certified DC /DC-Converters 0.25 Watt up to 100 Watt, including customer specials. RECOM International Power GmbH Sales · Support · Service Waldstrasse 23D · 63128 Dietzenbach · Germany Phone: +49-(0) 6074-8298-0 Fax: +49-(0) 6074-8298-15 Email: info @ recom-international.com www.recom-international.com RECOM International Power – DC /DC-Converter Catalogue Titel- und Rückseite Katalog2 Vanguard DC //DC-Technology - worldwide - Catalogue INTERNATIONAL POWER www.recom-international.com