RT8487 High Efficiency BCM LED Driver Controller for High Power Factor Offline Applications General Description Features The RT8487 is a Boundary mode high PF floating buck constant LED current output controller with an internal gate driver. The RT8487 features a ZCS detector which keeps and Programmable Constant LED Current with Highly Extremely Low Quiescent Current Consumption True Low System BOM Cost and Economical Unique Programmable AND Pin for ZVS Setting to Achieve Best Power Efficiency Especially, the RT8487 can use a cheap simple drum Universal Input Voltage Range with Off-Line Topology core inductor in the system instead of an EE core to Built-in Over Thermal Protection obtain high efficiency. Built-in Over Voltage Protection The RT8487 is housed in a TSOT-23-6 package. Thus, Output LED String Open Protection the components in the whole LED driver system can be Output LED String Short Protection made very compact. Output LED String Over Current Protection Ordering Information Applications RT8487 Package Type J6 : TSOT-23-6 Lead Plating System G : Green (Halogen Free and Pb Free) THDi Floating Buck Converter Solution circuit which has minimized system component counts; saved both PCB size and total system cost. Factor and 1µA Shutdown Current (PFC) and low total harmonic distortion of current (THDi) by a smart internal line voltage compensation Power Precision Current Regulation power efficiency, better EMI performance. The RT8487 achieves high power factor correction High Consideration Applications system operating in BCM and obtaining excellent Support E27, PAR, Light Bar, Offline LED Lights Pin Configurations (TOP VIEW) SENSE VC AND 6 5 4 2 3 Note : Richtek products are : RoHS compliant and compatible with the current requirements of IPC/JEDEC J-STD-020. Suitable for use in SnPb or Pb-free soldering processes. VCC GND GATE TSOT-23-6 Marking Information 00=DNN 00= : Product Code DNN : Date Code Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS8487-00 March 2015 is a registered trademark of Richtek Technology Corporation. www.richtek.com 1 RT8487 Simplified Application Circuit Buck type: Bridge Rectifier + R1 R2 CIN AND VCC RT8487 VC GATE R3B C1 GND Q1 SENSE D2 Bootstrap Diode C2 RS L1 D1 COUT Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 2 is a registered trademark of Richtek Technology Corporation. DS8487-00 March 2015 RT8487 Functional Pin Description Pin No. Pin Name Pin Function 1 VCC Supply Voltage Input. For good bypass, a ceramic capacitor near the VCC pin is required. 2 GND Ground. 3 GATE Gate Driver Output for External MOSFET Switch. 4 AND AND Function Pin. 5 VC Close Loop Compensation Node. 6 SENSE LED Current Sense Input. The typical sensing threshold is 250mV between the SENSE and GND pin. Function Block Diagram VCC Regulator + EA - SENSE V State Machine 250mV A GATE GND VC AND Operation The RT8487 senses true average output current and keeps the system driving constant output current. The VC pin is the compensation node in this close loop system and dominates the frequency response. To stabilize the system and achieve better PFC / THDi, proper selection of a compensation network is needed. Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS8487-00 March 2015 is a registered trademark of Richtek Technology Corporation. www.richtek.com 3 RT8487 Absolute Maximum Ratings (Note 1) Supply Input Voltage (VCC) -----------------------------------------------------------------------------------------40V Power Dissipation, PD @ TA = 25C TSOT-23-6 ---------------------------------------------------------------------------------------------------------------0.5W Package Thermal Resistance (Note 2) TSOT-23-6, JA ---------------------------------------------------------------------------------------------------------197.4C/W Lead Temperature (Soldering, 10 sec.) ---------------------------------------------------------------------------260C Junction Temperature -------------------------------------------------------------------------------------------------150C Storage Temperature Range ----------------------------------------------------------------------------------------65C to 150C ESD Susceptibility (Note 3) HBM (Human Body Model) ------------------------------------------------------------------------------------------2kV MM (Machine Model) --------------------------------------------------------------------------------------------------200V Recommended Operating Conditions (Note 4) Supply Input Voltage, VCC ------------------------------------------------------------------------------------------10V to 30V Ambient Temperature Range----------------------------------------------------------------------------------------40C to 85C Junction Temperature Range ---------------------------------------------------------------------------------------40C to 125C Electrical Characteristics (VCC = 24V, TA = 25C, unless otherwise specified) Parameter Symbol Test Conditions Min Typ Max Unit VCC UVLO ON VUVLO_ON 17 18 19 V VCC UVLO OFF VUVLO_OFF 6.4 7.2 8 V VCC Shutdown Current ISD VCC = VUVLO_ON 3V -- -- 1 A VCC Quiescent Current IQC Gate stands still -- 0.5 5 mA VCC Operating Current ICC By CGATE = 1nF, Freq.= 20kHz -- 1 5 mA VCC OVP Level VOVP -- 34 -- V Sense Pin Leakage Current ISENSE -- 1 5 A Current Sense Threshold VSENSE 242.5 250 257.5 mV AND Pin Leakage Current IAND -- 1 2 A GATE Voltage High VGATE_H IGATE = 0mA 10.5 12 -- IGATE = 10mA 9 10 -- GATE Driver VSENSE = 3V VAND = 5V Rising Time tr -- 50 -- Falling Time tf -- 25 -- V ns Note 1. Stresses beyond those listed “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions may affect device reliability Note 2. JA is measured at TA = 25C on a high effective thermal conductivity four-layer test board per JEDEC 51-7. Note 3. Devices are ESD sensitive. Handling precaution recommended. Note 4. The device is not guaranteed to function outside its operating conditions. Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 4 is a registered trademark of Richtek Technology Corporation. DS8487-00 March 2015 RT8487 Typical Application Circuit Buck : Bridge Rectifier + - R1 511K R2 511K CIN 0.1μF/500V 4 5 R3B 100k C1 4.7μF/50V 1 AND VC 2 GND C2 1μF VCC RT8487 3 GATE SENSE 6 Q1 MTN4N60 RS 0.8 D1 ES2J RB 10 L1 470μH D2 RS1M COUT 270μF/63V Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS8487-00 March 2015 is a registered trademark of Richtek Technology Corporation. www.richtek.com 5 RT8487 Typical Operating Characteristics Operating Current vs. Temperature 2.0 1.8 1.8 Operating Current (mA) Operating Current (mA) Operating Current vs. Supply Voltage 2.0 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 GATE with 1nF VCC = 24V, GATE with 1nF 0.0 0.0 0 10 20 30 -50 40 -25 0 50 75 100 125 100 125 UVLO vs. Temperature 40 20 39 18 38 16 37 14 UVLO (V) OVP (V) OVP vs. Temperature 36 35 34 UVLO_ON 12 10 8 33 6 32 4 31 2 UVLO_OFF 0 30 -50 -25 0 25 50 75 100 -50 125 -25 0 Sense Threshold vs. Supply Voltage 450 450 400 400 Sense Threshold (mV) 500 350 300 250 200 150 100 300 250 200 150 100 50 0 0 20 30 Supply Voltage (V) Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 6 75 350 50 10 50 Sense Threshold vs. Temperature 500 0 25 Temperature (°C) Temperature (°C) Sense Threshold (mV) 25 Temperature (°C) Supply Voltage (V) 40 VCC = 24V -50 0 50 100 150 Temperature (°C) is a registered trademark of Richtek Technology Corporation. DS8487-00 March 2015 RT8487 Efficiency vs. Input Voltage Output Current vs. Input Voltage 100 350 340 Output Current (mA) Efficiency (%) 95 90 85 VIN_AC = 90V to 264V 80 330 320 310 300 290 280 VIN_AC = 90V to 264V 270 IOUT = 300mA, LED 14pcs, L = 470μH IOUT = 300mA, LED 14pcs, L = 470μH 260 75 250 85 105 125 145 165 185 205 225 245 265 85 105 125 145 165 185 225 Input Voltage (V) Power Factor vs. Input Voltage Input and Output Current 1.00 245 265 VIN_AC = 264V 0.95 Power Factor 205 Input Voltage (V) VIN (500V/Div) 0.90 IIN (200mA/Div) 0.85 0.80 VOUT (50V/Div) VIN_AC = 90V to 264V 0.75 IOUT = 300mA, LED 14pcs, L = 470μH IOUT (500mA/Div) 0.70 85 105 125 145 165 185 205 225 245 265 IOUT = 300mA, LED 14pcs, L = 470μH Time (5ms/Div) Input Voltage (V) Power Off Power On VIN_AC = 264V VIN_AC = 264V VIN (500V/Div VIN (500V/Div) VOUT (20V/Div) IOUT = 300mA, LED 14pcs, L = 470μH VOUT (20V/Div) IOUT = 300mA, LED 14pcs, L = 470μH IOUT (200mA/Div) Time (100ms/Div) Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS8487-00 March 2015 IOUT (200mA/Div) Time (100ms/Div) is a registered trademark of Richtek Technology Corporation. www.richtek.com 7 RT8487 Total Harmonic Distortion Total Harmonic Distortion 50% 50% 45% Class C Measured 40% VIN_AC = 115V/60Hz 45% IOUT = 300mA, LED 14pcs, L = 470μH 40% 35% 35% 30% 30% 25% 25% 20% 20% 15% 15% 10% 10% 5% 5% Class C Measured VIN_AC = 230V/50Hz IOUT = 300mA, LED 14pcs, L = 470μH 0% 0% 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 8 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 is a registered trademark of Richtek Technology Corporation. DS8487-00 March 2015 RT8487 Application Information RT8487 is a boundary mode, high efficiency constant up current exceeds certain minimum value. Otherwise, current controller with internal high side driver, which the RT8487 may latch off and the system will never can be used in buck and buck-boost configuration, to start. The start-up current equals provide a constant output current to the (LED) load. It contains special circuitry for achieving high power (for 110VAC regions), and equals factor and low input current THD, while minimizing external component 2 90V / R1 +R2 2 180V / R1 +R2 count. The small SOT23-6 (for 220VAC regions). The typical required minimum package keeps application footprint small, and makes start-up current is 100A. The typical total start up RT8487 a cost effective solution for off-line LED resistance (R1 + R2) is around 1M Ohm for universal drivers. inputs. The RT8487 can achieve high accuracy LED output current via the average current feedback loop control. The internal sense voltage (250mV typ.) is used to set the average output current. The average current is set by the external resistor, RS. The sense voltage is also used for over current protection(OCP) function. The typical OCP threshold is about seven times of the sense voltage threshold. Under Voltage Lockout (UVLO) Input Diode Bridge Rectifier Selection The current rating of the input bridge rectifier is dependent on the VOUT /VIN conversion ratio and out LED current. The voltage rating of the input bridge rectifier, VBR, on the other hand, is only dependent on the input voltage. Thus, the VBR rating is calculated as below : VBR = 1.2 2 VAC(MAX) The RT8487 includes a UVLO function with 10.8V where VAC(MAX) is the maximum input voltage (RMS) hysteresis. and the parameter 1.2 is used for safety margin. For system start up, the VIN must rise over 18V (typ.) For this example : to turn on the GATE terminal. VBR = 1.2 The GATE terminal will turn off if VIN falls below 7.2V (typ.) 2 VAC(MAX) = 1.2 2 264 = 448V If the input source is universal, VBR will reach 448V. In Setting Average Output Current this case, a 600V, 0.5A bridge rectifier can be chosen. The output current that flows through the LED string is Input Capacitor Selection set by an external resistor, RS, which is connected For High Power Factor application, the input Capacitor between CIN should use a small value capacitance to achieve the GND and SENSE pins. The relationship between line voltage sine-wave. output current, IOUT, and RS is shown below : The voltage rating of the input filter capacitor, VCIN, IOUT = 250 mA RS should be large enough to handle the input voltage. VIN 1.2 2 VAC(MAX) = 1.2 2 264 = 448V Start-Up Resistor The start-up resistor should be chosen to set the start Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS8487-00 March 2015 is a registered trademark of Richtek Technology Corporation. www.richtek.com 9 RT8487 Thus, a 0.1F / 500V film capacitor can be chosen in Tresonance = L1 CSW this case. where CSW is the capacitance at the switch node, mostly determined by the MOSFET drain-source Inductor Selection For high power factor application, the RT8487 operates the converter in BCM (Boundary-Condition Mode). The inductance range is defined by peak current of inductor、 maximum and minimum value of switching on time and off time, for ensuring the inductor operates in BCM. The peak current of inductor is showed as below : IPEAK 2Pin = VPEAKF a where a = capacitance. The delay time TDELAY from zero current detection point to next MOSFET switch-on cycle can be adjusted by the resistor value R3B connected between AND pin and IC GND 2 TDELAY (μs)=(-0.4 x R3B +3500 x R3B+407500) x 10 -6 R3B resister value in k. Forward Diode Selection When the power switch turns off, the path for the VOUT VPEAK current is through the diode connected between the and switch output and ground. This forward biased diode F a -0.411a +0.296a -0.312a +0.638a-0.0000846, must have minimum voltage drop and recovery time. a|0~0.7 The reverse voltage rating of the diode should be The inductance range is showed as below : greater than the maximum input voltage and the VOUT TON V VOUT TOFF = PEAK IPEAK IPEAK current rating should be greater than the maximum 4 L= 3 2 load current. Where 0.5s TON 35s and 2s TOFF 30s The peak voltage stress of diode is : The frequency at the top of the sine wave can be VD 1.2 calculated : fSW = 1 TON + TOFF + TDELAY (TDELAY is determined by the resistor connected to AND pin , see Turn on delay time) 2 VAC(MAX) = 1.2 2 264 = 448V The input source is universal (VIN = 85V to 264V), VD will reach 448V. MOSFET Selection The peak current through this MOSFET will be over the Turn On Delay Time maximum output current. This component current After the inductor current has reached zero, a rating resonance will occur between the inductor and the should be greater than 1.2 times the maximum load MOSFET drain-source capacitance. current and the reverse voltage rating of the MOSFET In order to minimize the MOSFET switching losses, should be greater than 1.2 times the maximum input RT8487 provides the flexibility to adjust the delay time voltage, assuming a ±20% output current ripple. of next switch-on cycle in order to switch-on at the The peak voltage rating of the MOSFET is : maximum point of the resonance, which corresponds to VQ1 = 1.2 the minimum drain-source voltage value. 2 VAC(MAX) = 1.2 2 264 = 448V The delay time from zero current point to the maximum The largest peak current will occur at the highest VIN. of the switch resonance which can be calculated from : The current rating of MOSFET is determined by the Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 10 is a registered trademark of Richtek Technology Corporation. DS8487-00 March 2015 RT8487 OCP threshold which is about seven times of the sense voltage threshold. Maximum Power Dissipation (W)1 0.6 Thermal Protection (OTP) A thermal protection feature is included to protect the RT8487 from excessive heat damage. When the junction temperature exceeds a threshold of 150C, the thermal protection OTP will be triggered and the GATE will be turned off. Four-Layer PCB 0.5 0.4 0.3 0.2 0.1 0.0 0 Thermal Considerations 25 50 75 100 125 Ambient Temperature (°C) For continuous operation, do not exceed absolute maximum junction temperature. The maximum power Figure 1. Derating Curve of Maximum Power dissipation depends on the thermal resistance of the IC Dissipation package, PCB layout, rate of surrounding airflow, and Layout Considerations difference between junction and ambient temperature. For best performance of the RT8487, the following The maximum power dissipation can be calculated by layout guidelines should be strictly followed. the following formula : PD(MAX) = (TJ(MAX) TA) / JA where TJ(MAX) is the maximum junction temperature, The hold up capacitor, C1, must be placed as close as possible to the VCC pin. The compensation capacitor, C2, and delay resistor, TA is the ambient temperature, and JA is the junction to R3B, must be placed as close as possible to the VC ambient thermal resistance. and the AND pin. For recommended operating condition specifications, The IC GATE and GND pin are high frequency the maximum junction temperature is 125C. The switching nodes. junction to ambient thermal resistance, JA, is layout short as possible. dependent. For TSOT-23-6 package, the thermal resistance, JA, is 197.4C/W on a standard JEDEC 51-7 four-layer thermal test board. The maximum power dissipation at TA = 25C can be calculated by Both traces must be as wide and Keep the main traces with switching current as short and wide as possible. Place CIN, L1, Q1, RS, COUT, and D1 as close to each other as possible. the following formula : PD(MAX) = (125C 25C) / (197.4C/W) = 0.5W for TSOT-23-6 package The maximum power dissipation depends on the operating ambient temperature for fixed TJ(MAX) and thermal resistance, JA. The derating curve in Figure 1 allows the designer to see the effect of rising ambient temperature on the maximum power dissipation. Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS8487-00 March 2015 is a registered trademark of Richtek Technology Corporation. www.richtek.com 11 RT8487 Place the compensation Components C2 and R3B as close as possible to the IC VMAIN R1 C2 Place the MOSFET Q1, the Diode D1 and the resistor RS as close as possible to the each other R3B R2 SENSE 6 VC 5 AND 4 RT8487 CIN 2 GND 1 VCC 3 GATE VCC RB ZD(Option) Q1 RG RS C1 SENSE Analog GND L1 D2 LED+ Analog GND COUT D1 LED- Power GND Place the capacitor C1 as close as possible to the VCC pin Kelvin sense from the sense resistor directly from the sense resistor is necessary to avoid the sense threshold setting error by the parasitic PCB trace resistance. Narrow trace from main circuit to the IC to avoid the switching noise Figure 2. PCB Layout Guide Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 12 is a registered trademark of Richtek Technology Corporation. DS8487-00 March 2015 RT8487 Outline Dimension Symbol Dimensions In Millimeters Dimensions In Inches Min Max Min Max A 0.700 1.000 0.028 0.039 A1 0.000 0.100 0.000 0.004 B 1.397 1.803 0.055 0.071 b 0.300 0.559 0.012 0.022 C 2.591 3.000 0.102 0.118 D 2.692 3.099 0.106 0.122 e 0.838 1.041 0.033 0.041 H 0.080 0.254 0.003 0.010 L 0.300 0.610 0.012 0.024 TSOT-23-6 Surface Mount Package Richtek Technology Corporation 14F, No. 8, Tai Yuen 1st Street, Chupei City Hsinchu, Taiwan, R.O.C. Tel: (8863)5526789 Richtek products are sold by description only. Richtek reserves the right to change the circuitry and/or specifications without notice at any time. Customers should obtain the latest relevant information and data sheets before placing orders and should verify that such information is current and complete. Richtek cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Richtek product. Information furnished by Richtek is believed to be accurate and reliable. However, no responsibility is assumed by Richtek or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Richtek or its subsidiaries. Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS8487-00 March 2015 is a registered trademark of Richtek Technology Corporation. www.richtek.com 13