RT7737 Programmable Burst Switching Green Mode/Burst Mode Level Flyback Controller General Description Features The RT7737 series are enhanced high efficient PWM flyback controller with proprietary SmartJitterTM technology. The innovative SmartJitterTM technology not only reduces the EMI emissions of SMPS when the system enters burst switching green mode, but also eliminates the output jittering ripple. Also, the RT7737 series feature programmable burst switching green mode and burst mode level for adopting different application requirements to optimize the product performance. To meet the stringent trend toward performance, the RT7737 series are the best choice for product designers. The RT7737 is available in SOT-23-6 package. It is a current mode PWM controller providing comprehensive protection functions, including an input Under-Voltage Lockout (UVLO), a VDD Over-Voltage Protection (OVP), an Over-Load Protection (OLP), a Secondary Rectifier Sort Protection (SRSP), a CS pin open protection and a cycle-by-cycle current limit. With the Proprietary SmartJitterTM Technology Reducing EMI Emissions of SMPS Output Jittering Ripple Elimination Programmable Burst Switching Green Mode Level Programmable Burst Mode Level Accurate Over Load Protection Driver Capability : 200mA/300mA High Noise Immunity Applications Switching AC/DC Adaptor DVD Open Frame Power Supply Set-Top Box (STB) ATX Standby Power TV/Monitor Standby Power PC Peripherals NB Adaptor above features, the RT7737 is a cost-effective and compact solution for AC/DC products. Simplified Application Circuit Vo+ + + Mains (90V to 265V) Vo- BURST VDD GATE COMP RT7737 RBS RCS_RC CS GND Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS7737-00 September 2014 is a registered trademark of Richtek Technology Corporation www.richtek.com 1 RT7737 Marking Information Ordering Information RT7737 RT7737GGE Package Type E : SOT-23-6 0U=DNN 0U= : Product Code DNN : Date Code Lead Plating System G : Green (Halogen Free and Pb Free) RT7737LGE RT7737 Version (Refer to Version Table) 0S=DNN Note : 0S= : Product Code DNN : Date Code Richtek products are : RT7737AGE RoHS compliant and compatible with the current requirements of IPC/JEDEC J-STD-020. 0V=DNN 0V= : Product Code DNN : Date Code Suitable for use in SnPb or Pb-free soldering processes. RT7737HGE 0T=DNN 0T= : Product Code DNN : Date Code RT7737 Version Table Version RT7737G RT7737L RT7737A RT7737H Frequency (f OSC) 65kHz 65kHz 65kHz 100kHz OLP Delay Time @ fOSC 55ms 55ms 28ms 36ms Internal OVP Auto Recovery Latch Latch Auto Recovery OLP & SRSP Auto Recovery Auto Recovery Latch Auto Recovery BURST Pin High Latch Latch Latch Latch BURST Pin Low Auto Recovery Auto Recovery Latch Auto Recovery Pin Configurations (TOP VIEW) GATE VDD CS 6 5 4 2 3 GND COMP BURST SOT-23-6 Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 2 is a registered trademark of Richtek Technology Corporation DS7737-00 September 2014 RT7737 Functional Pin Description Pin No. Pin Name Pin Function 1 GND Ground of the Controller. 2 COMP Feedback Voltage Input. Connect an opto-coupler to close the control loop and achieve output voltage regulation. 3 BURST Burst Mode Level Setting. 4 CS Current Sense Input. The current sense resistor between this pin and GND is used for current limit setting. 5 VDD Supply Voltage Input. The controller will be enabled when VDD exceeds V TH_ON and disabled when VDD decreases lower than VTH_OFF. 6 GATE Gate Driver Output for External Power MOSFET. Function Block Diagram VDD IBias VL_TH + OVP - BURST - + VH_TH VOVP POR - Shutdown Logic Secondary Rectifier Short Protection - VSRSP_TH + OTP + UVLO - VTH_ON/OFF Bias & Bandgap + Counter COMP Open Sensing Dmax Constant Power VCOMP_OP CS Oscillator OLP Burst Switching Green Mode Selector Soft Driver S COMP Slope Ramp + PWM Comparator Q GND Burst Switching Green Mode LEB X3 Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS7737-00 September 2014 GATE R COMP VBURL VBURH VDD is a registered trademark of Richtek Technology Corporation www.richtek.com 3 RT7737 Preliminary Operation Burst Switching Green Mode BURST Pin – Programmable Burst Mode Level The burst mode is designed to reduce switching loss at light load condition. When the output load gets light, the COMP voltage drops and reaches VBURL, the controller will cease switching. After the output voltage drops and the COMP voltage goes up to VBURH, the controller will resume switching. The burst mode level can be set by connecting a recommended resistor on the BURST pin and GND to decide the burst mode threshold. VDD Holdup Mode The RT7737 provides a unique operation mode at almost no load condition named VDD holdup mode. Under the VDD holdup mode, the RT7737 forces PWM switching to maintain VDD voltage between VDD_ET and VDD_ED. The benefit of the VDD holdup mode is to avoid the VDD drops to VTH_OFF due to the long burst mode period at no load or load transient moment. Therefore, this function makes bias winging design and transient design easier and compacter. Oscillator The oscillator runs at 65kHz and features frequency jittering function. The saw-tooth slope compensation, maximum duty cycle pulse and over-load protection slope are built-in. Its jitter depth is proportion of oscillator frequency where f is frequency jittering range, and TJIT is frequency jittering period. Leading Edge Blanking (LEB) To prevent unexpectedly gate switching interruption from the initial spike on CS pin, the LEB delay is designed to block this spike at the beginning of gate switching. Gate Driver A totem pole gate driver is designed to meet both EMI and efficiency requirements in low power applications. An internal pull-low circuit is activated after pretty low VDD to prevent external MOSFET from accidentally turning on during UVLO. Programmable Burst Switching Green Mode Level The burst switching green mode level can be set by connecting a recommended resistor between the CS pin and the current sense resistor. Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 4 Over-Load Protection In over-load conditions, current limit for a long time will lead to system thermal stress problem. To further protect the system, the RT7737 is designed with a proprietary prolonged turn-off period during hiccup. The power loss and temperature during OLP are averaged to an acceptable level over the ON/OFF cycle. CS Pin Open Protection When the CS pin is opened, the controller will shut down after a few cycles. Internal VDD Over-Voltage Protection Output voltage can be roughly sensed by the VDD pin. If the sensed voltage reaches VOVP threshold, the controller shuts down after deglitch delay. Feedback Open or Opto-Coupler Short If the output voltage feedback loop is open or the opto-coupler is shorted, the OVP/OLP function will be triggered depending on which one occurs first. Secondary Rectifier Short Protection The current spike during secondary rectifier short test is extremely high because of the saturated main transformer. Meanwhile, the transformer acts like a leakage inductance. During high line, the current in power MOSFET is sometimes too high in OLP delay time. To offer better and easier protection design, the RT7737 shuts down after a few of cycles before fuse is impacted. Output Short Protection The RT7737 implements output short protection by detecting GATE width and delay time. It can minimize the power loss and temperature during output short, especially at high line input voltage. is a registered trademark of Richtek Technology Corporation DS7737-00 September 2014 RT7737 Absolute Maximum Ratings (Note 1) Supply Input Voltage, VDD to GND ------------------------------------------------------------------------------- 0.3V to 30V GATE to GND ---------------------------------------------------------------------------------------------------------- 0.3V to 16.5V BURST, COMP, CS to GND ---------------------------------------------------------------------------------------- 0.3V to 6.5V Power Dissipation, PD @ TA = 25C SOT-23-6 ---------------------------------------------------------------------------------------------------------------- 0.38W Package Thermal Resistance (Note 2) SOT-23-6, θJA ---------------------------------------------------------------------------------------------------------- 260.7C/W Junction Temperature ------------------------------------------------------------------------------------------------ 150C Lead Temperature (Soldering, 10 sec.) -------------------------------------------------------------------------- 260C Storage Temperature Range --------------------------------------------------------------------------------------- 65C to 150C ESD Susceptibility (Note 3) HBM (Human Body Model) ----------------------------------------------------------------------------------------- 2.5kV MM (Machine Model) ------------------------------------------------------------------------------------------------- 250V Recommended Operating Conditions (Note 4) Supply Input Voltage, VDD ------------------------------------------------------------------------------------------- 12V to 25V Recommended Resistance on the BURST Pin ----------------------------------------------------------------- 10k to 60k Junction Temperature Range---------------------------------------------------------------------------------------- 40C to 125C Ambient Temperature Range ---------------------------------------------------------------------------------------- 40C to 85C Electrical Characteristics (VDD = 15V, TA = 25°C, unless otherwise specified) Parameter Symbol Test Conditions Min Typ Max Unit VDD Section VDD Over-Voltage Protection Level VOVP 26 27 28 V VDD Zener Clamp VZ 29 -- -- V On Threshold Voltage VTH_ON RT7737G/L/H 12.5 13.5 14.5 RT7737A 14.5 15.5 16.5 Off Threshold Voltage VTH_OFF 8.5 9 9.5 V VDD Holdup Mode Entry Point VDD_ET VCOMP < 1.3V 9.5 10 10.5 V VDD Holdup Mode Ending Point VDD_ED VCOMP < 1.3V 10 10.5 11 V Latch-off Clamping Voltage VDD_LH -- 6 -- V -- 5.5 -- V Threshold Voltage for Latch-off VLH_OFF Release Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS7737-00 September 2014 V is a registered trademark of Richtek Technology Corporation www.richtek.com 5 RT7737 Preliminary Parameter Symbol Test Conditions Min Typ Max Unit Start-up Current IDD_ST VDD < VTH_ON 0.1V, RT7737G/L/H TA = 40C to 85C RT7737A -- 5 10 -- 5 12 Latch-off Operating Current IDD_LH TA = 40C to 85C RT7737G/L/H -- -- 10 RT7737A -- -- 12 IDD_OP1 GATE pin open,VCOMP = 2.5V -- 1 -- IDD_OP2 GATE pin open,VCOMP = 1.7V -- 0.9 -- IDD_ARP During entering auto recovery protection, TA = 40C to 85C 350 550 750 Normal PWM Frequency fOSC VCOMP > VBS_ET RT7737G/L/A 60 65 70 RT7737H 92 100 108 Maximum Duty Cycle DCYmax 70 75 80 Minimum Burst Switching Frequency f BS_MIN 18.5 22 25.5 20 25 30 PWM Frequency Jittering Range f -- ±6 -- PWM Frequency Jittering Period TJIT fOSC = 65kHz -- 16 -- fOSC = 100kHz -- 10.4 -- Frequency Variation VDD Deviation f DV VDD = 9V to 23V -- -- 2 % TA = 30C to 105C -- -- 5 % 5 5.2 5.4 V 0.24 0.29 0.34 mA Operating Supply Current IDD Sinking Current A A mA A Oscillator Section Versus Frequency Variation Versus f DT Temperature Deviation RT7737G/L/A VCOMP < VBS_ED RT7737H kHz % kHz % ms COMP Input Section Open Loop Voltage VCOMP_OP COMP pin open Short Circuit Current of COMP IZERO Delay Time of COMP Open-loop Protection Burst Switching Green Mode Entry Voltage Burst Switching Green Mode Ending Voltage TOLP VBS_ET VBS_ED VCOMP = 0V fOSC = 65kHz RT7737G/L -- 55 -- fOSC = 65kHz RT7737A -- 28 -- fOSC = 100kHz RT7737H -- 36 -- RCS_RC = 750 -- 2.75 -- RCS_RC = 510 -- 2.65 -- RCS_RC = 330 -- 2.55 -- RCS_RC = 200 -- 2.45 -- RCS_RC = 100 -- 2.35 -- RCS_RC = 750 -- 2.35 -- RCS_RC = 510 -- 2.25 -- RCS_RC = 330 -- 2.15 -- RCS_RC = 200 -- 2.05 -- RCS_RC = 100 -- 1.95 -- Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 6 ms V V is a registered trademark of Richtek Technology Corporation DS7737-00 September 2014 RT7737 Parameter Symbol Delay Time of Output Short Protection TD_OSP Test Conditions Min Typ Max RT7737G/L/A; f OSC = 65kHz -- 8 -- RT7737H; f OSC = 100kHz -- 5.2 -- Unit ms Current Sense Section Maximum Current Limit VCS_MAX (Note 6) 1.05 1.1 1.15 V Leading Edge Blanking Time TLEB (Note 5) 250 400 550 ns Internal Time TPD (Note 5) -- 100 -- ns 350 500 650 ns 1.9 2 2.1 2.5 2.6 2.7 fOSC = 65kHz 0.9 1.1 1.3 fOSC = 100kHz 0.5 0.65 0.8 Propagation Delay Minimum On-Time TON_MIN SRSP Threshold Voltage VSRSP_TH Detection On-Time of Output Short Protection TON_OSP RT7737G/L/A RT7737H (Note 6) (Note 6) V s GATE Section Rising Time TR CL = 1nF -- 250 -- ns Falling Time TF CL = 1nF -- 40 -- ns VDD = 23V -- 14 -- V Gate Output Clamping Voltage VCLAMP BURST Pin High-Level Threshold Voltage VH_TH 2.95 3 3.05 V Low-Level Threshold Voltage VL_TH 0.25 0.3 0.35 V Burst Mode Entry Voltage VBURST_ET RBS = 60k -- 1.65 -- RBS = 10k -- 1.15 -- Burst Mode Ending Voltage VBURST_ED RBS = 60k VBURST_ED = RBS = 10k VBURST_ET + 0.2V -- 1.85 -- -- 1.35 -- V V Over-Temperature Protection (OTP) Section OTP Before Turn On TOTP_INTH Built-in OTP (Note 6) -- 120 -- C OTP After Turn On TOTP_STTH Built-in OTP (Note 6) -- 140 -- C Note 1. Stresses beyond those listed ”Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions may affect device reliability. Note 2. θJA is measured in natural convection (still air) at TA = 25°C with the component mounted on a low effective thermal conductivity test board of JEDEC 51-3 thermal measurement standard. Note 3. Devices are ESD sensitive. Handling precaution is recommended. Note 4. The device is not guaranteed to function outside its operating conditions. Note 5. Leading edge blanking time and internal propagation delay time are guaranteed by design. Note 6. Guaranteed by design. Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS7737-00 September 2014 is a registered trademark of Richtek Technology Corporation www.richtek.com 7 RT7737 Preliminary Typical Application Circuit Vo+ + + Mains (90V to 265V) Vo- (Optional) 5 VDD RBS 3 BURST GATE 6 2 COMP RT7737 CS 4 RCS_RC GND 1 Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 8 is a registered trademark of Richtek Technology Corporation DS7737-00 September 2014 RT7737 Typical Operating Characteristics IDD_ST vs. VDD IDD_ST vs. Temperature 10 3.0 2.5 8 I DD_ST (µA) I DD_ST (µA) 2.0 1.5 1.0 6 4 2 0.5 0 0.0 0 3 6 9 12 -50 15 -25 0 VDD (V) 25 50 75 100 125 Temperature (°C) IDD_LH vs. Temperature VDD_LH & VLH_OFF vs. Temperature 8 6.8 VDD_LH & VLH_OFF (V) 6.6 I DD_LH (µA) 6 4 2 6.4 6.2 VDD_LH 6.0 5.8 5.6 5.4 VLH_OFF 5.2 5.0 0 4.8 -50 -25 0 25 50 75 100 125 -50 -25 0 Temperature (°C) 25 50 75 100 125 100 125 Temperature (°C) VTH_ON vs. Temperature VTH_OFF vs. Temperature 16.0 10.0 15.5 9.5 VTH_OFF (V) VTH_ON (V) 15.0 14.5 14.0 9.0 8.5 13.5 13.0 8.0 -50 -25 0 25 50 75 100 Temperature (°C) Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS7737-00 September 2014 125 -50 -25 0 25 50 75 Temperature (°C) is a registered trademark of Richtek Technology Corporation www.richtek.com 9 RT7737 Preliminary IDD_OP1 vs. Temperature IDD_OP2 vs. Temperature 1200 1000 950 900 I DD_OP2 (µA) I DD_OP1 (µA) 1100 1000 900 850 800 800 750 700 700 -50 -25 0 25 50 75 100 125 -50 -25 0 Temperature (°C) 25 50 75 100 125 100 125 Temperature (°C) IDD_ARP vs. Temperature VOVP vs. Temperature 28.0 650 600 VOVP (V) I DD_ARP (µA) 27.5 550 500 27.0 450 26.5 400 26.0 350 -50 -25 0 25 50 75 100 -50 125 -25 0 25 50 75 Temperature (°C) Temperature (°C) fOSC vs. VDD fOSC vs. Temperature 66.0 68 RT7737G/L/A RT7737G/L/A 66 f OSC (kHz) f OSC (kHz) 1 65.5 65.0 64.5 62 64.0 60 10 12.5 15 17.5 20 22.5 VDD (V) Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 10 64 25 -50 -25 0 25 50 75 100 125 Temperature (°C) is a registered trademark of Richtek Technology Corporation DS7737-00 September 2014 RT7737 fOSC vs. VDD fOSC vs. Temperature 101.0 106 RT7737H RT7737H 102 f OSC (kHz) f OSC (kHz) 100.5 100.0 99.5 98 94 99.0 90 10 12.5 15 17.5 20 22.5 25 -50 -25 0 VDD (V) fBS_MIN vs. Temperature 75 100 125 28 RT7737G/L/A RT7737H 24 26 f BS_MIN (KHz) f BS_MIN (kHz) 50 fBS_MIN vs. Temperature 26 22 20 24 22 18 20 -50 -25 0 25 50 75 100 125 -50 -25 0 Temperature (°C) 25 50 75 100 125 100 125 Temperature (°C) VCOMP_OP vs. Temperature IZERO vs. Temperature 5.6 320 5.4 300 I ZERO (µA) VCOMP_OP (V) 25 Temperature (°C) 5.2 280 260 5.0 240 4.8 -50 -25 0 25 50 75 100 Temperature (°C) Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS7737-00 September 2014 125 -50 -25 0 25 50 75 Temperature (°C) is a registered trademark of Richtek Technology Corporation www.richtek.com 11 RT7737 Preliminary TOLP vs. Temperature TOLP vs. Temperature 65 44 RT7737H RT7737G/L 60 TOLP (ms) TOLP (ms) 40 55 36 32 50 -50 -25 0 25 50 75 100 -50 125 -25 0 50 75 100 125 100 125 VH_TH vs. Temperature TOLP vs. Temperature 35.0 3.2 RT7737A 32.5 3.1 VH_TH (V) TOLP (ms) 25 Temperature (°C) Temperature (°C) 30.0 27.5 3.0 2.9 25.0 2.8 -50 -25 0 25 50 75 100 125 Temperature (°C) -50 -25 0 25 50 75 Temperature (°C) VL_TH vs. Temperature 0.40 VL_TH (V) 0.35 0.30 0.25 0.20 -50 -25 0 25 50 75 100 125 Temperature (°C) Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 12 is a registered trademark of Richtek Technology Corporation DS7737-00 September 2014 RT7737 Application Information SmartJitterTM Technology VCOMP and the PWM switching frequency, and a new The RT7737 series applies RICHTEK proprietary SmartJitterTM technology. stable equilibrium point is eventually reached after back-and-forth adjustments. It is mutually-affected by VCOMP and PWM switching frequency and limits the frequency jittering. As a result, EMI improvement function worsens, as show in Figure 1. In order to reduce switching loss for lower power consumption during light load or no load, general PWM controllers have green mode function. The output power equation is : 2 x V PO_DCM (VCOMP ) 1 Lp ( 1 COMP ) fS (VCOMP ) η 2 RCS Where LP is the magnetizing inductance of the transformer, RCS is the current sense resistor, VCOMP is the feedback voltage of the COMP pin. f S is the switching frequency of the power switch, is the conversion efficiency, and x 1 is a constant coefficient. Output power is a function of feedback voltage VCOMP. Frequency jittering technique is typically used to improve EMI problems in general PWM controllers, and the frequency jittering period is based on PWM switching frequency. The innovative SmartJitterTM technology not only helps reduce EMI emissions of SMPS when the system enters green mode, but also eliminates output jittering ripple. Accurate Over-Load Protection and Tight Current Limit Tolerance Generally, the saw current limit is applied to low cost flyback controllers because of simple design. The RT7737 series applies RICHTEK proprietary technology through well foundry control, design and test/trim mode in final test to make the current limit tolerance tight enough to make design and mass production easier, and it provides accurate over-load protection. When the system enters green mode, a output power relationship is formed between the feedback voltage Jittering Freq. General PWM Controller Normal Operating RT7737 Normal Operating fs mean = 64.85kHz Jittering Range = Jittering Freq. Jittering Freq. fs mean = 64.61kHz Jittering Range = 6.3% General PWM Controller Green Mode Jittering Freq. 6.0% RT7737 Green Mode fs mean = 42.99kHz Jittering Range = 3.3% fs mean = 42.58kHz Jittering Range = 7.7% Figure 1. Frequency Jittering Range During Green Mode : General PWM Controller vs. RT7737 Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS7737-00 September 2014 is a registered trademark of Richtek Technology Corporation www.richtek.com 13 RT7737 Preliminary CS Pin - Programmable Burst Switching Green Mode Level When the VDD reaches the threshold voltage VTH_ON, the RT7737 starts to operate. Before the GATE starts to operate, the RT7737 sets the burst switching green mode thresholds (VBS_ET and VBS_ED) first. The IC provides a sourcing current from CS pin, and the voltage can be calculated as current value times resistance. When the setting voltage is higher, the burst switching green mode entry threshold is higher; when the setting voltage is lower, the burst switching green mode entry threshold voltage is lower. The RT7737 has five burst switching green mode levels as shown in Table 1. The 1% or 5% RCS_RC tolerance should be chosen for burst switching green mode level setting. Designers can use RCS_RC = 330 as initial burst switching green mode level setting, and find the BURST Pin - Programmable Burst Mode Level The RT7737 provides a BURST pin to program the burst mode level by connecting a resistor, RBS, with a range of 10k to 60k between the BURST pin and ground. The voltage on the BURST pin should be between VL_TH and VH_TH for normal operating as shown in Figure 2. Designers can program the burst mode entry voltage VBURST_ET according to Figure 3, and the burst mode ending voltage VBURST_ED = VBURST _ET + 0.2V. The 1% or 5% RBS_RC tolerance should be chosen for burst mode level setting. Designers should use RBS_RC = 33k as initial burst mode level setting, and adjust burst mode level setting according to power consumption requirement under highest input voltage and no load. Besides achieving optimized average efficiency, for When the RBS_RC is larger, the quicker the IC enters burst mode which means the current is also larger. It turns out that the average frequency decreases under burst mode and the same load conditions. It decreases the switching losses under high input voltage, light load or no load conditions and further decreases power consumption efficiently. On the contrary, When the RBS_RC is smaller, the slower the strict limit audio frequency product applications, the programmable burst switching green mode provides five levels for designers to avoid some specific frequencies under specific loads to fulfill product application requirements. IC enters burst mode which means the current is also smaller. As a result, the average frequency increases under burst mode and the same load conditions, and it increases the switching losses under high input voltage, light load or no load conditions. Table 1. Programmable Burst Switching Green Mode Level Setting Audio noise is related to frequency and sound intensity, and the human ear can’t hear a sound below 17kHz. The minimum frequency, f BS_MIN, of the RT7737 is 22kHz which may not be heard by the human ear. Because of stricter energy regulations and pursuit of green performance, the requirements of light load and no load power consumption are lower and stricter. The RT7737 uses the control method to enter burst mode under light load or no load condition to efficiently decrease the switching losses to lower power consumption. However, the higher RBS resistance value which make operating frequency most close to f BS_MIN under highest input voltage and 25% nominal load. The better four loads (100%/75%/50%/25% nominal load) average frequency can be achieved by this design. Burst Switching Green Mode Setting GATE RT7737 RCS_RC CS GND RCS_RC () VBS_ET (V) VBS_ED (V) 750 2.75 2.35 510 2.65 2.25 330 2.55 2.15 200 2.45 2.05 100 2.35 1.95 Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 14 resistance is not the better. Although it can decrease the average frequency in burst mode, it also increases the cycle-by-cycle current which means the sound intensity is relatively larger. Also, the difference is a registered trademark of Richtek Technology Corporation DS7737-00 September 2014 RT7737 VBURST frequency of burst mode low frequency and the minimum frequency of the RT7737 falls to frequency that is available to human ear, ant it may cause audio noise problem. Protection (Latch) VH_TH Normal Operating (Setting Burst Mode Threshold ) As a result, designers should be aware of product audio noise while pursuing lower power consumption. VL_TH The advantages of programmable burst mode are that it can not only decreases power consumption The BURST pin can be used for programmable burst mode level setting and can also act as over-voltage protection or IC on/off control application with external application circuits, as shown in Figure 4 to 6. The application circuit design concept is shown in Figure 2. If the BURST voltage is lower than VL_TH after deglitch time (30s, typ.), the controller shuts down and stops switching. The BURST pin features an internal bias current (30A, typ.). Bypassing the bias current can decrease the voltage on the BURST pin. The range of the BURST pin series resistance is from 10k to 60k. Providing supply current from 260A to 10A from application circuit can raise the voltage on the BUSRT pin. The selection of application circuit components should take component leakage and thermal effect into account. The programmable burst mode voltage should be between VL_TH and VH_TH for normal operation, so the BURST pin cannot be open. If designers want to connect a bypass capacitor to the BURST pin, the Figure 2. BURST Pin Operation Burst Mode Entry Level vs. RBS Burst Mode Entry Level (V) under light load and no load conditions but also provides linear entry level setting for those applications which strict frequency limitations have to choose from, or avoid some specific frequencies. Protection (Auto Recovery/Latch) 1.80 1.75 1.70 1.65 1.60 1.55 1.50 1.45 1.40 1.35 1.30 1.25 1.20 1.15 1.10 1.05 1.00 y = 0.01x + 1.05 0 10 20 30 40 50 60 70 RBS (kΩ) Figure 3. Burst Mode Entry Level vs. RBS VDD BURST RBS (Option) Figure 4. VDD OVP Application Circuit VDD BURST capacitance should be less than 1nF. The difference between the burst switching green mode ending voltage (VBS_ED) and the burst mode ending voltage (VBURST_ED) should be more than 50mV to prevent the burst switching green mode from suddenly dropping to burst mode, causing audio noise. RBS (Option) Figure 5. VDD OVP Application Circuit Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS7737-00 September 2014 is a registered trademark of Richtek Technology Corporation www.richtek.com 15 RT7737 Preliminary BURST (Option) quickly. Figure 7 shows IDD_Avg vs. RBleeding curve. Users can apply this curve to design the adequate bleeding resistors. VO+ (Option) RBS Figure 6. Output OVP Application Circuit Start-Up Circuit To minimize power loss, it's recommended to connect the start-up circuit to the bleeding resistors. It's power saving and also could reset latch mode protection In order to prolong turn-off period and minimize the power loss and thermal rising during hiccup, the controller is designed to have smaller sinking current during entering auto-recovery protection, IDD_ARP. Therefore, the start-up current at maximum AC line input voltage must be smaller than IDD_ARP (IDD_ARP(min) = 350A). Otherwise, when the controller enters auto-recovery protection, the VDD capacitor won't be dropped down to VTH_OFF by IC's sinking current and then restart. The controller behaves like latch protection or triggers the SCR of VDD. IDD_Avg vs. RBleeding Curve IDD_Avg vs. RBleeding Curve 250 90 RBleeding 80 RBleeding 60 VDD 50 90Vac 85Vac 80Vac 40 IDD_Avg RBleeding 200 I DD_Avg (μA) I DD_Avg (μA) 70 RBleeding 225 IDD_Avg 175 VDD 150 265Vac 230Vac 125 30 100 20 75 50 10 0.6 1.0 1.4 1.8 2.2 2.6 3.0 0.6 1.0 1.4 1.8 2.2 2.6 3.0 RBleeding (M) RBleeding (M) Figure 7. IDD_Avg vs. RBleeding Curve VDD Discharge Time in Auto Recovery Mode Figure 8 shows the VDD and VGATE waveforms during an auto recovery protection (e.g., OLP). In this mode, the start-up resistors, VDD sinking current and VDD decoupling capacitor will affect the restart time. The VDD voltage discharge time tD_Discharge can be calculated by the following equation : tD_Discharge CVDD (VDD_DIS VTH_OFF ) IDD_ARP IST Where the CVDD is the VDD decoupling capacitor, the VDD_DIS is the initial VDD voltage after entering the auto recovery mode, the VTH_OFF (9V typ.) is the falling UVLO voltage threshold of the controller, the IDD_ARP (550A typ.) is the sinking current of the VDD Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 16 pin in the auto recovery mode, and IST is the start-up current of the power system. Please note that the start-up current at high input voltage must be smaller than the IDD_ARP. Otherwise, the VDD voltage can't reach the VTH_OFF to activate the next start-up process after an auto recovery protection. Therefore, the system behavior resembles the behavior of latch mode. VDD VDD_DIS VTH_ON VTH_OFF t VGATE OLP Delay Time tD_Discharge t Figure 8. Auto Recovery Mode (e.g., OLP) is a registered trademark of Richtek Technology Corporation DS7737-00 September 2014 RT7737 VDD Holdup Mode The VDD holdup mode is only designed to prevent VDD from decreasing to the turn-off threshold voltage, VTH_OFF, under light load or load transient. Compare to burst mode, the VDD holdup mode brings higher switching. Hence, it is highly recommended that the system should avoid operating at this mode during light load or no load conditions. Output Short Protection The RT7737 implements output short protection by detecting GATE width TON_OSP and delay time TD_OSP. It can minimize the power loss during output short, especially at high line input voltage. Because it is hard to distinguish the difference between output short and big capacitance load, circuit design must be careful to make sure GATE width is larger than TON_OSP (TON > TON_OSP(MAX)) after delay time TD_OSP during start-up. Resistors on GATE Pin In Figure 9, RG is applied to alleviate ringing spike of gate drive loop in typical application circuits. The value of RG must be considered carefully with respect to EMI and efficiency for the system. AC Mains (90V to 265V) The RT7737 build in a internal discharge-resistor to prevent the MOSFET at any uncertain conditions. CGD RT7737 Soft Driver GATE RG RID RED CS GND Recommend to add the external dischargeresistor to avoid MOSFET falsely triggering. Figure 9. Resistors on Gate Pin Feedback Resistor In order to enhance light load efficiency, the loss of the feedback resistor in parallel with photo-coupler is reduced, as shown in Figure 10. Due to small feedback resistor current, shunt regulator selection (e.g. TL-431) and minimum regulation current design must be considered carefully to make sure it's able to regulate under low cathode current. The built-in internal discharge resistor RID in parallel + GATE pin and the Gate of the MOSFET is disconnected, the MOSFET will be false triggered by Vo+ + with GATE pin prevents the MOSFET from any uncertain condition. If the connection between the Vo- the residual energy through the Gate-to-Drain parasitic capacitor CGD of the MOSFET and the system will be damaged. Therefore, it’s highly recommended to add an external discharge-resistor RED connected between the Gate of MOSFET and GND terminals. The energy through the CGD is discharged by the external discharge-resistor to avoid MOSFET false triggering. Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS7737-00 September 2014 Feedback Resistor Figure 10. Feedback Resistor is a registered trademark of Richtek Technology Corporation www.richtek.com 17 RT7737 Preliminary Negative Voltage Spike on Each Pin Thermal Considerations Negative voltage (< 0.3V) to the controller pins will cause substrate injection and lead to controller For continuous operation, do not exceed absolute maximum junction temperature. The maximum power dissipation depends on the thermal resistance of the damage or circuit false triggering. For example, the negative spike voltage at the CS pin may come from improper PCB layout or inductive current sense resistor. Therefore, it is highly recommended to add an R-C filter to avoid the CS pin damage, as shown in Figure 11. Proper PCB layout and component selection should be considered during circuit design. Mains (90V to 265V) IC package, PCB layout, rate of surrounding airflow, and difference between junction and ambient temperature. The maximum power dissipation can be calculated by the following formula : PD(MAX) = (TJ(MAX) TA) / JA where TJ(MAX) is the maximum junction temperature, TA is the ambient temperature, and JA is the junction to ambient thermal resistance. For recommended operating condition specifications, the maximum junction temperature is 125C. The junction to ambient thermal resistance, JA, is layout dependent. For SOT-23-6 package, the thermal resistance, JA, is 260.7C/W on a standard JEDEC 51-3 single-layer thermal test board. The maximum GATE RT7737 COMP CS power dissipation at TA = 25C can be calculated by the following formula : GND R-C Filter Figure 11. R-C Filter on CS Pin Over-Temperature Protection (OTP) The RT7737 provides OTP function to prevent permanent damage. It is not recommended to apply this function to accurate temperature control. When the IC turns on, the controller detects around temperature before it starts switching. If the temperature is higher than TOTP_INTH (typ. 120C), the controller triggers OTP, and there is no output signal. If the temperature is lower than TOTP_INTH, the controller starts operation and the OTP threshold is automatically set to TOTP_STTH (typ. 140C), which means when the controller starts switching, the OTP threshold is TOTP_STTH. When the controller triggers OTP, the controller will be shut down and cease switching. At the same time, VDD drops below VDD off threshold VTH_OFF, the controller enters hiccup mode. Until the OTP is released, the controller resumes operation. PD(MAX) = (125C 25C) / (260.7C/W) = 0.38W for SOT-23-6 package The maximum power dissipation depends on the operating ambient temperature for fixed TJ(MAX) and thermal resistance, JA. The derating curve in Figure 12 allows the designer to see the effect of rising ambient temperature on the maximum power dissipation. 0.5 Maximum Power Dissipation (W)1 VDD BURST Signal-Layer PCB 0.4 0.3 0.2 0.1 0.0 0 25 50 75 100 125 Ambient Temperature (°C) Figure 12. Derating Curve of Maximum Power Dissipation Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 18 is a registered trademark of Richtek Technology Corporation DS7737-00 September 2014 RT7737 Layout Consideration A proper PCB layout can abate unknown noise interference and EMI issue in the switching power supply. Please refer to the guidelines when you want to design PCB layout for switching power supply : capacitor ground (a). The areas of these ground traces should be large enough. The current path (1) through bulk capacitor, transformer, MOSFET, RCS returns to bulk capacitor is a high frequency current loop. It must be as short as possible to decrease noise coupling and keep away from other low voltage traces, such as IC control circuit paths, especially. Separate the ground traces of bulk capacitor(a), MOSFET(b), auxiliary winding(c) and IC control circuit(d) for reducing noise, output ripple and EMI issue. Connect these ground traces together at bulk The path (2) of the RCD snubber circuit is also a high switching loop. Keep it as small as possible. Place the bypass capacitor as close to the controller as possible. In order to reduce reflected trace inductance and EMI, minimize the area of the loop connecting the secondary winding, output diode and output filter capacitor. In additional, apply sufficient copper area at the anode and cathode terminal of the diode for heatsinking. CBULK Mains (90V to 265V) (2) (a) CBULK Ground (a) VDD (c) GATE BURST RT7737 COMP CS (1) Trace IC Ground (d) Trace Auxiliary Ground (c) Trace MOSFET Ground (b) GND (b) (d) Figure 13. PCB Layout Guide Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS7737-00 September 2014 is a registered trademark of Richtek Technology Corporation www.richtek.com 19 RT7737 Preliminary Outline Dimension Symbol Dimensions In Millimeters Dimensions In Inches Min Max Min Max A 0.889 1.295 0.031 0.051 A1 0.000 0.152 0.000 0.006 B 1.397 1.803 0.055 0.071 b 0.250 0.560 0.010 0.022 C 2.591 2.997 0.102 0.118 D 2.692 3.099 0.106 0.122 e 0.838 1.041 0.033 0.041 H 0.080 0.254 0.003 0.010 L 0.300 0.610 0.012 0.024 SOT-23-6 Surface Mount Package Richtek Technology Corporation 14F, No. 8, Tai Yuen 1st Street, Chupei City Hsinchu, Taiwan, R.O.C. Tel: (8863)5526789 Richtek products are sold by description only. Richtek reserves the right to change the circuitry and/or specifications without notice at any time. Customers should obtain the latest relevant information and data sheets before placing orders and should verify that such information is current and complete. Richtek cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Richtek product. Information furnished by Richtek is believed to be accurate and reliable. However, no responsibility is assumed by Richtek or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Richtek or its subsidiaries. Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 20 is a registered trademark of Richtek Technology Corporation DS7737-00 September 2014