® RT8485 High Voltage High Current LED Driver Controller for Buck, Boost or Buck-Boost Topology General Description Features The RT8485 is a current-mode PWM controller designed to drive an external MOSFET for high current LED applications. With a current sense amplifier threshold of 315mV, the LED current is adjustable with one external current sense resistor. With the maximum operating input voltage of 36V and output voltage up to 150V, the RT8485 is ideal for Buck, Boost or Buck-Boost operation. With the switching frequency programmable over 100kHz to 1MHz, the external inductor and capacitors can be small while maintaining high efficiency. Dimming can be done by either analog or digital. The builtin clamping comparator and filter allow easy low noise analog dimming conversion from digital signal with only one external capacitor. High Voltage Capability : VIN Up to 36V, LED Sensing Threshold Common Mode Voltage Up to 150V Buck, Boost or Buck-Boost Operation Adjustable Switching Frequency Easy Dimming Control : Analog or Digital Converting to Analog with One External Capacitor Adjustable Soft-Start to Avoid Inrush Current Adjustable Over-Voltage Protection VIN Under-Voltage Lockout and Thermal Shutdown RoHS Compliant and Halogen Free Ordering Information RT8485 Package Type S : SOP-14 Lead Plating System G : Green (Halogen Free and Pb Free) The RT8485 is available in the SOP-14 package. Note : Applications Richtek products are : General Industrial High Power LED Lighting Desk Lights and Room Lighting Building and Street Lighting Industrial Display Backlight RoHS compliant and compatible with the current requirements of IPC/JEDEC J-STD-020. Suitable for use in SnPb or Pb-free soldering processes. Simplified Application Circuit L1 D1 VIN2 VOUT CIN RT8485 VCC VIN1 Analog Dimming SYNC ISW ACTL ISN VC CVC SS GBIAS CSS OVP RSET December 2014 LEDs RSW RSENSE R1 RRSET VOUT R2 GND CB Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS8485-04 COUT ISP DCTL RVC M1 GATE is a registered trademark of Richtek Technology Corporation. www.richtek.com 1 RT8485 Marking Information Pin Configurations (TOP VIEW) RT8485GS : Product Number RT8485 GSYMDNN YMDNN : Date Code RSET ISW ISP ISN VC ACTL DCTL 14 2 13 3 12 4 11 5 10 6 9 7 8 GATE GBIAS GND VCC OVP SYNC SS SOP-14 Functional Pin Description Pin No. Pin Name Pin Function 1 RSET Switching Frequency Setting. Connect a resistor from RSET to GND. RRSET = 30k will set f SW = 360kHz. 2 ISW Current Sense for External MOSFET Switch. Connect the current sense resistor between external N-MOSFET switch and the ground. 3 ISP LED Current Sense Amplifier Positive Input with Common Mode Up to 150V. 4 ISN LED Current Sense Amplifier Negative Input. Voltage threshold between ISP and ISN is 315mV with common mode voltage up to 150V. 5 VC Compensation Node for PWM Control Loop. 6 ACTL Analog Dimming Control. The effective programming voltage range of the pin is between 0.2V and 1.2V. 7 DCTL Digital Dimming Control by adding a 0.47F filtering capacitor on ACTL pin, the PWM dimming signal on DCTL pin can be averaged and converted into analog dimming signal on the ACTL pin. 8 SS Soft-Start Time Setting. A capacitor of at least 10nF is required for proper soft-start. 9 SYNC Switching Frequency Synchronization Pin. In order to synchronize RT8485 switching frequency to external frequency, the SYNC pin must be fed with square wave with frequency higher than the set switching frequency of RT8485. The high level voltage of the square wave must be higher than1.4V. The SW pin will be pulled low (turned off) on the rising edge (from low to high) of the SYNC pin signal to achieve frequency synchronization. Keep the SYNC pin floating if the switching frequency synchronization function is not used. 10 OVP Over-Voltage Protection Sense Input. The PWM converter turns off when the voltage of the pin goes higher than 1.18V. 11 VCC Power Supply of the Chip. For good bypass, a low ESR capacitor is required. 12 GND Ground. The Exposed Pad must be Soldered to a Large PCB and Connected to GND for Maximum Power Dissipation. 13 GBIAS Internal Gate Driver Bias. A good bypass capacitor is required. 14 GATE External MOSFET Switch Gate Driver Output. Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 2 is a registered trademark of Richtek Technology Corporation. DS8485-04 December 2014 RT8485 Function Block Diagram VCC 8.5V SYNC RSET VCC + - + 1.4V GBIAS - OSC S 4.5V GATE Q + R OVP 1.18V + R - R + - - VC 270mV + ISW ISN ISP GM + 6µA SS DCTL 1.2V + + - - GND ACTL VISP – VISN (mV) 315 0 0.2 1.2 VACTL (V) Figure 4 Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS8485-04 December 2014 is a registered trademark of Richtek Technology Corporation. www.richtek.com 3 RT8485 Operation The start up voltage of the RT8485 is around 4.5V. When VCC voltage is greater than 4.5V, the RT8485 starts operation and a regulated GBIAS supply voltage is generated by an internal LDO circuit. With VCC greater than 10V, the GBIAS supply will be regulated around 8.5V to supply the power for the internal GATE pin driver circuit. The RT8485 is a constant switching frequency PWM controller. The OSC block generates an adjustable switching frequency set by an external resistor at RSET pin. The RT8485 is also equipped with switching frequency synchronization function. The switching frequency can be synchronized to the frequency of the signal feeding into the SYNC pin. On the rising edge of the SYNC pin signal toggled from low to high (the high level voltage must be higher than 1.4V), the switch will be turned off. In order to make the switching frequency synchronization function to work, the frequency of the signal feeding into the SYNC pin must be greater than the nominal switching frequency set by the resistor at the RSET pin. The RT8485 features high voltage LED driver control. The common mode operation voltage of the ISP and ISN pins can be high up to 150V. The regulated (VISP − VISN) sense threshold voltage is around 315mV. If the sensed (VISP − VISN) voltage is lower than 315mV, the VC pin will be charged higher by the internal OP AMP in the PWM control loop and vice versa. By the PWM closed loop control, the (VISP − VISN) voltage is regulated to 315mV. The actual LED output current can be adjusted by the sense resistor between the ISP and ISN pins. The dimming can be done by varying the ACTL/DCTL pin voltage signal. The internal sense threshold reference for (VISP − VISN) regulation follows the ACTL/DCTL signal to achieve dimming control. The fault protection features of the RT8485 include (1) VCC Under-Voltage Lockout (UVLO) (2) VOUT Over Voltage Protection (OVP) (3) switch Over-Current Protection (OCP) (4) Over-Temperature Protection (OTP). As the system starts, the capacitor at the soft-start pin is slowly charged by an internal current source around 6μA. During soft-start period, the VC pin voltage follows the soft-start pin voltage up by one VBE and gradually ramps up. The slowly rising VC pin voltage allows the PWM duty to increase gradually to achieve soft-start function. In normal operation, the GATE turns high when the oscillator (OSC) turns high. The ISW pin voltage is the triangular feedback signal of the sensed switch current (which equals inductor current ramp). The PWM comparator compares the ISW pin voltage to the VC pin voltage. When the ISW pin voltage exceeds the VC pin voltage, the PWM comparator resets the latch and turns off GATE. If the ISW pin voltage does not exceed the VC pin voltage by the end of the switching cycle, the GATE will be turned off by the OSC circuit for a minimum off time. The cycle repeats when the GATE is turned on at the beginning of the next OSC cycle. Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 4 is a registered trademark of Richtek Technology Corporation. DS8485-04 December 2014 RT8485 Absolute Maximum Ratings (Note 1) Supply Input Voltage, VCC ---------------------------------------------------------------------------------------------GBIAS, GATE -------------------------------------------------------------------------------------------------------------ISW --------------------------------------------------------------------------------------------------------------------------ISP, ISN ---------------------------------------------------------------------------------------------------------------------DCTL, ACTL, OVP (Note 2) ------------------------------------------------------------------------------------------SYNC -----------------------------------------------------------------------------------------------------------------------SS, RSET, VC -------------------------------------------------------------------------------------------------------------Power Dissipation, PD @ TA = 25°C SOP-14 ---------------------------------------------------------------------------------------------------------------------Package Thermal Resistance (Note 3) SOP-14, θJA ----------------------------------------------------------------------------------------------------------------Junction Temperature ----------------------------------------------------------------------------------------------------Lead Temperature (Soldering, 10 sec.) ------------------------------------------------------------------------------Storage Temperature Range -------------------------------------------------------------------------------------------ESD Susceptibility (Note 4) HBM (Human Body Model), except the HV pins ISP (500V) and ISN (500V) ------------------------------MM (Machine Model) ----------------------------------------------------------------------------------------------------- Recommended Operating Conditions −0.3V to 38V −0.3V to 10V −0.3V to 1V −0.3V to 180V −0.3V to 8V −0.3V to 20V −0.3V to 5V 0.87W 113.9°C/W 150°C 260°C −65°C to 150°C 2kV 200V (Note 5) ISP, ISN ---------------------------------------------------------------------------------------------------------------------- 150V Supply Input Voltage Range, VCC ------------------------------------------------------------------------------------- 4.5V to 36V Junction Temperature Range -------------------------------------------------------------------------------------------- −40°C to 125°C Electrical Characteristics (VCC = 24V, No Load on any Output, TA = 25°C, unless otherwise specified) Parameter Symbol Test Conditions Min Typ Max Unit -- 6 7.2 mA Overall Supply Current SYNC Input Voltage IVCC VVC 0.4V (Switching Off) Logic-High VSYNCH 2 -- -- Logic-Low VSYNCL -- -- 0.8 -- -- 1.2 A 302 315 328 mV SYNC Input Current SYNC > 2V V Current Sense Amplifier VACTL = 1.4V, 12V Common Mode 150V Input Threshold (VISP VISN) ISP Input Current IISP 4.5V VISP 150V -- 140 -- ISN Input Current IISN 4.5V VISN 150V -- 60 -- VC Output Current IVC VISP VISN = 315mV, 0.5V VC 2.4V -- 20 -- A -- 0.7 -- V VC Threshold for PWM Switch Off Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS8485-04 December 2014 A is a registered trademark of Richtek Technology Corporation. www.richtek.com 5 RT8485 Parameter Symbol Test Conditions Min Typ Max Unit VACTL = 1.2V -- 1 -- VACTL = 0.2V -- 10 -- VACTL_On -- 1.2 1.5 V VACTL_Off 0.15 0.2 -- V A LED Dimming Analog Dimming ACTL Pin Input Current Maximum LED Current On Threshold at ACTL LED Current Off Threshold at ACTL DCTL Input Current DCTL Input Voltage IACTL A IDCTL 0.3V VDCTL 6V -- -- 0.5 VDCTL_H (Note 6) 2 -- -- VDCTL_L (Note 6) -- -- 0.3 f SW RRSET = 30k 280 360 420 kHz RRSET = 30k -- 250 -- ns IGBIAS = 20mA 7.8 8.5 9.2 V IGATE = 50mA -- 7.2 -- IGATE = 100A -- 7.8 -- IGATE = 50mA -- 0.25 -- IGATE= 100A -- 0.1 -- 1nF Load at GATE 2 15 300 ns 235 270 305 mV -- 1.18 -- V V PWM Control Switching Frequency Minimum Off-Time Switch Gate Driver GBIAS Voltage VGBIAS GATE Voltage High VGATE_H GATE Voltage Low VGATE_L GATE Drive Rise and Fall Time PWM Switch Current Limit ISW_LIM Threshold OVP and Soft-Start VC = 1V V V OVP Threshold VOVP_th OVP Input Current IOVP 0.9 VOVP 1.5V -- -- 0.5 A Soft-Start Current ISS VSS 2V -- 6 -- A Thermal Shutdown Threshold TSD -- 145 -- Thermal Shutdown Hysteresis TSD -- 10 -- C Note 1. Stresses beyond those listed “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions may affect device reliability. Note 2. If connected with a 20kΩ serial resistor, ACTL and DCTL can go up to 36V. Note 3. θJA is measured at TA = 25°C on a high effective thermal conductivity four-layer test board per JEDEC 51-7. θJC is measured at the exposed pad of the package. Note 4. Devices are ESD sensitive. Handling precaution is recommended. Note 5. The device is not guaranteed to function outside its operating conditions. Note 6. Guaranteed by design, not subjected to production test. Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 6 is a registered trademark of Richtek Technology Corporation. DS8485-04 December 2014 RT8485 Typical Application Circuit L1 22µH VIN 4.5V to 36V CIN 10µF RT8485 11 9 SYNC Analog Dimming 7 DCTL 5 VC 8 SS 13 GBIAS RVC 10k CVC 3.3nF CSS 0.1µF CB 1µF RSW 0.05 ISW 2 3 ISP 4 ISN 10 OVP 6 ACTL GND 12 RSET 1 VOUT 150V (Max.) COUT 1µF M1 GATE 14 VCC RSENSE 0.47 D1 LEDs R1 RRSET 30k VOUT R2 Figure 1. Analog Dimming in Boost Configuration D1 COUT 1µF VIN2 150V (Max.) VIN1 4.5V to 36V C IN1 10µF RSENSE 0.47 RT8485 11 ISP VCC Analog Dimming 6 ACTL CSS 0.1µF 8 SS 13 GBIAS CB 1µF L1 22µH 3 ISW 2 7 DCTL 5 VC RVC 10k …… LEDs ISN 4 GATE 14 9 SYNC CVC 3.3nF CIN2 RSET 1 M1 RSW 0.05 RRSET 30k OVP 10 GND 12 Figure 2. Analog Dimming in Buck Configuration Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS8485-04 December 2014 is a registered trademark of Richtek Technology Corporation. www.richtek.com 7 RT8485 VIN2 90V to 150V L1 22µH CIN 10µF VIN1 4.5V to 36V Analog Dimming RVC 10k CVC 3.3nF CSS 0.1µF RT8485 M1 11 VCC GATE 14 9 SYNC ISW 2 4 6 ACTL ISN 3 7 DCTL ISP 10 OVP 5 VC 1 RRSET RSET 8 SS 13 GBIAS GND 12 D1 VOUT 150V (Max.) COUT 1µF RSW 0.05 LEDs RSENSE 0.47 R1 VOUT R2 CB 1µF Figure 3. Analog Dimming in Buck-Boost Configuration Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 8 is a registered trademark of Richtek Technology Corporation. DS8485-04 December 2014 RT8485 Typical Operating Characteristics Efficiency vs. Output Voltage Efficiency vs. Input Voltage 96 Boost 94 94 92 92 Efficiency (%) Efficiency (%) 96 90 88 86 84 Buck 90 88 86 84 VIN = 30V, VOUT = 48V to 150V, IOUT = 150mA, L = 68μH 82 80 VIN2 = 130V to 265V, VOUT = 120V, IOUT = 150mA, L = 47μH 82 80 45 60 75 90 105 120 135 150 120 140 160 Output Voltage (V) 89 240 260 280 36 40 Supply Current vs. VCC Buck-Boost 4.0 Supply Current (mA) Efficiency (%) 220 4.2 88 87 86 85 84 83 82 3.8 3.6 3.4 3.2 VIN = 12V to 30V, VOUT = 20V, IOUT = 400mA, L = 47μH 81 80 3.0 12 14 16 18 20 22 24 26 28 4 30 8 12 16 Input Voltage (V) 20 24 28 32 VCC (V) Supply Current vs. Temperature Switching Frequency vs. VCC 7 Switching Frequency (kHz)1 368.0 6 Supply Current (mA) 200 Input Voltage (V) Efficiency vs. Input Voltage 90 180 5 4 3 2 367.5 367.0 366.5 366.0 365.5 365.0 364.5 RSET = 30kΩ 1 364.0 -40 -20 0 20 40 60 80 100 120 Temperature (°C) Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS8485-04 December 2014 140 4 8 12 16 20 24 28 32 36 40 VCC (V) is a registered trademark of Richtek Technology Corporation. www.richtek.com 9 RT8485 VISP - VISN Threshold vs. VCC 320 390 318 VISP - VISN Threshold (mV) Switching Frequency (kHz) Switching Frequency vs. Temperature 400 380 370 360 350 340 330 320 310 314 312 310 308 306 304 302 RSET = 30kΩ 300 316 300 -40 -20 0 20 40 60 80 100 120 140 4 8 12 16 Temperature (°C) VISP - VISN Threshold vs. Temperature 24 28 32 36 40 LED Current vs. ACTL Voltage 320 160 318 140 316 LED Current (mA) VISP - VISN Threshold (mV) 20 VCC (V) 314 312 310 308 306 304 100 80 60 40 302 20 300 0 -50 -25 0 25 50 75 100 125 VOUT = 120V 120 VIN = 30V, IOUT = 150mA 0.2 0.4 0.6 0.8 1 1.2 1.4 Temperature (°C) ACTL Voltage (V) LED Current vs. DCTL PWM Duty DCTL Dimming on PWM Duty 50% 1.6 160 LED Current (mA) 140 120 IOUT (100mA/Div) VOUT = 120V 100 IL (2A/Div) 80 60 40 20 VIN = 30V, IOUT = 150mA 0 0 10 20 30 40 50 60 70 80 90 100 PWM (5V/Div) IOUT = 150mA, PWM Duty = 50%, L = 68μH Time (25μs/Div) DCTL PWM Duty (%) Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 10 is a registered trademark of Richtek Technology Corporation. DS8485-04 December 2014 RT8485 DCTL Dimming on PWM Duty 80% IOUT (100mA/Div) Power On form VCC Voltage V CC (10V/Div) IL (2A/Div) GATE (10V/Div) PWM (5V/Div) IOUT = 150mA, PWM Duty = 80%, L = 68μH Time (5μs/Div) IOUT (200mA/Div) IOUT = 150mA, PWM Duty = 50%, L = 68μH Time (10ms/Div) Power Off form VCC Voltage V CC (10V/Div) GATE (10V/Div) IOUT (200mA/Div) IOUT = 150mA, PWM Duty = 50%, L = 68μH Time (10ms/Div) Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS8485-04 December 2014 is a registered trademark of Richtek Technology Corporation. www.richtek.com 11 RT8485 Applications Information The RT8485 is a current mode PWM controller designed to drive an external MOSFET for high current LED applications. The LED current can be programmed by an external resistor. The input voltage range of the RT8485 can be up to 36V and the output voltage can be up to 150V. The RT8485 provides analog and PWM dimming to achieve LED current control. GBIAS Regulator and Bypass Capacitor The GBIAS pin requires a capacitor for stable operation and to store the charge for the large GATE switching currents. Choose a 25V rated low ESR, X7R or X5R ceramic capacitor for best performance. The value of a 1μF capacitor will be adequate for many applications. Place the capacitor close to the IC to minimize the trace length to the GBIAS pin and also to the IC ground. An internal current limit on the GBIAS output protects the RT8485 from excessive on-chip power dissipation. The GBIAS pin has its own under-voltage disable (UVLO) set to 4.3V(typical) to protect the external FETs from excessive power dissipation caused by not being fully enhanced. If the input voltage, VIN, will not exceed 8V, then the GBIAS pin should be connected to the input supply. Be aware if GBIAS supply is used to drive extra circuits besides RT8485, typically the extra GBIAS load should be limited to less than 10mA. Loop Compensation An external resistor in series with a capacitor is connected from the VC pin to GND to provide a pole and a zero for proper loop compensation. The external inductor, output capacitor and the compensation resistor and capacitor determine the loop stability. The inductor and output capacitor are chosen based on performance, size and cost. The compensation resistor and capacitor at VC are selected to optimize control loop response and stability. For typical LED applications, a 3.3nF compensation capacitor at VC is adequate, and a series resistor should always be used to increase the slew rate on the VC pin to maintain good regulation of LED current during fast transients on the input supply to the converter The typical compensation for the RT8485 is 10kΩ and 3.3nF. Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 12 Soft-Start The soft-start of the RT8485 can be achieved by connecting a capacitor from SS pin to GND. The built-in soft-start circuit reduces the start-up current spike and output voltage overshoot. The soft-start time is determined by the external capacitor charged by an internal 6μA constant charging current. The SS pin directly limits the rate of voltage rise on the VC pin, which in turn limits the peak switch current. The soft-start interval is set by the soft-start capacitor selection according to the equation : 2.4V tSS CSS 6μA A typical value for the soft-start capacitor is 0.1μF. The soft-start capacitor is discharged when VCC falls below its UVLO threshold, during an over temperature event or during an GBIAS under voltage event. LED Current Setting The LED current is adjustable by placing an appropriate value current sense resistor between the ISP and ISN pins. Typically, sensing of the current should be done at the top of the LED string. The ACTL pin should be tied to a voltage higher than 1.2V to get the full-scale 315mV (typical) threshold across the sense resistor. The ACTL pin can also be used to dim the LED current to zero, although relative accuracy decreases with the decreasing voltage sense threshold. When the ACTL pin voltage is less than 1.2V, the LED current is : ILED (VACTL 0.2) 0.315 RSENSE Where, RSENSE is the resistor between ISP and ISN. When the voltage of ACTL is higher than 1.2V, the LED current is regulated to : ILED(MAX) 315mV RSENSE The ACTL pin can also be used in conjunction with a thermistor to provide over-temperature protection for the LED load, or with a voltage divider to VIN to reduce output is a registered trademark of Richtek Technology Corporation. DS8485-04 December 2014 RT8485 power and switching current when VIN is low. The presence of a time varying differential voltage signal (ripple) across ISP and ISN at the switching frequency is expected. 800 700 600 500 400 300 200 Switching Frequency Setting The RSET frequency adjust pin allows the user to adjust the switching frequency from 100kHz to 1MHz for optimized efficiency and performance or external component size. Higher frequency operation allows smaller component size but increases switching losses and gate driving current, and may not allow sufficient high or low duty cycle operation. Lower frequency operation gives better performance but with larger external component size. For an appropriate RRSET resistor value see Table 1 or Figure 4. An external resistor from the RSET pin to GND is required and do not leave this pin open. 100 0 0 15 30 45 60 75 90 105 120 135 R RRSET (kΩ) RSET (kΩ) Figure 4. Switching Frequency vs. RRSET Output Over Voltage Setting fOSC (kHz) RRSET (k) 1000 8 800 10 The RT8485 is equipped with Over-Voltage Protection (OVP) function. When the voltage at OVP pin exceeds a threshold of approximately1.18V, the power switch is turned off. The power switch can be turned on again once the voltage at OVP pin drops below 1.18V. For the Boost and Buck-Boost application, the output voltage could be clamped at a certain voltage level. The OVP voltage can be set by the following equation : R1 VOUT, OVP 1.18 1 R2 600 15 Where, 500 19 300 35 R1 and R2 are the voltage dividers from VOUT to GND with the divider center node connected to OVP pin. 200 55 100 120 Table 1. Switching Frequency vs. RREST Value (1% Resistor) Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS8485-04 900 Frequency (kHz)1 The amplitude of this signal is increased by high LED load current, low switching frequency and/or a smaller value output filter capacitor. The compensation capacitor on the VC pin filters the signal so the average difference between ISP and ISN is regulated on the user-programmed value. Frequency vs. RRSET 1000 December 2014 Over-Temperature Protection The RT8485 has Over-Temperature Protection (OTP) function to prevent the excessive power dissipation from overheating. The OTP function will shut down switching operation when the die junction temperature exceeds 145°C. The chip will automatically start to switch again when the die junction temperature cools off. is a registered trademark of Richtek Technology Corporation. www.richtek.com 13 RT8485 Inductor Selection The converter operates in discontinuous conduction mode when the inductance value is less than the value LBCM. With an inductance greater than LBCM, the converter operates in Continuous Conduction Mode (CCM). The inductance LBCM is determined by the following equations. For Buck application : VOUT VIN VOUT LBCM 2 IOUT f VIN For Boost application : VOUT VIN VIN2 LBCM 2 IOUT f VOUT 2 For Buck-Boost application : VIN2 VOUT LBCM 2 IOUT f VIN VOUT 2 where VOUT = output voltage. VIN = input voltage. f = operating frequency. IOUT = LED current. Choose an inductance based on the operating frequency, input voltage and output voltage to provide a current mode ramp signal during the MOSFET on period for PWM control loop regulation. The inductance also determines the inductor ripple current. Operating the converter in CCM is recommended, which will have the smaller inductor ripple current and hence the less conduction losses from all converter components. As a design example, to design the peak to peak inductor ripple to be ±30% of the output current, the following equations can be used to estimate the size of the needed inductance : For Buck application : VOUT VIN VOUT L= 2 0.3 IOUT f VIN For Boost application : VOUT VIN VIN2 L= 2 0.3 IOUT f VOUT 2 For Buck-Boost application : VIN2 VOUT L= 2 0.3 IOUT f VIN VOUT 2 Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 14 The inductor must also be selected with a saturation current rating greater than the maximum inductor current during normal operation. The maximum inductor current can be calculated by the following equations. For Buck application : VOUT VIN VOUT IPEAK = IOUT + 2 L f VIN For Boost application : VOUT IOUT VIN VOUT VIN IPEAK = + 2 L f VOUT VIN For Buck-Boost application : IPEAK = VIN VOUT IOUT VIN + VIN VOUT 2 L f VIN VOUT where η is the efficiency of the power converter. Power MOSFET Selection For applications operating at high input or output voltages, the power N-MOSFET switch is typically chosen for drain voltage VDS rating and low gate charge. Consideration of switch on-resistance, R DS(ON), is usually secondary because switching losses dominate power loss. The GBIAS regulator on the RT8485 has a fixed current limit to protect the IC from excessive power dissipation at high VIN, so the N-MOSFET should be chosen so that the product of Qg at 5V and switching frequency does not exceed the GBIAS current limit. ISW Sense Resistor Selection The resistor, RSW, between the Source of the external NMOSFET and GND should be selected to provide adequate switch current to drive the application without exceeding the current limit threshold set by the ISW pin sense threshold of RT8485. The ISW sense resistor value can be calculated according to the formula below : Current Limlit Threshold Minimum Value IOCP where IOCP is about 1.33 to 1.5 times of inductor peak current IPEAK. RSW The placement of RSW should be close to the source of the N-MOSFET and the IC GND of the RT8485. The ISW pin input to RT8485 should be a Kelvin sense connection to the positive terminal of RSW. is a registered trademark of Richtek Technology Corporation. DS8485-04 December 2014 RT8485 The Schottky diode, with their low forward voltage drop and fast switching speed, is necessary for the RT8485 applications. In addition, power dissipation, reverse voltage rating and pulsating peak current are the important parameters for the Schottky diode selection. Choose a suitable Schottky diode whose reverse voltage rating is greater than maximum output voltage. The diode's average current rating must exceed the average output current. The diode conducts current only when the power switch is turned off (typically less than 50% duty cycle). If using the PWM feature for dimming, it is important to consider diode leakage, which increases with the temperature, from the output during the PWM low interval. Therefore, choose the Schottky diode with sufficiently low leakage current. Capacitor Selection The input capacitor reduces current spikes from the input supply and minimizes noise injection to the converter. For most of the RT8485 applications, a 10μF ceramic capacitor is sufficient. A value higher or lower may be used depending on the noise level from the input supply and the input current to the converter. In Boost application, the output capacitor is typically a ceramic capacitor and is selected based on the output voltage ripple requirements. The minimum value of the output capacitor COUT is approximately given by the following equation : COUT IOUT VOUT VIN VRIPPLE fSW For LED applications, the equivalent resistance of the LED is typically low and the output filter capacitor should be sized to attenuate the current ripple. Use of X7R type ceramic capacitors is recommended. Lower operating frequencies will require proportionately higher capacitor values. maximum power dissipation can be calculated by the following formula : PD(MAX) = (TJ(MAX) − TA) / θJA where TJ(MAX) is the maximum junction temperature, TA is the ambient temperature, and θJA is the junction to ambient thermal resistance. For recommended operating condition specifications, the maximum junction temperature is 125°C. The junction to ambient thermal resistance, θJA, is layout dependent. For SOP-14 package, the thermal resistance, θ JA , is 113.9°C/W on a standard JEDEC 51-7 four-layer thermal test board. The maximum power dissipation at TA = 25°C can be calculated by the following formula : PD(MAX) = (125°C − 25°C) / (113.9°C/W) = 0.87W for SOP-14 package The maximum power dissipation depends on the operating ambient temperature for fixed T J(MAX) and thermal resistance, θJA. The derating curves in Figure 5 allow the designer to see the effect of rising ambient temperature on the maximum power dissipation. 1.6 Maximum Power Dissipation (W)1 Schottky Diode Selection Four-Layer PCB 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 0 25 50 75 100 125 Ambient Temperature (°C) Figure 5. Derating Curve of Maximum Power Dissipation Thermal Considerations For continuous operation, do not exceed absolute maximum junction temperature. The maximum power dissipation depends on the thermal resistance of the IC package, PCB layout, rate of surrounding airflow, and difference between junction and ambient temperature. The Copyright © 2014 Richtek Technology Corporation. All rights reserved. DS8485-04 December 2014 is a registered trademark of Richtek Technology Corporation. www.richtek.com 15 RT8485 Layout Consideration PCB layout is very important to design power switching converter circuits. The layout guidelines are suggested as follows : The input capacitor CVCC must be placed as close to VCC pin as possible. Place the compensation components to VC pin as close as possible to avoid noise pick up. Connect GND pin and Exposed Pad to a large ground plane for maximum power dissipation and noise reduction. The power components L1, D1, CIN, M1 and COUT must be placed as close to each other as possible to reduce the ac current loop area. The PCB trace between power components must be as short and wide as possible due to large current flow through these traces during operation. Place these components as close as possible D1 Power trace must be wide and short when compared to the normal trace. VIN power trace to L1 must be wide and short. L1 VIN M1 COUT GND RSW GND RSENSE RSET ISW ISP ISN VC ACTL DCTL 14 2 13 3 12 4 11 5 10 6 9 7 8 GATE GBIAS GND VCC OVP SYNC SS RVC CIN CVCC The input capacitor as close VCC pin as possible. Normal trace. CSS CVC GND Locate The compensation components to VC pin as close as possible. Figure 6. PCB Layout Guide Copyright © 2014 Richtek Technology Corporation. All rights reserved. www.richtek.com 16 is a registered trademark of Richtek Technology Corporation. DS8485-04 December 2014 RT8485 Outline Dimension H A M J B F C I D Dimensions In Millimeters Dimensions In Inches Symbol Min Max Min Max A 8.534 8.738 0.336 0.344 B 3.810 3.988 0.150 0.157 C 1.346 1.753 0.053 0.069 D 0.330 0.508 0.013 0.020 F 1.194 1.346 0.047 0.053 H 0.178 0.254 0.007 0.010 I 0.102 0.254 0.004 0.010 J 5.791 6.198 0.228 0.244 M 0.406 1.270 0.016 0.050 14–Lead SOP Plastic Package Richtek Technology Corporation 14F, No. 8, Tai Yuen 1st Street, Chupei City Hsinchu, Taiwan, R.O.C. Tel: (8863)5526789 Richtek products are sold by description only. Richtek reserves the right to change the circuitry and/or specifications without notice at any time. Customers should obtain the latest relevant information and data sheets before placing orders and should verify that such information is current and complete. Richtek cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Richtek product. Information furnished by Richtek is believed to be accurate and reliable. However, no responsibility is assumed by Richtek or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Richtek or its subsidiaries. DS8485-04 December 2014 www.richtek.com 17