R15 - 2 CO, 3 CO industrial relays of small dimensions R15 - 2 CO R15 - 3 CO Contact data • Relays of general application • For plug-in sockets: 35 mm rail mount acc. to PN-EN 60715; on panel mounting; solder terminals • Contacts AgNi • Coils AC and DC • WT (mechanical indicator + lockable front test button) - standard features of relays in cover, for plug-in sockets. Relays may be provided with the test buttons (no latching) and plugs - page 7 • Have obtained LR Type Approval Certificate (Lloyd’s Register) • Recognitions, certifications, directives: RoHS, AUCOTEAM GmbH Berlin - railroad standard, Number and type of contacts Contact material Rated / max. switching voltage AC Min. switching voltage Rated load (capacity) AC1 AC15 AC3 DC1 DC13 Min. switching current Max. inrush current Rated current Max. breaking capacity AC1 Min. breaking capacity Contact resistance Max. operating frequency • at rated load AC1 • no load 2 CO, 3 CO AgNi, AgNi/Au 0,2 µm, AgNi/Au 5 µm 250 V / 440 V 10 V AgNi, 10 V AgNi/Au 0,2 µm, 5 V AgNi/Au 5 µm 10 A / 250 V AC 10 A / 277 V AC UL 508 3 A / 120 V 1,5 A / 240 V (B300) 370 W (single-phase motor; 0,5 HP / 240 V AC UL 508) 10 A / 24 V DC (see Fig. 3) 0,22 A / 120 V 0,1 A / 250 V (R300) 5 mA 20 A 10 A 2 500 VA 0,3 W AgNi, 0,3 W AgNi/Au 0,2 µm, 0,05 W AgNi/Au 5 µm 100 m Rated voltage 50/60 Hz, 50 Hz AC DC Must release voltage Operating range of supply voltage Rated power consumption AC DC 6 ... 240 V Insulation rated voltage Rated surge voltage Overvoltage category Insulation pollution degree Dielectric strength • between coil and contacts • contact clearance • pole - pole Contact - coil distance • clearance • creepage 250 V AC 2 500 V 1,2 / 50 µs III 3 Operating / release time (typical values) Electrical life • resistive AC1 • cos Mechanical life (cycles) Dimensions (L x W x H) Weight Ambient temperature • storage • operating Cover protection category Environmental protection Shock resistance Vibration resistance Solder bath temperature Soldering time AC: 12 Coil data Insulation according to PN-EN 60664-1 6 ... 220 V 0,15 Un DC: 0,1 Un see Tables 1, 2, 3 2,8 VA 50 Hz 2,5 VA 60 Hz 1,5 W AC: 2 500 V AC 1 500 V AC 2 000 V AC type of insulation: basic type of clearance: micro-disconnection type of insulation: basic 3 mm 4,2 mm ms / 10 ms DC: 18 ms / 7 ms > 2 x 105 10 A, 250 V AC see Fig. 2 > 2 x 107 35 x 35 x 54,4 mm 83 g -40...+85 oC AC: -40...+55 oC DC: -40...+70 oC IP 40 PN-EN 60529 RTI PN-EN 116000-3 10 g 5 g 10...150 Hz max. 270 oC max. 5 s 28.01.2014 General data 1 200 cycles/hour 12 000 cycles/hour 1 The data in bold type pertain to the standard versions of the relays. Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected] www.relpol.com.pl R15 - 2 CO, 3 CO industrial relays of small dimensions Coil data - DC voltage version Coil code Table 1 Rated voltage V DC Coil resistance at 20 °C Acceptable resistance Coil operating range V DC min. (at 20 °C) max. (at 55 °C) 1006 6 28 ± 10% 4,8 6,6 1012 12 110 ± 10% 9,6 13,2 1024 24 430 ± 10% 19,2 26,4 1048 48 1 750 ± 10% 38,4 52,8 1060 60 2 700 ± 10% 48,0 66,0 1110 110 9 200 ± 10% 88,0 121,0 1120 120 11 000 ± 10% 96,0 132,0 1220 220 37 000 ± 10% 176,0 242,0 The data in bold type pertain to the standard versions of the relays. Coil data - AC 50/60 Hz voltage version, basic Coil code Rated voltage V AC Table 2 Coil resistance at 20 °C Acceptable resistance Coil operating range V AC min. (at 20 °C) max. (at 55 °C) 5006 6 4,3 ± 15% 4,8 6,6 5012 12 18,5 ± 15% 9,6 13,2 5024 24 75 ± 15% 19,2 26,4 5048 48 305 ± 15% 38,4 52,8 5060 60 475 ± 15% 48,0 66,0 5115 115 1 840 ± 15% 92,0 126,5 5120 120 1 910 ± 15% 96,0 132,0 5220 220 6 980 ± 15% 176,0 242,0 5230 230 7 080 ± 15% 184,0 253,0 5240 240 7 760 ± 15% 192,0 264,0 The data in bold type pertain to the standard versions of the relays. Coil data - AC 50 Hz voltage version, special Coil code Rated voltage V AC Table 3 Coil resistance at 20 °C Acceptable resistance Coil operating range V AC min. (at 20 °C) max. (at 55 °C) 6 4,8 ± 15% 4,8 6,6 3012 12 20 ± 15% 9,6 13,2 3024 24 72 ± 15% 19,2 26,4 3048 48 360 ± 15% 38,4 52,8 3060 60 520 ± 15% 48,0 66,0 3115 115 2 100 ± 15% 92,0 126,5 3120 120 2 300 ± 15% 96,0 132,0 3220 220 7 000 ± 15% 176,0 242,0 3230 230 7 900 ± 15% 184,0 253,0 3240 240 8 300 ± 15% 192,0 264,0 28.01.2014 3006 2 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected] www.relpol.com.pl R15 - 2 CO, 3 CO industrial relays of small dimensions AC1 N - electrical life at AC1 2 CO 3 CO 28.01.2014 Note: the indicated polarity of the supply refers to the relays with extra equipment D - surge suppression element (diode) - for DC coils only. 3 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected] www.relpol.com.pl R15 - 2 CO, 3 CO industrial relays of small dimensions 2 CO 2 CO 3 CO 3 CO Test buttons R15-M404 and plugs R15-M203 need to ordered saparately. They substitute buttons type T. To exchange by Customer themselves. Information on test buttons (no latching) and plugs - page 7. Mounting Relays R15 - 2 CO, 3 CO are designed for mounting in plug-in sockets, with WT features as standard (W - mechanical indicator + T - lockable front test button). In these relays is possibility self-exchange of button type T for test button R15-M404 (no latching) or on plug R15-M203 (no manual operation). The buttons R15-M404 and the plugs R15-M203 need to ordered saparately. Relays R15 - 2 CO are designed for: • screw terminals plug-in sockets PZ8 with clip PZ11 0031, 35 mm rail mount acc. to PN-EN 60715 or on panel mounting with two M3 screws • screw terminals plug-in sockets GZU8 with clip GZU 1052, 35 mm rail mount acc. to PN-EN 60715 • screw terminals plug-in sockets GZ8 with clip GZ 1050, on panel mounting with two M3 screws • screw terminals plug-in sockets GZS8, 35 mm rail mount acc. to PN-EN 60715 or on panel mounting with two M3 screws • screw terminals plug-in sockets GZP8 with clip GZP-0054, 35 mm rail mount acc. to PN-EN 60715 or on panel mounting with two M3 screws • solder terminals sockets GOP8 with clip R159 1051 and spring clamp R15 5922 • direct PCB mounting. 28.01.2014 Relays R15 - 3 CO are designed for: • screw terminals plug-in sockets PS11 and PZ11 with clip PZ11 0031, 35 mm rail mount acc. to PN-EN 60715 or on panel mounting with two M3 screws • screw terminals plug-in sockets GZU11 with clip GZU 1052, 35 mm rail mount acc. to PN-EN 60715 • screw terminals plug-in sockets GZ11 with clip GZ 1050, on panel mounting with two M3 screws • screw terminals plug-in sockets GZS11, 35 mm rail mount acc. to PN-EN 60715 or on panel mounting with two M3 screws • screw terminals plug-in sockets GZP11 with clip GZP-0054, 35 mm rail mount acc. to PN-EN 60715 or on panel mounting with two M3 screws • solder terminals sockets GOP11 with clip R159 1051 and spring clamp R15 5922 • direct PCB mounting. 4 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected] www.relpol.com.pl R15 - 2 CO, 3 CO industrial relays of small dimensions Ordering codes Cover protection category Type Contact material R 1 5 — Number and type of contacts Connection mode — Coil code — Additional features — Contact material 20 - AgNi 21 - AgNi/Au 0,2 µm 23 - AgNi/Au 5 µm see Tables 1, 2, 3 page 2 Number and type of contacts 12 - 2 CO 13 - 3 CO Cover protection category 2 - in cover, IP 40 version Connection mode 3 - for plug-in sockets Additional features ❶ WT - mechanical indicator + lockable front test button WTL - mechanical indicator + lockable front test button + light indicator (LED diode) WTD - mechanical indicator + lockable front test button + surge suppression element (diode) WTLD - mechanical indicator + lockable front test button + light indicator (LED diode) + surge suppression element (diode) WTV - mechanical indicator + lockable front test button + surge suppression element (varistor) WTLV - mechanical indicator + lockable front test button + light indicator (LED diode) + surge suppression element (varistor) ❶ WT - standard features of relays for plug-in sockets. WTD, WTLD - only for DC coils, WTV, WTLV - only for AC coils Test buttons (no latching) and plugs need to ordered saparately. They substitute buttons type T. To exchange by Customer themselves. Information on test buttons (no latching) and plugs - page 7. • Button R15-M404-A - orange colour (AC coils) • Button R15-M404-D - green colour (DC coils) • Plug R15-M203-A - orange colour (AC coils) • Plug R15-M203-D - green colour (DC coils) Note: For relays with additional features D - surge suppression element (diode) (versions WTD and WTLD) - fixed supply polarity compulsory for the DC load of coils: +A1(2) / -A2(7) for R15 - 2 CO and +A1(2) / -A2(10) for R15 - 3 CO. The polarity is indicated on the relay cover. For other versions of the relays with DC coils any polarity is possible. Examples of ordering codes: 28.01.2014 R15-2012-23-1024-WTrelay R15, for plug-in sockets, two changeover contacts, contact material AgNi, coil voltage 24 V DC, with mechanical indicator and lockable front test button, in cover IP 40 R15-2013-23-5230-WTLrelay R15, for plug-in sockets, three changeover contacts, contact material AgNi, coil voltage 230 V AC 50/60 Hz, with mechanical indicator and lockable front test button and light indicator (LED diode), in cover IP 40 R15-2113-23-3012-WTDrelay R15, for plug-in sockets, three changeover contacts, contact material AgNi/Au 0,2 µm, coil voltage 12 V AC 50 Hz, with mechanical indicator and lockable front test button and surge suppression element (diode), in cover IP 40 5 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected] www.relpol.com.pl Additional features for industrial relays Industrial relays for plug-in sockets: R2, R2N, R3, R3N, R4, R4N, R15 - 2 CO ❺, R15 - 3 CO ❺ with WT features as standard (W - mechanical indicator + T - lockable front test button). Detailed information on additional features of individual relays can be found in the data sheets on the side of ”Ordering codes”. Type ❹ Description For industrial relays W mechanical indicator R2, R2N, R3, R3N, R4, R4N, (R15 - 2 CO, 3 CO ❺) T lockable front test button, orange colour - AC coils, green colour - DC coils R2, R2N, R3, R3N, R4, R4N, (R15 - 2 CO, 3 CO ❺) L light indicator (LED diode), located inside the relay R2, R2N, R3, R3N, R4, R4N, RY2, (R15 - 2 CO, 3 CO, 4 CO ❺) RUC, RUC-M D surge suppression element (diode) - only for DC coils R2, R2N, R3, R3N, R4, R4N, RY2, (R15 - 2 CO, 3 CO, 4 CO ❺) V surge suppression element (varistor) - only for AC coils (R15 - 2 CO, 3 CO ❺) K test button without block function (R15 - 4 CO ❺), RUC ❹ Available combinations: WT, WTL, WTD, WTLD - in relays R2, R2N, R3, R3N, R4, R4N for plug-in sockets L, D, LD - in relays RY2 for plug-in sockets WT, WTL, WTD, WTLD, WTV, WTLV - in relays R15 - 2 CO, 3 CO for plug-in sockets K, L, D, KL, KD, LD, KLD - in relays R15 - 4 CO for plug-in sockets K, L, KL - in relays RUC L - in relays RUC-M ❺ Voltage versions, in cover TEST BUTTONS type T orange – AC coils 28.01.2014 green – DC coils 6 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected] www.relpol.com.pl Test buttons (no latching) and plugs Test buttons (no latching) are recommended for R2...WT, R2N...WT, R3...WT, R3N...WT, R4...WT, R4N...WT, R15...WT 2 CO, R15...WT 3 CO relays - for applications that do not allow permanent contact latching. By manual operation (pressing the button) relay contacts can get switched for as long time as long the button is pressed. Contacts return to initial position as soon as pressure is released from the button. Those operations can be done while the coil is deenergized. Button R4P-0001 or R15-M404 can be easily inserted by the Customer after removal of button type T (see Fig. 2). Button type T can be removed with screwdriver as shown on Fig. 1. Fig. 1 Dimensions - test button R4P-0001 for R2...WT, R2N...WT, R3...WT, R3N...WT, R4...WT, R4N...WT Types of buttons: R4P-0001-A - orange colour (AC coils) R4P-0001-D - green colour (DC coils) Fig. 2 Dimensions - test button R15-M404 for R15...WT 2 CO, R15...WT 3 CO Types of buttons: R15-M404-A - orange colour (AC coils) R15-M404-D - green colour (DC coils) Plugs R4W-0003 or R15-M203 can substitute button type T if manual operation (latching and testing) is not allowed. Changing button type T for plug can be done by Customer themselves in the same way as changing button type T for button (no latching). Types of plugs: R4W-0003-A - orange colour (AC coils) R4W-0003-D - green colour (DC coils) Dimensions - plug R15-M203 for R15...WT 2 CO, R15...WT 3 CO 28.01.2014 Dimensions - plug R4W-0003 for R2...WT, R2N...WT, R3...WT, R3N...WT, R4...WT, R4N...WT Types of plugs: R15-M203-A - orange colour (AC coils) R15-M203-D - green colour (DC coils) 7 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected] www.relpol.com.pl Plug-in sockets and accessories PZ8 ❺ Connection diagram Dimensions For R15 - 2 CO Screw terminals Max. tightening moment for the terminal: 0,7 Nm 35 mm rail mount acc. to PN-EN 60715 or on panel mounting 68,2 x 38 x 24,2 mm Two poles 10 A, 250 V AC Accessories GZU8 PZ11 0031 Connection diagram Adaptor Dimensions Mounting dimensions Dimensions For R15 - 2 CO Screw terminals Max. tightening moment for the terminal: 0,7 Nm 35 mm rail mount acc. to PN-EN 60715 82 x 35,5 x 25,7 mm Two poles 10 A, 300 V AC Accessories GZ8 For R15 - 2 CO GZU 1052 Connection diagram Screw terminals Max. tightening moment for the terminal: 0,7 Nm On panel mounting 82,8 x 35,5 x 22,5 mm Two poles 10 A, 300 V AC Accessories GZS8 GZ 1050 Connection diagram Dimensions For R15 - 2 CO 28.01.2014 Screw terminals Max. tightening moment for the terminal: 1,0 Nm 35 mm rail mount acc. to PN-EN 60715 or on panel mounting 51,3 x 40,8 x 21 mm Two poles 10 A, 300 V AC 8 ❺ Have obtained LR Type Approval Certificate (Lloyd’s Register). Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected] www.relpol.com.pl Plug-in sockets and accessories GZP8 Connection diagram Dimensions For R15 - 2 CO Screw terminals Max. tightening moment for the terminal: 0,5 Nm 35 mm rail mount acc. to PN-EN 60715 or on panel mounting 73 x 38,2 x 27,2 mm Two poles 12 A, 300 V AC Time module T(COM3) Accessories GZP-0054 GZP-0035 Dimensions GOP8 For R15 - 2 CO Solder terminals 47,2 x 32 x 22 mm Two poles 10 A, 250 V AC Accessories PS11 ❺ R159 1051 Connection diagram R15 5922 Dimensions For R15 - 3 CO Screw terminals Max. tightening moment for the terminal: 0,7 Nm 35 mm rail mount acc. to PN-EN 60715 or on panel mounting 68,2 x 38 x 24,2 mm Three poles 10 A, 250 V AC Accessories PZ11 ❺ PZ11 0031 Connection diagram Dimensions For R15 - 3 CO 28.01.2014 Screw terminals Max. tightening moment for the terminal: 0,7 Nm 35 mm rail mount acc. to PN-EN 60715 or on panel mounting 68,2 x 38 x 24,2 mm Three poles 10 A, 250 V AC Accessories PZ11 0031 9 ❺ Have obtained LR Type Approval Certificate (Lloyd’s Register). Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected] www.relpol.com.pl Plug-in sockets and accessories GZU11 Connection diagram Adaptor Dimensions Mounting dimensions Dimensions For R15 - 3 CO Screw terminals Max. tightening moment for the terminal: 0,7 Nm 35 mm rail mount acc. to PN-EN 60715 82 x 35,5 x 25,7 mm Three poles 10 A, 250 V AC Accessories GZ11 For R15 - 3 CO GZU 1052 Connection diagram Screw terminals Max. tightening moment for the terminal: 0,7 Nm On panel mounting 82,8 x 35,5 x 22,5 mm Three poles 10 A, 250 V AC Accessories GZS11 GZ 1050 Connection diagram Dimensions For R15 - 3 CO Screw terminals Max. tightening moment for the terminal: 1,0 Nm 35 mm rail mount acc. to PN-EN 60715 or on panel mounting 51,3 x 43 x 30 mm Three poles 10 A, 300 V AC GZP11 Connection diagram Dimensions For R15 - 3 CO Screw terminals Max. tightening moment for the terminal: 0,5 Nm 35 mm rail mount acc. to PN-EN 60715 or on panel mounting 73 x 38,2 x 27,2 mm Three poles 12 A, 300 V AC 28.01.2014 Time module T(COM3) Accessories GZP-0054 GZP-0035 10 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected] www.relpol.com.pl Plug-in sockets and accessories Dimensions GOP11 For R15 - 3 CO Solder terminals 47,2 x 32 x 22 mm Three poles 10 A, 250 V AC R159 1051 R15 5922 PRECAUTIONS: 1. Ensure that the parameters of the product described in its specification provide a safety margin for the appropriate operation of the device or system and never use the product in circumstances which exceed the parameters of the product. 2. Never touch any live parts of the device. 3. Ensure that the product has been connected correctly. An incorrect connection may cause malfunction, excessive heating or risk of fire. 4. In case of any risk of any serious material loss or death or injuries of humans or animals, the devices or systems shall be designed so to equip them with double safety system to guarantee their reliable operation. 28.01.2014 Accessories 11 Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected] www.relpol.com.pl