DATA SHEET HIGH POWER CHIP RESISTORS RC high power series 5%, 1% sizes 0603/0805/1206/2512 Product specification – March 23, 2013 V.1 Supersedes Date of Mar. 06, 2003 RoHS compliant & Halogen free Product specification Chip Resistor Surface Mount RC-High power 2 8 0603 to 2512 SERIES SCOPE ORDERING INFORMATION - GLOBAL PART NUMBER This specification describes RC0603 to RC2512 high power chip resistors with lead-free terminations made by thick film process. Both part numbers are identified by the series name, size, tolerance, packaging type, temperature coefficient, taping reel, resistance value and resistor terminal. APPLICATIONS All general purpose applications FEATURES Halogen Free Epoxy RoHS compliant - Products with lead-free terminations meet RoHS requirements - Pb-glass contained in electrodes, resistor element and glass are exempted by RoHS Reducing environmentally hazardous wastes High component and equipment reliability Saving of PCB space None forbidden-materials used in products/production GLOBAL PART NUMBER RC XXXX X X - XX XXXX L (1) (2) (3)(4) (5) (6) (7) (1) SIZE 0603 / 0805 / 1206 / 2512 (2) TOLERANCE F = ± 1% J = ± 5% (3) PACKAGING TYPE R = Paper taping reel K = Embossed taping reel (4) TEMPERATURE COEFFICIENT OF RESISTANCE – = Base on spec (5) TAPING REEL 7W = 2 x standard power (6) RESISTANCE VALUE There are 2~4 digits indicated the resistor value. Letter R/K/M is decimal point, no need to mention the last zero after R/K/M, e.g.1K2, not 1K20. Detailed resistance rules show in table of “Resistance rule of global part number”. (7) DEFAULT CODE Letter L is system default code for ordering only (Note) Resistance rule of global part number Resistance coding rule Example 0R 0R = Jumper XRXX (1 to 9.76 Ω) 1R = 1 Ω 1R5 = 1.5 Ω 9R76 = 9.76 Ω XXRX (10 to 97.6 Ω) 10R = 10 Ω 97R6 = 97.6 Ω XXXR (100 to 976 Ω) 100R = 100 Ω XKXX (1 to 9.76 KΩ) 1K = 1,000 Ω 9K76 = 9760 Ω XMXX (1 to 9.76 MΩ) 1M = 1,000,000 Ω 9M76= 9,760,000 Ω ORDERING EXAMPLE The ordering code of a RC2512 chip resistor, value 47 , 2W with ± 5% tolerance, supplied in 7-inch tape reel is: RC2512JR7W47RL. NOTE 1. All our RSMD products are RoHS compliant and Halogen free. "LFP" of the internal 2D reel label states "Lead-Free Process" 2. On customized label, "LFP" or specific symbol can be printed www.yageo.com Mar. 23, 2013 V.1 Product specification Chip Resistor Surface Mount RC-High power SERIES 3 8 0603 to 2512 MARKING RC0603/0805/1206/2512 E-24 series: 3 digits for 5% First two digits for significant figure and 3rd digit for number of zeros Fig. 2 Value=10 KΩ Fig. 3 Value=10 KΩ Both E-24 and E-96 series: 4 digits for 1% First three digits for significant figure and 4th digit for number of zer os For further marking information, please refer to specific data sheet “Chip resistors marking”. CONSTRUCTION The resistor is constructed on top of a high-grade ceramic body. Internal metal electrodes are added on each end to make the contacts to the thick film resistive element. The composition of the resistive element is a noble metal embedded into a glass and covered by a second glass to prevent environment al influences. The resistor is laser trimmed to the rated resistance value. The resistor is covered with a protective epoxy coat, finally the two external terminations (matte tin on Ni-barrier) are added. See fig. 4. OUTLINES For dimension see Table 1 DIMENSIONS Table 1 For outlines see fig. 4 TYPE L (mm) W (mm) H (mm) I1 (mm) I2 (mm) RC0603 1.60 ± 0.10 0.80 ± 0.10 0.45 ± 0.10 0.25 ± 0.15 0.25 ± 0.15 RC0805 2.00 ± 0.10 1.25 ± 0.10 0.50 ± 0.10 0.35 ± 0.20 0.35 ± 0.20 RC1206 3.10 ± 0.10 1.60 ± 0.10 0.55 ± 0.10 0.45 ± 0.20 0.40 ± 0.20 Fig. 4 Chip resistor outlines RC2512 6.35 ± 0.10 3.10 ± 0.15 0.55 ± 0.10 0.60 ± 0.20 1.15 ± 0.20 www.yageo.com Mar. 23, 2013 V.1 Product specification Chip Resistor Surface Mount RC-High power SERIES 4 8 0603 to 2512 ELECTRICAL CHARACTERISTICS Table 2 Resistance Range TYPE RC0603 Operating Temperature Range 1 Ω ≤ R ≤ 10 KΩ RC0805 1 Ω ≤ R ≤ 1 MΩ –55 °C to +155 °C RC1206 RC2512 Power Max. Dielectric Max. Temperature Rating Working Vol. Withstand Vol. Overload Vol. Coefficient of Resistance 1/5 W 75 V 150 V 100 V 1/4 W 150 V 300 V 300 V 1/2 W 200 V 400 V 500 V 2W 200 V 400 V 500 V 1 Ω ≤ R ≤ 150Ω ± 200 ppm/°C FOOTPRINT AND SOLDERING PROFILES For recommended footprint and soldering profiles, please refer to specific data sheet “Chip resistors mounting”. PACKING STYLE AND PACKAGING QUANTITY Table 3 Packing style and packaging quantity PACKING STYLE REEL DIMENSION RC0603 RC0805 RC1206 RC2512 Paper taping reel (R) 7" (178 mm) 5,000 5,000 5,000 --- Embossed taping reel (K) 7" (178 mm) --- --- --- 4,000 NOTE 1. For paper/embossed tape and reel specification/dimensions, please refer to specific data sheet “Chip resistors packing”. FUNCTIONAL DESCRIPTION OPERATING TEMPERATURE RANGE Range: –55 °C to +155 °C POWER RATING Each type rated power at 70 °C: RC0603=1/5W; RC0805=1/4W; RC1206=1/ W; RC2512=2W RATED VOLTAGE The DC or AC (rms) continuous working voltage corresponding to the rated power is determined by the following formula: V= (P X R ) Where V = Continuous rated DC or AC (rms) working voltage (V) P = Rated power (W) R = Resistance value ( ) Fig. 5 Maximum dissipation (P) in percentage of rated power as a function of the operating ambient temperature (T amb ) www.yageo.com Mar. 23, 2013 V.1 Product specification Chip Resistor Surface Mount RC-High power SERIES 5 8 0603 to 2512 TESTS AND REQUIREMENTS Table 4 Test condition, procedure and requirements TEST TEST METHOD PROCEDURE REQUIREMENTS Temperature Coefficient of Resistance (T.C.R.) IEC 60115-1 4.8 At +25/–55 °C and +25/+125 °C Refer to table 2 Formula: R2–R1 T.C.R= ------------------------- × 106 (ppm/°C) R1(t2–t1) Where t1=+25 °C or specified room temperature t2=–55 °C or +125 °C test temperature R1=resistance at reference temperature in ohms R2=resistance at test temperature in ohms Life/Endurance IEC 60115-1 4.25.1 High Temperature Exposure/ Endurance at Upper Category Temperature IEC 60068-2-2 Moisture Resistance MIL-STD-202G Method-106G At 70± 5 °C for 1,000 hours, RCWV applied for 1.5 hours on, 0.5 hour off, still air required ± (1.0%+0.05 Ω) for 1% tol. 1,000 hours at 155± 5 °C, unpowered ± (1.0%+0.05 Ω) for 1% tol. ± (3.0%+0.05 Ω) for 5% tol. ± (2.0%+0.05 Ω) for 5% tol. Each temperature / humidity cycle is defined at 8 hours, 3 cycles / 24 hours for 10d. with 25 °C / 65 °C 95% R.H, without steps 7a & 7b, unpowered ± (0.5%+0.05 Ω) for 1% tol. ± (2.0%+0.05 Ω) for 5% tol. Parts mounted on test-boards, without condensation on parts Measurement at 24± 2 hours after test conclusion Thermal Shock MIL-STD-202G Method-107G -55/+125 °C ± (0.5%+0.05 Ω) for 1% tol. Number of cycles required is 300. Devices unmounted ± (1%+0.05 Ω) for 5% tol. Maximum transfer time is 20 seconds. Dwell time is 15 minutes. Air – Air Short Time Overload IEC60115-1 4.13 2.5 times of rated voltage or maximum overload voltage whichever is less for 5 sec at room temperature ± (1.0%+0.05 Ω) for 1% tol. ± (2.0%+0.05 Ω) for 5% tol. No visible damage www.yageo.com Mar. 23, 2013 V.1 Product specification Chip Resistor Surface Mount RC-High power SERIES 6 8 0603 to 2512 TEST TEST METHOD PROCEDURE REQUIREMENTS Board Flex/ Bending IEC 60068-2-21 Chips mounted on a 90mm glass epoxy resin PCB (FR4) Bending for 0603/0805: 3 mm 1206 and above: 2 mm Bending time: 60± 5 seconds ± (1.0%+0.05 Ω) for 1%, 5% tol. Low Temperature Operation IEC 60068-2-1 The resistor shall be subjected to a DC rated voltage for 1.5 h-on, 0.5 h-off, at -55± 3 °C ± (0.5%+0.05 Ω) for 1% tol. This constitutes shall be repeated for 96 hours No visible damage No visible damage ± (1.0%+0.05 Ω) for 5% tol. However the applied voltage shall not exceed the maximum operating voltage Insulation Resistance IEC 60115-1 4.6 Rated continuous overload voltage (RCOV) for 1 minute ≥10 GΩ Dielectric Withstand Voltage IEC 60115-1 4.7 Maximum voltage (Vrms) applied for 1 minute No breakdown or flashover Resistance to Solvent IPC/JEDEC J-STD-020D lsopropylalcohol (C3H7OH) followed by brushing No smeared Maximum voltage (Vrms) applied Resistors range Value R < 100 Ω 10 dB 100 Ω ≤ R < 1 KΩ 20 dB 1 KΩ ≤ R < 10 KΩ 30 dB 10 KΩ ≤ R < 100 KΩ 40 dB 100 KΩ ≤ R < 1 MΩ 46 dB Noise Humidity Intermittent Overload IEC 60115-1 4.12 IEC 60115-1 4.37 IEC 60115-1 4.39 Steady state for 1000 hours at 40 °C / 95% R.H. RCWV applied for 1.5 hours on and 0.5 hour off ± (1.0%+0.05 Ω) for 1% tol. 2.5 times of rated voltage or maximum overload voltage whichever is less for 1 second on and 25 seconds off; total 10,000 cycles ± (1.0%+0.05 Ω ) for 1% tol. ± (2.0%+0.05 Ω) for 5% tol. ± (2.0%+0.05 Ω ) for 5% tol. www.yageo.com Mar. 23, 2013 V.1 Product specification Chip Resistor Surface Mount TEST Solderability - Wetting RC-High power SERIES 7 8 0603 to 2512 TEST METHOD PROCEDURE REQUIREMENTS IPC/JEDEC J-STD-002B test B Electrical Test not required Well tinned (≥95% covered) Magnification 50X No visible damage SMD conditions: 1st step: method B, aging 4 hours at 155 °C dry heat 2nd step: lead-free solder bath at 245± 3 °C Dipping time: 3± 0.5 seconds - Leaching IPC/JEDEC J-STD-002B test D Lead-free solder, 260 °C, 30 seconds immersion time No visible damage - Resistance to Soldering Heat IEC 60068-2-58 Condition B, no pre-heat of samples ± (0.5%+0.05 Ω) for 1% tol. Lead-free solder, 260 °C, 10 seconds immersion time ± (1.0%+0.05 Ω) for 5% tol. No visible damage Procedure 2 for SMD: devices fluxed and cleaned with isopropanol www.yageo.com Mar. 23, 2013 V.1 Product specification Chip Resistor Surface Mount RC-High power SERIES 0603 to 2512 8 8 REVISION HISTORY REVISION DATE CHANGE NOTIFICATION DESCRIPTION Version 1 Mar. 28, 2013 - - Marking update - RC0603 MWV/RCOV updated Version 0 Dec 14, 2010 - - First issue of this specification “ Yageo reserves all the rights for revising the content of this datasheet without further notification, as long as the products itself are unchanged. Any product change will be announced by PCN.” www.yageo.com Mar. 23, 2013 V.1