Full-chip PRM®-RS Customer Board User Guide

For use with PCB part number: 35306
USER GUIDE | UG:009
Full-chip PRM®-RS Customer Board User Guide
Contents
Page
Introduction
1
Features
2
General
2–4
The full-chip PRM-RS Customer Board described in this document is designed for use with the
Remote Sense (RS) family of full-chip PRM® regulators, and demonstrates the benefits of
Factorized Power Architecture™. This demonstration board is not designed for installation in enduser equipment. The system demonstrates the use of a PRM Regulator and a VTM® Current
Multiplier for general laboratory evaluation only.
Please read this document before setting up a customer demonstration board.
The User Guide is not comprehensive and is not a substitute for common sense and good
practice. For example:
Schematic
Bill of Material
5
7
1. When testing electronic products always use approved safety glasses.
2. Provide a strain relief for wires and place the system on the bench in such a way as to prevent
accidental dislodgment from the bench top.
3. Remove power and use caution when connecting and disconnecting test probes and interface
lines to avoid inadvertent short circuits and contact with hot surfaces.
VTM Customer
Boards
8
4. Never use a jumper in place of the fuse. Replace the fuse only with its equivalent type
and rating.
Testing
10
5. Never attempt to disconnect the demonstration board from a VTM Customer Board while
power is applied. This system is not designed to demonstrate hot plug capability.
Modifications
16
Conclusions
19
1.0 Introduction
The full-chip PRM-RS Customer Board can be used to demonstrate a stand-alone regulator or in
conjunction with a VTM Customer Board to enable demonstration of a Factorized Power
Architecture (FPA) system. There are many combinations possible using PRM and VTM Customer
Boards, but the focus in this user guide is using one PRM Customer Board and one VTM
Customer Board. The full-chip PRM Customer Board can be configured for local sensing (at the
PRM output), or non-isolated remote sensing (at the VTM module output). The full-chip PRM
Customer Board is nominally configured for local sensing where the voltage feedback circuit
regulates the output voltage of the PRM module. Implementing remote sensing requires
component changes and rework to the board which is detailed in section 8.3.
1.1 Part Numbers and Ratings
Refer to the specific PRM module data sheet for ratings of the device. It is important to remain
within the device limits when testing.
1.2 Contents
The full-chip PRM-RS Customer Board arrives with the following contents:
1. 1 x full-chip PRM-RS Customer Board fully populated
2. 1 x 11mm VI Chip® push pin heat sink
3. 2 x VI Chip push pins for heat sink installation
4. 2 x VI Chip push pin heat sink grounding clip
5. 2 x 10 pin male to male headers
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2.0 Features
The full-chip PRM-RS Customer Board has the following features:
1. Input and output lugs for source and load connections
2. Input fuse (appropriately rated)
3. Input capacitor for source decoupling
4. Test points for access to various device pins and circuit voltages
5. Trim pot for adjusting the output voltage set point
6. Voltage regulation, and current sensing circuitry appropriately set for proper operation
7. Recommended output filter inductor
8. Dual output headers (female) for transferring power and signal connections to downstream
VTM® Customer Board.
9. Switch for enabling / disabling the device through the PC pin
10. Oscilloscope probe jack for making accurate output voltage measurements
11. Provisions for installing custom VI Chip® push pin heat sink with grounding clips (optional,
included with board)
3.0 Board Description
The following section provides a detailed description of the full-chip PRM-RS Customer Board
components and test points.
Figure 1
Board Description
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Figure 2
Power / Signal Connectors Pinout,
Front View
-OUT
VC
-OUT
VC
-OUT +OUT
VS-
+OUT
2
NC
2
1
-OUT
+OUT
VTM -IN
VS+
+OUT
X01
Power / Signal Connector (10)
NC
1
TM-VTM
IM-VTM
PC-VTM
X03
Signal Connector (9)
3.1 General Components
Refer to Figure 1 and Figure 2:
1. Input Lugs: Sized for #10 hardware. Use these for making connections to the input source.
This board does not contain reverse polarity protection. Check for proper polarity before
applying power.
2. Full-chip PRM-RS module (PS01)
3. Input Fuse (F01): 15 A rated
4. Input Capacitor (C01): 100 µF, 63 V capacitor allows for stable operation with
most input sources.
5. Enable / Disable Switch (S01): Dual switch with the following functionality:
a. S01_1 (Top): Spare switch. Wired to H07 and H06 on the PRM® board signal test point
header (#6) to allow for extra functionality if needed. Both positions are open and not
connected anywhere else on the board.
b. S01_2 (Bottom): PC enable switch. When in the right position (ON), the PC pin will be
connected to –IN and the device will be disabled. When in the left position, PC will be
open, and the device will be enabled.
6. Signal Test Point Header: Dual row of plated through hole test points for making measurements
or connections to the signals labeled.
7. VTM® Signal Test Point Header: Plated through holes for measuring VTM module signals
returned through connector X03. For use only with VTM Customer Boards containing
dual headers.
8. Output Lugs: Sized for #10 hardware. Use these lugs to connect the output directly to the load
9. Signal Connector (X03): Used to transfer the VTM module PC, IM, TM, and output sense signals
between the PRM and VTM Customer Boards. For use only with VTM Customer Boards
containing dual headers. Refer to Figure 2 for pinout.
10. Power / Signal Connector (X01): Used to transfer power (+/-Out) and VC to downstream VTM
Customer Board when used. For use with all VTM Customer Boards. Refer to Figure 2 for pinout.
11. Output Oscilloscope Probe Jack (J01): Used for making accurate scope measurements of the
output voltage (i.e. ripple). Remove scope grounding lead and insert probe directly into jack
ensuring a good connection between the jack and the probe ground barrel. Do not attempt to
install while power is applied. May not be compatible with all scope probes.
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12. Output Voltage Trim Pot (R22): 11 turn trim pot adjusts the output voltage by increasing or
decreasing the error amplifier reference voltage (VREF). Turn clockwise to increase the output
voltage, and counterclockwise to decrease the output voltage. Adjustment slot is
1.5 mm (L) x 0.6 mm (W).
13. High Side Current Sense Circuit (R08, Q02): Current sense shunt and IC monitor the output
current and provide feedback to the IF pin for current limit protection. Gain is typically 200
mV/A, and is set for appropriate current limit set point. IF signal can be monitored at the
Signal Test Point Header (#6) to provide approximate output current measurement, but should
not be used if accurate output current measurements are required (<10% error). Efficiency
measurements should always be performed using an external calibrated shunt.
14. Output Inductor (L01): 0.4 uH inductor provides high AC impedance between PRM® and
VTM® modules (when used) to prevent high- frequency switching currents from circulating
between devices.
15. Voltage Sense and Error Amplifier (U09A, U09B): Dual op amp provides voltage sensing and
error amplifier function. The customer board is nominally configured for local voltage sensing
at the PRM regulator output. U09B can be re-configured as a differential amplifier to allow for
non-isolated remote sensing at the VTM module output or load. This requires rework as
described in Section 8.3.
16. Push Pin Heat Sink and Grounding Clip Mounting Holes: Use these holes for installing the
optional push pin heat sink and grounding clips included with the board.
Use of a heat sink is highly recommended for appropriate cooling of the PRM regulator.
3.2 Test Points
In addition to the Signal Test Point Headers (#6, #7), there are a number of surface mount test
points on the board with the following functions.
1. VIN+, VIN- (TP01, TP03): Input voltage test points provide Kelvin connections to the input
leads. Use these test points for measuring the input voltage to avoid error due to interconnect
losses.
2. VOUT+, VOUT- (TP04, TP05): Output voltage test points provide Kelvin connections to the
output leads. Use these test points for measuring the output voltage to avoid error due to
interconnect losses.
3. Signal Ground (TP01): Signal Ground (SG) test point is the ground reference for all control
circuitry.
4. VS+, VS- (TP10, TP11): +/- sense inputs to the differential amplifier when remote sense is
implemented. When used with a VTM Customer Board, the sense leads may be wired to the
VTM module output voltage through X03 depending on which VTM board is used. If not, a
twisted pair of wires can be used to connect sense leads to the VTM board output from these
test points.
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F01
GND
FID UCIA L
FID UCIA L
29207-015
FD2
VIN-
VIN+
FD1
P03
P02
R02
TP14
PR
RE
C14
0 OHM
R27
TP07
TP06
Applications Engineering: 800 927.9474
2
1
2
3
R32
C12
R16
Vref
C08
GND
3
1206
OPEN
GND
SOT 23_3
OUT
IN
U03
R22
10k
–IN
+IN
NC
NC
NC
TM
PC
PR
H04
H05
TM
R42
VIN-
HS01
GND
VC
RE
SG
IM
VS
PO
R25
C10
9
10
11
12
13
14
15
16
TP05
TP04
RE
NC4
H 09
C13
Vref
R28
–OUT
+OUT
R31
PRM -RS
TP19
PS01
8
7
6
5
4
VS
U09A
GND
C11
1
GND
C07
TP03
100u
C05
TP02
NC3
NC2
NC1
3
2
1
TP17
Vref RE
PC
REF3312 Regulator (1.25V)
H02
H 01
C02 TP15
PR
TP12
TM
H03
4
UG:009
8
7
6
5
TP16
C01
H08
U 09B
TP09
TP08
GND
IF
TP18
TP13
VS
H07
3
4
GND
IF
R03
R30
R23
GND
TP01
H10
H06
2
1
S01 SW DIP-2
3
2
1
1.24k
4
5
RE
R29
OPEN
R24
OPEN
R40
SOT 23_5
VIN+
GND
V+
VIN-
Q02
OUT
1.24k
0
R0 9
2512
R08 4m
TP11
TP10
9
7
5
3
1
V S-
Vs-
V S+
X01
32770
VS+
R10 1206
10
4 L02 0.1uH
Vs+
PRMOUT
PRMOUT
54.9k
10
8
6
4
2
X03
Vvtm_out- 32770
VSTM-VTM
J0
H11
Vout-
Vout-
P04
Vout+ P01
IM-VTM
H13
PC-VTM
H12
2
4
6
8
10
4.1
1
3
5
7
9
4.0
Schematic, Assembly and Bill of Material (BOM)
Schematic
Figure 3: Full-chip PRM-RS Customer Board Schematic
Page 5
4.2 Assembly Drawing
Figure 4
Full-chip PRM-RS
Customer Board
Assembly Drawing
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4.3 Bill of Materials
Ref. Des.
Table 1
Full-chip PRM-RS Customer
Board BOM
C01
C02
C05
C07
C08
C10
C11
C12
C13
C14
F1
J01
L02
PS01
Q02
R02
R03
R08
R09
R10
R16
R22
R23
R24
R25
R27
R28
R29
R30
R31
R32
R40
R42
S01
TP01
TP02
TP03
TP04
TP05
TP10
TP11
U03
U09
X01
X03
ACCESSORY
ACCESSORY
ACCESSORY
ACCESSORY
Description
Manufacturer
Not Applied
Not Applied
CAP ALEL 100uF 20% 63 V 0.2 radial
CAP X7R 2,200 pF 10% 100 V 0603
Not Applied
Not Applied
CAP X7R 0.01uF 10% 100 V 0603
CAP X7R 0.10uF 10% 16 V 0603
CAP X7R 0.22uF 10% 25 V 0603
Not Applied
Fuse 15 Amp Fast NANO 451
Jack Vertical Mech Thru Hole
Ind 0.1u/20%/20A dual 3026
Model Specific
IC I Sense INA194 SOT23 5
Not Applied
RES 1K OHM 1W 1/10W 1% 0603
RES I Sense 4m OHM 1W 1% 2512
RES 0 OHM Jumper 1A 0603
RES 10 OHM 1/4W 1% 1206
RES 24.9K OHM 1/4W 1% 1206
RES TRIM POT 10K OHM 1/4W 10% SMD
RES 1.24K OHM 1/4W 1% 1206
Not Applied
Not Applied
RES 0 OHM 1/8W 5% 1206
RES 1K OHM 1/4W 1% 1206
Not Applied
RES 1.24K OHM 1/4W 1% 1206
RES 10K OHM 1/4W 1% 1206
Not Applied
RES 54.9K OHM 1/4W 1% SMD 1206
RES 4.99K OHM 1/4W 1% 1206
SW DIP SPST 2 POS
Not Applied
Not Applied
U. CHEMI-CON
Generic
Not Applied
Not Applied
Generic
Generic
Generic
Not Applied
Littlefuse
Tektronix
Coilcraft
Vicor
TI
Not Applied
Generic
Generic
Generic
Generic
Generic
Murata
Generic
Not Applied
Not Applied
Generic
Generic
Not Applied
Generic
Generic
Not Applied
Generic
Generic
C&K
Manufacturer Part
Number
Not Applied
Not Applied
EKME630Ell101MJC5S
Generic
Not Applied
Not Applied
Generic
Generic
Generic
Not Applied
0451015.MRL
131-5031-00
SLC7530D-101MLC
Model Specific
INA194
Not Applied
Generic
Generic
Generic
Generic
Generic
PVG5A103C03R00
Generic
Not Applied
Not Applied
Generic
Generic
Not Applied
Generic
Generic
Not Applied
Generic
Generic
SD02H0B
Test Point, Surface Mount
Keystone
5017
IC VREF 1.25V REF3312 SOT23 3
IC DUAL OPAMP LM6142AIM 8PIN SO
TI
National
REF3312
LM6142AIM
Sullins
PPTC052LJBN-RC
Vicor
Vicor
Sullins
Vicor
34074
33855
PEC05DABN
34141
CONN 10POS 90° Thru-Hole Female 0.100SPC
Chip®
1
2
3
4
HS XF 11 mm Full VI
Module
Clip Heat Sink Grounding
CONN 10POS Header STR M-M 3A/0.100
Push Pin White 0.063”
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5.0
VTM® Customer Boards
The full-chip PRM-RS Customer Board is designed to work with all types of VTM® Customer Boards
to facilitate testing of virtually any PRM®/VTM module combination. Note that there are currently two
basic types of VTM Customer Boards. Both board types share many common features, including input
capacitance, output capacitance, and various test points. The main difference between the two board
types is the number of connectors. Before configuring a PRM / VTM board setup, the user should
identify which type of VTM board is being used.
5.1 VTM Customer Board Type A (Single Connector)
The VTM Customer Board Type A contains a single power / signal header designed to mate with
only X01 on the full-chip PRM-RS Customer Board. The VTM module output voltage, and VC
signal are transferred through this header when connected to a PRM Customer Board.
Figure 5
VTM Customer Board Type A
Figure 6
VTM Customer Board Type A
Connector Pinout (Front View)
+IN
+IN
-IN
VC
-IN
+IN
+IN
-IN
VC
-IN
VTMTM CUSTOMER BOARD
TYPE A
Power / Signal Connector
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5.2 VTM® Customer Board Type B (Dual Connectors)
The VTM Customer Board Type B contains dual connectors designed to mate with both X01 and
X03 on the full-chip PRM-RS Customer Board. The additional connector is used to transfer VTM
module signal pins, as well as the VS+ and VS- signals between boards. The VS+ and VS- signals
are tied directly to the VTM module output and can be used for implementing remote sense as
described in a later section.
Figure 7: VTM Customer Board
Type B
VTM -IN
NC
VS-
+IN
+IN
-IN
VC
-IN
IM-VTM
TM-VTM NC
PC-VTM
VS+
+IN
+IN
-IN
VC
-IN
Figure 8: VTM Customer Board
Type B
Connector Pinout (Front View)
VTMTM CUSTOMER BOARD
TYPE B
Signal Connector
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VTMTM CUSTOMER BOARD
TYPE B
Power / Signal Connector
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6.0 Recommended Test Equipment
The following is a list of recommended test equipment. Output load current, and voltage ratings are
a function of the VTM® module selected (if used).
1. DC Power Supply: 0 – 100 V, 500 W minimum.
a. Set Overvoltage Protection (OVP) based on absolute maximum rating of PRM® module.
2. Load: Rated appropriately based on output voltage, current, and power requirements. Electronic
load, 0 to 100 V, 130 A minimum recommended.
3. DMM(s).
4. Oscilloscope + Probe(s).
5. Interconnect cables and fastening hardware.
6. Calibrated input and output shunts, appropriately rated.
7. Trim Pot screwdriver
8. Fan
9. Data sheets for requisite PRM and VTM devices used.
10. Safety glasses.
7.0 Push Pin Heat Sink Installation
Each PRM and VTM Customer Board comes with its own heat sink and push pins for installation.
Before testing, it is highly recommended that heat sinks be installed in the appropriate location for
each board. When installing the push pin heat sink, use caution not to exceed the maximum
compressive on the device listed in the data sheet.
8.0 Test Configurations
The full-chip PRM-RS Customer Board is designed to work in a number of different configurations as
described in the following section. The scope of this document is limited to describing a single PRM
Customer Board as a stand-alone or connected to a single VTM Customer Board. Other
configurations may be possible, though they cannot be guaranteed to have stable operation with the
components designed onto the board. If testing is to be performed outside of the recommended
configurations, the design should be evaluated to determine if changes to any of the onboard
components are necessary.
8.1 PRM Board Stand-alone Operation
In this configuration, the PRM module output voltage is sensed through the divider formed by
R40 and R23. U09B is configured as a buffer as illustrated in Figure 9, and provides the sense
voltage to the error amplifier (U09A). R24, and R29 are left open, reserved for differential sensing.
R40 is set to limit the upper trim range based on a maximum reference voltage of 1.25 V.
54.9k
R4 0
GND
R 23
Figure 9: Local Sense
Configuration
7
1.24k
TP10
R 24
OPEN
5
U09B
PRMO UT
6
R 30
1.24k
V S-
R 29
OPEN
TP11
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V s+
V S+
V s-
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8.1.1 PRM® Board Stand-alone Operation Setup
This is the nominal configuration, and requires no rework to implement. If the board has
been modified, restore to its original configuration.
1. Solder test leads to signals on the test point header that will be measured.
2. Connect input source to the input lugs. Verify proper polarity. Set to 0 Volts or OFF before
connecting.
3. Connect output to load using the output lugs. Set load to 0 Amps or OFF.
4. Insert oscilloscope probe into J01 if used.
5. Connect DMM to the output test points (VOUT+, VOUT-) and to any other signals to be
measured.
6. Set PC Enable Switch (S01_2) to the left position.
7. Apply nominal input voltage.
8. Measure output voltage and verify operation.
9. Use the output voltage trim pot (R22) to adjust the output to the desired level.
10. Apply 100% load, and verify full load operation.
11. Turn off load and power. Proceed to following sections for detailed test procedure.
8.2 PRM – VTM Board Operation, Local Sense
In this configuration, the PRM and VTM® Customer Boards are connected together to form a
PRM / VTM-pair and regulation is performed at the PRM module output. Load regulation will
be degraded due to the VTM module output resistance. Tighter regulation can be achieved by
implementing non-isolated remote sense as described in Section 8.3.
8.2.1 PRM – VTM Board Local Sense Setup
Local sensing is the nominal configuration of the customer board and requires no rework to
implement. If the board has been modified, restore it to its original configuration.
1. Solder leads to any signals on the test point header to be measured.
2. Identify the type of VTM Customer Board to be used (Type A, or Type B).
a. Type A: Install single male-to-male header to X01 only.
b. Type B: Install dual male-to-male headers on X01 and X03.
3. Connect desired VTM board referring to Figure 11 or Figure 12.
4. Connect input source to the input lugs. Verify proper polarity.
Set to 0 Volts or OFF before connecting.
5. Connect VTM board output to load using the output lugs. Set load to 0 Amps or OFF.
6. Insert oscilloscope probe into VTM board output probe jack.
7. Connect DMM to the VTM board output test points and to any other signals to be measured.
8. Set PC Enable Switch (S01_2) to the left position.
9. Apply nominal input voltage.
10. Measure VTM board output voltage and verify operation.
11. Use the output voltage trim pot (R22) to adjust the output to the desired level.
a. Do not trim below the minimum input voltage of the VTM module used.
12. Apply 100% load, and verify full load operation.
13. Turn off load and power. Proceed to following sections for detailed test procedure.
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8.3 PRM® – VTM® Board Operation, Non-isolated Remote Sense
In this configuration, the PRM and VTM Customer Boards are connected together to form a
PRM / VTM pair and regulation is performed at the VTM module output. U09B is configured as a
differential amplifier with a gain set for the appropriate output voltage. R24 and R29 set the gain
and limit the maximum VTM output voltage based on Equation 1 assuming the trim pot (R22) is
fully clockwise.
R4 0
OPEN
PRMO UT
GND
R 23
Figure 10: Remote Sense
Configuration
7
TP10
1.24k
R 24
5
U09B
V s+
V S+
6
R 30
V S-
R 29
1.24k
TP11
V s-
Equation 1
Where: VOUT_SET(MAX) is the maximum VTM output trim voltage
8.3.1 PRM – VTM Board, Non-isolated Remote Sense Setup
This is NOT the nominal configuration of the customer board and requires rework to implement.
1. Determine the maximum desired VTM module output trim voltage (R22 fully clockwise).
2. Use Equation 1 to select the appropriate value for R24/R29. Obtain the closest 1% standard
value, size 1206 resistors for installation.
3. Remove R40.
4. Install R24 and R29 in the appropriate positions
5. Determine the type of VTM Customer Board to be used.
a. Type A:
i. Install single male-to-male header to X01 only.
ii. Connect PRM and VTM Customer Boards together as illustrated in Figure 11.
iii. Connect the VS+ test point to the VTM Board +OUT test point, and VS- test point
to the VTM Board –OUT test point through a twisted pair of wire
b. Type B:
i. Install dual male-to-male headers to X01 and X03
ii. Connect PRM and VTM Customer Boards together as illustrated in Figure 12.
iii. Verify connection from VS+ to VTM +OUT, and VS- to VTM -OUT
6. Connect a jumper between VTM –OUT and VTM –IN
7. Connect input source to the input lugs. Verify proper polarity. Set to 0 Volts or OFF before
connecting.
8. Connect VTM Board output to desired load using the output lugs. Set load to 0 Amps or OFF.
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9. Insert oscilloscope probe into VTM® Board output probe jack.
10. Connect DMM to the VTM board output test points and to any other signals to be measured.
11. Set PC Enable Switch (S0_2) to the left position.
12. Apply nominal input voltage.
13. Measure VTM module output voltage and verify operation.
14. Use the output voltage trim pot (R22) to adjust the output to the desired level.
a. Do not trim below the minimum input voltage of the VTM module used.
15. Apply 100% load, and verify full load operation.
16. Turn off load and power. Proceed to following sections for detailed test procedure.
Figure 11: Full-chip PRM-RS
Customer Board connection to
VTM Customer Board Type A
Figure 12: Full-chip PRM-RS
Customer Board Connection to
VTM Customer Board Type B
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9.0 Test Procedure
Once the board has been setup and verified to be functional, it can now be used to characterize the
behavior, and performance of the selected configuration. Some typical tests are outlined below.
9.1 Efficiency vs. Line / Load (Ambient)
1. Connect input source through calibrated input shunt noting the value. Set to 0 Volts or OFF.
2. Connect output to load through calibrated output shunt noting the value.
Set to 0 Amps or OFF.
3. Connect DMMs to measure input voltage, output voltage, input shunt voltage, and output
shunt voltage. Use Kelvin test points for input, output, and shunt voltage measurements.
4. Turn on fan for cooling. Make sure heat sink is installed.
5. Set PC enable switch to the Left position.
6. Apply desired input voltage and load.
7. Quickly record DMM measurements to avoid heating.
i.
GPIB control recommended for simultaneous DMM measurement recording.
8. Turn off input source and load. Allow device to cool to ambient temperature.
9. Repeat for all desired test conditions.
i.
GPIB control recommended for line/load sweeps.
10. Use data to calculate efficiency.
9.2
Output Ripple vs. Load
1. Connect input source and load. Set to OFF.
2. Insert oscilloscope probe into output probe jack.
3. Set oscilloscope:
i.
AC coupling 1 MΩ, 20 MHz bandwidth.
ii. Time scale: 1 µsec / div
iii. Voltage scale: 200 mV / division
4. Turn on fan for cooling.
5. Apply input voltage.
6. Apply load.
7. Record oscilloscope waveform. Use cursors to measure pk-pk ripple. Adjust scales as necessary.
8. Repeat for all desired conditions.
9.3
Startup Timing, Application of Input
1. Connect input source and load. Set to OFF.
2. Connect oscilloscope probes to VIN, VOUT, and any other signals to be measured
3. Set scope voltage, and time scales appropriately.
i.
20 msec / div recommended time scale
ii. Trigger on positive edge of VIN
4. Apply desired startup load
5. Set input source to ramp from 0 to VIN(NOM).
i.
Ensure that the slew rate is within acceptable limits
6. Capture waveform. Adjust scales as necessary.
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9.4 PC Enable / Disable Timing
1. Connect input source and load. Set to OFF.
2. Set PC enable switch (S01-2) to the right position to disable the PRM® module.
i.
PC should be connected to SG.
3. Connect scope probes to PC, VOUT, and any other signals to be measured.
4. Set scope scales appropriately.
i.
1 msec / div recommended.
ii. Trigger on positive edge of PC.
5. Apply desired startup load.
6. Apply nominal input voltage (VIN(NOM)).
i.
Verify unit is disabled.
7. Move S01_2 to the left position to enable the device.
8. Record Enable waveform. Adjust scales as necessary.
9. Trigger on negative edge of PC.
10. Move S01_2 to the Right position to disable the device.
11. Record Disable waveform. Adjust scales as necessary.
12. Monitor for switch bounce. Repeat measurement or adjust setup as necessary.
9.5 Current Limit
Note: In order for this test to be performed properly, a resistive load must be used. This
includes an electronic load set to constant resistance mode. Be cautious of potential load
interactions when using electronic loads. If the output voltage or current begin to
oscillate, repeat the test with a passive resistive load.
1. Apply input source and load. Set to OFF.
2. If using an electronic load, change to Constant Resistance mode.
3. Connect DMMs to measure VOUT, IF, and any other signals to be measured.
i.
Use electronic load reading, clamp on DC meter to measure approximate output current or
calibrated shunt for more accurate measurement.
4. Set S01_2 to Left position to enable the device.
5. Apply input voltage. Verify output is present.
6. Enable load. Gradually ramp up current (decrease resistance) until current limit threshold is
reached.
i.
Current will remain at maximum, output voltage will fold back.
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10.0 Advanced Modifications
10.1 Stability, Bandwidth and Transient Response
The nominal compensation of the full-chip PRM-RS Customer Board is set to provide relatively low
bandwidth in order to ensure stability under all of the recommended configurations. The closed
loop frequency response varies as a function of line, load, trim, and output capacitance. Refer to
the PRM® module data sheet for a detailed description and AC model. Adding additional
capacitance to the output of the PRM or VTM® Customer Board may result in instability. When
testing transient response, it is important for the user to understand that response is a function of
compensation which should be optimized based on the end requirements for best performance. An
example transient response waveform, taken with a passive resistive load, is shown below. As
illustrated, the recovery time is on the order of 180 µsec. It should be noted that with control loop
optimization, faster transient response recovery times are possible.
Figure 13: Example PRD48BF480T400A00
transient response,
Remote Sense Configuration
10.1.1 Compensation Adjustment
The sense and compensation circuit is shown below. Refer to the BOM (4.3) for component
values. If higher bandwidth, faster transient response, and/or operation outside of the
recommended configurations are desired, the user may adjust the compensation, referring to
the appropriate PRM module data sheet for guidelines. This type of tuning is highly recommended
and generally requires the use of a network analyzer to measure the closed loop response.
Stability must be verified across all line, load, and trim conditions. Typically maximum crossover
frequency will occur at full load, and minimum crossover frequency will occur at minimum load.
Examples of closed loop response plots are illustrated below.
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Applications Engineering: 800 927.9474
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C07
Figure 14
Sense and Compensation Components
R16
C08
R40
GND
R27
0 OHM
1
R25
GND
C10
R23
3
U09A
7
2
U 09B
C11
PRMOUT
TP10
1.24k
R24
5
R28
8
PR
4
Vref
6
R30
V S-
R29
1.24k
TP11
VS
Vs+
V S+
Vs-
GND
180
40
30
135
GAIN
PHASE
Gain (dB)
20
90
10
45
0
0
-10
-45
-20
-90
-30
-135
-40
100
1000
10000
100000
Phase (Degrees)
Figure 15
PRD48BF480T400A00 + V048F480T006-CB
Closed Loop Response, Differential Sense,
48 VOUT, 0.5 A, Resistive Load
-180
1000000
Frequency (Hz)
180
40
GAIN
Gain (dB)
30
135
PHASE
20
90
10
45
0
0
-10
-45
-20
-90
-30
-135
-40
100
1000
10000
100000
Phase (Degrees)
Figure 16
PRD48BF480T400A00 + V048F480T006-CB
Closed Loop Response, Differential Sense,
48 VOUT, 8.3 A, Resistive Load
-180
1000000
Frequency (Hz)
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10.2 Current Limit Adjustment
The current limit set point is a function of the current sense amplifier gain, the shunt resistor, and
the internal current limit threshold of the PRM® module. The onboard current sense IC and shunt
have a typical combined gain of 200 mV/A. The gain of the current sense IC (Q02) is fixed at 50 V/V,
and the IF current limit threshold is fixed at 2.0 V. The current sense shunt (R08) can be changed per
Equation 2 in order to adjust the current limit. Once the value has been calculated, obtain the
closest 1% standard value, size 2512 resistor and replace R08.
Equation 2
VIF_IL is the IF current limit threshold (2.0 V)
ILIMIT(SET) is the desired current limit set point
GCS is the current sense amplifier (QO2) gain (50 V/V)
10.3 Trim Range Adjustment
The trim range is set by the reference voltage network shown below. The full-chip PRM-RS
Customer Board is nominally configured for a 20 V to 55 V trim range. Any operation outside of
the nominal trim range may require adjustments to the compensation.
Assuming local sense is implemented, the output voltage is defined by Equation 3. Referring to
Figure 17, the output of U03 is 1.25 V. When R22 is fully clockwise, the U03 output voltage will be
applied directly to VREF resulting in the maximum reference voltage. This, in combination with the
voltage sense gain will determine the maximum output voltage. As R22 is turned counter
clockwise, R22 and R42 form a divider which limits the minimum reference voltage.
In order to change the upper trim range, adjust the voltage sense gain (R40) based on a maximum
reference voltage of 1.25 V. In order to change the lower trim range, use Equation 3 to determine
the minimum reference voltage required and adjust R42 appropriately. Before making adjustments
to the trim range, refer to the data sheet to ensure that the device will operate outside of its
rated limits.
Equation 3
(local sense only)
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Applications Engineering: 800 927.9474
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R 22
10k
R3 2
1206
OPEN
RE
1
Figure 17
Reference Circuit
C14
2
U03
IN
R3 1
GND
3
OUT
10 k
R 42
SOT 23_3
C12
V ref
C13
4.99 k
GND
REF3312 Regulator (1.25V)
11.0 Conclusion
The full-chip PRM-RS Customer Board is a flexible tool which allows users to implement and perform
basic testing on a very wide range of configurations, including PRM®-VTM® module combinations. This
User Guide covers some basic and advanced topics; however, it cannot describe every scenario. If
additional information is required, please contact Vicor Applications Engineering.
Technical advice furnished by Vicor is provided as a free service, with the intent
to facilitate successful implementation of Vicor Products. Vicor assumes
no obligation or liability for the advice given or results obtained.
All such advice given and accepted is at user's risk.
Go to: http://www.vicorpower.com/contact-us for ordering information and application
support.
09/2014
vicorpower.com
Applications Engineering: 800 927.9474
Rev 1.1
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