You are streamlining your manufacturing processes Our automatic machines optimise installation times Let’s connect. Connectivity and Electrical Installation A high degree of automation for standardised stripping and crimping Let’s connect. The progressive automation of individual work steps and processes has now become a key factor with respect to sustainable corporate success. Shortened installation times translate into minimised production costs, enhanced added value and thus greater corporate competitiveness. We at Weidmüller have been developing stripping, crimping and cutting machines for more than 30 years. We make sure that they satisfy ever-growing industrial requirements, with pioneering standards and innovative ideas. Our latest generation of machines are distinct in that they are especially ease to use and feature robust designs. Our automatic machines boast an impressively long service life and deliver a consistently high quality of work. Find out about the unique benefits of our automatic machines. We would be happy to provide you with personal advice. Whether you're dealing with large, medium or small series, we will find a solution that's tailored to your requirements for every application. 2 4 6 10 12 Stripping and crimping machines for rolled wire-end ferrules Stripping and crimping machines for loose wire-end ferrules Stripping and crimping machine for loose, turned contacts 14 Cutting machines 16 Accessories 18 Professional tools for installation Stripping machines Let's connect. You will find more information at: www.weidmueller.com/tools 3 Crimp small series quickly and flexibly Stripping and crimping machines for rolled wire-end ferrules CRIMPFIX 2.5 M Process Weidmüller's rolled wire-end ferrules in a universal and reliable manner. With the small and flexible CRIMPFIX 2.5 M, you have an electrically-driven, stripping and crimping machine for cross-sections from 0.5 to 2.5 mm² (AWG 20–14). Special properties: •• Crimping quality pursuant to DIN 46228 •• Change of tools not necessary •• Crimping length: 8 mm •• Optional tool set for 0.34 mm² Stripping and crimping in one work step One magazine for the entire crosssection range from 0.5 to 2.5 mm² Products Order number CRIMPFIX 2.5 M Magazine for 0.34 mm² 9205410000 9205420000 Simple menu navigation via the display CRIMPFIX R/RS The CRIMPFIX R/RS offers even greater flexibility when processing Weidmüller's rolled wire-end ferrules. The electropneumatically driven stripping and crimping machine processes wire-end ferrules with cross-sections ranging from 0.5 to 2.5 mm² (AWG 20–14). Special properties: •• Crimping quality pursuant to DIN 46228 •• Change of tools not necessary •• Processing of various crimping lengths: CRIMPFIX R: 8 mm, RS: 8 or 10 mm Automatic cross-section adjustment from 0.5 to 2.5 mm² 4 Separate stripping mode adjustable Products Order number CRIMPFIX R CRIMPFIX RS 9028500000 1477030000 Processing of linked, rolled wire-end ferrules A fast all-rounder to meet your individual requirements Stripping and crimping machines for loose wire-end ferrules CRIMPFIX L/LS The CRIMPFIX L/LS universally processes loose Weidmüller wire-end ferrules with various cross-sections. The electropneumatically driven stripping and crimping machine is suitable for cross-sections from 0.5 to 2.5 mm² and allows for various crimping lengths. Special properties: •• Change of tools not necessary •• Short pulse times •• Crimping length: CRIMPFIX L: 8 mm, CRIMPFIX LS: 6, 8 or 10 mm •• Processing of special wire-end ferrules with a large plastic collar (LS) CRIMPFIX LS: three different crimping lengths – no need to change tools Adjustable stripping blade for the best stripping quality Products Order number CRIMPFIX L CRIMPFIX LS 9028530000 9028540000 Adjustment wheel for an optimum stripping length CRIMPFIX LZ You can process loose Weidmüller twin wire-end ferrules ranging from 2 x 0.5 to 2 x 1.5 mm² (AWG 2 x 20–2 x 16) with the electropneumatic CRIMPFIX LZ stripping and crimping machines. Special properties: •• Crimping quality pursuant to DIN 46228 •• Change of tools not necessary •• Short pulse times •• Crimping length: 8 mm Processing of twin wire-end ferrules in the cross-section range from 2 x 0.5 to 2 x 1.5 mm² 6 Integrated interior lighting for a better overview Products Order number CRIMPFIX LZ 9027310000 Touchscreen display with simple menu navigation Durable and robust in everyday use Stripping and crimping machines for loose wire-end ferrules CA 100 C The CA 100 C electropneumatic stripping and crimping machine is suitable for the particularly efficient processing of loose, insulated and non-insulated Weidmüller wire-end ferrules. The device, which boasts a modular design, processes insulated wire-end ferrules from 0.14 to 0.34 mm² (AWG 26–22) and, as an optional feature, non-insulated wire-end ferrules from 0.25 to 0.75 mm² (AWG 24–18). Special properties: •• Simple tool change •• Very compact design •• Can be used for non-insulated wire-end ferrules as an optional feature •• Crimping length: CA 100 C: 6 or 8 mm Quick-change tool for extremely short retooling times Removable touchscreen operating element Products Order number CA 100 C On request Crimping of insulated and noninsulated wire-end ferrules CA 100/2.5 and CA 100/10 Both models are considered to be indestructible power packs. They are suitable for the efficient processing of loose, insulated Weidmüller wire-end ferrules and may also be optionally used for non-insulated wire-end ferrules. With corresponding tooling parts, the CA100/2.5 can be retrofitted for wire-end ferrules with cross-sections from 0.5 to 2.5 mm² (AWG 20–14). The CA100/10 can be retrofitted in the same way for wire-end ferrules with cross-sections from 4 to 10 mm² (AWG 12–8). Special properties: •• Crimping quality pursuant to DIN 46228 •• Simple tool change •• Wide range of applications •• Crimping length: CA 100/2.5: 6 to 12 mm and CA 100/10: 8 to 18 mm Quick-change tool for extremely short retooling times 8 Stripping blade that can be used on both sides – for consistently high quality Products Order number CA 100/2.5 CA 100/10 On request On request Square crimping tool for a perfectly square four-sided crimp Ideal for industrial applications Stripping and crimping machine for loose, turned contacts CA 4/8 Indent Rely on maximum professionalism: The CA 4/8 Indent is an electropneumatically driven stripping and crimping machine for processing loose, turned pin and socket contacts. The contacts are supplied automatically with power via an oscillating conveyor. The settings for the stripping and crimping depth are motor-driven. The machine is operated via the easy-to-use touchscreen display, which clearly shows all of the key data, functions and status messages. Using the corresponding tool set, the CA 4/8 Indent can be retrofitted to suit different contacts and/or lines. Special properties: •• Very robust design for a long service life •• Short pulse times •• Optional crimp shapes: 4-Indent, B-Crimp, Hex •• Memory for 50 programs Processing of loose, turned pin and socket contacts 10 Individual adjustment of the cable holding force Products Order number CA 4/8 Indent On request Automatic adjustment of the stripping length and crimping depth Small, robust and easy to operate Powerstripper stripping machines POWERSTRIPPER 6.0 and POWERSTRIPPER 16.0 The electrically driven machines facilitate the accurate stripping of conductors with various insulations up to an outside diameter of 8 mm. Operation is particularly simple. Special properties: •• Designed for various wire cross-sections (PS 6.0: 0.5 to 6 mm²; PS 16.0: 2.5 to 16 mm²) •• Infinitely variable adjustment of the wire cross-sections – no need to change tools •• Infinitely variable adjustment of stripping and pull-off lengths between 3 and 20 mm •• Partial stripping function Fast and simple cross-section adjustment Products Order number POWERSTRIPPER 6.0 POWERSTRIPPER 16.0 9028510000 9028480000 Insertion funnel for smaller cross-sections POWERSTRIPPER AUTO 2.5 and POWERSTRIPPER AUTO 16.0 Both systems are equipped with a sensor system that automatically determines the conductor diameter and defines the corresponding cutting depth. The PS AUTO 2.5 can be used to strip the most common conductors featuring a wide range insulations with a cross-section from 0.5 to 2.5 mm² (AWG 20–14). The PS AUTO 16.0 can be used for 4 to 16 mm² (AWG 12–6). Special properties: •• Simple, automatic stripping •• Infinitely variable adjustment of stripping and pull-off lengths between 3 and 20 mm •• Partial stripping function •• Low weight Automatic adjustment to the respective cross-section 12 Infinitely variable adjustment of the stripping length and partial stripping Products Order number POWERSTRIPPER AUTO 2.5 POWERSTRIPPER AUTO 16.0 9027270000 9027290000 Precise and flexible cutting Cutting machines CUTFIX 8 The CUTFIX 8 cutting machine is the right choice for cutting round cables with diameters of up to 8 mm in length in medium and large series. The robust automatic machine is impressive with its accurate working methods and easy operation. Special properties: •• Excellent repeat accuracy •• Controllable contact pressure on the drive rollers •• Electric drive •• Cutting orders can be managed by PC Very long service life thanks to metal transport rollers USB interface for PC-based control Products Order number CUTFIX 8 9023100000 Removable handheld terminal CCM Whether you're faced with ribbon cables, round cables, insulating sleeves or hoses, the CCM perfectly masters all cutting and trimming disciplines. To meet special requirements, the dimensional accuracy can be optimised by means of a length correction. A special sub-program can be used to adapt the program surface to suit individual requirements. Special properties: •• Adjustable cable pressing force •• PC-compatible •• Pneumatic drive Universal transport unit for ribbon cables, round cables, insulating tubes and hoses 14 Clear terminal for simple handling Products Order number CCM 9025440000 Pressure regulation on the transport belts Your guarantee for standardised connections The right combination of tools, automatic machines and wire-end ferrules Guarantee the quality of your electrical connection in the long term by purchasing all of your components from a single source. We have an extensive range of wire-end ferrules and insulated cable connectors available for you. These can be optimally synchronised for use with Weidmüller tools and automatic machines. High-quality and certified pursuant to the common worldwide standards. Wire-end ferrules and insulated cable connectors Wire-end ferrules from Weidmüller ensure safe connections and you benefit from a wealth of advantages when installing and maintaining your systems. Our vast product range includes wire-end ferrules both with and without plastic collars, as well as twin wire-end ferrules in all colours available on the market. The insulated cable connectors from Weidmüller also guarantee a reliable connection quality. These are mainly equipped with a conical insertion funnel, ensuring optimum conductor entry as the strands centre themselves. This saves time and money during installation. 16 CSA US certification UL certification The following wire-end ferrules have CSA US certification: The following wire-end ferrules have UL certification: •Loose wire-end ferrules from 0.14 mm² to 50 mm² (∼ AWG 26–1) •Twin wire-end ferrules from 2 x 0.5 mm² to 2 x 16 mm² (∼ AWG 20–6) •Special wire-end ferrules for small terminal compartments and AWG lines •Strips of linked and rolled wire-end ferrules from 0.5 mm² to 2.5 mm² (∼ AWG 20–14) •Non-insulated wire-end ferrules from 0.14 mm² to 50 mm² •Loose wire-end ferrules from 0.14 mm² to 50 mm² (∼ AWG 26–1) •Strips of linked and rolled wire-end ferrules from 0.5 mm² to 2.5 mm² (∼ AWG 20–14) =\ + Weidmüller crimping tools and automatic machines ML File E354986 + Weidmüller wire-end ferrules = Approval UL-approved crimping connections The UL certification for our crimped, insulated wire-end ferrules means that Weidmüller has opened up an unlimited number of possible applications for use around the world. Wire-end ferrules, manual tools and crimping machines from Weidmüller are approved as an overall system. Insulated wire-end ferrules, manual tools and machines AWG Colour codes/order no. Manual tools Stripping and crimping machines 0565600000 0533500000 0565700000 0534200000 0565800000 0565900000 0566000000 9019000000 9019010000 9019020000 9019030000 9019040000 9019050000 9019060000 9019070000 9019080000 9019100000 9019110000 9019120000 9019130000 9019140000 9019150000 9028490000 9019160000 9036220000 9019170000 9019180000 9028520000 9019190000 9019200000 9019210000 9019220000 9019230000 9019240000 9019250000 9019260000 9019270000 CRIMPFIX series CA 100 series Miscellaneous 9021010000 9021020000 PZ 16 DIN PZ 3 Weidmüller 9025740000 9025760000 9025750000 9025770000 0409500000 0690700000 9025870000 0409600000 0462900000 9025860000 9025910000 0409700000 0463000000 9025950000 9025930000 9025690000 0463100000 0635100000 PZ 6/5 24 24 22 22 20 20 20 18 18 18 18 18 18 18 18 16 16 16 16 16 14 14 14 14 14 12 12 12 12 10 10 8 8 6 6 PZ 6 Roto/ PZ 6 Roto L AWG 6 8 6 8 6 8 10 6 8 10 12 6 8 10 12 6 8 10 12 18 6 8 10 12 18 8 10 12 18 12 18 12 18 12 18 PZ 4 L2 0.25 0.25 0.34 0.34 0.50 0.50 0.50 0.75 0.75 0.75 0.75 1.00 1.00 1.00 1.00 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 4 4 4 4 6 6 10 10 16 16 Weidmüller mm2 L2 Designation 9021030000 9021040000 9021050000 9021060000 9036200000 9021070000 9036210000 9021080000 9021090000 9036230000 9021100000 9021110000 9021120000 9021130000 9021140000 9021150000 9021160000 9021170000 9021180000 17 Increase your productivity Professional tools for installation The right tool will always do the job best. That's why we've been developing and producing quality tools to satisfy the most stringent requirements for more than 30 years now. And we never lose sight of our goal – supporting you on a daily basis, with clever products that make your work easier, optimise your work processes and guarantee your company's productivity in the long term. Crimping tool In many installations, there is only a little space available in the switch cabinet. That's why the PZ 6 Roto L crimping tool has a rotatable crimp insert, which allows the wire-end ferrule to be inserted from the front or side. Voltage testers Achieve the best results. The unique design and excellent functionality of our 2-pole voltage testers boost working efficiency and accuracy. Wire-end ferrules and insulated cable connectors Ensure connections that are safe in the long term and benefit from a wealth of advantages during installation and maintenance – with wire-end ferrules and insulated cable connectors from Weidmüller, available in a wide range of versions and colours. Stripping tool Our self-adjusting stripax® stripping tool offers accurate stripping results for conductor cross-sections from 0.08 to 10 mm². The ideal supplement: the stripax® 16 stripping tool with shaped blade – for conductors from 6 to 16 mm². 18 Automatic machines Reduce your installation times and increase your productivity. Our robust automatic machines are sure to impress you with their long service lives, as well as consistent levels of performance and quality. For processing various types of wireend ferrule and for cutting and stripping tasks involving a wide range of cable types. Pliers Guarantees safe and accurate work on sensitive electronics. Our ESD pliers feature a special handle material that prevents electrostatic discharge. Cutting tool Ensure optimum finishing. The specially shaped cutting geometry of our KT 8 ensures a smooth, crush-free cut without distorting the conductor – every time. Torque screwdriver Always work in the right torque range. Our torque screwdriver guarantees safe, gas-tight clamping. Without mechanically destroying the clamping yoke and with a voltage drop considerably lower than the required limits. 19 Weidmüller – Your Partner in Industrial Connectivity As experienced experts, we support our customers and partners around the world with products, solutions and services in the industrial environment of power, signal and data. We are at home in their industries and markets and know the technological challenges of tomorrow. We are therefore continuously developing innovative, sustainable and useful solutions for their individual needs. Together we set standards in industrial connectivity. Let's connect. Weidmüller Interface GmbH & Co. KG Klingenbergstraße 16 32758 Detmold, Germany Tel. +49 5231 14-0 Fax +49 5231 14-2083 [email protected] www.weidmueller.com Made in Germany You can find your local Weidmüller contact on the internet at: www.weidmueller.com/countries 4 050118 296204 Order number: 1487490000/10/2013/SMDM