COMBICON Customer-specific electronic housings Further information on the products introduced here and on the world of solutions from Phoenix Contact can be found at New customer-specific electronic housings www.catalog.phoenixcontact.com Mechanically processed electronic housings It often becomes necessary to make appropriate openings in the electronic housing for displa displays or operating elements. Phoenix Contact has the experience and versatility in the fields of housing and PCB These openings can be made using mechanical processes such as milling, punching or using individual tool mold inserts. connection technology to support you in the manufacturing of your individual housing system. The most economical production method is determined by Industrial Connection Technology, Marking and Mounting Material, Tools is started. 2. Compared with milling, the punching process makes production times shorter and less expensive. The costs for making the punching tool are covered if approximately 3,000 to 5,000 housings are Punching Industrial Plug Connectors PLUSCON 1. From preliminary clarification to series production Milling Mil ling i na ry cla D rif co ica To n ti o str ol n m uc o tio Pr ld n od en gin uc tio ee no rin f g pr Ev ot alu o t at ion ype Ve s rsi Se on rie sp ro du ct io n is best suited for small quantities, such as when a series CLIPLINE Tool mold insert In addition to modifying the existing housings, we also specialize in the development of completely new and 250 ~3000 manufactured per year. ~5000 Quantity per year 3. The use of individual tool mold inserts guarantees the shortest production times, as the injection-molding process customer-specific housing ranges. Our service encompasses the preliminary clarification phase, the designing of parts, tool engineering and series production. enables the manufacturing of customer-specific electronic housings without additional work steps. The investment A qualified team of development, production and marketing costs are covered by an annual production volume of approximately 5,000 pieces. specialists manages the project until the product is ready to Or contact us directly. PCB Connection Technology and Electronic Housings COMBICON CA in proportion to the number of pieces. This procedure Pr el i m 1. No investment is necessary for milling; cost increases Recommended production method your annual demand. Main project phases go into production. solution in a pre-assembled version. The individual components, consisting of housing functions. Phoenix Contact provides you with the option of printing on the entire housing or housing parts, according and connection methods, are delivered in individually combined, pre-assembled and to your specifications. ready-to-install versions to suit your requirements. This not only reduces the effort Signal Converters required to mount the device, but also the handling costs, since far fewer single parts INTERFACE 1. Pad printing COMBICON housing Housing solutions for your Electronics need to be processed. Pad printing has gained acceptance as one of the most important procedures for the labeling of electronic housings. A legible and high-contrast print can be made, based on Automation Systems your electronic print copy. A wide range of printing colors is available. AUTOMATIONWORX Customized with... 2. Laser printing of electronic housings ...Housing colors ...Milling ...Punching ...Tool mold insert ...Housing printing Generally, all technical thermoplastics can be labeled using a laser beam. PHOENIX CONTACT GmbH & Co. KG 32823 Blomberg, Germany Phone: +49/5235/3-00 Fax: +49/5235/3-1 07 99 www.phoenixcontact.com Readability and contrast ratios largely depend on the particular plastic/color combination, the wavelength of the laser and the process parameters, and therefore need to be determined accordingly. PHOENIX CONTACT PHOENIX CONTACT Printed in Germany For convenient and fast application, Phoenix Contact also delivers your housing It is often necessary to print on the housing to identify an electronic device or to explain the different operating or display MNR 52002693/31.03.2007-01 Individual printing and labeling of electronic housings TRABTECH 2. Pre-assembled housing assemblies © PHOENIX CONTACT 2007 Surge Protection ME-MAX ME / ME-BUS / ME-TBUS STTCO EMG EG BC UEGH UEGM CM UM Modular construction, bus connector optional, fixed or pluggable connection method Can be aligned in a modular terminal block design, double-level terminal block springcage connection, bridgeable PCB terminal blocks or pluggable connection possible, housing covers with variable heights ABS and PC material versions, variable housing covers In acc. with DIN 43880 for distributor boards, variable connection method, optional bus connector For further information, please see the BC product overview Double-level connection option, connection method already integrated, slip-on connection, can be equipped with SMD components Connection method already integrated, screw, plug-in or slip-on connection possible Integrated venting slots, wall mounting possible, large-volume housing form The profile can be cut accurately to a centimeter, any connection method can be used For further information, please see the ME / ME MAX product overview Modular construction, Variable housing covers for fixed or pluggable connection methods, optional bus connector. For further information, please see the ME / ME MAX product overview No. of positions: 3; 4; 8; 12; 16; 18; 24 Module width B [mm]: 6; 17.5; 22.5 No. of positions: 4; 8; 12; 16; 24 Module width B [mm]: 12.5; 17.5; 22.5 No. of positions: 4; 5 Module width B [mm]: 6.2 No. of positions: 4; 6; 8 Module width B [mm]: 10; 12.5; 15; 17.5; 22.5; 25 No. of positions: 8 Module width B [mm]: 22.5 No. of positions: individual Module width B [mm]: 17.8 No. of positions: 12 Module width B [mm]: 22.5; 25 No. of positions: 6; 12 Module width B [mm]: 22.5; 25 2713667 2713683 2713696 2907208 2853637 2709532 Upper part of the housing: including COMBICON connection technology ME 35 OT-MSTBO SET 2707738 Development and production of individual housing widths on request. Development and production of individual housing widths on request. 00 *1 Sample: Upper part of housing: BC 17,8 OT-MKDSO KMGY 2896092 Housing cover: BC 17,8 DKL R KMGY BC 17,8 DKL S TRANS 2896144 2896102 Sample: UEGH 22,5 UEGH 25 2757102 2757115 UEGM 22,5 UEGM 25 2792002 2792015 No. of positions: 16; 26; 34 Module width B [mm]: 45; 67.5; 90 No. of positions: individual Module width B [mm]: 35.6; 53.6; 71.6 No. of positions: 12; 24 Module width B [mm]: 27.5; 40; 42.5; 45 No. of positions: 6; 12; 24 Module width B [mm]: 27.5; 40 Sample: Lower part of the housing: EMG 30-LG EMG 45-LG EMG 75-LG Sample: Lower part of the housing: EG 45-G/ABS GN EG 67,5-G/ABS GN EG 90-G/ABS GN Sample: Lower part of the housing: BC 35,6 UT HBUS BK Sample: Sample: 2896254 Upper part of the housing: BC 35,6 OT U11 KMGY BC 35,6 OT U22 KMGY 2896034 2896047 Housing cover: BC 35,6 DKL R KMGY BC 35,6 DKL S TRANS 2896157 2896115 2947860 2946191 2947378 2947886 2946214 2947967 Upper part of the housing: EG 45-A/ABS GN EG 67,5-A/ABS GN EG 90-A/ABS GN 2764140 2764292 2764328 2764179 2764357 2764399 No. of positions: 38; 48; 58 Module width B [mm]: 100; 125; 150 2947080 2946023 Housing cover: EMG 100-H 7,5MM EMG 150-H 15MM 2944193 2943165 2757128 2757144 2757131 2757157 2757173 UEGM 27,5-SMD UEGM 40/1 UEGM 40/2 No. of positions: individual 2757063 2792112 2792028 Sample: Lower part of the housing: BC 107,6 UT HBUS BK CM 50 CM 62 CM 75 CM 90 2943592 2944863 2943602 2944876 A B C No. of positions: individual Module width B [mm]: 107.6 Development and production of individual housing widths on request. Sample: Lower part of the housing: EMG 100-LG EMG 150-LG UEGH 27,5-SMD UEGH 40/1 UEGH 40/2 UEGH 42,5/1-SMD UEGH 45/2-SMD 103 102 50 73 75 62 73 102 75 103 75 90 No. of positions: individual Development and production of individual housing widths on request. Zinc yellow, similar to RAL 1018 Sky-blue, similar to RAL 5015 Gray white, similar to RAL 9002 Light gray, similar to RAL 7035 Pure white, similar to RAL 9010 Pebble-gray, similar to RAL 7032 Blue-gray, similar to RAL 7031 Scarlet, similar to RAL 3001 Gray-brown, similar to RAL 8019 2959816 � � �� Upper part of the housing: BC 107,6 OT U11 KMGY BC 107,6 OT U22 KMGY 2896076 2896089 Housing cover: BC 107,6 DKL R KMGY BC 107,6 DKL S TRANS 2896173 2896131 A B C CM 125 2942894 CM 175 2941507 CM 200 2941853 103 102 125 120 125 175 110 149 200 � � 72 � � �� Sample set UM 100/108 The housing height refers to the electronic module header that is snapped onto the DIN rail NS 35/7.5. For the overall height, include the dimensions of the corresponding cover. Hood heights [mm]: 12.5; 30; 35; 55 10 8 10 / 0 � � � �� ���� � � �� � � �� ���� � � �� Sample set UM 122 Dimension A [mm]: 70.4; 92 or 114.5 2853190 Dimension A [mm]: 51.5; 92 or 114.5 � � � � � � 2 12 � � � �� � � � � � � � � � �� � � Top edge of the PCB � � �� � � � �� � � � �� � � � �� Orange, similar to RAL 2003 PHOENIX CONTACT 2959832 � � � �� � � Military gray, similar to RAL 7042 Sample set UM 72 Development and production of individual housing widths on request. 2896270 � � Black, similar to RAL 9005 2959900 45 Possible housing colors Phoenix Contact green, similar to RAL 6021 Sample set UM 25/45 25 � �� All housing types are attachable by simply snapping them onto the conventional EN DIN rails. 2764072 2896241 No. of positions: 10; 14; 16; 18; 28; 34 Module width B [mm]: 30; 37.5; 45; 50; 75; 90 Housing cover; EMG 30-H 7,5MM EMG 45-H 7,5MM EMG 75-H 15MM Development and production of individual housing widths on request. Upper part of the housing: EG 22,5-A/ABS GN Sample: Lower part of the housing: BC 17,8 UT HBUS BK � �� ME MAX 35 U-U1 KMGY ME MAX 35 G 2-2 KMGY ME MAX 35 3-3 KMGY 2947763 2947828 2946159 2764043 � �� Sample: Lower part of the housing: ME 35 UTG GN ME 35 UT BUS/5 GN ME 35 UT TBUS GN Housing cover: EMG 10-H 7,5MM EMG 15-H 7,5MM EMG 22-H 7,5MM Sample: Lower part of the housing: EG 22,5-G/ABS GN � �� 0 Sample: Development and production of individual housing widths on request. 2947747 2908508 2946133 � �� 10 o< t 5 >2 No. of positions: 8; 24; 32 Module width B [mm]: 35; 45 3038406 Sample: Lower part of the housing: EMG 10-LG EMG 15-LG EMG 22-LG � � �� The panel mounting bases are a carrier system to accommodate PCBs and are particularly suitable for large-volume assemblies. The surface of the PCB can remain freely accessible. No. of positions: 6; 8; 24; 32; 36; 48 Module width B [mm]: 35; 45 Side cover: D-STTCO 2,5 3038891 2713159 � � �� Component housing Upper part of housing: including COMBICON connection technology ME 22,5 OT-1MSTBO SET 2707741 ME 22,5 OT-MSTBO SET 2907444 ME 22,5 OT-3MSTBO SET 2707767 Sample: Housing: STTCO-LG 2,5/5 MT GY STTCO-LG 2,5/4 PE GY � � �� 2907130 2706030 2707385 � �� Sample: Lower part of the housing: ME 22,5 UT GN ME 22,5 F-UT BUS/10+2 GN ME 22,5 UT-TBUS GN � � 2869647 2869388 2869362 2713476 2959900 � � �� contamination-proof electronic module. The finely graded variety of types ensures high flexibility. ME MAX 6,2 SP-TBUS 4-4 ME MAX 22,5 F G 3-3 KMGY ME MAX 22,5 SF G 2-2 KMGY ME MAX 22,5 U-U1 KMGY Sample set UM 25/45 Development and production of individual housing widths on request. � � �� Sample: 5 )2 T � � The component housings make the assembled PCB a touch and le du o M pth e d m] m [ � � �� The product range includes housings for accommodating PCBs in sizes from just a few square centimeters up to Euro-cards and more. B Panel mounting base le du o M dth wi m] [m � � �� PHOENIX CONTACT Electronic housings PHOENIX CONTACT