Uninterruptible Power Supply Unit for Universal Use QUINT-DC-UPS/24DC/10 1. Short Description Uninterruptible Power Supply Units for Buffering Long-Term Power Interruptions • Saves space thanks to the compact, uniform design • Integrated diode saves money through isolation of loads • Maximum system availability through optimum battery management and reliable signaling • Minimum installation time due to ready-to-use plugin bridges and integrated timeout QUINT-DC-UPS uninterruptible power supply units with long-life lead-acid batteries provide long buffer times at high currents. Even in the event of a longer supply voltage failure, the units ensure that all connected devices continue to operate without interruption. The devices have a narrow and uniform design, which makes them ideal for use on the DIN rail where space is limited. In addition, short wiring paths ensure order and clarity in the control cabinet. The high level of availability and the particularly long service life of the battery modules are achieved through professional battery management. An automatic presence check (every minute) and electronic overcurrent protection ensure the battery modules are ready to operate at all times. Power is therefore available in the event of an error and the service life of the battery module is maximized. The actual state must be determined quickly so that the right decision can be made in an emergency. Optimum signaling is thus required for maximum system availability. Three floating PDT contacts and three LEDs are provided for function monitoring, which indicate all the operating states clearly. So that relay signaling is more reliable and more durable than before, an additional positive supply output has been provided. The contact, which is current-limited and resistant to continued short circuits, is located next to the relay connections and enables easy bridging. In the event of wiring errors, the shortcircuit protection prevents any welding of the relay contacts. This ensures that the user can rely on an OK signal. Even in the event of connection errors, currents remain below 100 mA, which prevents damage to the relay contacts. A system is switched off after a specific time that can be set on the device or by an external signal. No additional installation is required for shutdown. In addition, ready-to-use plug-in bridges minimize the installation time. The connected devices can be divided into buffered and unbuffered loads using the isolated input. This extends the buffer time, which depends on the output current. If only critical devices are protected using fuses, smaller battery modules can be used that save money and space in the control cabinet. In addition, the isolated input protects the connected devices against errors in the internal network. Headquarters: © Phoenix Contact GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany Phone +49 - 52 35 - 30 0 • Fax +49 - 52 35 - 34 12 00 • www.phoenixcontact.com Local contact: www.phoenixcontact.com/salesnetwork Uninterruptible Power Supply Unit for Universal Use – QUINT-DC-UPS/24DC/10 2. Technical Data 125 mm 2 3 3 1 O u tp u t 0 -1 0 A D C In p u t D C 2 4 V 130 mm 2 2 + 2 4 V 2 0 0 m A A la r m 1 3 2 1 B a t. M o d e 1 2 R 2 3 2 3 3 C h a rg e R 1 J 2 x 1 2 V 1 ,3 A h 1 1 R e m o te O n /O ff t...[m in ] 100 mm QUINT-DC-UPS/24DC/10 DC UPS module mm 87mm Input Output Signal Solid Stranded [mm2] 0.2 - 2.5 0.2 - 2.5 0.2 - 2.5 Torque AWG [Nm] 0.2 - 2.5 25 - 14 0.2 - 2.5 25 - 14 0.2 - 2.5 25 - 14 0.5 - 0.6 0.5 - 0.6 0.5 - 0.6 UuF [lb in] 4.4 - 5.3 4.4 - 5.3 4.4 - 5.3 Description Type Order No. Uninterruptible power supply unit with integrated 1.3 Ah battery module QUINT-DC-UPS/24DC/10 28 66 22 6 Technical Data Input Data Nominal input voltage Input voltage range Current consumption Switching threshold Buffer time Input fuse Maximum power dissipation (No load/charging/maximum) configurable (Ready/buffer mode) 24 V DC 22.5 - 30 V DC 0.1 A/0.5 A/10.5 A Ua < 22 V; dynamic Uin - 1 V/0.1 s 0.5, 1, 2, 3, 10, 15, 20, 30, continuous Internal, 15 A 20 W/8 W Output Data Can be connected in parallel No Output Data in Normal Operation Nominal output voltage Output voltage Output current Current limit Overload fuse 24 V DC Uin 10 A None Internal, 15 A Output Data in Buffer Mode Nominal output voltage Output voltage Output current Current limit Overload fuse Efficiency Remote shutdown 24 V DC 27.9 V DC, maximum 10 A 15 A 15 A, internal fuse 91% Yes Charging Charge characteristic curve End-of-charge voltage Charge current Temperature/voltage compensation Battery/presence check/time interval I/U characteristic curve 27 V 400 mA No 60 seconds Memory Medium Nominal voltage Nominal capacity Service life Self-discharge Latest startup after delivery Internal 24 V DC 1.3 Ah 6 years at +20°C < 1 mA 9 months at +20°C to +30°C 6 months at +30°C to +40°C PHOENIX CONTACT page 2 of 8 Pcs. Pkt. 1 Uninterruptible Power Supply Unit for Universal Use – QUINT-DC-UPS/24DC/10 Signaling Power In OK Alarm Green LED Red LED, floating PDT, 30 V AC/DC, maximum; 1 A, maximum Yellow LED, floating PDT, 30 V AC/DC, maximum; 1 A, maximum Yellow LED, flashing, floating PDT, 30 V AC/DC, maximum; 1 A, maximum Battery Mode Battery Charge Approvals/Standards Electrical equipment of machines Electrical safety (of IT equipment) EN 60 204 (Surge Voltage Category III) EN 60 950/VDE 0805, UL/C-UL Recognized UL 60 950 UL/C-UL Listed UL 508 Germanischer Lloyd EN 50 178 (VDE 0160) Industrial control equipment Shipbuilding Electronic equipment for use in electrical power installations General Data Insulation voltage Input/output to housing: Degree of protection Class of protection MTBF According to IEC 1709 (SN 29 500) Housing version Dimensions (W x H x D) default upon delivery Weight Approximately 1 kV AC type test 1 kV AC routine test On a horizontal 35 mm DIN rail EN 60 715 1 kV/1 kV IP20 II > 500,000 h AluNox (AlMg1), closed (100 x 130 x 125) mm 1.8 kg Climatic Data Ambient temperature Humidity Vibration 0°C to +50°C/0°C to +40°C 95%, no condensation 15 Hz - 150 Hz, 2.3g, 90 minutes Mounting position Shock (in all space directions) Pollution degree Climatic category Operation/storage At +25°C According to IEC 68-2-6 According to IEC 68-2-27 According to EN 50 178 According to EN 60 721 30g 2 3K3 c Conformance With EMC Directive 89/336/EEC and Low Voltage Directive 73/23/EEC EMC (Electromagnetic Compatibility) Noise Immunity According to EN 61000-6-2: Noise Immunity According to EN 61000-6-2 • EN 61000-4-23) Electrostatic discharge (ESD) • EN 61000-4-32) Electromagnetic HF field Requirements EN 61 000-6-2 Housing Contact discharge: Air discharge: Housing Frequency Field strength: • EN 61000-4-43) Fast transients (burst): Input Output: Signal: Input: • EN 61000-4-53) Surge current loads (surge): Output: Signal: • EN 61000-4-62) Conducted interference I/O/S: Frequency: U0: • EN 61000-4-113) Voltage dips Input: Noise Emission According to EN 61000-6-3 • Radio interference emission EN 55011 • Radio interference voltage EN 55011 EN 55011 corresponds to CISPR11/EN 55022 corresponds to CISPR22/EN 61000 corresponds to IEC 1000 2) Criterion A: Normal operating characteristics within the specified limits. 3) Criterion B: Temporary adverse effects on the operating characteristics which the device corrects automatically. QUINT-DC-UPS/24DC/10 4 kV 8 kV Level 4 8 kV 15 kV 80 - 1000 MHz 10 V/m Level 3 80 - 1000 MHz/1.4 - 2.0 GHz 10 V/m 2 kV 2 kV 1 kV 2 kV 2 kV 0.5 kV 0.5 kV 1 kV asymmetrical5) asymmetrical5) asymmetrical5) asymmetrical5) symmetrical4) asymmetrical5) symmetrical4) asymmetrical5) 0.15 - 80 MHz 10 V asymmetrical5) Level 3 0.15 - 80 MHz 10 V 4 kV (Level 4) 2 kV (Level 3) 1 kV (Level 2) 4 kV (Inst. Class 4) 2 kV (Inst. Class 4) 0.5 kV/(Level 1) 0.5 kV/(Level 1) 1 kV/(Level 2) 30% reduction of the input voltage for 0.5 periods See Input Data: Mains buffering > 20 ms Class A6) Class A6) EN 55011 (EN 55022) Class B7) EN 55011 (EN 55022) Class B7) 4) Symmetrical: Cable to cable. 5) Asymmetrical: Cable to ground. 6) Class A: Industrial applications 7) Class B: PHOENIX CONTACT page 3 of 8 Industrial and domestic applications. Uninterruptible Power Supply Unit for Universal Use – QUINT-DC-UPS/24DC/10 3. Device View, Connections, and Control Elements 7 6 4 21 11 12 13 22 23 Ala 32 rm Ba Mo t.de 33 B Ch at.ar ge ,5A /10 /10 C DC in /24 6 DC VD 0m PS 22 24V -30 0A A/2 -U 66 2.5 C/1 in,2 DC 8 : 24VD .5m T- o.: 2 e IN N ag 2 A/1 olt 0 QUder1 V l Or ut: ona Inperati : °C Optput: ime 50 F T + 2 ° Ouffer … 12 Bu 0 …+ 32 R1 Re R2 m ot e OF ONF Ala rm B Ba at.-M t.-C o ha de rg e Po we r In OK t 5 m [m ax 0,5 in] ∞ DC In 24 pu V t 1 O 0A ut pu t + – + rm de Mo e t.- arg Ba -Ch . t K Ba nO I r we Po L IA S TR AL US OL T OV INDNTRMEN Ala 1 2 PR AP U F COUIP EQKA 43 D TE LIS 3 30 20 5 15 10 Pb Pb – -2 0-6 00 61 81-1 EN 500 EN www.interface.phoenixcontact.com 3 QUINT DC-UPS 10 A 8 +2 4 0,2 V 3 A 1 tio la g al s t tin i n nec a d con e R ore f be n in st ru ct io ns 9 0 ! 1 " 2 Figure 04 1 DC input, unbuffered: 24 V DC input voltage (0.2 mm2 to 2.5 mm2 solid) (0.2 mm2 to 2.5 mm2 stranded) (25 - 14 AWG) Internal fuse only 15 A 4. Safety Notes and Warning Instructions To ensure that the device can be operated safely and all functions can be used, please read these instructions carefully. 2 DC output, buffered: 24 V DC output voltage (0.2 mm2 to 2.5 mm2 stranded) (25 - 14 AWG) The device is idling-proof and short-circuit-proof. 3Floating PDT (11,12,13): Alarm 4Floating PDT (21,22,23): Battery Mode 5 Floating PDT (31,32,33): Battery Charge 6 24 V supply voltage, maximum current limit 0.2 A for grouped contacts 11, 21, 31 The QUINT-DC-UPS is a built-in device. Installation and startup must only be carried out by qualified personnel. The relevant country-specific regulations (e.g., VDE, DIN) must also be observed. Before startup it is particularly important to ensure that: • All supply lines have sufficient fuse protection and are the correct size. • All output cables are the correct size for the maximum device output current or have separate fuse protection. • Sufficient convection is ensured. 7 Remote shutdown (R1, R2) 8 Universal DIN rail adapter UTA 107 9 Red LED: Alarm 0 Yellow LED: Battery Mode/ Battery Charge ! Green LED: Power In OK " Buffer time setting 0.5 - 30 minutes PHOENIX CONTACT page 4 of 8 Uninterruptible Power Supply Unit for Universal Use – QUINT-DC-UPS/24DC/10 5. Installation No minimum spacing to other modules is required for proper operation of the device. QUINT DC-UPS 10 A Installation Dimensions +2 4 0,2 V 3 A 1 21 11 12 13 22 23 Ala 32 rm Ba Mo t.de 33 B Ch at.arg e ,5A /10 /10 C DC in /24 6 DC VD 0m PS 22 24V -30 0A A/2 6 .5 /1 ,2 C-U8 6 22 DC in T-D 2 e: V .5m IN No.: ag 24A/1 olt QU er10 lV Ordut: ona Inperati : °C Optput: ime 50 T + 2 °F Ouffer … 12 Bu 0 …+ 32 R1 Re R2 m ote OF ONF Ala rm B Ba at.-M t.-C o ha de rg e Po we r In OK t m DC In 24 pu V t 1 O 0A ut pu t + – + – [m ax 0,5 in] ∞ rm e od e t.-M arg Ba -Ch t. Ba OK r In we o P L IA S TR AL US OL T OV INDNTRMEN Ala 1 2 PR AP U F COUIP EQKA 43 D STE LI 3 30 20 -2 0-6 00 61 81-1 EN 500 EN www.interface.phoenixcontact.com The uninterruptible power supply unit can be snapped onto all DIN rails according to EN 60715 and should be mounted horizontally (input terminal blocks facing downwards). 5 15 10 Pb Pb n ti o ll a g s ta tin in nec a d con R e re fo be in s tr uc ti o ns Figure 05 5.1. Mounting Place the module with the DIN rail guideway on the top edge of the DIN rail and then snap it downwards. 5.2. Removal Release the snap-on catch using a screwdriver and then detach the module from the bottom edge of the DIN rail. Mounting Removal Figure 06 PHOENIX CONTACT page 5 of 8 Uninterruptible Power Supply Unit for Universal Use – QUINT-DC-UPS/24DC/10 QUINT-DC-UPS/24DC/10 AC Power Supply + – Input + – Unbuffered Load Output + – – DC + Buffered Load – DC + Figure 07 3 QUINT DC-U 5.3. Connection: The device is equipped with COMBICON connectors. This reliable user-friendly connection method enables quick device connection and visible isolation of the electrical connection, if required. Only operate connectors when the power is switched off. Al 32 ar Ba Mo t.de B Ch at.ar ge 1 Input: 2 Output: 3 --7 Signal: Stranded [mm2] 0.2 - 2.5 0.2 - 2.5 0.2 - 2.5 AWG 25 - 14 25 - 14 25 - 14 Torque [Nm] 0.5 - 0.6 0.5 - 0.6 0.5 - 0.6 Re R2 m ot e OF ONF m DC In 24 pu V t 1 O 0A ut pu t + 7 mm For reliable and safe-to-touch connections: Strip 7 mm from the connector ends. To maintain UL approvals, use copper cables, which are designed for operating temperatures > +75°C. To meet GL requirements, unused terminal compartments should be closed. 5.4. Input (1, Figure 04, Figure 08) The QUINT-DC-UPS is connected to the 24 V DC output of the power supply via the "Input +" and "Input -" terminal blocks. The output is isolated from the input by the internal diode. The stored power is only supplied to the output. The device is protected against overcurrent and short circuit by a 15 A internal input fuse. If the power supply unit supplies a higher current, e.g., QUINT POWER 24V/20A, a backup fuse must be used, which is designed for the nominal current of the DC-UPS. R1 Al ar m B Ba at.t.-CMo ha de rg e Po we r In OK t The following cable cross sections can be connected: Solid [mm2] 0.2 - 2.5 0.2 - 2.5 0.2 - 2.5 33 m – + [m ax 0,5 in] ∞ m ar Al 1 de Mo e t.- arg Ba -Ch . t K Ba nO rI we o P 2 3 30 20 5 15 10 – Figure 08 Fuse Further device protection is not required, as an internal fuse is present. If the internal fuse is blown, this is most probably due to a device fault. In this case, the device should be checked in the factory. PHOENIX CONTACT page 6 of 8 5.5. Output (2 Figure 04, Figure 07) All devices that must be supplied without interruption in the event of a supply voltage failure ("Buffered Load"), are connected to the "Output +" and "Output -" terminal blocks of the DC output (Fig. 07). It is recommended that all other loads, which do not require buffering ("Unbuffered Load"), are connected to the 24 V DC output of the power supply. This increases the buffer time, as this time depends on the output current (see Fig. 09). The internal diode ensures that the buffered loads are isolated from the unbuffered loads. Current [A] Uninterruptible Power Supply Unit for Universal Use – QUINT-DC-UPS/24DC/10 10 8 6 4 2 0 0 5.6. Signaling Outputs The signal outputs are connected via terminal blocks 11/12/13 3, 21/22/23 4 or 31/32/33 5. The contacts are floating contacts. The plug-in bridge provided can be used to supply +24 V to grouped contacts 11,21,31. This means that signal outputs 12, 13, 22, 23, 32, 33 can be evaluated as switching outputs with 0 V and +24 V voltage levels. 5 15 10 20 25 30 Time [min.] Figure 09 5.7. Remote Shutdown ("Remote", Fig. 10) The device has a UPS remote shutdown function for specific shutdown. Remote shutdown must be deactivated for the device to switch to buffer mode in the event of a supply voltage failure. Remote Shutdown Off • The "Remote shutdown R1" and "Remote shutdown R2" terminal points are short circuited (e.g., with a plug-in bridge) OR The "Remote shutdown R2" terminal point is supplied with a 24 V DC voltage • The QUINT-DC-UPS switches to buffer mode in the event of a supply voltage failure +2 4 0,2 V 3 A 1 11 12 13 Al 22 23 32 ar 33 m Ba Mo t.de Remote Shutdown On • The "Remote shutdown R1" and "Remote shutdown R2" terminal points are not connected • All LEDs are off • The QUINT-DC-UPS does not switch to buffer mode in the event of a supply voltage failure, instead the device is shut down. When the supply voltage is reapplied, the battery module is charged and the device remains off until remote shutdown is deactivated. • Connected loads are supplied as long as the supply voltage is present B Ch at.ar ge R1 Re R2 m ot e OF ONF Figure 10 Ch . ar ge ONF Al ar m Ba Ba t.t.-CMo ha de rg e Po we r In OK t 6. Setting Options on the Device 6.1 Buffer Time Setting (Figure 11) Buffer mode can be exited after a predefined time has elapsed or by external shutdown (see 6.7). If the device is to be shut down after a specific time has elapsed, the time can be set via the selector switch " on the front of the device. When the supply voltage is reapplied, the device can switch to buffer mode again. 21 m C 2 pu 4 V t 1 O 0 – utpuA t + PHOENIX CONTACT page 7 of 8 – [m ax 0,5 in] ∞ m ar Al 1 e od -M arge . t Ba -Ch t. K Ba nO rI e w Po 2 3 30 20 " 5 15 10 Figure 11 Uninterruptible Power Supply Unit for Universal Use – QUINT-DC-UPS/24DC/10 7. Method of Operation In the event of a power failure at the output, the QUINT-DC-UPS supplies all connected devices with a 24 V DC voltage without interruption at a load current up to 10 A. When the 24 V supply voltage is applied, the connected battery module is charged. In the event of a supply voltage failure, the battery module is connected to the output, and the stored power ensures that all connected devices continue to operate without interruption. The professional signaling via function LEDs and floating PDT contacts enables reliable evaluation of all the main operating states. 7.1. Output Voltage In normal operation, the QUINT-DC-UPS output voltage corresponds to the usual supply voltage. If the supply voltage drops more than 1 V in the space of 0.1 seconds or falls below the minimum threshold of 22 V, the device switches to buffer mode. If the output voltage drops below 20.4 V in buffer mode, this is indicated by the Alarm indicator. If the output voltage drops to 19.2 V because the battery module is flat, the device is shut down completely. When the supply voltage is reapplied, the device automatically switches on again. The device is electronically short-circuit-proof and idling-proof. 7.2. Signaling Three floating PDT contacts and three indicators are provided for function monitoring. If the floating contacts are supplied externally with +24 V, they can also be used as 24 V switching outputs. Yellow 0 Bat. Mode/Charge Flashing Red 9 Alarm OFF Supply voltage OK, battery module charged (normal operation) ON OFF OFF Buffer mode OFF ON OFF Battery module flat OFF OFF ON - Battery module quality test negative - Service ON OFF ON - Buffer time elapsed - Remote shutdown activated OFF OFF OFF xx - xx: Contact closed, 1x Alarm, 2x Battery Mode, x1 group contact, x2 N/C contact, 3x Battery Charge x3 N/O contact Bat. Mode 4 Supply voltage OK, battery module charging 31 - 33 21 - 22 Supply voltage OK, battery module charged (normal operation) 31 - 32 21 - 22 Buffer mode 31 - 32 21 - 23 Battery module flat 31 - 32 21 - 22 11 - 13 - Battery module quality test negative - Service 31 - 32 21 - 22 11 - 13 21 - 22 11 - 13 PHOENIX CONTACT - Buffer time elapsed - Remote shutdown activated Alarm 3 04/01/05 Bat. Charge 5 Key/Output http://www.phoenixcontact.com Supply voltage OK, battery module charging Green ! Power IN OK ON TNR: 101998-01 Key/Indicators PHOENIX CONTACT page 8 of 8