QUINT-PS-100-240AC/24DC/5 Single-Phase Primary-Switched Power Supply Unit INTERFACE Data Sheet © PHOENIX CONTACT - 12/2005 Description QUINT POWER devices are 60...960 W DC power supply units for universal use. This is ensured by the wide-range input, single and three-phase versions, and an international approval package. All QUINT POWER devices are idling-proof and shortcircuit proof, and are available with a regulated and adjustable output voltage of 12, 24, and 48 V DC with output currents of 2.5, 5, 10, 20, 30, and 40 A. QUINT POWER stands for guaranteed supply: powerful capacitors ensure mains buffering of more than 20 ms at full load. Power supply units for use in Ex Zone 2, uninterruptible solutions, AS-i power supply units, and a QUINT diode complete the product range. All three-phase devices provide the full output power, even in the event of a continuous phase failure. The POWER BOOST power reserve starts loads with high inrush currents and ensures that fuses are reliably tripped. Preventive function monitoring diagnoses impermissible operating states and minimizes downtimes in your system. An active transistor output and a floating relay contact are used for remote monitoring. QUINT POWER is a built-in device. Installation and startup must only be carried out by qualified personnel. The relevant countryspecific regulations (e.g., VDE, DIN) must also be observed. Danger The device contains dangerous live elements and high levels of stored energy. Never carry out work when the power is turned on. Risk of burns The housing temperature can reach high values depending on the ambient temperature and the load of the device. Make sure you always use the latest documentation. It can be downloaded at www.download.phoenixcontact.com. A conversion table is available on the Internet at www.download.phoenixcontact.com/general/7000_en_00.pdf. This data sheet is valid for all products listed on the following page: 100029_04_en PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany Phone: +49 - 52 35 - 30 0 • Fax: +49 - 52 35 - 34 12 00 • www.phoenixcontact.com www.phoenixcontact.com/salesnetwork 1 QUINT-PS-100-240AC/24DC/5 Ordering Data Product Description Type Order No. Pcs./Pkt. Single-phase primary-switched power supply unit QUINT-PS-100-240AC/24DC/5 29 38 58 1 1 Accessories Description Type Order No. Pcs./Pkt. Assembly adapter for QUINT POWER 2.5 A and 5 A on S7 300 rails QUINT-PS-ADAPTERS7/1 29 38 19 6 1 Technical Data Input Data Nominal input voltage range 100...240 V AC Input voltage range 85...264 V AC, 90...350 V DC Frequency range 45...65 Hz (0 Hz at DC input) Current consumption 1.6 A (at 120 V AC (nominal load)), approximately 0.84 A (at 230 V AC (nominal load)), approximately Inrush current surge < 20 A (typical), inrush current limiting/Ι2t (25°C): < 2.5 A²s Mains buffering (for nominal load) > 20 ms (at 120 V AC), > 120 ms (at 230 V AC) Typical switch-on time <1s Protective circuit Transient surge protection varistor Input fuse 5 A (slow-blow, internal) Recommended backup fuse Circuit breaker 6 A, 10 A or 16 A, Characteristic B Discharge current to PE < 3.5 mA Connection method COMBICON screw/plug-in connection Stripping length 7 mm Output Data Nominal output voltage 24 V DC ±1% Setting range for the output voltage 22.5...28.5 V DC Output current 5 A (-25...+60°C) 7.5 A (with POWER BOOST, -25...+40°C) Derating Above +60°C: 2.5% per Kelvin Current limit IBOOST = 7.5 A (for short circuit), approximately Maximum capacitive load Unlimited System deviation < 1% (static load change 10...90%) < 2% (dynamic load change 10...90%) < 0.1% (input voltage change ±10%) Power dissipation Maximum nominal load Maximum no load 14 W 2W Efficiency > 89% for 230 V AC and nominal values Rise time < 2 ms (UOUT (10...90%)) Residual ripple/switching peaks (20 MHz) < 100 mVpp (for nominal values) Parallel connection Yes, to create redundant systems and increase efficiency Internal surge protection Yes, limited to 35 V DC, approximately Resistance to return supply 35 V DC Connection method COMBICON screw/plug-in connection Stripping length 7 mm DC OK Signal Output, Active Type of output Transistor output, Uout > 0.9 x UN: High signal Continuous current 40 mA, maximum Output voltage +24 V DC (signal) 100029_04_en PHOENIX CONTACT 2 QUINT-PS-100-240AC/24DC/5 DC OK Signal Output, Floating Type of output Relay contact, Uout > 0.9 x UN: Contact closed Continuous current 1 A, maximum Maximum switching voltage 30 V AC/DC, maximum General Data Insulation voltage Input/output 4 kV AC (type test)/2 kV AC (routine test) Input/PE 3.5 kV AC (type test)/2 kV AC (routine test) Insulation voltage output/PE 500 V DC (routine test) Mounting position On horizontal NS 35 DIN rail according to EN 60715 Degree of protection IP20 Protection class Ι, with PE connection MTBF > 500,000 h according to IEC 61709 (SN 29500) Housing version AluNox (AlMg1), closed Weight 0.830 kg Dimensions (width x height x depth) 55 mm x 130 mm x 125 mm Dimensions (width x height x depth) for alternative assembly 122 mm x 130 mm x 58 mm Status Indicators DC OK status indicator Green LED (Uout < 0.9 x UN: LED flashes) Climatic Data Ambient temperature (operation) -25...+70°C (> 60°C derating) Ambient temperature (storage/transport) -40...+85°C Maximum permissible humidity (operation) 95% (at +25°C, no condensation) Vibration (operation) < 15 Hz, amplitude ±2.5 mm according to IEC 60068-2-6 15...150 Hz, 2.3g, 90 minutes Shock 30g in all space directions, according to IEC 60068-2-27 Pollution degree 2 according to EN 50178 Climatic class 3K3 according to EN 60721 Certification/Standards Electrical equipment of machines EN 60204 (Surge Voltage Category III) Safety transformers for switched-mode power supply units EN 61558-2-17 Electrical safety (of IT equipment) EN 60950/VDE 0805 (SELV), EN 61558-2-17 CB Scheme j UL/C-UL Recognized UL 60950 u Industrial control equipment UL/C-UL Listed UL 508 U LISTED Electrical equipment for potentially explosive areas UL/C-UL Recognized UL 1604, Class Ι, Division 2, Groups A, B, C, D Shipbuilding Germanischer Lloyd F, ABS Electronic equipment for use in electrical power installations EN 50178 (VDE 0160) Safety extra-low voltage PELV (EN 60204), SELV (EN 60950) Safe isolation DIN VDE 0100-410, DIN VDE 0106-1010 Protection against electric shock DIN 57100-410 Protection against electric shock, basic requirements for safe isolation in electrical equipment DIN VDE 0106-101 Limitation of harmonic line currents According to EN 61000-3-2 Device safety B (tested safety) 100029_04_en PHOENIX CONTACT 3 QUINT-PS-100-240AC/24DC/5 Conformance With EMC Directive 89/336/EEC and Low Voltage Directive 73/23/EEC Noise Immunity Test According to EN 61000-6-21 Electrostatic discharge (ESD) EN 61000-4-2 Criterion B2 Housing Level 4 Air discharge 15 kV Contact discharge 8 kV Electromagnetic HF field EN 61000-4-3 Criterion A3 Housing Level 3 Frequency range 80...1000 MHz/1.4...2.0 GHz Field strength 10 V/m Fast transients (burst) EN 61000-4-4 Criterion B2 Input 4 kV (Inst. Class 4, asymmetrical: Cable to ground) 2 kV (Inst. Class 4, symmetrical: Cable to cable) Output 0.5 kV (Level 1, asymmetrical: Cable to ground) 0.5 kV (Level 1, symmetrical: Cable to cable) Signal 1 kV (Level 1, asymmetrical: Cable to ground) Surge current load (surge) EN 61000-4-5 Criterion B2 Input 4 kV (Level 4, asymmetrical) Output 2 kV (Level 3, asymmetrical) Signal 1 kV (Level 2, asymmetrical) Conducted interference EN 61000-4-6 Criterion A3 Input/output/signal Level 3, asymmetrical Frequency range 0.15...80 MHz Voltage 10 V Voltage dips EN 61000-4-11 Criterion B Input Mains buffering > 20 ms Noise Emission Test According to EN 61000-6-3 Noise emission of housing EN 55011 (EN 55022)4 Class B Industrial and domestic applications 1 EN 61000 corresponds to IEC 61000 2 Criterion B: Temporary adverse effects on the operating behavior, which the device corrects automatically. 3 Criterion A: Normal operating behavior within the specified limits. 4 EN 55011 corresponds to CISPR11/EN 55022 corresponds to CISPR22 1 Structure 7 2 4 QUINT POWER 13 13 Figure 1 14 3 QUINT POWER 13 14 DC OK 3 4 5 6 7 13 14 D C OK Ou tp ut 2 DC DC 24 V 5A OK 22 Ad ,5-2 ju 8,5st V D OK C 14 D C AC input 85...264 V AC input voltage, 45...65 Hz frequency DC output 24 V DC output voltage (default), can be set between 22.5 and 28.5 V DC DC OK output active DC OK output floating Potentiometer (covered) 22.5...28.5 V DC DC OK LED Universal DIN rail adapter UTA 107 O Ou K tp ut DC AC Inp 1 u L 00-2t N 40V 24 V 6 5A 5 1 DC OK Operating elements Block Diagram L (+) N (-) PE Figure 2 100029_04_en DC OK 13 14 Block diagram PHOENIX CONTACT 4 QUINT-PS-100-240AC/24DC/5 Safety Notes and Warning Instructions Danger Before startup please ensure: The device contains dangerous live elements and high levels of stored energy. – Never carry out work when the power is turned on. – Risk of burns The housing temperature can reach high values depending on the ambient temperature and the load of the device. To ensure that the device can be operated safely and all functions can be used, please read these instructions carefully. – – – – The mains has been connected correctly and protection is provided against electric shock. The device can be switched off outside the power supply according to EN 60950 regulations (e.g., by the line protection on the primary side). The protective conductor is connected. All supply lines have sufficient fuse protection and are the correct size. All output cables are the correct size for the maximum device output current or have separate fuse protection. Sufficient convection is ensured. QUINT POWER is a built-in device. Installation and startup must only be carried out by qualified personnel. The relevant countryspecific regulations (e.g., VDE, DIN) must also be observed. Installation 14 DC OK QUINT POWER 13 Risk of burns The housing temperature can reach high values depending on the ambient temperature and the load of the device. To ensure sufficient convection, the following minimum spacing is required between other modules: 5 cm above and below the device. No minimum spacing to other modules at the sides is required for proper operation of the device. Figure 3 100029_04_en Convection The power supply unit can be snapped onto all DIN rails according to EN 60715 and must be mounted horizontally (connection terminal blocks facing downwards). PHOENIX CONTACT 5 QUINT-PS-100-240AC/24DC/5 Mounting Position (122) Figure 4 (130) QUINT POWER 230 115 50 (55) Mounting position (dimensions in mm) Narrow mounting position: Installation depth 125 mm (+ DIN rail) Flat mounting position: Installation depth 58 mm (+ DIN rail) Narrow Mounting Position (Default Upon Delivery) Assembly Position the module with the DIN rail guideway on the top edge of the DIN rail and then snap it downwards. Removal Release the snap-on catch using a screwdriver and then detach the module from the bottom edge of the DIN rail. Figure 5 100029_04_en Narrow mounting position PHOENIX CONTACT 6 QUINT-PS-100-240AC/24DC/5 Flat Mounting Position Figure 6 Flat mounting position A flat mounting position can be achieved by mounting the module onto the DIN rail at a 90° angle. Mount the DIN rail adapter (UTA 107) as shown in Figure 6. No additional assembly material is required. Mounting screws: Torx T10 (torque 0.8...0.9 Nm). Connection of Various Types of Network: 100...240 V AC Networks The device can be connected to single-phase AC networks or to two external conductors for three-phase networks (TN, TT or IT network according to VDE 0100-300/ IEC 60364-3) with nominal voltages of 100...240 V AC. TN-S L N PE Figure 7 100029_04_en + - TT TN-C L N PE An all-pole disconnecting device must be provided for 2-phase operation using two external conductors for a three-phase network. L PEN L N PE + - iT L1 L2 L3 L N L N PE + - L N PE + - 100...240 V AC networks PHOENIX CONTACT 7 QUINT-PS-100-240AC/24DC/5 Connection of the Connecting Cable The device is equipped with COMBICON connectors. This connection method enables quick device connection and visible isolation of the electrical connection, if required. Connectors may only be operated when the power is switched off. Use a screwdriver with the correct blade width for wiring. The cable cross sections listed in the table on the right can be connected. 13 14 Solid Stranded AWG Torque [mm²] Stripping Length [Nm] [mm] Input 0.2...2.5 0.2...2.5 25...14 0.5...0.6 7 mm Output 0.2...2.5 0.2...2.5 25...14 0.5...0.6 7 mm Signal 0.2...2.5 0.2...2.5 25...14 0.5...0.6 7 mm For reliable and safe-to-touch connections, strip the cable ends according to the table. DC OK 13 14 D C OK Input (1) Ou tp ut DC DC 24 V 5A The 100...240 V AC connection is made using the L, N, and 5 screw connections. OK 22 Ad ,5-2 ju 8,5st V AC Inp 1 u L 00-2t N 40V 1 Figure 8 Input Fuses An internal fuse is provided for device protection. Additional device protection is not required. If an internal fuse is blown, this is most probably due to a device fault. In this case, the device should be checked in the factory. Recommended Backup Fuse Circuit breaker 6 A, 10 A or 16 A, Characteristic B (or equivalent). A suitable fuse should be provided for DC applications. Protecting the Primary Side The device must be installed according to the specifications of EN 60950. It must be possible to switch off the device using a suitable disconnecting device outside the power supply. For example, primary side line protection could be used. 100029_04_en PHOENIX CONTACT 8 QUINT-PS-100-240AC/24DC/5 Output 13 14 4 QUINT POWER 13 13 14 3 QUINT POWER 13 14 14 D C OK 2 DC DC 24 V 5A OK Figure 10 22 Ad ,5-2 ju 8,5st V Floating contact D OK C 14 D C O Ou K tp ut DC AC Inp 1 u L 00-2t N 40V 24 V DC Figure 9 + + - - DC OK 30 V AC/DC, 1 A, maximum DC OK 13 Ou tp ut DC OK Floating Contact 5A 6 5 When opened, the floating signal contact indicates that the output voltage has fallen more than 10% below the set value. Signals and ohmic loads up to a maximum of 30 V and currents up to a maximum of 1 A can be switched. With heavy inductive loads, e.g., a relay, a suitable protective circuit (e.g., free-wheeling diode) is required. OK Output Active Signal Output The connection is made using the "+" and "-" screw connections on the screw connection 2. The output voltage set upon delivery is 24 V DC. The output voltage can be set on the potentiometer 5. Protecting the Secondary Side The device is electronically short-circuit-proof and idlingproof. In the event of an error, the output voltage is limited to a maximum of 35 V DC. Make sure that all output cables are the correct size for the maximum output current or have separate fuse protection. The cable cross sections in the secondary circuit must be large enough to keep the voltage drops on the cables as low as possible. Signaling 13 14 24 V DC 40 mA Figure 11 DC OK Connecting the Output + + - DC OK Active signal output The 24 V DC signal is between the "DC OK" and "-" connection terminal blocks and can be loaded with 40 mA maximum. This signal output indicates that the output voltage has fallen more than 10% below the set value when "active high" changes to "low". The DC OK signal is isolated from the power output. This ensures that a separate supply does not enter from devices connected in parallel. The 24 V DC signal can be connected directly to a logic input for evaluation. The two DC OK outputs are for preventive function monitoring of the power supply unit. A floating signal contact 4 and an active DC OK signal 3 are available. In addition, the DC OK LED 6 can be used to evaluate the function of the power supply directly at the installation location (see "Status Indicator: DC OK LED" on page 10). 100029_04_en PHOENIX CONTACT 9 QUINT-PS-100-240AC/24DC/5 Signal Loop 1 Output + + - - 13 14 DC OK 14 DC OK Output 13 The two signal outputs described above can be easily combined. 2 Example: Monitoring two devices + + - - Use the active alarm output of device 1 and loop in the floating alarm output of device 2. In the event of an error, a group error message is output. Any number of devices can be looped. This signal combination saves wiring costs and logic inputs. DC OK Figure 12 Signal loop Status Indicator: DC OK LED The green DC OK LED enables local function evaluation in the control cabinet. DC OK LED Active DC OK switching output Floating DC OK output Cause Meaning ON Flashing U = +24 V (with reference to "-") U = 0 V (with reference to "-") OFF U = 0 V (with reference to "-") Closed Open Open Output voltage greater than 90% Output voltage less than 90% of of the set voltage the set voltage Output voltage and current OK QUINT POWER operating, but: – Error at the load – Current consumption greater than IBOOST – Output short circuit No voltage at the output QUINT POWER not operating, because: – No mains voltage present – The primary side fuse has blown – The device is faulty Function Output Characteristic Curve UOUT [V] UN PN < 60°C < 40°C IN Figure 13 PBOOST IBOOST IOUT [A] Output characteristic curve The U/I characteristic curve ensures that both heavy capacitive loads and loads with DC/DC converters can be supplied by QUINT POWER in the input circuit. Connected fuses are tripped. The selectivity in your system configuration is ensured at all times. – UN = +24 V – IN = 5 A – IBOOST = 7.5 A – PN = 120 W – PBOOST = 180 W At ambient operating temperatures Tamb < +40°C, the device can continuously supply an IBOOST current at nominal voltage. In the event of heavier loads the working point demonstrates the U/I characteristic curve shown in the figure. The output current is limited to IBOOST. The secondary voltage is reduced until the short circuit on the secondary side is removed. 100029_04_en PHOENIX CONTACT 10 QUINT-PS-100-240AC/24DC/5 Output current [A] Temperature Response IBOOST IN Redundancy Operation IN IN +- +- + 0 0 20 40 Ambient operating temperature [°C] Figure 14 +- 60 Figure 15 Σ = IN Redundancy operation Temperature response At an ambient operating temperature of up to +40°C, the device continuously supplies the IBOOST output current. The device can supply a nominal output current of IN up to an ambient operating temperature of +60°C. The output power must be decreased by 2.5% per Kelvin temperature increase for ambient operating temperatures over +60°C. At ambient operating temperatures above +70°C or in the event of a thermal overload, the device does not switch off. The output power is decreased to such an extent that device protection is provided. Once the device has cooled down, the output power is increased again. Redundant circuits are suitable for supplying systems, which place particularly high demands on operational safety. If a fault occurs in the primary circuit of the first power supply unit, the second device automatically takes over the entire power supply, without interruption, and vice versa. For this purpose, the power supply units to be connected in parallel must be large enough that the total current requirements of all loads can be fully met by one power supply unit. External decoupling diodes are required for 100% redundancy (QUINT-DIODE/40, Order No. 29 38 96 3). Parallel Operation Devices of the same type can be connected in parallel to increase both redundancy and power. The default setting does not have to be adjusted. A maximum of five devices can be connected in parallel. If the output voltage is adjusted, an even current distribution can be ensured by precisely setting all power supply units that are operated in parallel to the same output voltage. To ensure symmetrical current distribution we recommend that all cable connections from the power supply unit to the DIN rail are the same length and have the same cross section. Depending on the system, for parallel connection of more than two power supply units a protective circuit should be installed at each individual device output (e.g., decoupling diode or DC fuse). This prevents high return currents in the event of a secondary device fault. Increasing Power IN +- IN +- + +Figure 16 Σ = 2 * IN Increasing power The output current can be increased to n x IN where n is the number of devices connected in parallel. Parallel connection for increasing power is used when extending existing systems. A parallel connection is recommended if the power supply unit does not cover the current consumption of the most powerful load. Otherwise, the loads should be divided over independent individual devices. A maximum of five devices can be connected in parallel. © PHOENIX CONTACT 12/2005 100029_04_en PHOENIX CONTACT 11