Power & Signal Quality TRABTECH PLUGTRAB PT-IQ Intelligent and systematic surge protection Surge protection for measurement and control technology Signal interfaces are at far greater risk of surge voltages than power supply systems. This is a result of a) the numerous cables laid in parallel and b) the more sensitive input and output interfaces. Hazards Based on the risk potential and safety level required for the interface, a variety of surge protective devices are used. These are installed directly before the signal inputs to be protected. The circuits of these protective devices are adapted to the relevant signal types. Unexpected device damage or system failures in data, measurement, and control technology are often caused by surge voltages. These occur as a result of lightning effects or switching operations in the power supply network. Time-consuming troubleshooting, replacements, repairs, and downtimes can result in considerable follow-up costs. Potential threats to industry In virtually all industries, a large number of signal lines are required in order to guarantee the smooth operation of system parts. If these signals drop out it can result in considerable costs. 2 PHOENIX CONTACT Our solution: PLUGTRAB PT-IQ The intelligent PLUGTRAB PT-IQ surge protection provides an effective method of limiting high-energy transients. This significantly increases the availability and operability of your systems and devices. As a plug-in and self-monitoring system, PLUGTRAB PT-IQ also offers additional advantages. Thanks to the multi-stage monitoring and signaling, you are aware of the status of the protective devices at all times. If a surge protective device is defective or reaches its performance limit as a result of a high-energy coupling, you can simply replace the damaged plug without having to interfere with the installation. The advantages: • Permanent and error-free installation • Forward-looking monitoring • Limitless extension • Variable connection technology • Installation directly in Ex zone 2 PHOENIX CONTACT 3 Intelligent and systematic surge protection PLUGTRAB PT-IQ is a new, forward-looking surge protection system with a variety of new features. The intelligent monitoring of all voltage-limiting components immediately detects pre-existing damage as a result of high-energy surge voltages. The multi-stage signaling is carried out directly on site or via remote signaling. A controller manages the installed protective devices. It supplies the system with voltage and also functions as the central evaluation unit for all status signals. As soon as each module is snapped on, the power supply and the status signal are connected. This considerably minimizes the amount of cabling required. Forward-looking monitoring PLUGTRAB PT-IQ provides multi-stage monitoring of the protective devices and issues group messages via the controller. A yellow status signal indicates that as a result of frequent surge voltages, the performance limit has been reached. The arresters continue to function and your system is still protected. A replacement is, however, recommended in order to avoid unnecessary service operations. Remote signaling enables you to check how well your system is being protected at any time and place. OK Performance limit reached, replacement recommended Overloaded, replacement required Energy efficiency The green LEDs on all protection modules can be switched off centrally via the controller. 4 PHOENIX CONTACT Vibration-resistant installation The new latching guarantees a secure fit for installations in harsh environments. It holds the plug in place in the base element, even during extremely strong vibrations. Error-free installation Voltage coding and protection against polarity reversal make incorrect connection impossible. Space-saving installation Up to five signal lines can be protected with one device. This requires a design width of just 17.5 mm on the DIN rail, meaning only 3.5 mm per signal line. Fast installation Individual DIN rail connectors can be converted into a bus. This transmits the power supply and status information. Conventional wiring is not used. Limitless extension A controller supplies up to 28 protection modules with voltage via the DIN rail connectors. You can bridge these across DIN rails to supply additional protective devices. After 28 modules an additional controller must be installed in order to supply voltage. Variable connection technology Choose between the classic screw connection or push-in connection technology which is even faster to wire. PHOENIX CONTACT 5 PLUGTRAB PT-IQ also with push-in connection technology Push-in connection technology has proven extremely successful in terminal technology and is now also used in surge protective devices. PT push-in connection terminal blocks have been developed for direct conductor connection. This means that solid or stranded conductors with ferrules can be directly inserted into the terminal block without tools. This further reduces the installation time required for PLUGTRAB PT-IQ. Your advantages at a glance: • Fast and direct plugging of solid and stranded conductors with ferrules • Reduced installation time • Short operating paths – fast wiring times • Conductor release without special tools • No deformation of the contact chamber as a result of using incorrect tools • Test connection at each terminal point (protected/ unprotected) Benefit from the further advantages of these technologies. Easy insertion The reduction in insertion force of up to 50% offered by push-in technology enables easy, direct insertion of solid and stranded conductors with ferrules with a cross section of 0.34 mm2 or higher. 6 PHOENIX CONTACT Latch function The integrated latch enables you to release connected conductors using any standard screwdriver – easily and without direct contact with the signal wires. All-round insulation The plastic latch protects the sensitive signals from contact with external potentials and prevents the contact chamber from being deformed as a result of using incorrect tools. Surge protection for the Ex area For the first time, the PLUGTRAB PT-IQ Ex protective devices have made it possible to install protective devices with multi-stage monitoring and remote signaling directly in Ex zone 2. The intrinsically safe protective circuits can be installed in areas up to Ex zone 0. Your advantage: you can check the status of your protective devices directly on site or in the control room, even in intrinsically safe areas. You can replace the modules before a failure occurs. Benefit from all the advantages of the surge protection system, even in the Ex area. You can monitor up to ten PT-IQ Ex surge protective devices via a central controller. Ex zone classification Non-Ex area No explosive mixture present. Zone 2 An explosive mixture in the form of gas or vapor is rarely or temporarily present. Zone 1 An explosive mixture in the form of gas or vapor is sometimes present. Zone 0 An explosive mixture in the form of gas or vapor is continuously, frequently or persistently present. PHOENIX CONTACT 7 Order overview: Surge protection products The intelligent PLUGTRAB PT-IQ surge protection can be used in a variety of applications thanks to the different switching and voltage variants. Depending on the application, you can choose between a direct and indirect ground connection. PLUGTRAB PT-IQ is available with push-in connection technology, which is quick to wire, or with the classic screw connection. Protection for the Ex area Suitable protective devices that can be installed in Ex zone 2 are also available for intrinsically safe signal circuits. The safe cables can of course be laid into Ex zone 0. Regardless of the connection technology, the protective devices make contact when snapped on to the DIN rail in a way that is resistant to surge currents. Indirect grounding With the PT-IQ-…+F-… PT and PT-IQ-…+F-… UT protection modules, the connection terminal blocks for the shield or the reference potential are indirectly connected to the metal mounting foot and thereby the DIN rail via a gas-filled surge arrester. 8 PHOENIX CONTACT GND Direct grounding With the PT-IQ-…-PT and PT-IQ-…-UT protection modules, the connection terminal blocks for the shield or the reference potential are directly connected to the DIN rail via the metal mounting foot. Surge protection with push-in and screw connection technology PT-IQ-PTB-UT – – Screw connection 2800768 Protection for two conductors Indirect grounding Direct grounding Binary switching signals 2801244 PT-IQ-2X1+F-5DC-PT 2801243 PT-IQ-2X1-5DC-PT 2801246 PT-IQ-2X1+F-12DC-PT 2801245 PT-IQ-2X1-12DC-PT 2801248 PT-IQ-2X1+F-24DC-PT 2801247 PT-IQ-2X1-24DC-PT 2801250 PT-IQ-2X1+F-48DC-PT 2801249 PT-IQ-2X1-48DC-PT 2800779 PT-IQ-2X1+F-5DC-UT 2800778 PT-IQ-2X1-5DC-UT 2800781 PT-IQ-2X1+F-12DC-UT 2800780 PT-IQ-2X1-12DC-UT 2800788 PT-IQ-2X1+F-24DC-UT 2800787 PT-IQ-2X1-24DC-UT 2800790 PT-IQ-2X1+F-48DC-UT 2800789 PT-IQ-2X1-48DC-UT Protection for four conductors Indirect grounding Direct grounding Binary switching signals 2801268 PT-IQ-4X1+F-5DC-PT 2801267 PT-IQ-4X1-5DC-PT 2801272 PT-IQ-4X1+F-24DC-PT 2801271 PT-IQ-4X1-24DC-PT 2801216 PT-IQ-4X1+F-5DC-UT 2801215 PT-IQ-4X1-5DC-UT 2800983 PT-IQ-4X1+F-24DC-UT 2800982 PT-IQ-4X1-24DC-UT PHOENIX CONTACT Push-in connection – Screw connection – Push-in connection PT-IQ-PTB-PT Screw connection 2801296 Push-in connection Controller for power supply and remote signaling 9 2801251 PT-IQ-1X2-5DC-PT 2801254 PT-IQ-1X2+F-12DC-PT 2801253 PT-IQ-1X2-12DC-PT 2801256 PT-IQ-1X2+F-24DC-PT 2801255 PT-IQ-1X2-24DC-PT 2801258 PT-IQ-1X2+F-48DC-PT 2801257 PT-IQ-1X2-48DC-PT 2800792 PT-IQ-1X2+F-5DC-UT 2800791 PT-IQ-1X2-5DC-UT 2800975 PT-IQ-1X2+F-12DC-UT 2800793 PT-IQ-1X2-12DC-UT 2800977 PT-IQ-1X2+F-24DC-UT 2800976 PT-IQ-1X2-24DC-UT 2800979 PT-IQ-1X2+F-48DC-UT 2800978 PT-IQ-1X2-48DC-UT Protection for two double wires Indirect grounding Direct grounding Standard signals 0...10 V 0/4...20 mA 2801260 PT-IQ-2X2+F-5DC-PT 2801259 PT-IQ-2X2-5DC-PT 2801264 PT-IQ-2X2+F-24DC-PT 2801263 PT-IQ-2X2-24DC-PT 2801266 PT-IQ-2X2+F-48DC-PT 2801265 PT-IQ-2X2-48DC-PT 2800809 PT-IQ-2X2+F-5DC-UT 2800807 PT-IQ-2X2-5DC-UT 2800981 PT-IQ-2X2+F-24DC-UT 2800980 PT-IQ-2X2-24DC-UT 2800987 PT-IQ-2X2+F-48DC-UT 2800986 PT-IQ-2X2-48DC-UT Data technology 10 PHOENIX CONTACT Indirect grounding Direct grounding 2801287 PT-IQ-3-PB+F-PT 2801286 PT-IQ-3-PB-PT 2801289 PT-IQ-3-HF+F-12DC-PT 2801288 PT-IQ-3-HF-12DC-PT 2801292 PT-IQ-5-HF+F-5DC-PT 2801291 PT-IQ-5-HF-5DC-PT 2801295 PT-IQ-5-HF+F-12DC-PT 2801293 PT-IQ-5-HF-12DC-PT 2800994 PT-IQ-3-PB+F-UT 2800785 PT-IQ-3-PB-UT 2800995 PT-IQ-3-HF+F-12DC-UT 2800786 PT-IQ-3-HF-12DC-UT 2800798 PT-IQ-5-HF+F-5DC-UT 2800797 PT-IQ-5-HF-5DC-UT 2800801 PT-IQ-5-HF+F-12DC-UT 2800799 PT-IQ-5-HF-12DC-UT Push-in connection PT-IQ-1X2+F-5DC-PT Screw connection 2801252 Push-in connection Standard signals 0...10 V 0/4...20 mA Screw connection Direct grounding Push-in connection Indirect grounding Screw connection Protection for one double wire Intelligent surge protection for the Ex area Controller for power supply and remote signaling 2800768 Protection for one double wire PT-IQ-PTB-UT – – Indirect grounding Direct grounding – 2801512 Standard signals 0...10 V 0/4...20 mA Protection for two double wires – PT-IQ-1X2-EX-24DC-UT Indirect grounding Direct grounding – 2801513 Standard signals 0...10 V 0/4...20 mA Necessary accessories: partition plates Partition plates for maintaining the minimum distance of 50 mm between the controller and Ex protection modules. – PT-IQ-2X2-EX-24DC-UT For flat DIN rails (7.5 mm) For isolated DIN rails 2905023 2905024 PT-IQ-EX-L-PP PT-IQ-EX-H-PP PHOENIX CONTACT 11 Application examples with various connection technologies Controller Controller 1 2 3 4 1 24V 6 0V L+ L- OUT OUT PLUGTRAB PLUGTRAB PLUGTRAB 4 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 8 10 12 8 10 12 8 10 12 8 10 12 8 10 12 PLUGTRAB PT-IQ-4x1 -24DC-P PT-IQ-4x1 -24DC-P PT-IQ-2x1 -24DC-P PT-IQ-2x1 -24DC-P UC : 30 V DC I N : 700 mA 28 00 81 3 UC : 30 V DC I N : 700 mA 28 00 81 3 UC : 30 V DC I N: 1 A 28 00 77 6 UC : 30 V DC I N: 1 A 28 00 77 6 IN PT-IQ-PTB-P Green LED Off On PT-IQ-2x2 PT-IQ-4x1 -24DC-P -24DC-P U 30VVDC DC UCC:: 30 II ::700 700 mA mA N N 28 00 98 9 28 28 00 00 80 80 44 PT-IQ-2x2 PT-IQ-4x1 -24DC-P -24DC-P U 30VVDC DC UCC:: 30 II ::700 700 mA mA PT-IQ-2x2 PT-IQ-2x1 -24DC-P -24DC-P U 30VVDC DC UCC:: 30 I I:700 : 1 AmA PT-IQ-2x2 PT-IQ-2x1 -24DC-P -24DC-P U 30VVDC DC UCC:: 30 I I:700 : 1 AmA 28 28 00 00 80 80 44 28 28 00 00 80 80 44 28 28 00 00 80 80 44 3 3 N N N N N N IN 1 24V 6 0V 3 5 1 3 5 1 3 5 5 5 24V 6 0V Protection of one binary signal input and actuator circuit with PLUGTRAB PT-IQ, floating reference potential (negative pole). Protection of one binary signal input and actuator circuit with PLUGTRAB PT-IQ, grounded reference potential (negative pole). Material: Material: Material: Material: 1 x PT-IQ PTB-UT Order No. 2800989 n x PT-IQ 2x1+F-24DC-UT Order No. 2800788 1 x PT-IQ PTB-PT Order No. 2801296 n x PT-IQ 2x1-24DC-PT Order No. 2801247 n x PT-IQ 4x1+F-24DC-UT Order No. 2800983 12 2 3 24V 6 0V L+ L- PHOENIX CONTACT n x PT-IQ 4x1-24DC-PT Order No. 2801271 4…20 mA OUT Control board 24V 6 0V RS-485 PROFIBUS DP … Data interfaces 4…20 mA OUT PLUGTRAB OUT PLUGTRAB PLUGTRAB PT-IQ-1x2 -24DC-P PT-IQ-2x1 -24DC-P PT-IQ-4x1 -24DC-P PT-IQ-2x2 -EX-24DC-P UC : 30 V DC I N: 1 A 28 00 77 2 UC : 30 V DC I N: 1 A 28 00 77 6 UC : 30 V DC I N : 700 mA 28 00 81 3 UC : 30 V DC I N : 350 mA 28 01 51 5 PLUGTRAB IN 4 6 2 4 6 8 10 12 8 10 12 PT-IQ-PTB-P Green LED Off On PT-IQ-2x2 PT-IQ-5-HF -24DC-P -12DC-P U 30VVDC DC UCC :: 15 II ::700 150 mA mA N N 28 00 98 9 IN 24V 6 0V 2 28 28 00 00 80 79 46 IN 1 24V 6 0V 3 5 1 3 5 3 24V 6 0V Control board Control room • Supply diagonal • Sense • Measurement diagonal 1 Control board 24V 6 0V 5 1 3 5 IN Ii : 350 mA Ci: 2 nF Ta: -40° C … +50° C Green LED Off On 10 4 2 12 10 8 4 2 12 4…20 mA 6 6 Field OUT 8 PLUGTRAB Ui : 30 V DC Pi : 3 W Li ѥ+ PT-IQ-PTB-P PT-IQ-1x2 -24DC-P PLUGTRAB PLUGTRAB 24V 6 0V Scales • Supply diagonal • Sense • Measurement diagonal 4…20 mA PT-IQ-2x2 28 00 98 9 PT-IQ-2x1 -24DC-P PT-IQ-4x1 -24DC-P 24V 6 0V PT-IQ-5-HF PT-IQ-1x2 -24DC-P -12DC-P -24DC-P UC : 30 V DC I N: 1 A 28 00 77 2 UC : 30 V DC I N: 1 A 28 00 77 6 UC : 30 V DC I N : 700 mA 28 00 81 3 OUT U 30VVDC DC UCC :: 15 UIINC :::700 30 VmA DC N 150 mA I N: 1 A 28 00 28 00 00 80 79 426 28 77 S-PT-EX(I)-24DC 28 80 67 1 IN 24V 6 0V Measuring transducer RS-485 PROFIBUS DP … Data interfaces Measuring transducer Sensor Sensor Protection of one analog measurement with PLUGTRAB PT-IQ. Protection of one 6-wire measurement with PLUGTRAB PT-IQ. Protection of one analog measurement in the intrinsically safe area with PLUGTRAB PT-IQ-Ex and SURGETRAB. Protection of data cables, e.g., an RS-485 interface with PLUGTRAB PT-IQ. Material: Material: Material: Material: 2 x PT-IQ-PTB-UT Order No. 2800989 1 x PT-IQ-PTB-UT Order No. 2800989 1 x PT-IQ-PTB-UT Order No. 2800989 2 x PT-IQ-PTB-PT Order No. 2801296 2 x PT-IQ 1x2-24DC-UT Order No. 2800976 2 x PT-IQ-4x1+F-24DC-UT Order No. 2800983 1 x PT-IQ-EX-L-PP Order No. 2905023 2 x PT-IQ-5-HF-12DC-PT Order No. 2801293 2 x PT-IQ-2x1+F-24DCUT Order No. 2800788 1 x PT-IQ-1x2-EX-24DC-UT Order No. 2801512 1 x S-PT-EX(I)-24DC Order No. 2880671 PHOENIX CONTACT 13 Surge protection – perfectly equipped for remote monitoring Everything from a single source In addition to professional surge protection, Phoenix Contact also offers innovative solutions for the most diverse transmission technologies. TRABTECH surge protective devices with remote indication contacts are ideal for integration into all remote indication concepts. Phoenix Contact offers solutions for this from a single source. Wired transmission technologies Controller COM server HMI Permanent line modem Permanent line modem Controller PLUGTRAB Controller 14 PHOENIX CONTACT IO module PLUGTRAB PT-IQ-4x1 -24DC-P PT-IQ-4x1 -24DC-P UC : 30 V DC I N : 700 mA 28 00 81 3 UC : 30 V DC I N : 700 mA 28 00 81 3 Wireless transmission technologies Controller 2 4 6 2 4 6 2 4 6 8 10 12 8 10 12 8 10 12 Access point GSM modem PT-IQ-2x2 PT-IQ-4x1 -24DC-P -24DC-P PT-IQ-2x2 PT-IQ-4x1 -24DC-P -24DC-P PT-IQ-2x2 PT-IQ-4x1 -24DC-P -24DC-P U 30VVDC DC UCC:: 30 II N ::700 mA N 700 mA U 30VVDC DC UCC:: 30 II N ::700 mA N 700 mA U 30VVDC DC UCC:: 30 II N ::700 mA N 700 mA 28 28 00 00 80 80 44 28 28 00 00 80 80 44 28 28 00 00 80 80 44 High-performance controller 1 3 5 1 3 5 1 3 Access point GSM modem Controller PLC GPRS modem 5 Wireless modem Wireless modem Controller PHOENIX CONTACT 15 Always up-to-date, always available to you. 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KG 32825 Blomberg, Germany Phone: +49 (0) 52 35 3-00 Fax: +49 (0) 52 35 3-4 12 00 phoenixcontact.net TT 01-13.000.L3.2013 MNR 52000956/2013-12-12/03 Printed in Germany © PHOENIX CONTACT 2013 • Cables and wires • Connectors • Controllers • Electronics housing • Electronic switchgear and motor control • Fieldbus components and systems • Functional safety • HMIs and industrial PCs • I/O systems