W(G)S7.2 Position and Velocity Sensor with Analog output or with Absolute or Incremental Encoder Universal Sensor for Long Measurement Ranges · · · · Protection Class IP64 Sealed Cable Exit Measurement Range: 0 ...3750 mm to 0 ... 40000 mm Analog Output or A/D converted synchronous serial output or Incremental Encoder or Absolute Encoder · Velocity output as option · Versions with both Analog and Digital Outputs on Request Order Code WS7.2 GS7.2 / WGS7.2 Analog XXX7.2 Model Name WS7.2 = Position Sensor GS7.2 = Velocity Sensor WGS7.2 = Position and Velocity Sensor Measurement Range (in mm) 3750 / 5000 / 7500 / 10000 / 15000 / 20000 / 30000 / 40000 Position Outputs 10V = with 0 ... 10 V Signal Conditioner 420A = with 4 ... 20 mA Signal Conditioner (2 wire) 420T = with 4 ... 20 mA Signal Conditioner (3 wire) PMU = with 0...10 V/4...20 mA Signal Conditioner, adjustable ADSI = with A/D converted synchronous serial output 12 Bit / RS-485 ADCAN = with A/D converted CANopen output Velocity Outputs TA = approx. 9 V/m/s; 0.381 V/100in/min (unscaled DC Tachometer Output) T5 = 5 V/m/s; 0.212 V/100in/min (scaled DC Tachometer Output) Scaled Signal Conditioner: V10= ±10 mm/s=±10 VDC V25 = ±25 mm/s = ±10 VDC V50= ±50 mm/s=±10 VDC V100 = ±100 mm/s=±10 VDC V250= ±250 mm/s=±10 VDC Linearity (Position) L10 = ±0.10 % (L05 on request) L25 = ±0.25 % Option M4 = M4 cable fixing Order Code WS7.2 WS7.2 Absolute/Incremental Model Name Measurement Range (in mm) 3750 / 5000 / 7500 / 10000 / 15000 / 20000 / 25000 / 30000 / 40000 Pulses per mm for Incremental Output PP530 10 = 10 Pulses per mm; 254 pulses per in 5 = 5 Pulses per mm; 127 pulses per in 1 = 1 Pulse per mm; 25.4 pulses per in Outputs PP530 = Incremental output TSSI = Multiturn encoder with synchronous serial output Linearity L01 = ±0,01 % , related to the specified sensitivity on the label (PP530) Option M4 = M4 cable fixing Order Code Mating Connector (see accessories page 105) WS-CONN-D8 Order Example: WGS7.2 - 20000 - 10V - V10 - L10 - M4 60 CAT-POS-E-2001 ASM W(G)S7.2 Position and Velocity Sensor with Analog output or with Absolute or Incremental Encoder Outputs Voltage: 0 ... 10 V Specifications Current: 4 ... 20 mA, 2 or 3 wire Voltage and Current Output, adjustable A/D converted synchronous serial output 12 Bit RS-485 A/D converted CANopen output Scaled / unscaled DC Tachometer Incremental or absolute encoder Resolution Analog: essentially infinite; ADSI: 12 bit f. s.; ADCAN: 16 bit f.s. Incremental: 1, 5 or 10 Pulses per mm; 25.4, 127 or 254 pulses per in TSSI: up to 30000 mm range: 0.073 mm; 40000 mm range: 0.088 mm Material Aluminium and Stainless Steel Cable: Stainless Steel Sensing Device Incremental Encoder / Precision Potentiometer / Tachometer Connector Male Socket 8 pin DIN 45326 TSSI: cable output 1 m Position Linearity Up to ±0.05 % Full Scale Up to ±0.25 % Full Scale Velocity Linearity Protection Class (IEC 529) IP64 (only when the electrical plug is correctly assembled and connected) Weight 15 kg max. Environmental Immunity to Interference (EMC) Refer to Output Specification Temperature Cable Forces typical at 20 °C Range [mm] [in] 3750 - 147.6 30000 1181.1 40000 1574.8 Refer to Output Specification Maximum Pull-out Force [N] Minimum Pull-in Force [N] 8.0 4.2 7.0 3.4 T-groove suitable for screws M6 DIN 933 Mounting aid Æ18 [dia. 0.71] removable Dimensions in brackets are inches. For guaranteed dimensions consult factory ASM CAT-POS-E-2001 61 WS Position Sensors Output Specifications R1K and 10V Voltage divider R1K Potentiometer Excitation Voltage 32 VDC max. at 1 kW (Input Power 1 W max.) Potentiometer Impedance 1 kW ±10% Thermal coefficient ±0.0025% / K Full Scale Sensitivity Depends on measurement range, individual sensitivity of sensor specified on label Voltage Divider Utilization Range Operating Temperature Approx. 3% ... 97% of Full Range -20 ... +85 °C Signal diagram + Vin Note: The potentiometer must be connected as a voltage divider. The input impedance of the following processing circuit should be 10 MW min. + Vout GND Excitation Voltage Signal conditioner 10V Voltage output +18 ... +27 V DC non stabilized Excitation Current 20 mA max. Output Voltage Output Current 0 ... +10 V DC 2 mA max. Output Load Stability (Temperature) > 5 kW ±0.005% / K Full Scale Protection Reverse Polarity, Permanent Short Circuit Output Noise Operating Temperature 0,5 mV RMS -20 ... +85 °C Immunity to interference (EMC) According to EN 61326: 1998 Excitation + Signal diagram 10V Excitation GND Signal + 0...10 V Signal GND Signal Wiring Output Signals R1K Connector WS-CONN-D8 10V + Vin Excitation + 1 GND Excitation GND 2 + Vout Signal + Signal GND 3 4 5 6 7 8 Connection Mating Connector View to solder terminals WS-CONN-D8 ASM CAT-POS-E-2001 79 WS Position Sensors Output Specifications 420A and 420T Excitation Voltage Signal conditioner 420A Current output (2 wire) +12 ... 27 VDC non stabilized, measured at the sensor terminals Excitation Current 35 mA max. Output Current Stability(Temperature) 4 ... 20 mA equivalent to 0 ... 100% Range ±0.01% / K Full Scale Protection Reverse Polarity, Permanent Short Circuit Output Noise Operating Temperature 0.5 mV RMS -20 ... +85 °C Immunity to Interference (EMC) According to EN 61326: 1998 Signal + Signal Diagram 420A 4...20 mA Signal Conditioner 420T Current output (3 wire) Signal – Excitation Voltage +18...+27 V DC non stabilized Excitation Current Load Resistor 350 W max. Output Current Stability (Temperature) 4 ... 20 mA equivalent to 0 ... 100% Range ±0.005% / K Full Scale Protection Reverse Polarity, Permanent Short Circuit Output Noise Operating Temperature 0.5 mV RMS -20 ... +85 °C Immunity to Interference According to EN 61326: 1998 40 mA max. Signal diagram Excitation + 420T Signal + 4...20 mA Signal Wiring Excitation GND Output Signals 420A 420T Connector WS-CONN-D8 Signal + Signal – Excitation + Excitation GND 1 2 Signal + 3 4 5 6 7 8 Connection Mating Connector View to solder terminals WS-CONN-D8 80 CAT-POS-E-2001 ASM WS Position Sensors Output Specification PMU Signal Conditioner PMU, adjustable Voltage output and current output (3 wire) Excitation voltage +18 ... 27 V DC Excitation current Voltage output Output current Output load 50 mA max. 0 ... 10 V 10 mA max. 1 kW min. Current output Load resistor 4 ... 20 mA (3 wire) 500 W max. Adjustment Activation of offset and gain adjust Scalable range Connect with excitation GND (0 V) 90 % max. full scale Stability (Temperature) Protection ±50 ppm/°C full scale Reverse polarity, short circuit Output noise 1 mVeff Operating temperature EMC Immunity to interference Influence according to EN 61000-4-6 Emmission of interference -20 ... +85 °C EN 61000-4-2, -4, -5, -6 1 % max. at testing strength 4 CISPR 11 Signal diagram Excitation + Excitation GND Signal 0...10 V + PMU Signal 0...10 V GND Signal 4...20 mA + Signal 4...20 mA GND Output signals PMU Signal wiring Connection Mating Connector Connector WS-CONN-D8 Excitation + Excitation GND 1 2 Signal 0...10 V + 3 Signal 0...10 V GND Signal 4...20 mA + 4 5 Signal 4...20 mA GND 6 Offset Gain 7 8 View to solder terminals WS-CONN-D8 ASM CAT-POS-E-2001 81 WS Position Sensors Output Specification ADCAN Description Signal Conditioner ADCAN (CANopen) Signal conditioner with CANopen interface for WS Position Sensors and AWS Angle Sensors. The sensing device of the ADCAN is a precision potentiometer. Start, stop, synchronization of the position data transmission and parameter programming will be supported according to the CANopen standard DS301. Two process data objects (PDO) will be transmitted to transfer the position value and cam events. CANopen interface Excitation Voltage +24 V Specifications Communication Profile DS301 Encoder Profile DS406 One Service Data Object (SDO) Two Process Data Objects (PDO) Parameter setting Position value, cam Transmission Rate 125 kBd, variable by SDO Node ID Resolution Default 01, variable by SDO 16 Bit Transmission mode Synchronous, asynchronous cyclic or dependant on event Output signals Excitation + Excitation GND ADCAN CAN HIGH CAN LOW Signals ADCAN Signal wiring Connection Mating connector Connector WS-CONN-D8 Excitation +24 V 1 Excitation GND 2 CAN LOW CAN HIGH 7 8 View to solder terminals WS-CONN-D8 82 CAT-POS-E-2001 ASM WS Position Sensors Output Specifications TA and T5 Tacho TA Unscaled DC Tachometer Output Voltage 100 VDC maximum permissible (self-generating) Output Load > 100 kW Stability (Temperature) ±0.02% / K Full Scale Output Impedance 500 W approx. Sensitivity 10 V/m/s approx., depends on the tachometer design: Individual measured sensitivity specified on label. Linearity ±1% Operation Temperature Immunity to Interference (EMC) -20 ... +85 °C According to EN 61326: 1998 Velocity + Signal Diagram Velocity GND Tacho T5 Scaled DC Tachometer Output voltage 50 VDC maximum permissible (self-generating) Output Load > 100 kW Stability (Temperature) ±0.02% / K Full Scale Output Impedance 500 W approx. Sensitivity 5 V/m/s Linearity Operation Temperature ±1% -20 ... +85 °C Immunity to Interference (EMC) According to EN 61326: 1998 Signal Diagram Velocity + Velocity GND Signal Wiring Output Signals TA Connector WS-CONN-D8 T5 1 2 3 Velocity + Velocity + Velocity GND Velocity GND 4 5 6 7 8 Connection Mating Connector View to solder terminals WS-CONN-D8 ASM CAT-POS-E-2001 83 WS Position Sensor Output Specification VXXX Signal Conditioner VXXX Scaled DC Tachometer Excitation Voltage +14 ... +27 VDC non stabilized Excitation Current Output Voltage 20 mA max. -10 ... +10 VDC Output Current 1 mA max. Output Load > 10 kW Stability (Temperature) ±0.01% / K Full Scale Protection Output Noise Reverse Polarity, Permanent Short Circuit 0.5 mV RMS Velocity Ranges 2 / 10 / 25 / 50 / 100 / 250 mm/s Linearity Operating Temperature ±0.25% Full Scale, <100 mm/s: 1 % Full Scale -20 ... +85 °C Immunity to interference (EMC) According to EN 61326: 1998 Excitation + Signal Diagram V25 Excitation GND Velocity + ± 10 V Signal Wiring Velocity GND Output Signals VXXX Connector WS-CONN-D8 Excitation + 1 Excitation GND 2 3 4 Velocity + 5 Velocity GND 6 7 8 Connection Mating Connector View to solder terminals WS-CONN-D8 84 CAT-POS-E-2001 ASM WS Position Sensors Output Specification ADSI · Resolution 12 Bit, Data Transmission synchronous serial · No Loss of Data at Power-down · Easy to Connect to PLC’s with SSI Input Circuit Description The sensing device of the ADSI is a precision potentiometer. The position information is given by an analog/digital converter output serialized as a data word. Data transmission takes place by means of the signals CLOCK and DATA. The processing unit (PLC, Microcomputer) sends pulse sequences which clock the data transmission with the required transfer rate. With the first falling edge of a pulse sequence the position of the sensor is recorded and stored. The following rising edges control the bit-by-bit A/D conversion, encoding and output of the data word. After a delay time the next new position information will be transmitted. Data Format (Train of 26 Pulses) Signal Conditioner ADSI A/D converted synchronous serial Output EIA RS-422, RS-485, short-circuit proof Excitation Voltage 11 ... 27 VDC Excitation Current Clock Frequency 200 mA max. 70 ... 500 kHz Code Gray Code, Continuous Progression Delay between Pulse Trains Resolution T=30 µs min. 12 Bit (4096 Counts) Full Scale Stability (Temperature) ±0.005% / K Full Scale Operation Temperature Immunity to Interference (EMC) -20 ... +85 °C According to EN 61326: 1998 Recommended Processing Input Circuit Sensor Circuit Cable Subsequent Circuit GND (0V) Cable Length 50 m 200 m Signal Wiring / Connection 88 CAT-POS-E-2001 Baud Rate 300 kHz 100 kHz Signal name Connector Pin Excitation + 1 Excitation GND (0V) CLOCK 2 3 CLOCK 4 DATA DATA 5 6 Screen not connected Note: Extension of the cable length will reduce the maximum transmission rate. The signals CLOCK/CLOCK and DATA/DATA must be connected in a twisted pair cable, shielded per pair and common. Mating Connector View to solder terminals WS-CONN-D8 ASM WS Position Sensors Output Specification PP530 Signal Conditioner PP530 Incremental Excitation Voltage +5 ... +30 VDC Excitation Current Output Frequency 200 mA max. 200 kHz max. Output Linedriver, Push-Pull, CMOS, TTL and HTL compatible Output Current 30 mA max., Short Circuit Protection Output Voltage Depends on the excitation voltage (e.g. to obtain TTL-signals the excitation must be 5 V) Compatible to EIA RS-422/RS-485 Stability (Temperature) Operation Temperature ±0.002% / K Full Scale (sensor mechanism) -10 ... +70 °C Storage Temperature -30 ... +80 °C Transition Time Positive Edge Transition Time Negative Edge 250 ns 250 ns Protection Reverse Polarity, Permanent Short Circuit Immunity to Interference (EMC) According to EN61326: 1998 Signal Diagram Excitation + Excitation GND Signal A Encoder Signal A PP530 Signal B Signal B Signal Z (Ref. Pulse) Signal Z Posimag Others Recommended Processing Circuit Signal Levels Signal Wiring / Connection ASM Excitation Level Ia £ 5 mA Ia £ 25 mA 5V Ua High >4.2 V >4.2 V >4.1 V 5V UaLow <0.5 V <1.2 V <0.4 V <0.4 V 24 V 24 V Ua High UaLow >23.5 V <0.5 V >23.5 V <1.2 V >23.5 V <0.4 V >22.5 V <0.4 V Output Signals PP530 Connector WS-CONN-D8 Excitation + 1 Excitation GND (0V) 2 Signal B (A + 90°) Signal A 3 4 Signal B 5 Signal A Signal Z (Ref. Pulse) 6 7 Signal Z 8 -Ia £ 5 mA -Ia £ 25 mA >3.8 V Mating connector View to solder terminals WS-CONN-D8 CAT-POS-E-2001 85 WS Position Sensors Output Specification TSSI · 4096 counts per revolution (12 bit), 4096 revolutions (12 bit) · No Loss of Data at Power-down · Easy to Connect to PLC’s with SSI Input Circuit Description The sensing device of the SSI is a 24-bit absolute multiturn encoder. The position information is given by an analog/digital converter output serialized as a data word. The processing unit (PLC, Microcomputer) sends pulse sequences which clocks the data transmission at the required transfer rate. With the first falling edge of the pulse sequence the position of the sensor is recorded and stored. The following rising edges control the bit-by-bit transmission of the data word. After a delay time the next new position information Data Format (Train of 26 pulses) Signal Conditioner TSSI Absolute Encoder synchronous serial Output EIA RS-422, RS-485, short-circuit proof Excitation Voltage 10 ... 30 V DC, reverse polarity protected Excitation Current Clock Frequency 250 mA max. without load 100 kHz ... 1 MHz Code Gray, continuous progression Format Delay between Pulse Trains Tannenbaum 12 to 35 µs Stability (Temperature) ±0.002% / K Full Scale (sensor mechanism) Operation Temperature Immunity to Interference (EMC) -20 ... +85 °C According to EN50082-2, EN50081-1 Sensor Circuit Recommended Processing Input Circuit Signal Wiring / Connection (*) WS7.2 only ASM Cable Cable Length Baud Rate 50 m 100 m 100 … 1000 kHz 100 … 300 kHz Signal Name Cable Output (*) Note: Extension of the cable length will reduce the maximum transmission rate. The signals CLOCK/CLOCK and DATA/DATA must be connected in a twisted pair cable, shielded per pair and common. Connector Pin Excitation + white 7 Excitation GND (0V) CLOCK brown green 10 8 CLOCK yellow 9 grey pink 14 17 DATA DATA Subsequent Circuit CAT-POS-E-2001 89