BestCap

www.avx.com
AVX BestCap® Ultra-low ESR
High Power Pulse Supercapacitors
Version 12.6
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
Table of Contents
An Introduction to BestCap® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BestCap® General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SECTION 1: Electrical Ratings (A-B Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical Ratings (BZ01/02/05/09) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECTION 2: Mechanical Specifications (A-Lead) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mechanical Specifications (W-Lead) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mechanical Specifications (H-Lead) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mechanical Specifications (L-Lead) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mechanical Specifications (N-Lead) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mechanical Specifications (S-Lead). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Packaging Specifications (BZ01/02/05/09). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Packaging Quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cleaning/Handling/Storage Conditions/Part Marking/Termination Finish. . . . 14
Product Safety Materials Handling/Materials and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Typical Weight Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SECTION 3: Electrical Characteristics – Schematic, Typical Characteristics . . . . . . . . . . . . . . . . . . . . 16
Mounting Procedure on a PCB for BestCap® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Qualification Test Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SECTION 4: Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
BestCap® Construction/Voltage Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Enhancing the Power Capability of Primary Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
BestCap® for GSM/GPRS PCMCIA Modems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SECTION 5: Extended Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and
data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied.
Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement
and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required.
Specifications are typical and may not apply to all applications.
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
INTRODUCING
BESTCAP®: A NEW GENERATION OF PULSE SUPERCAPACITORS
Supercapacitors (also referred to as Electrochemical
Capacitors or Double Layer Capacitors) have rapidly become
recognized, not only as an excellent compromise between
“electronic” or “dielectric” capacitors such as ceramic,
tantalum, film and aluminum electrolytic, and batteries (Figure
1), but also as a valuable technology for providing a unique
combination of characteristics, particularly very high energy,
power and capacitance densities.
There are, however, two limitations associated with
conventional supercapacitors, namely: high ESR in the tens
of Ohms range, and high capacitance loss when required to
supply very short duration current pulses. BestCap ®
successfully addresses both of these limitations.
The capacitance loss in the millisecond region is caused by
the charge transfer (i.e. establishment of capacitance) being
carried out primarily by relatively slow moving ions in double
layer capacitors.
Figure 1. Specific Energy of Capacitor Types
10000
SPECIFIC ENERGY
®
100
UM
AL
NT
A
T
R C
I
ME
LY LYT
PO TRO UM
C
IN
E
M
L
U
E
AL
0.1
1
ELECTROLYTIC
CAPACITOR
10
100
Specific Energy (mFV/cc)
1000
10
1000
1
10000
Capacitance (mF)
by several varieties of supercapacitors under short pulse
width conditions. It can also be seen from Figure 2 how well
BestCap® retains its capacitance with reducing pulse widths.
For comparison purposes, the characteristic of an equivalent
capacitance value aluminum electrolytic capacitor is shown
in Figure 2. The electrolytic capacitor is many times the volume of the BestCap®.
In the above-mentioned “electronic” capacitors, the charge
transfer is performed by fast electrons, thereby creating
virtually instant rated capacitance value. In the BestCap®, a
unique proton polymer membrane is used – charge transfer
by protons is close to the transfer rate for electrons and
orders of magnitude greater than organic molecules. Figure
2 below illustrates the severe capacitance loss experienced
Actual Cap. (% of Nominal)
Figure 2. Actual Capacitance vs. Pulse Width
100%
EDLC-Electrochemical
double layer capacitor
80%
®
60%
Aluminum Electrolytic Capacitor
manufacturer A EDLC
40%
manufacturer B EDLC
20%
manufacturer C EDLC
0%
1000
100
10
Pulse Width (msec)
2
1
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
BESTCAP® – A SERIES – MAXIMUM CAPACITANCE, LOW ESR
B SERIES – LOW PROFILE, LOW ESR
The BestCap® is a low profile device available in four case sizes. Capacitance range is from 6.8mF to 1000mF and includes 7
voltage ratings from 3.6V to 16V.
BESTCAP® – AVAILABLE LEAD CONFIGURATIONS
STANDARD:
N-Style: Two Terminal Planar Mount
(Available in BZ01, BZ05, BZ09 case only)
S-Style: Three Terminal Planar Mount
(Available in BZ01, BZ05, BZ09 case only)
L-Style: Four Terminal Planar Mount
(Available in BZ01 and BZ02 case only)
A Style: Through-Hole Mount
(Available in BZ01, BZ02 case only)
H-Style: Extended Stand-Off Through Hole Mount
(Available in BZ01, BZ02 case only)
W-Style: Wire Lead Mount
(Available in BZ01, BZ05 case only)
BODY DIMENSIONS
Case Size
L ±0.5 (0.020)
mm (inches)
W ±0.2 (0.008)
mm (inches)
H nom
mm (inches)
BZ01
28 (1.102)
17 (0.669)
2.3 (0.091) – 6.5 (0.256)
BZ02
48 (1.890)
30 (1.181)
2.9 (0.114) – 6.8 (0.268)
BZ05
20 (0.787)
15 (0.590)
2.3 (0.091) – 6.5 (0.256)
BZ09
17 (0.669)
15 (0.590)
2.3 (0.091)
ELECTRICAL SPECIFICATIONS
Capacitance range:
Capacitance tolerance:
Voltage ratings (max):
Test voltages:
Surge test voltage:
Temperature range:
Full dimensional specifications shown in section (2)
6.8mF – 1000mF
+80% / –20%
3.6V
4.5V
5.5V
9V
12V
15V
16V
3.5V
4.2V
5.0V
8.4V
10.0V 11.0V 13.0V
4.5V
5.6V
6.9V 11.3V 15.0V 18.8V 20.0V
–20°C to 70°C, consult factory for -40ºC and +75ºC options
HOW TO ORDER
BZ
BestCap®
0
LEAD-FREE COMPATIBLE
COMPONENT
20V
16.0V
25.0V
(See Detailed Electrical Specifications for valid combinations)
1
Standard
Case Size
0 = Standard 1 = 28mmx17mm
1 = High Cap 2 = 48mmx30mm
5 = 20mmx15mm
9 = 17mmx15mm
5
A
Rated
Voltage
3 = 3.6V
4 = 4.5V
5 = 5.5V
9 = 9.0V
C = 12.0V
F = 15.0V
G = 16.0V
K = 20.0V
Series
A = Maximum
Capacitance
B = Low Profile
503
Z
A
B
XX
Capacitance Capacitance
Lead Packaging Not Used For
Code
Tolerance
Format B = Bulk
Standard
(Farad Code) Z = (+80/-20)% A, H, L, N,
Product
8 = (+50/-20)% S or W
(Consult
P = (+100/-0)%
Factory For
N = (+30/-30)%
Special
Requirements)
3
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 1: ELECTRICAL RATINGS
CAPACITANCE / VOLTAGE / CASE SIZE MATRIX
A-SERIES – MAXIMUM CAPACITANCE
Capacitance
Rated Voltage DC at 25°C
mF
Code
3.6V
Case
Size
5.5V
Lead
Styles
Case
Size
10
103
22
223
33
333
47
473
50
503
68
683
70
703
90
903
100
104
120
124
140
144
150
154
BZ15
S
200
204
BZ02
A, H, L
280
284
400
404
BZ02
A, H, L
470
474
BZ12
A
560
564
1000
105
BZ12
A, H, L
BZ01
mF
Case
Size
BZ05
N, S, W
BZ01
A, H, S, L
BZ05
S
BZ01
BZ01
BZ02
BZ02
Code
Lead
Styles
A, H, S
BZ11
S
BZ02
A, H, L
A, H, L
BZ12
A, L
Rated Voltage DC at 25°C
Case
Size
5.5V
Lead
Styles
682
15
153
BZ09
N, S, W
22
223
BZ05
N, S, W
30
303
33
333
BZ01
47
473
BZ15
50
503
60
603
100
104
S, N, W
BZ01
A, H, S, L
4.5V
472
BZ11
N, S
Lead
Styles
A, H, L
6.8
S, N, W
BZ05
Case
Size
A, H, L
4.7
BZ01
Lead
Styles
A, H, S, L
3.6V
Case
Size
16.0V
Case
Size
A, H, S
BZ02
BZ01
12.0V
Lead
Styles
A, H, S, L
B-SERIES – LOW PROFILE
Capacitance
4
9.0V
Lead
Styles
Case
Size
9.0V
Lead
Styles
BZ05
N, S, W
BZ01
S, N
S, N, W
BZ05
S, N, W
N, S, W
BZ11
S
BZ01
A, H, S, L
Case
Size
12.0V
Lead
Styles
Case
Size
BZ01
BZ01
A, H, S
Lead
Styles
A, H, S
15.0V
Case
Size
Lead
Styles
BZ05
N, S, W
20.0V
Case
Size
Lead
Styles
BZ05
N, S, W
BZ01
N, S, W
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 1: ELECTRICAL RATINGS
ELECTRICAL RATINGS - SEE SECTION 2 FOR DIMENSIONAL REFERENCES
BZ 01 CASE SIZE
Part
Number
3.6V
BZ013B503Z_B
BZ013A703Z_B
BZ113B104Z_B
BZ013A144Z_B
4.5V
BZ014B333Z_B
5.5V
BZ015B303Z_B
BZ015A503Z_B
BZ015B603Z_B
BZ015A104Z_B
9.0V
BZ019B223Z_B
BZ019A333Z_B
12.0V
BZ01CB153Z_B
BZ01CA223Z_B
16.0V
BZ01GB682ZSB
20.0V
BZ01KB682ZSB
Rated
Voltage
(Volts)
Capacitance
(mF)
ESR
(mOhms at 1 kHz)
Leakage
Current
(µA max)
S-Lead
Height A-Lead Height H-Lead Height S-Lead Height
(AJ)*
(mm)
(mm)
(mm)
(mm)
Nominal
+80%, –20%
Typical
Maximum
Maximum
H max
H max
H max
H max
3.6V
50
70
100
140
100
140
100
70
120
168
120
84
5
5
10
5
NA
3.5
NA
5.3
NA
6.4
NA
8.2
3.2
4.0
3.2
5.8
2.1
2.9
2.1
NA
4.5V
33
150
180
5
NA
NA
3.5
2.4
5.5V
30
50
60
100
160
160
80
80
192
192
96
96
5
5
10
10
NA
4.1
5.4
6.7
NA
7.0
8.3
9.6
3.8
4.6
5.9
7.2
2.7
3.5
NA
NA
9.0V
22
33
250
250
300
300
5
5
4.7
5.5
7.6
8.4
5.2
6.0
4.1
4.9
12.0V
15
22
350
350
420
420
5
5
5.9
7.1
8.8
10.0
6.4
7.6
5.3
6.5
16.0V
6.8
400
480
10
6.8
20.0V
6.8
400
480
10
6.8
* Select S-Lead BZ01 BestCap® are available with insulation on the bottom of the part and zero clearance from the PCB. See section 2.6 for
dimensions. To order, please add special requirement AJ to the end of the part number. Example: BZ013B503ZSBAJ
BZ 02 CASE SIZE
Part
Number
3.6V
BZ023A284Z_B
BZ023A564Z_B
5.5V
BZ025A204Z_B
BZ025A404Z_B
BZ125A105Z_B
9.0 V
BZ029A124Z_B
12.0V
BZ02CA903Z_B
16.0V
BZ12GA124Z_B
Rated
Voltage
(Volts)
Capacitance
(mF)
ESR
(mOhms at 1 kHz)
Leakage
Current
(µA max)
Height A-Lead Height H-Lead Height L-Lead
(mm)
(mm)
(mm)
Nominal
+80%, –20%
Typical
Maximum
Maximum
H max
H max
H max
3.6V
280
560
45
25
54
30
20
40
3.5
5.3
6.4
8.2
3.7
5.5
5.5V
200
400
1000
60
35
35
72
42
42
20
40
120
4.1
6.7
6.7
7.0
9.6
9.6
4.3
6.9
6.9
9.0V
120
70
84
20
5.8
8.7
6.0
12.0V
90
90
108
20
7.4
10.3
7.6
16.0V
120
160
192
60
9.1
9.1
All capacitance, ESR, and leakage current values listed in these tables are at room temperature only.
5
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
BZ 05 CASE SIZE
Part
Number
4.5V
BZ054B223Z_B
BZ154B473Z_B
5.5V
BZ055B153Z_B
BZ055A333Z_B
BZ055B333Z_B
BZ155A104Z_B
12.0V
BZ05CA103Z_B
15.0V
BZ05FB682Z_B
20.0V
BZ05KB472ZSB
Rated
Voltage
(Volts)
Capacitance
(mF)
ESR
(mOhms at 1 kHz)
Leakage
Current
(µA max)
Height N-Lead Height S-Lead
(mm)
(mm)
Nominal
+80%, –20%
Typical
Maximum
Maximum
H max
H max
22
47
170
170
204
204
5
10
2.3
2.3
2.3
2.3
15
33
33
100
250
250
125
125
300
300
150
150
5
5
10
20
2.7
3.5
NA
NA
2.7
3.5
4.8
6.1
12.0V
10
500
600
55
6.5
6.5
15.0V
6.8
500
600
10
5.8
5.8
20.0V
4.7
700
840
10
4.5V
5.5V
6.7
BZ 09 CASE SIZE
Part
Number
4.5V
BZ094B153Z_BAI
Rated
Voltage
(Volts)
4.5V
Capacitance
(mF)
ESR
(mOhms at 1 kHz)
Leakage
Current
(µA max)
Height N-Lead Height S-Lead
(mm)
(mm)
Nominal
+80%, –20%
Typical
Maximum
Maximum
H max
H max
15
250
300
5
2.4*
2.3*
* The 4.5V BZ09 BestCap® are available only in a special low profile version.
All capacitance, ESR, and leakage current values listed in these tables are at room temperature only.
6
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 2: MECHANICAL SPECIFICATIONS
2.1 Case Dimensions & Recommended PCB Layout
2.1.1: A-Style Configuration (Pin Through Hole)
L
BL
W
LO
H
LL
S
LW
TABLE 2.1.1: A-STYLE DIMENSIONS
Case Dimensions: mm (inches)
Case Size
BL
W
+1.0 (0.040)/-0 +1.0 (0.040)/-0
H
(Maximum)
L
±1.0 (0.040)
S
±0.1 (0.004)
LO
±0.2 (0.008)
LW
±0.2 (0.008)
LL
±0.2 (0.008)
BZ01
28 (1.102)
17 (0.669)
See Section 1
32
0.45 (0.018)
1.5 (0.059)
1.27 (0.050)
2.5 (0.098)
BZ02
48 (1.890)
30 (1.181)
See Section 1
52
0.45 (0.018)
1.5 (0.059)
1.27 (0.050)
2.5 (0.098)
2.1.2: A-Lead Configuration (Through Hole)
C
D
B
A
TABLE 2.1.2: A-LEAD LAYOUT DIMENSIONS
Recommended PCB Dimensions: mm (inches)
Case Size
A
±0.05 (0.002)
B
±0.05 (0.002)
C
±0.05 (0.002)
D
±0.1 (0.004)
BZ01
17.25 (0.679)
8.90 (0.350)
28 (1.102)
Ø1.4 (0.055)
BZ02
30.25 (1.191)
8.90 (0.350)
48 (1.890)
Ø1.4 (0.055)
7
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 2: MECHANICAL SPECIFICATIONS (cont’d)
2.2.1: W-Style Case Dimensions
L
BL
RED
B
W
BLACK
H
TABLE 2.2.1: W-STYLE CASE DIMENSIONS
Case Dimensions: mm (inches)
Case Size
L
±0.5 (0.020)
W
+1.0 (0.040)/-0
H
(Maximum)
BL
+1.0 (0.040)/-0
B
±0.5 (0.020)
BZ05
50.5 (1.988)
15 (0.591)
See Section 1
25.4 (1.0)
10 (0.394)
8
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 2: MECHANICAL SPECIFICATIONS (cont’d)
2.3.1: H-Style Case Dimensions (Through Hole Extended Height)
L
BL
W
H
LO
LL
S
LW
TABLE 2.3.1: H-STYLE CASE DIMENSIONS
Case Dimensions: mm (inches)
Case Size
H
(Maximum)
L
±1.0 (0.040)
S
+0.5 (0.020)/
-0.4 (0.016)
LO
±0.2 (0.008)
LW
±0.2 (0.008)
LL
±0.2 (0.008)
17 (0.669)
See Section 1
32 (1.260)
3.0 (0.118)
1.5 (0.059)
1.27 (0.050)
2.5 (0.098)
BL
W
+1.0 (0.040)/-0 +1.0 (0.040)/-0
BZ01
28 (1.102)
BZ02
48 (1.890)
30 (1.181)
See Section 1
52 (2.047)
3.0 (0.118)
1.5 (0.059)
1.27 (0.050)
2.5 (0.098)
BZ05
20 (0.787)
15.6 (0.614)
See Section 1
24.3 (0.957)
3.0 (0.118)
1.5 (0.059)
1.27 (0.050)
2.5 (0.098)
2.3.2: H-Lead Configuration (Through Hole Extended Height)
C
D
B
A
TABLE 2.3.2: H-LEAD LAYOUT DIMENSIONS
PCB Dimensions: mm (inches)
Case Size
A
±0.05 (0.002)
B
±0.05 (0.002)
C
±0.05 (0.002)
D
±0.1 (0.004)
BZ01
17.25 (0.679)
8.90 (0.350)
28 (1.102)
Ø1.4 (0.055)
BZ02
30.25 (1.191)
8.90 (0.350)
48 (1.890)
Ø1.4 (0.055)
BZ05
15.25 (0.600)
8.90 (0.350)
19 (0.748)
Ø1.4 (0.055)
9
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 2: MECHANICAL SPECIFICATIONS (cont’d)
2.4.1: L-Lead Configuration (Planar Mount)
L
BL
W
LO
LL
LW
H
S
TABLE 2.4.1: L-STYLE CASE DIMENSIONS
Case Dimensions: mm (inches)
Case Size
BL
W
+1.0 (0.040)/-0 +1.0 (0.040)/-0
H
(Maximum)
L
±1.0 (0.040)
S
±0.2 (0.008)
LO
±0.2 (0.008)
LL
±0.5 (0.020)
BZ01
28 (1.102)
17 (0.6691)
See Section 1
33
0.55 (0.022)
1.5 (0.059)
1.27 (0.050)
2.4 (0.098)
BZ02
48 (1.890)
30 (1.181)
See Section 1
52
0.55 (0.022)
1.5 (0.059)
1.27 (0.050)
2.4 (0.098)
2.4.2: L-Lead Configuration (Planar Mount)
C
B
A
PW
PL
TABLE 2.4.2: L-STYLE LEAD LAYOUT
PCB Dimensions: mm (inches)
Case Size
A
±0.1 (0.004)
B
±0.1 (0.004)
C
±0.1 (0.004)
PL
±0.2 (0.008)
PW
±0.2 (0.008)
BZ01
19.2 (0.776)
10.8 (0.425)
28 (1.102)
3.0 (0.118)
3.7 (0.146)
BZ02
32.2 (1.268)
10.8 (0.425)
48 (1.890)
3.2 (0.126)
3.7 (0.146)
10
LW
±0.2 (0.008)
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 2: MECHANICAL SPECIFICATIONS (cont’d)
2.5.1: N-Lead Configuration
L
LL
BL
LW
CL
W
B
EW
EL
H
TABLE 2.5.1: N-STYLE CASE DIMENSIONS
Case Dimensions: mm (inches)
Case Size
L
±0.5 (0.020)
W
+1.0 (0.040)/-0
H
(Maximum)
B
±0.5 (0.020)
LL
±0.2 (0.008)
LW
±0.2 (0.008)
EL
±0.5 (0.020)
EW
±0.5 (0.020)
BZ01
30.5 (1.201)
17 (0.669)
See Section 1
11.2 (0.441)
2.5 (0.098)
1.4 (0.055)
2.5 (0.098)
1.4 (0.055)
BZ05
23.5 (0.925)
15 (0.591)
See Section 1
7.5 (0.295)
2.5 (0.098)
2.5 (0.098)
3.5 (0.138)
2.5 (0.098)
BZ09
20.5 (0.807)
15 ( 0.591)
See Section 1
7.5 (0.295)
2.5 (0.098)
2.5 (0.098)
3.5 (0.138)
2.5 (0.098)
2.5.2: N-Lead Configuration (Planar Mount)
PW
A
LPL
B
RPL
TABLE 2.5.2: N-STYLE LEAD LAYOUT
PCB Dimensions: mm (inches)
Case Size
A
±0.5 (0.020)
B
±0.1 (0.004)
PW
±0.1 (0.004)
LPL
±0.1 (0.004)
RPL
±0.1 (0.004)
BZ01
0.5 (0.020)
9.5 (0.374)
3.2 (0.126)
3.5 (0.138)
3.5 (0.138)
BZ05
1.0 (0.039)
5.9 (0.232)
4.1 (0.161)
2.5 (0.098)
3.5 (0.138)
BZ09
1.0 (0.039)
5.9 (0.232)
4.1 (0.161)
2.5 (0.098)
3.5 (0.138)
11
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 2: MECHANICAL SPECIFICATIONS (cont’d)
2.6.1: S-Lead Configuration (Planar Mount)
L
BL
EW
W
EL
LW
LL
S
H
TABLE 2.6.1: S-STYLE CASE DIMENSIONS
Case Dimensions: mm (inches)
Case Size
BL
W
+1.0 (0.040)/-0 +1.0 (0.040)/-0
H
(Maximum)
L
±1.0 (0.040)
EL
±0.5 (0.020)
EW
±0.2 (0.008)
LL
±0.5 (0.020)
LW
±0.2 (0.008)
BZ01
28 (1.102)
17 (0.669)
See Section 1
38.7 (1.524)
5.0 (0.197)
4.5 (0.177)
5.7 (0.224)
2.0 (0.079)
BZ05
20 (0.787)
15 (0.591)
See Section 1
26 (1.024)
3.5 (0.138)
2.5 (0.098)
2.5 (0.098)
2.5 (0.098)
BZ09
17 (0.669)
15 (0.591)
See Section 1
23 (0.906)
3.5 (0.138)
2.5 (0.098)
2.5 (0.098)
2.5 (0.098)
2.6.2: S-Lead Layout (Planar Mount)
Planar Mount
“S”
Available in
BZ01, BZ05
& BZ09
Case Size Only
B
EPW
A
LPW
EPL
LPL
TABLE 2.6.2: S-STYLE PAD LAYOUT DIMENSIONS
PCB Dimensions: mm (inches)
Case Size
A
±0.1 (0.004)
B
±0.1 (0.004)
EPL
±0.1 (0.004)
EPW
±0.1 (0.004)
LPL
±0.1 (0.004)
LPW
±0.1 (0.004)
BZ01
13.0 (0.512)
35.1 (1.382)
4.5 (0.177)
6.0 (0.236)
5.8 (0.228)
3.5 (0.138)
BZ05
10.0 (0.394)
25.0 (0.984)
3.0 (0.118)
4.5 (0.177)
2.9 (0.114)
4.5 (0.177)
BZ09
10.0 (0.394)
22.0 (0.886)
3.0 (0.118)
4.5 (0.177)
2.9 (0.114)
4.5 (0.177)
12
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 2: MECHANICAL SPECIFICATIONS (cont’d)
2.7: Packaging Specifications
167.6
(6.60)
13.2
(0.52)
50.8
(2.00)
BZ01 Case:
31.8
(1.25)
167.6
(6.60)
BZ02 Case:
167.6
(6.60)
71.0
(2.80)
13.2
(0.52)
38.1
(1.50)
167.6
(6.60)
BZ05, BZ09 Case:
167.6
(6.60)
38.1
(1.50)
13.2
(0.52)
28.6
(1.12)
167.6
(6.60)
This specification applies when our electrochemical supercapacitors are packed using a 165mm by 165mm container. The
parts are held in place by a 166mm by 166mm lid.
PACKAGING QUANTITIES:
Size
No. of Rows
No. of Columns
Pieces/Tray
BZ01
5
3
15
BZ02
4
2
8
BZ05
5
4
20
BZ09
5
4
20
13
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 2: MECHANICAL SPECIFICATIONS
2.8 CLEANING
The BestCap® supercapacitor is cleaned prior to shipment.
Should cleaning be required prior to insertion into the application, it is recommended to use a small amount of propanol
taking care not to remove the label. The cell should not be
immersed due to possible deterioration of the epoxy encapsulation. Care must also be taken not to bend the leads.
2.9 HANDLING
Care should be taken not to allow grease or oil into the part
as it may lead to soldering problems. Handling should be
minimized to reduce possible bending of the electrodes
leads.
2.10 STORAGE CONDITIONS
AVX BestCap® supercapacitor is unaffected by the following
storage conditions:
Temperature:
15°C ~ 35°C
Humidity:
45% RH ~ 75% RH
This temperature and humidity range is specified for consideration of terminal solderability. BestCap® are able to withstand shelf life at 70ºC for 1000 hours.
2.11 PART MARKING
Voltage
Capacitance
Date and
Lot Code
Country of Origin
2.12 TERMINATION FINISH
Gold over nickel, tin over nickel.
14
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
2.13 PRODUCT SAFETY MATERIALS HANDLING
Precautions
• Do not disassemble the capacitor.
• Do not incinerate the capacitor and do not use incineration
for disposal.
• The capacitor contains polymeric electrolyte and carbon
electrodes. However, since the polymer is composed of
acid based chemical ingredients, if punctured or
dismantled and the skin is contacted with the capacitor
internal components, it is recommended to wash the skin
with excess of running water.
• If any internal material contacts the eyes, rinse thoroughly
with running water.
• Be aware not to apply over-voltage. Combination of
charging at voltage greater than the nominal, plus high
temperature, plus prolonged time may result in capacitor
bulging or rupturing.
2.14 BESTCAP® MATERIALS AND WEIGHT
Materials
Constituent
Case
Leads (A, H, and L lead only)
Electrode
Electrode Insulation
Core
Stainless Steel
Stainless Steel
Stainless Steel
Laminating Adhesive
Metallized Current Collector
Current Collector
Active Electrode
Core Sealant
Epoxy
Laminating Adhesive
Label
Encapsulant
Bottom Insulation
Label
TOTAL
RoHS
Compliant?
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
BZ01
Weight %
56.7%
4.2%
13.6%
2.3%
5.2%
2.5%
1.0%
0.9%
10.3%
2.3%
1.0%
100%
BZ02
Weight %
44.5%
0.7%
8.0%
1.0%
8.0%
14.3%
5.7%
5.2%
11.4%
1.0%
0.2%
100%
BZ05
Weight %
64.8%
BZ09
Weight %
64.8%
13.6%
2.4%
1.6%
1.0%
0.4%
0.3%
11.8%
2.4%
1.8%
100%
13.6%
2.4%
1.6%
1.0%
0.4%
0.3%
11.8%
2.4%
1.8%
100%
BestCap® is RoHS compliant
May be assembled with Pb-Free solder.
BESTCAP® – TYPICAL WEIGHT DATA
Rated Voltage (V)
3.6V
4.5V
5.5V
9.0V
12.0V
15.0V
16.0V
Capacitance (mF)
50
70
100
140
280
560
15
22
33
47
15
30
33
33
50
60
68
100
200
400
1000
22
33
120
10
15
22
90
6.8
124
Part Number
BZ013B503Z_B
BZ013A703Z_B
BZ113B104Z_B
BZ013A144Z_B
BZ023A284Z_B
BZ023A564Z_B
BZ094B153Z_B
BZ054B223Z_BBQ
BZ014B333Z_B
BZ154B473Z_BBQ
BZ055B153Z_B
BZ015B303Z_B
BZ055A333Z_B
BZ055B333Z_B
BZ015A503Z_B
BZ015B603Z_B
BZ055A683Z_B
BZ015A104Z_B
BZ025A204Z_B
BZ025A404Z_B
BZ125A105Z_B
BZ019B223Z_B
BZ019A333Z_B
BZ029A124Z_B
BZ05CA103Z_B
BZ01CB153Z_B
BZ01CA223Z_B
BZ02CA903Z_B
BZ05FB682Z_B
BZ12GA124Z_B
Weight (g)
2.9
4.2
2.9
5.3
12.2
15.9
1.5
1.8
3.2
1.8
1.9
3.4
2.3
2.1
4.6
5.5
3.4
6.1
13.3
18.4
18.4
4.4
5.0
15.6
3.5
5.0
6.2
19.3
2.8
25
15
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 3: ELECTRICAL CHARACTERISTICS – SCHEMATIC
3.1.2: A-, H- & L-Lead
3.1 Terminal Connections:
3.1.1: S-Lead
Common terminals connected to case
3.1.3: C- & N-Lead
Common terminals connected to case
Devices are non polar but it is usual to maintain case at ground potential
SECTION 3.2: TYPICAL CHARACTERISTICS
ESR vs. Temperature
0.700
0.06
0.600
0.05
0.500
ESR (Ohms)
Capacitance (Farads)
Capacitance vs. Temperature
0.07
0.04
0.03
0.02
0.400
0.300
0.200
0.01
0.100
0
-25 -20 -15 -10 -5 0
BZ015A503ZLB35
5 10 15 20 25 30 35 40 45 50 55 60 65
Temperature (°C)
0.000
-25 -20 -15 -10 -5 0
BZ015A503ZLB35
ESR vs. Frequency
5 10 15 20 25 30 35 40 45 50 55 60 65
Temperature (°C)
ESR Comparison
10
1.00E+01
BZ015A503
BZ014A104
BZ025A204
1
ESR (Ohms)
ESR (Ohms)
BZ015A503
BZ014A104
BZ025A204
0.1
1.00E+00
0.01
10
100
1,000
10,000
1.00E-01
1.00E-02
100,000 1,000,000 10,000,000 100,000,000
10
100
1,000
Frequency (Hz)
Impedance vs. Frequency
Impedance Comparison
1
0.1
Impedance (Ohms)
Impedance (Ohms)
BZ015A503
BZ014A104
BZ025A204
BZ015A503
BZ014A104
BZ025A204
1
0.1
0.01
0.01
100
1,000
10,000
100,000 1,000,000 10,000,000 100,000,000
Frequency (Hz)
16
100,000 1,000,000 10,000,000 100,000,000
10
10
10
10,000
Frequency (Hz)
10
100
1,000
10,000
100,000 1,000,000 10,000,000 100,000,000
Frequency (Hz)
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 3.3: MOUNTING PROCEDURE ON A PCB FOR BESTCAP®
BestCap® products can be mounted on PCBs by either
selectively heating only the capacitor terminals by using a
pulsed reflow soldering station or by using hand soldering.
IR Reflow or wave soldering may not be used. The main
body of the device should be less than 60ºC at all times.
PULSED REFLOW SOLDERING
HAND SOLDERING STATION
Application data for the ‘Unitek’ pulsed-reflow soldering
station.
Equipment:
Equipment:
Controller
Head
Uniflow ‘Pulsed Thermode Control’
Thin-line Reflow Solder Head
Solder paste type
Solder composition
Percent solids
Solder thickness
No Clean Flux
63% Sn, 37% Pb
88%
6 mils
Solder-weld tip size
Solder-weld tip force
0.075"
6 lbs.
Solder Type:
Temperature:
Time:
Temperature profile:
Pre-heat
Rise
Reflow
Cool
Temperature
130ºC
440ºC (±10)
440ºC (±10)
165ºC
Solder type:
Temperature:
Time:
Temperature controlled, 50W general
purpose iron
63Sn/37Pb, rosin core wire
400ºC (+20ºC - 100ºC)
2 to 5 seconds maximum, smaller time
(2 sec.) at 420ºC and 5 sec. at 300ºC,
overall it being a time-temperature relationship. Shorter time, higher temperature
is preferred.
Lead Free, 95Sn/5Ag
430ºC (+20ºC - 100ºC)
2 to 5 seconds maximum, smaller time
(2 sec.) at 450ºC and 5 sec. at 330ºC,
overall a time-temperature relationship.
Shorter time, higher temperature is
preferred.
Time
0 sec.
2 sec.
2 sec.
In both cases, the main body of the BestCap® part should be less than 60ºC at all times.
17
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 3.4: QUALIFICATION TEST SUMMARY
Test
Initial Capacitance
Measurement
Initial DCL
Measurement
Initial ESR
Measurement
Load Life
Test Method
Charge to test voltage at room temperature. Disconnect parts from
voltage to remove charging effects. Discharge cells with a constant current
(4 mA) noting voltage and time 1 and 2 seconds after beginning discharge.
C = I * dt/dv
Charge to test voltage at room temperature. Disconnect parts from
voltage to remove charging effects. Note voltage and time 5 minutes
and 25 minutes after disconnecting. I = C * dV/dt
Measurement frequency @ 1kHz; Measurement voltage @ 10 mV
at room temperature
Apply test voltage at 70ºC for 1000 hours. Allow to cool to room
temperature and measure Cap, DCL and ESR
Shelf Life
Maintain at 70ºC for 1000 hours with no voltage applied. Allow to
cool to room temperature and measure Cap, DCL and ESR.
Humidity Life
Maintain at 40°C / 95% RH for 1000 hours. Allow to cool to room
temperature and measure Cap, DCL and ESR.
Leg pull strength
Apply an increasing force in shear mode until leg pulls away
Surge Voltage
Step
1
2
3
Step
1
2
3
Step
Temperature Cycling
Temperature
Characteristics
1
2
3
4
5
6
7
8
Thermal Shock
Vibration
Step
1
2
3
Step
1
2
3
4
5
18
Apply 125% of the rated voltage for 10 seconds
Short the cell for 10 minutes
Repeat 1 and 2 for 1000 cycles
Ramp oven down to –20°C and then hold for 15 min.
Ramp oven up to 70ºC and then hold for 15 min.
Repeat 1 and 2 for 100 cycles
Temp
Soak Time (prior to test)
-40°C
4 hours
Measure Cap, ESR, DCL (-40ºC rated parts only)
-20°C
4 hours
Measure Cap, ESR, DCL
-10°C
4 hours
Measure Cap, ESR, DCL
0°C
4 hours
Measure Cap, ESR, DCL
25°C
4 hours
Measure Cap, ESR, DCL
40°C
4 hours
Measure Cap, ESR, DCL
60°C
4 hours
Measure Cap, ESR, DCL
70°C
4 hours
Measure Cap, ESR, DCL
Place cells into an oven at –20°C for 30 minutes
In less than 15 seconds, move cells into a
70ºC oven for 30 minutes
Repeat 1 and 2 for 100 cycles
Apply a harmonic motion that is deflected 0.03 inches
Vary frequency from 10 cycles per second to
55 cycles at a ramp rate of 1 Hz per minute
Vibrate the cells in the X-Y direction for three hours
Vibrate the cells in the Z direction for three hours
Measure Cap, ESR and DCL
Parameter
Capacitance (Cap)
Limits
+80% / -20%
of rated Cap
Leakage Current (DCL)
Within Limit
Equivalent Series
Resistance (ESR)
DCL
Cap
ESR
DCL
Cap
ESR
DCL
Cap
ESR
Yield Force
(A and L leads only)
+20% / -50%
of typical value
< 2.0x rated max.
> 0.7x rated
< 3.0x rated
< 1.5x rated max.
> 0.7x rated
< 2.0x rated
< 1.5x rated max.
> 0.7x rated
< 1.5x rated
Not less than
25 pounds shear
DCL
Cap
ESR
< 1.5x rated max.
> 0.7x rated
< 1.5x rated
DCL
Cap
ESR
< 1.5x rated max.
> 0.7x rated
< 1.5x rated
DCL
70°C
< 10x rated
Cap
25°C
> 80% rated
ESR
-40°C
-20°C
-10°C
70°C
< 20x rated
< 5x rated
< 4x rated
< 1.3x rated
< 1.3x rated
DCL
Cap
< 2.0x rated max.
> 0.7x rated
ESR
< 2.0x rated max.
DCL
Cap
< 2.0x rated max.
> 0.7x rated
ESR
< 2.0x rated max.
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 4: APPLICATION NOTES
4.1: ELECTROCHEMICAL EDLC VS.
ELECTRONIC TECHNOLOGY BESTCAP® CONSTRUCTION
To understand the benefits offered by the BestCap®, it is
necessary to examine how an electrochemical capacitor
works. The most significant difference between an electronic capacitor and an electrochemical capacitor is that the
charge transfer is carried out by the electrons in the former
and by electrons and ions in the latter. The anions and
cations involved in double layer supercapacitors are contained in the electrolyte which may be liquid (normally an
aqueous or organic solution) or solid. The solid electrolyte is
almost universally a conductive polymer.
4.2: VOLTAGE DROP
Two factors are critical in determining the voltage drop when
a capacitor delivers a short current pulse; these are ESR
and “available” capacitance as shown in Figure 4.
Vo
▲V(IR)
▲total=I*R + I*▲t/C(▲t)
▲V(Q)=I* ▲ t/C(▲ t)
Vt
▲t
Figure 4. Voltage-time relation of capacitor unit
Cell Case (Anode)
Current Collector
Carbon
Separator
Carbon
Current Collector
Cell Case (Anode)
Electrons are relatively fast moving and therefore transfer
charge “instantly.” However, ions have to move relatively
slowly from anode to cathode, and hence a finite time is
needed to establish the full nominal capacitance of the
device. This nominal capacitance is normally measured at
1 second.
The differences between EDLC (Electrochemical Double
Layer Capacitors) and electronic capacitors are summarized
in the table below:
• A capacitor basically consists of two conductive plates
(electrodes), separated by a layer of dielectric material.
• These dielectric materials may be ceramic, plastic film,
paper, aluminum oxide, etc.
• EDLCs do not use a discrete dielectric interphase
separating the electrodes.
• EDLCs utilize the charge separation, which is formed
across the electrode – electrolyte interface.
• The EDLC constitutes of two types of charge carriers:
IONIC species on the ELECTROLYTE side and
ELECTRONIC species on the ELECTRODE side.
EFFICIENCY/TALKTIME BENEFITS OF BESTCAP®
Since BestCap ®, when used in parallel with a battery, provides a current pulse with a substantially higher voltage than
that available just from the battery as shown in Figure 5, the
efficiency of the RF power amplifier is improved.
4
5
3.8
4
3.6
3
3.4
2
3.2
1
3
Current (Amps)
Electrode (Cathode)
Battery Voltage (Volts)
Insulation Material
The instant voltage drop ΔVESR is caused by and is directly
proportional to the capacitor’s ESR. The continuing voltage
drop with time ΔVC, is a function of the available charge, i.e.
capacitance. From Figures 3 and 4 it is apparent that, for
very short current pulses, e.g. in the millisecond region, the
combination of voltage drops in a conventional supercapacitor caused by a) the high ESR and b) the lack of available
capacitance causes a total voltage drop, unacceptable for
most applications. Now compare the BestCap® performance
under such pulse conditions. The ultra-low ESR (in
milliOhms) minimizes the instantaneous voltage drop, while
the very high retained capacitance drastically reduces the
severity of the charge related drop. This is explained further
in a later section.
0
0
1000
2000
3000
4000
Time (µSeconds)
Battery Voltage
Battery and Capacitor Voltage
Current Pulse
Figure 5. GSM Pulse
Additionally, the higher-than battery voltage supplied by the
BestCap® keeps the voltage pulse above the “cut off voltage” limit for a significantly longer time than is the case for
the battery alone. This increase in “talk time” is demonstrated
in Figures 6(a) (Li-Ion at +25°C), and 6(b) (Li-Ion at 0°C).
19
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
Cutoff Voltage Limits
4
Voltage (Volts)
3.5
3
2.5
Cutoff Voltage
% Increase
3.4 Volts
28%
3.5 Volts
73%
3.6 Volts
300%
2
0
100
200
300
400
Time (Minutes)
Battery with Pulse Capacitor
Battery Alone
GSM Pulse @ 2 Amps
Figure 6a. Li-ION Battery at +25°C
LI-ION Battery
4
Voltage (Volts)
3.5
3
2.5
Cutoff Voltage
% Increase
3.4 Volts
28%
3.5 Volts
100%
3.6 Volts
300%
2
0
100
200
300
400
500
Time (Minutes)
Battery with Pulse Capacitor
Battery Alone
GSM Pulse @ 2 Amps 0°C
Figure 6b. Li-ION Battery at +0°C
20
PULSE CAPACITOR APPLICATIONS
As mentioned earlier, the voltage drop in a circuit is critical
as the circuit will not operate below a certain cut-off voltage.
There are two sources of voltage drop (ΔV) which occur, the
first ΔVESR is because of the equivalent series resistance
(ESR) and the second, called the capacitive drop, is ΔVC.
From Ohm’s law,
voltage = current x resistance or V = IR
Let us say that the instantaneous starting voltage is Vo, or
voltage for the circuit from where the voltage drops. If the
capacitor has an ESR of 100 milliOhms and the current is 1
amp,
ΔVESR = 1 amp x (0.100) ohms = 0.1 volts or 100 milli-volts.
On demand, during the discharge mode, the voltage V = Vo
- ΔVESR = (Vo - 0.1) volts
The second voltage drop is because of the capacitance.
This is shown in the equation as a linear function because of
simplicity. Simply put,
Q (charge) = C (capacitance) x V (voltage)
The derivative, dQ/dt = I (current, in amps) = C x dV/dt
Hence, ΔVC (dV, the voltage drop because of capacitance) =
I x dt/C. This formula states that the larger the capacitance
value the lower the voltage drop. Compared to a Ta capacitor,
this ΔVC is reduced by a factor of about 10 to 100. So,
BestCap® has an advantage where higher capacitance is
needed. If the current pulse itself is 1 amp, the current pulse
width is 1 second and the capacitance is 10 millifarads, the
ΔVC = 1A x 1Sec/0.01F, or a 100 volts; such an application
is out of the range of BestCap®. However, if the pulse width
becomes narrower, say 10 milli-seconds, and the capacitance is 100 millifarads, the ΔVC = 1 x (10/1000)/(100/1000)
= 0.1 volt or 100 milli-volts. This shows the advantage of the
large capacitance and hence the term “pulse” capacitor.
The specific power – specific energy graphs are used in the
battery industry to compare competitive products. As the dt
becomes smaller i.e.100 milliseconds, 10 milliseconds and
then 1 millisecond, our estimates show that the specific
power for the BestCap® is the highest as compared to our
competitors because of our choice of internal materials
chemistry.
Conclusion: we now clearly show that BestCap ® has an
advantage over competitors for short current pulse whose
widths are smaller than a few hundred milliseconds.
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
4.3 ENHANCING THE POWER
CAPABILITY OF PRIMARY BATTERIES
When electronic equipment is powered by a primary (non
rechargeable) battery, one of the limitations is the power
capability of the battery.
In order to increase the available current from the battery
while maintaining a constant voltage drop across the battery
terminals, the designer must connect additional cells in
parallel, leading to increased size and cost of both the
battery and the finished product.
When high power is only required for short periods, more
sophisticated approaches can be considered. The traditional approach involves using a high power rechargeable
battery, charged by a low power primary cell.
A far superior solution, however, is the use of a BestCap®
Supercapacitor, which is a device specifically designed to
deliver high power.
Traditional design:
Primary
Battery
Rechargeable
Battery
Battery Powered
Equipment Requiring
High Current Pulses
BestCap® Supercapacitor benefits to the designer are:
• Substantially lower voltage drop for pulse durations of up
to 100msec.
• Substantially lower voltage drop at cold temperatures
(–20°C).
• Discharge current limited only by the ESR of the capacitor
The following analysis compares a primary battery connected in parallel to a Lithium Tionil Chloride, to the same
primary battery connected to a BestCap® Supercapacitor.
Various current pulses (amplitude and duration) are applied
in each case.
BestCap® 5.5V 100mF
Pulse
Voltage
Drop (mV)
Voltage
Drop (mV)
BestCap Supercapacitors
rechargeable battery
250mA / 1msec
25
150
500mA / 1msec
50
220
750mA / 1msec
75
150
200mA / 100msec at –20°C
232
470
Voltage
Drop (mV)
Voltage
Drop (mV)
®
BestCap® 3.5V 560mF
Pulse
BestCap Supercapacitors
rechargeable battery
250mA / 100msec
50
190
500mA / 100msec
100
350
750mA / 100msec
152
190
1500mA / 1msec
43
220
1500mA / 100msec
305
350
750mA / 100msec at –20°C
172
470
BestCap®
Rechargeable
Battery
Maximum discharge current
(single pulse)
Not limited
5A Maximum
Number of Cycles
Not limited
40K to 400K
(to retain 80%
capacity)
®
Design using BestCap®:
Primary
Battery
BestCap®
Battery Powered
Equipment Requiring
High Current Pulses
Additional
Characteristics
21
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
4.4 BESTCAP® FOR GSM/GPRS PCMCIA MODEMS
There is an increasing usage of PCMCIA modem cards for
wireless LAN and WAN (Wide Area Network) applications.
The PCMCIA card is used as an accessory to Laptops and
PDAs and enables wide area mobile Internet access, including all associated applications like Email and file transfer.
With the widespread use of GSM networks, a PCMCIA
GSM modem is a commonly used solution. To achieve
higher speed data rates, GSM networks are now being
upgraded to support the GPRS standard.
The design challenge:
GSM/GPRS transmission requires a current of approximately 2A for the pulse duration. The PCMCIA bus cannot supply
this amount of pulsed current. Therefore, there is a need for
a relatively large capacitance to bridge the gap.
The capacitor supplies the pulse current to the transmitter
and is charged by a low current during the interval between
pulses.
THE SOLUTION:
SOLUTION A
SOLUTION B
Chip Tantalum
BestCap®
BZ154B473ZSB
2.2
47
2.2
30
Operating Voltage (V)
3.7
3.7
ESR
(milli ohm)
50
160
Rated Capacitance
(milli Farad)
Capacitance
@ 0.5msec Pulse
(milli Farad)
Size (mm)
.4 x 7 x 2
20 x 15 x 2.1
Voltage Drop* (V)
GPRS Pulse
(25% duty cycle)
0.804V
0.268V
Voltage After Pulse (V)
2.896
3.432
Cutoff Voltage (V)
3.1
3.1
Pass/FAIL
FAIL
PASS
* V=V1 +V2 =1.5A*ESR + (1.5A*1.154msec)/C
V
V+ from
PCMCIA bus
Capacitor
Transmitter
2 Ampere
}
}
V1 = I*ESR
V2 = I*⌬t/C
Current
Voltage
t
It is assumed that during the pulse, 0.5A is delivered by the
battery and 1.5A by the capacitor.
Conclusion: High capacitance is needed to minimize voltage
drop. A high value capacitance, even with a higher ESR,
results in a lower voltage drop. Low voltage drop minimizes
the conductive and emitted electro magnetic interference
and increases transmitter output power and efficiency.
22
BestCap Ultra-low ESR
High Power Pulse Supercapacitors
®
SECTION 5: EXTENDED
TEMPERATURE RANGE
AVX continues to expand the BestCap® product offerings for
additional applications. For applications demanding other
temperature ratings, AVX offers special construction techniques for high and low temperature performance upon
request.
AVX offers temperature range extensions as follows:
-40ºC to 70ºC, -20ºC to 75ºC and -40ºC to 75ºC.
AVX has extensive experience in manufacturing these alternate temperature rating parts. Contact AVX for your special
temperature requirements.
23
AVX Products Listing
PASSIVES
Capacitors
Multilayer Ceramic
Film
Glass
Niobium Oxide* - OxiCap®
Pulse Supercapacitors
Tantalum
Circuit Protection
Thermistors
Fuses - Thin Film
Transient Voltage Suppressors
Varistors - Zinc Oxide
Directional Couplers
Thin-Film
Filters
Ceramic
EMI
Noise
SAW
Low Pass - Thin Film
Inductors
Thin-Film
Integrated Passive Components
PMC - Thin-Film Networks
Capacitor Arrays
Feedthru Arrays
Low Inductance Decoupling Arrays
Piezo Acoustic Generators
Ceramic
Resistors
Arrays
Miniature Axials
Timing Devices
Clock Oscillators
MHz Quartz Crystal
Resonators
VCO
TCXO
CONNECTORS
Automotive
Standard, Custom
IDC Wire to Board
Headers, Plugs, Assemblies
Board to Board
SMD (0.4, 0.5, 1.0mm), BGA, Thru-Hole
Card Edge
Memory
PCMCIA, Compact Flash, Secure Digital, MMC,
Smartcard, SODIMM
DIN41612
Standard, Inverse, High Temperature
Military
H Government, DIN41612
FFC/FPC
0.3, 0.5, 1.0mm
PolytectTM
Soft Molding
Hand Held, Cellular
Battery, I/O, SIMcard, RF shield clips
Rack and Panel
VariconTM
2mm Hard Metric
Standard, Reduced Cross-Talk
For more information please visit
our website at
http://www.avx.com
NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and data given
herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements
or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not
recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are
typical and may not apply to all applications.
© AVX Corporation
“Niobium Oxide Capacitors are manufactured and sold under patent license from Cabot Corporation, Boyertown, Pennsylvania U.S.A.”
24
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EUROPE
ASIA-PACIFIC
ASIA-KED
(KYOCERA Electronic Devices)
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AVX Limited, England
Tel: 864-967-2150
Tel: +44-1276-697000
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AVX S.A.S., France
Tel: 360-699-8746
Tel: +33-1-69-18-46-00
AVX/Kyocera, Asia, Ltd.,
Hong Kong
AVX Midwest, IN
AVX GmbH, Germany
Tel: +852-2363-3303
Tel: 317-861-9184
Tel: +49-0811-95949-0
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Singapore
KED Hong Kong Ltd.
Tel: +852-2305-1080/1223
Tel: +65-6286-7555
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South Korea
Tel: 408-988-4900
Tel: +39-02-614-571
Tel: +82-2785-6504
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Tel: 617-479-0345
Tel: +420-57-57-57-521
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Shenzen
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Tel: +886-2-2656-0258
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Tel: +44-1638-675000
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Malaysia
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ELCO Europe GmbH
Tel: +60-4228-1190
Tel: 905-238-3151
Tel: +49-2741-299-0
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AVX S.A., Spain
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Trading Co. Ltd.,
Shanghai
Tel: +55-11-4688-1960
Tel: +34-91-63-97-197
Tel: +86-21-3255 1933
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Shenzen
Tel: +65-6509-0328
Tel: +86-755-3336-0615
Kyocera Corporation
Japan
AVX/Kyocera International
Trading Co. Ltd.,
Beijing
Tel: +81-75-604-3449
Tel: +31-187-489-337
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Tel: +886-2-2950-0268
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South Korea
Tel: +82-2-783-3604/6126
KED (S) Pte Ltd.
Singapore
Tel: +86-10-6588-3528
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Liaison Office
Tel: +91-80-6450-0715
Contact:
A KYOCERA GROUP COMPANY
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S-BCAP3M612-C