PS21963-ET, PS21963-AET, PS21963-CET Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 Intellimod™ Module Dual-In-Line Intelligent Power Module 8 Amperes/600 Volts R DD A D N O C K P X K 17 16 15 14 13 12 11 10 9 8 7 6 PS21963-CET 4 5 3 2 1 DETAIL "B" F E H O DD EE G E R PS21963-ET / PS21963-AET J V DETAIL "A" M HEATSINK SIDE A D N DD PS21963-CET P C K X DETAIL "B" L W DETAIL "B" 17 16 15 14 13 12 11 10 9 8 7 6 4 5 3 2 FF B PS21963-ET PS21963-AET 18 R U 19 20 21 22 E 1 DETAIL "A" GG EE L 23 S J W Y G Q 24 H E M 25 Y HEATSINK SIDE PS21963-ET / PS21963-AET T Z P W P W Y AA (PS21963-AET) BB (PS21963-ET / PS21963-CET) HEATSINK SIDE CC Y TERMINAL CODE* 1 2 3 4 5 NC 6 VUFB 7 VVFB 8 VWFB 9 UP 10 VP WP VP1 VNC UN 11 12 13 14 15 VN WN VN1 FO CIN 16 17 18 19 20 VNC NC NC NC N PS21963-CET 21 22 23 24 25 W V U P NC DETAIL "A" *Only connect one of the two VNC pins (9, 16) to ground. Leave the other VNC pin open. Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 1.50±0.02 38.0±0.5 R 0.011 0.28 B 0.94±0.02 24.0±0.5 S 0.12 2.8 C 0.14 3.5 T 0.024 0.6 D 1.40 35.56 U 0.1±0.008 2.54±0.2 E 0.57±0.02 14.4±0.5 V 1.33±0.02 33.7±0.5 F 0.74±0.02 18.9±0.5 W 0.03 0.678 G 1.15±0.02 29.2±0.5 X 0.04 1.0 H 0.14 3.5 Y 0.05 1.2 J 0.13 3.3 Z 1.40 35.56 K 0.016 0.4 AA 0.55±0.02 14.0±0.5 L 0.06±0.02 1.5±0.05 BB 0.37±0.02 9.5±0.5 M 0.031 0.8 CC 0.22±0.02 5.5±0.5 N 1.39±0.019 35.0±0.3 DD 0 ~ 5° 0 ~ 5° O 0.07±0.008 1.778±0.2 EE 0.06 MIN. 1.5 Min. P 0.02 0.5 FF 0.05 1.2 Q 0.47 12.0 GG 0.063 Rad. 1.6 Rad. Rev. 03/07 Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: £ Compact Packages £ Single Power Supply £ Integrated HVICs £ Direct Connection to CPU £ Reduced Rth Applications: £ Refrigerators £ Air Conditioners £ Small Servo Motors £ Small Motor Control Ordering Information: PS21963-ET is a 600V, 8 Ampere short pin DIP Intelligent Power Module. PS21963-AET – long pin type PS21963-CET – zigzag pin type Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21963-ET, PS21963-AET, PS21963-CET Intellimod™ Module Dual-In-Line Intelligent Power Module 8 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PS21963-ET, PS21963-AET PS21963-CET Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature (Note 1) TC -20 to 100 °C Mounting Torque, M3 Mounting Screws — 6.9 in-lb Module Weight (Typical) — 10 Grams Power Device Junction Temperature* Heatsink Flatness (Note 2) Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate — -50 to 100 µm VCC(prot.) 400 Volts VISO 1500 Volts *The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) ≤125°C (@TC ≤ 100°C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs IGBT Inverter Sector Collector-Emitter Voltage VCES 600 Volts Each Collector Current, ± (TC = 25°C) IC 8 Amperes Each Peak Collector Current, ± (TC = 25°C, Less than 1ms) ICP 16 Amperes Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) VCC 450 Volts VCC(surge) 500 Volts PC 24.3 Watts Collector Dissipation (TC = 25°C, per 1 Chip) Control Sector Supply Voltage (Applied between VP1-VNC, VN1-VNC) VD 20 Volts VDB 20 Volts Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts Supply Voltage (Applied between VUFB-U, VVFB-V, VWFB-W) Fault Output Current (Sink Current at FO Terminal) IFO 1 mA Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts Note 1 – TC Measure Point Note 2 – Flatness Measurement Position CONTROL TERMINALS DIP-IPM MEASUREMENT POINT 11.6mm 3.0mm IGBT CHIP FWDi CHIP TC POINT PLACE TO CONTACT A HEATSINK HEATSINK HEATSINK SIDE POWER TERMINALS 4.6mm + – – + HEATSINK Rev. 03/07 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21963-ET, PS21963-AET, PS21963-CET Intellimod™ Module Dual-In-Line Intelligent Power Module 8 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units — 1.70 2.20 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) Diode Forward Voltage VEC VD = VDB = 15V, IC = 8A, VIN = 5V, Tj = 25°C VD = VDB = 15V, IC = 8A, VIN = 5V, Tj = 125°C — 1.80 2.30 Volts -IC = 8A, VIN = 0V — 1.90 2.35 Volts Inductive Load Switching Times ton trr 0.60 1.10 1.70 µs VCC = 300V, VD = VDB = 15V, tC(off) Collector Cutoff Current ICES — 0.30 — µs tC(on) IC = 8A, Tj = 125°C, — 0.40 0.60 µs toff VIN = 0 ⇔ 5V, Inductive Load, — 1.40 2.00 µs — 0.40 0.75 µs VCE = VCES, Tj = 25°C — — 1.0 mA VCE = VCES, Tj = 125°C — — 10 mA Control Sector Circuit Current Total of VP1-VNC, VN1-VNC — — 2.80 mA VD = VDB = 15V ID VIN = 5V VUFB-U, VVFB-V, VWFB-W — — 0.55 mA Total of VP1-VNC, VN1-VNC — — 2.80 mA VUFB-U, VVFB-V, VWFB-W — — 0.55 mA VIN = 0V Fault Output Voltage VFOH VSC = 0V, FO Terminal Pull-up to 5V by 10kΩ 4.9 — — Volts VFOL VSC = 1V, IFO = 1mA — — 0.95 Volts Input Current IIN VIN = 5V 0.70 1.00 1.50 mA VSC(ref) VD = 15V* 0.43 0.48 0.53 Volts Over-Temperature Trip Level** OTt VD = 15V, At Temperature of LVIC (100) (120) (140) °C Over-Temperature Trip/Reset Level OTrh VD = 15V, At Temperature of LVIC — (10) — °C Short Circuit Trip Level* Supply Circuit Under-voltage UVDBt Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts UVDBr Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts Fault Output Pulse Width*** ON Threshold Voltage tFO Vth(on) Applied between 20 — — µs — 2.1 2.6 Volts OFF Threshold Voltage Vth(off) UP, VP, WP-VNC, 0.8 1.3 — Volts ON/OFF Threshold Hysteresis Voltage Vth(hys) UN, VN, WN-VNC 0.35 0.65 — Volts * Short Circuit protection is only for the lower-arms. Please select the external shunt resistance such that the SC trip level is less than 1.7 times the current rating. **Over-temperature protection (OT) outputs a fault signal when the LVIC temperature exceeds the OT trip temperature level (OTt). In that case if the heatsink comes off or becomes loosely fixed, do not reuse the DIP-IPM. (There is a possibility that junction temperature of power chips exceeded maximum Tj (150°C). ***Fault signal is asserted only for a SC, a UV, or an OT failure on the low side. The FO pulse width is different for each failure mode. For a SC failure, FO output is 20μsec (min). For a UV or OT failure, FO output will be asserted as long as the UV or OT exists or for 20μsec, whichever is longer. Rev. 03/07 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21963-ET, PS21963-AET, PS21963-CET Intellimod™ Module Dual-In-Line Intelligent Power Module 8 Amperes/600 Volts Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Rth(j-c)Q Inverter IGBT (Per 1/6 Module) — — 4.1 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) — — 5.4 °C/Watt Min. Typ. Max. Units 0 300 400 Volts Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage Symbol Applied between P-N Terminals VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-U, 13.0 15.0 18.5 Volts -1 — 1 V/µs Control Supply Variation Arm Shoot-through Blocking Time Condition VCC VVFB-V, VWFB-W dVD, dVDB tDEAD For Each Input Signal, TC ≤ 100°C Allowable Minimum Input PWIN(on) Pulse Width* PWIN(off) VNC Voltage Variation VNC Between VNC-N (Including Surge) 1.5 — — µs 0.5 — — µs 0.5 — — µs -5.0 — 5.0 Volts *DIP-IPM might not make response or work properly if the input signal pulse width is less than the recommended minimum value. Rev. 03/07 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21963-ET, PS21963-AET, PS21963-CET Intellimod™ Module Dual-In-Line Intelligent Power Module 8 Amperes/600 Volts Application Circuit Rev. 03/07 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21963-ET, PS21963-AET, PS21963-CET Intellimod™ Module Dual-In-Line Intelligent Power Module 8 Amperes/600 Volts Protection Function Timing Diagrams Short-Circuit Protection (Lower-arms only with the external shunt resistor and RC filter) A7 LOWER-ARMS CONTROL INPUT A6 PROTECTION CIRCUIT STATE SET RESET A3 INTERNAL IGBT GATE SC A1 A2 A4 A8 OUTPUT CURRENT IC SC REFERENCE VOLTAGE SENSE VOLTAGE OF THE SHUNT RESISTOR FAULT OUTPUT FO A5 CR CIRCUIT TIME CONTAINS DELAY (NOTE) A1: Normal operation – IGBT turn on and conducting current. A2: Short-circuit current detected (SC trigger). A3: IGBT gate hard interrupted. A4: IGBT turn off. A5: FO output with a fixed pulse width of tFO(min) = 20µs. A6: Input “L” – IGBT off. A7: Input “H” – IGBT on is blocked during the FO output period. A8: IGBT stays in off state. Under-Voltage Protection (Lower-side, UVD) CONTROL INPUT PROTECTION CIRCUIT STATE UVDr CONTROL SUPPLY VOLTAGE VD SET RESET B1 UVDt B2 RESET B6 B3 B4 B7 OUTPUT CURRENT IC FAULT OUTPUT FO B5 B1: Control supply voltage rise – After the voltage level reaches UVDr, the drive circuit begins to work at the rising edge of the next input signal. B2 : Normal operation – IGBT turn on and conducting current. B3: Under-voltage trip (UVDt). B4: IGBT turn off regardless of the control input level. B5: FO output during under-voltage period, however, the minimum pulse width is 20µs. B6: Under-voltage reset (UVDr). B7: Normal operation – IGBT turn on and conducting current. Rev. 03/07 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21963-ET, PS21963-AET, PS21963-CET Intellimod™ Module Dual-In-Line Intelligent Power Module 8 Amperes/600 Volts Protection Function Timing Diagrams Under-Voltage Protection (Upper-side, UVDB) CONTROL INPUT PROTECTION CIRCUIT STATE CONTROL SUPPLY VOLTAGE VDB SET RESET UVDBr C1 UVDt RESET C5 C3 C2 C4 C6 OUTPUT CURRENT IC FAULT OUTPUT FO HIGH LEVEL (NO FAULT OUTPUT) C1: Control supply voltage rises – After the voltage level reaches UVDBr, the drive circuit begins to work at the rising edge of the next input signal. C2: Normal operation – IGBT turn on and conducting current. C3: Under-voltage trip (UVDBt). C4: IGBT stays off regardless of the control input level, but there is no FO signal output. C5: Under-voltage reset (UVDr). C6: Normal operation – IGBT turn on and conducting current. Over-Temperature Protection Timing Diagram Over-Temperature Protection (Lower -side, OT) CONTROL INPUT PROTECTION CIRCUIT STATE SET RESET OTt RESET D2 D5 LVIC TEMPERATURE OTrh D1 D3 D6 OUTPUT CURRENT IC FAULT OUTPUT FO D4 D1: Normal operation – IGBT ON and carrying current. D2: LVIC temperature exceeds over-temperature trip level (OTt). D3: IGBT OFF in spite of control input condition. D4: FO outputs during over-temperature period, however, the minimum pulse is 20μs. D5: LVIC temperature falls below over-temperature reset level. D6: Circuits start to operate normally when next input is applied. Rev. 03/07 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PS21963-ET, PS21963-AET, PS21963-CET Intellimod™ Module Dual-In-Line Intelligent Power Module 8 Amperes/600 Volts Typical Interface Circuit 5V LINE DIP-IPM 10kΩ UP, VP, WP, UN, VN, WN MCU 3.3kΩ (MIN) FO VNC (LOGIC) NOTE: RC coupling at each input (parts shown dotted) may change depending on the PWM control scheme used in the application and the wiring impedance of the printed circuit board. The DIP-IPM input signal section integrates a 3.3kΩ (min) pull-down resistor. Therefore, when using an external filtering resistor, care must be taken to satisfy the turn-on threshold voltage requirement. Wiring Method Around Shunt Resistor Wiring inductance should be less than 10nH. (Equivalent to the inductance of a copper pattern with length = 17mm, width = 3mm, and thickness = 100μm.) DIP-IPM Shunt Resistors NU NV VNC NW Please make the connection of shunt resistor close to VNC terminal. Rev. 03/07