PS21267-P PS21267-AP Intellimod™ Module Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com DETAIL "A" A H 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts HEATSINK SIDE 20 21 M B J 22 23 G 24 25 G C 26 G E P N K W Q L DETAIL "A" F R D DETAIL "B" DETAIL "C" DETAIL "D" V U T DETAIL "B" X S HEATSINK SIDE Y Y Z AF AG Z AB AB AH AH AF AF AA AA AD AC AH AD AE DETAIL "C" (5 PINS, t = 0.7) AE DETAIL "D" (21 PINS, t = 0.7) TERMINAL CODE 1 UP 2 VP1 5 VP 6 VP1 9 WP 10 VP1 13 VWFS 14 VN1 17 CFO 18 FO 21 WN 22 P 3 VUFB 4 VUFS 7 VVFB 8 VVFS 11 VPC 12 VWFB 15 VNC 16 CIN 19 UN 20 VN 23 U 24 V 25 W 26 N All outer lead terminals are with Pb-free solder plating. Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 2.98 75.6 B 1.22±0.02 31.0±0.5 C 0.45±0.02 11.5±0.5 D 3.11±0.02 79.0±0.5 E 2.64±0.015 67.0±0.3 F 0.79±0.01 20.0±0.3 G 0.4±0.015 10.0±0.3 H 0.11±0.015 2.8±0.3 J 0.18±0.01 Dia. 4.5±0.2 Dia. K 1.37±0.02 34.9±0.5 L 0.53±0.02 13.4±0.5 M 0.84±0.02 21.4±0.5 N 1.10±0.02 28.0±0.5 P 0.45 11.5 Q 0.33 8.5 R 0.15±0.01 3.8±0.2 08/10 Rev. 01 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG AH Inches 2.80 0.62±0.02 0.49±0.02 0.31±0.02 0.02±0.01 0 ~ 5° 0.04±0.01 0.03 0.03±0.01 0.04 0.1 0.02 Max. 0.024±0.02 0.03±0.01 0.024 0.02±0.01 Millimeters 71.0 16.0±0.5 12.8±0.5 8.0±0.5 0.5±0.2 0 ~ 5° 1.0±0.2 0.7 0.7±0.2 1.0 2.5 0.5 Max. 0.6±0.5 0.8±0.02 0.6 0.45±0.02 Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation CSTBT Chip Technology, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: £ Compact Packages £ Single Power Supply £ Integrated HVICs £ Direct Connection to CPU Applications: £ Washing Machines £ Refrigerators £ Air Conditioners £ Small Servo Motors £ Small Motor Control Ordering Information: PS21267-P (short pin) / PS21267-AP (long pin) are 600V, 30 Ampere DIP Intelligent Power Modules. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS21267-P / PS21267-AP Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature* Symbol PS21267-P / PS21267-AP Units Tj -20 to 125 °C Module Case Operation Temperature (See TC Measurement Point Illustration) TC -20 to 100 °C Storage Temperature Tstg -40 to 125 °C Mounting Torque, M4 Mounting Screws — 13 in-lb Module Weight (Typical) — 54 Grams Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate VCC(prot.) 400 Volts VISO 2500 Volts *The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) ≤ 125°C (@TC ≤ 100°C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs IGBT Inverter Sector Collector-Emitter Voltage (TC = 25°C) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C, <1ms) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25°C, per 1 Chip) VCES 600 Volts ±IC 30 Amperes ±ICP 60 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 55.5 Watts VD 20 Volts Control Sector Supply Voltage (Applied between VP1-VPC, VN1-VNC) 2 Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) VDB 20 Volts Input Voltage (Applied between UP, VP, WP-VPC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts Fault Output Current (Sink Current at FO Terminal) IFO 1 mA Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts 08/10 Rev. 01 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS21267-P / PS21267-AP Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units — 1.0 mA IGBT Inverter Sector Collector-Emitter Cutoff Current ICES VCE = VCES, Tj = 25°C — VCE = VCES, Tj = 125°C — — 10 mA Diode Forward Voltage VEC Tj = 25°C, -IC = 30A, VIN = 0V — 1.5 2.0 Volts IC = 30A, Tj = 25°C, VD = VDB = 15V, VIN = 5V — 1.40 1.90 Volts IC = 30A, Tj = 125°C, VD = VDB = 15V, VIN = 5V — 1.40 1.90 Volts Collector-Emitter Saturation Voltage Inductive Load Switching Times VCE(sat) ton 0.70 1.30 1.90 µs trr VCC = 300V, VD = VDB = 15V, — 0.30 — µs tC(on) IC = 30A, Tj = 125°C, VIN = 5 ⇔ 0V, — 0.40 0.60 µs toff Inductive Load (Upper-Lower Arm) — 2.00 2.60 µs — 0.65 0.90 µs tC(off) TC Measurement Point T CONTROL TERMINALS HEATSINK BOUNDARY TC POWER TERMINALS 08/10 Rev. 01 TC 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS21267-P / PS21267-AP Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units — — 7.00 mA — — 7.00 mA — — 0.55 mA — — 0.55 mA Control Sector Circuit Current ID VD = VDB = 15V, VIN = 5V, Total of VP1-VPC, VN1-VNC VD = VDB = 15V, VIN = 0V, Total of VP1-VPC, VN1-VNC VD = VDB = 15V, VIN = 5V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VD = VDB = 15V, VIN = 0V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS Fault Output Voltage Input Current Short-Circuit Trip Level* VFOH VSC = 0V, FO Circuit: 10kΩ to 5V Pull-up 4.9 — — Volts VFOL VSC = 1V, IFO = 1mA — — 0.95 Volts IIN VIN = 5V 1.0 1.5 2.00 mA VSC(ref) TC = 20 ~ 100°C, VD = 15V 0.45 — 0.52 Volts Supply Circuit Undervoltage UVDBt Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts Protection UVDBr Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts Fault Output Pulse Width** UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts tFO CFO = 22nF 1.0 1.8 — ms ON Threshold Voltage Vth(on) Applied between UP, VP, WP-VPC, 2.1 2.3 2.6 Volts OFF Threshold Voltage Vth(off) UN, VN, WN-VNC 0.8 1.4 2.1 Volts Condition Thermal Characteristics Characteristic Min. Typ. Max. Units Junction to Fin Rth(j-f)Q Symbol IGBT Part (Per 1/6 Module) — — 1.80 °C/W Thermal Resistance Rth(j-f)D FWDi Part (Per 1/6 Module) — — 3.00 °C/W Contact Thermal Resistancw Rth(c-f) Case to Fin (Per 1 Module) — — 0.067 °C/W * Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 30A. **Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} . 4 08/10 Rev. 01 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS21267-P / PS21267-AP Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts Recommended Conditions for Use Characteristic Symbol Condition Min. Typ. Max. Units Supply Voltage VCC Applied between P-N 0 300 400 Volts Control Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15.0 16.5 Volts Applied between 13.0 15.0 18.5 Volts VDB VUFB-VUFS, VVFB-VVFS, VWFB-VWFS ΔVD, ΔVDB — -1 — 1 Volts/μs PWM Input Frequency fPWM TC ≤ 100°C, Tj ≤ 125°C — — 20 kHz Allowable rms Current* IO VCC = 300V, VD = VDB = 15V, fPWM = 5kHz, — — 19.1 Arms — — 11.6 Arms 0.3 — — µs Control Supply Variation PF = 0.8, Sinusoidal, Tj ≤ 125°C, TC ≤ 100°C VCC = 300V, VD = VDB = 15V, fPWM = 15kHz, PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C Minimum Input PWIN(on)** Pulse Width PWIN(off)*** VNC Variation Arm Shoot-through — Below Rated Current 200 ≤ VCC ≤ 350V, 1.5 — — µs Between Rated Current 13.5 ≤ VD ≤ 16.5V, 3.0 — — µs & 1.7 Times of Rated Current 13.0 ≤ VDB ≤ 18.5V, Between 1.7 Times of Rated -20°C ≤ TC ≤ 100°C, 3.6 — — µs & 2.0 Times of Rated Current N-line Wiring Inductance Less Than 10nH VNC Between VNC-N (Including Surge) -5.0 — 5.0 Volts tDEAD For Each Input Signal, TC < 100°C 2 — — µs Blocking Time * The allowable rms current value depends on the actual application conditions. **If input signal ON pulse is less than PWIN(on), the device may not respond. ***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than PWIN(off). 08/10 Rev. 01 5 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS21267-P / PS21267-AP Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 2.0 1.5 1.0 VD = VDB =15V VIN = 5V Tj = 25°C Tj = 125°C 0.5 0 10 20 30 40 50 60 70 1.0 VIN = 0V Tj = 25°C Tj = 125°C 0.5 0 0 10 20 30 40 50 60 70 101 100 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - N-SIDE) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - P-SIDE) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - P-SIDE) 102 VCC = 300V VD = 15V VIN = 0 ⇔ 5V Tj = 25°C Tj = 125°C 101 102 101 100 100 101 VCC = 300V VD = VDB = 15V VIN = 0 ⇔ 5V Tj = 25°C Tj = 125°C 102 101 100 102 101 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - N-SIDE) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - N-SIDE) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - P-SIDE) VCC = 300V VD = 15V VIN = 0 ⇔ 5V PSW(on) = 25°C PSW(on) 125°C 101 COLLECTOR CURRENT, IC, (AMPERES) 102 SWITCHING LOSS, PSW(off), (mJ/PULSE) 101 100 10-2 100 103 VCC = 300V VD = VDB = 15V VIN = 0 ⇔ 5V Tj = 25°C Tj = 125°C COLLECTOR CURRENT, IC, (AMPERES) 101 10-1 102 REVERSE RECOVERY TIME, trr, (ns) REVERSE RECOVERY CURRENT, Irr, (AMPERES) REVERSE RECOVERY TIME, trr, (ns) 1.5 VCC = 300V VD = 15V VIN = 0 ⇔ 5V Tj = 25°C Tj = 125°C COLLECTOR-CURRENT, IC, (AMPERES) 101 100 SWITCHING LOSS, PSW(on), (mJ/PULSE) 2.0 102 COLLECTOR-CURRENT, IC, (AMPERES) 103 6 2.5 101 VCC = 300V VD = 15V VIN = 0 ⇔ 5V 100 10-1 PSW(off) = 25°C PSW(off) = 125°C 10-2 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 SWITCHING LOSS, PSW(on), (mJ/PULSE) 0 REVERSE RECOVERY CHARACTERISTICS (TYPICAL - N-SIDE) REVERSE RECOVERY CURRENT, Irr, (AMPERES) EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 2.5 FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL) 100 10-1 10-2 100 VCC = 300V VD = VDB = 15V VIN = 0 ⇔ 5V PSW(on) = 25°C PSW(on) = 125°C 101 102 COLLECTOR CURRENT, IC, (AMPERES) 08/10 Rev. 01 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS21267-P / PS21267-AP Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - N-SIDE) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - P-SIDE) SWITCHING TIME, ton, (ns) 100 10-1 103 VCC = 300V VD = 15V VIN = 0 ⇔ 5V Tj = 25°C Tj = 125°C PSW(off) = 25°C PSW(off) = 125°C 10-2 100 101 102 100 102 101 103 VCC = 300V VD = 15V VIN = 0 ⇔ 5V Tj = 25°C Tj = 125°C 102 100 102 101 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - P-SIDE) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - P-SIDE) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - N-SIDE) 104 103 103 102 100 101 103 VCC = 300V VD = VDB = 15V VIN = 0 ⇔ 5V Tj = 25°C Tj = 125°C 102 100 102 101 SWITCHING TIME, tc(on), (ns) 104 VCC = 300V VD = VDB = 15V VIN = 0 ⇔ 5V Tj = 25°C Tj = 125°C SWITCHING TIME, toff, (ns) SWITCHING TIME, ton, (ns) 104 102 VCC = 300V VD = = 15V VIN = 0 ⇔ 5V Tj = 25°C Tj = 125°C 101 100 102 101 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - N-SIDE) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - P-SIDE) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - P-SIDE) 103 102 VCC = 300V VD = 15V VIN = 0 ⇔ 5V Tj = 25°C Tj = 125°C 101 100 101 COLLECTOR CURRENT, IC, (AMPERES) 08/10 Rev. 01 102 SWITCHING TIME, tc(on), (ns) 103 103 102 VCC = 300V VD = VDB = 15V VIN = 0 ⇔ 5V Tj = 25°C Tj = 125°C 101 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 SWITCHING TIME, tc(off), (ns) SWITCHING LOSS, PSW(off), (mJ/PULSE) VCC = 300V VD = VDB = 15V VIN = 0 ⇔ 5V SWITCHING TIME, toff, (ns) 104 101 SWITCHING TIME, tc(off), (ns) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - N-SIDE) 102 VCC = 300V VD = VDB = 15V VIN = 0 ⇔ 5V Tj = 25°C Tj = 125°C 101 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) 7 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS21267-P / PS21267-AP Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts DIP-IPM Application Circuit (Shown Pins Up) +3.3 to +5V +15V RSF CSF R3 RSHUNT WN VN INPUT SIGNAL CONDITIONING UN FAULT LOGIC C5 x 3 C3 CIN C4 VNC C2 + UV PROT. VN1 VWFS C1 D1 VWFB C2 R2 VP1 VP C5 C1 R1 + C2 D1 R2 C2 GATE DRIVE UV PROT. MOTOR V VUFS +VCC GATE DRIVE UV PROT. D1 VVFS VVFB VUFB U VP1 UP +VCC HVIC C5 This symbol indicates connection to ground plane. GATE DRIVE UV PROT. C2 LEVEL SHIFT + LEVEL SHIFT C1 +VCC HVIC WP C5 LEVEL SHIFT VP1 INPUT CONDITION C2 INPUT CONDITION VPC R2 R1 W HVIC R1 C2 + INPUT CONDITION CONTROLLER +VCC LVIC OVER CURRENT PROTECTION FO CFO N GATE DRIVE R2 x 3 AC LINE C7 C6 + P Component Selection: Dsgn. Typ. Value Description D1 1A, 600V Boot strap supply diode – Ultra fast recovery C1 10-100uF, 50V Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5) C2 0.22-2.0uF, 50V Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8) C3 10-100uF, 50V Control power supply filter – Electrolytic, long life, low Impedance, 105°C C4 22nF, 50V Fault lock-out timing capacitor – Multilayer ceramic (Note 4) C5 100pF, 50V Optional input signal noise filter – Multilayer ceramic (Note 1) C6 200-2000uF, 450V Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C C7 0.1-0.22uF, 450V Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9) CSF 1000pF, 50V Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7) RSF 1.8k ohm Short circuit detection filter resistor (Note 6, Note 7) RSHUNT 5-100 mohm Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10) R1 10 ohm Boot strap supply inrush limiting resistor (Note 5) R2 330 ohm Optional control input noise filter (Note 1, Note 2) R3 10k ohm Fault output signal pull-up resistor (Note 3) Notes: 1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time. See application notes for details. 2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) FO output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the module. 4) C4 sets the fault output duration and lock-out time. C4 12.2E-6 x tFO, 22nF gives ~1.8ms 5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique. 6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function. 7) RSF, CSF set short-circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes. 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible. 10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value. 8 08/10 Rev. 01