PS21562
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
5 Amperes/600 Volts
A
D
G
R
H
J
K
C
L
Q
DUMMY
PINS
HEATSINK
SIDE
28 27 26 25 24 23 22 21 20 19 18 17 16
15 14 13
12 11 10
9 8 7
6 5 4
3 2 1
B
P
M
29
30
35¡
E
E
E
F
F
N
35
34
33
32
S
P
31
Description:
DIP and Mini DIP-IPMs are
intelligent power modules that
integrate power devices, drivers,
and protection circuitry in an ultra
compact dual-in-line transfer-mold
package for use in driving small
three phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
AA DEEP
(5 PLACES)
Q
H
W
V
T
U
X
AB
(2 PLACES)
Y
Z
TERMINAL CODE
1 VUFS
8 NC
15 VWFB
22 VN
29 NC
2 NC
9 VVFB
16 VP1
23 WN
30 NC
3 VUFB
10 VP1
17 NC
24 FO
31 P
4 VP1
11 NC
18 WP
25 CFO
32 U
5 NC
12 VP
19 NC
26 CIN
33 V
6 UP
13 VWFS
20 VNO
27 VNC
34 W
7 VVFS
14 NC
21 UN
28 VN1
35 N
Outline Drawing and Circuit Diagram
Dimensions
Inches
Millimeters
A
1.93
49.0
B
1.20
30.5
C
0.20
5.0
D
1.82
46.23
Dimensions
Inches
Millimeters
P
0.69
17.4
Q
0.02
0.5
R
0.41
10.5
S
0.05
1.2
E
0.25
6.25
T
0.05
1.25
F
0.32
8.0
U
0.10
2.5
G
0.14
3.556
V
0.30
H
0.04
1.0
W
0.16 Min.
J
0.07
1.778
X
1.20
30.48
K
0.02
0.5
Y
1.61
41.0
7.62
4.0 Min.
L
0.06
1.5
Z
1.65
42.0
M
0.07 Min.
1.8 Min.
AA
0.08 Dia.
2.0 Dia.
N
0.30
0.75
AB
0.13 Dia.
3.3 Dia.
Features:
□ Compact Packages
□ Single Power Supply
□ Integrated HVICs
□ Direct Connection to CPU
Applications:
□ Washing Machines
□ Refrigerators
□ Air Conditioners
□ Small Servo Motors
□ Small Motor Control
Ordering Information:
PS21562 is a 600V, 5 Ampere
Mini DIP Intelligent Power
Module.
1
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21562
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics
Symbol
PS21562
Units
Power Device Junction Temperature*
Tj
-20 to 125
°C
Module Case Operation Temperature (See Tf Measurement Point Illustration)
Tf
-20 to 100
°C
Tstg
-40 to 125
°C
—
8.5
in-lb
Storage Temperature
Mounting Torque, M3 Mounting Screws
Module Weight (Typical)
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
—
20
Grams
VCC(prot.)
400
Volts
VISO
2500
Volts
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@Tf ≤ 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to Tj(avg) ≤ 125°C (@Tf ≤ 100°C).
**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage
VCES
600
Volts
Collector Current (Tf = 25°C)
±IC
5
Amperes
Peak Collector Current (Tf = 25°C, <1ms)
±ICP
10
Amperes
Supply Voltage (Applied between P - N)
VCC
450
Volts
Supply Voltage, Surge (Applied between P - N)
VCC(surge)
500
Volts
PC
16.7
Watts
Supply Voltage (Applied between VP1-VNC, VN1-VNC)
VD
20
Volts
Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS)
VDB
20
Volts
Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC)
VIN
-0.5 ~ VD+0.5
Volts
Fault Output Supply Voltage (Applied between FO-VNC)
VFO
-0.5 ~ VD+0.5
Volts
Fault Output Current (Sink Current at FO Terminal)
IFO
1
mA
Current Sensing Input Voltage (Applied between CIN-VNC)
VSC
-0.5 ~ VD+0.5
Volts
Collector Dissipation (Tf = 25°C, per 1 Chip)
Control Sector
2
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21562
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current
Diode Forward Voltage
Collector-Emitter Saturation Voltage
ICES
VCE = VCES, Tj = 25°C
—
—
1.00
mA
VCE = VCES, Tj = 125°C
—
—
10
mA
VEC
Tj = 25°C, -IC = 5A, VIN = 0V
—
1.50
2.00
Volts
VCE(sat)
IC = 5A, Tj = 25°C, VD = VDB = 15V, VIN = 5V
—
1.60
2.15
Volts
IC = 5A, Tj = 125°C, VD = VDB = 15V, VIN = 5V
Inductive Load Switching Times
ton
—
1.70
2.30
Volts
0.50
1.10
1.70
µs
trr
VCC = 300V, VD = VDB = 15V,
—
0.30
—
µs
tC(on)
IC = 5A, Tj = 125°C, VIN = 5 ⇔ 0V,
—
0.40
—
µs
toff
Inductive Load (Upper-Lower Arm)
—
1.30
2.00
µs
—
0.50
0.80
µs
tC(off)
Tf Measurement Point
Al BOARD
CONTROL TERMINALS
16 mm
18 mm
GROOVE
N
FWDi CHIP
W
V
POWER
TERMINALS
U
TEMPERATURE
MEASUREMENT POINT
(INSIDE THE Al BOARD)
P
IGBT CHIP
TEMPERATURE MEASUREMENT POINT
(INSIDE THE Al BOARD)
3
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21562
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Control Supply Voltage
VD
Applied between VP1-VNC, VN1-VNC
13.5
15.0
16.5
Volts
VDB
Applied between VUFB-VUFS,
13.0
15.0
18.5
Volts
ID
VD = VDB = 15V, VIN = 5V,
—
—
5.00
mA
—
—
7.00
mA
—
—
0.40
mA
—
—
0.55
mA
4.9
—
—
Volts
VVFB-VVFS, VWFB-VWFS
Circuit Current
Total of VP1-VNC, VN1-VNC
VD = VDB = 15V, VIN = 0V,
Total of VP1-VNC, VN1-VNC
VD = VDB = 15V, VIN = 5V,
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
VD = VDB = 15V, VIN = 0V,
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
VFOH
VSC = 0V, FO Circuit: 10k Ω to 5V Pull-up
VFOL
VSC = 1V, IFO = 1mA
—
—
0.95
Volts
IIN
VIN = 5V
1.0
1.50
2.00
mA
PWM Input Frequency
fPWM
Tf ≤ 100°C, Tj ≤ 125°C
—
10
—
kHz
Short Circuit Trip Level*
VSC(ref)
Tj = 25°C, VD = 15V
0.43
0.48
0.53
Volts
Fault Output Voltage
Input Current
Supply Circuit Under-voltage
UVDBt
Trip Level, Tj ≤ 125°C
10.0
—
12.0
Volts
Protection
UVDBr
Reset Level, Tj ≤ 125°C
10.5
—
12.5
Volts
UVDt
Trip Level, Tj ≤ 125°C
10.3
—
12.5
Volts
UVDr
Reset Level, Tj ≤ 125°C
10.8
—
13.0
Volts
Fault Output Pulse Width**
tFO
CFO = 22nF
1.0
1.8
—
ms
ON Threshold Voltage
Vth(on)
Applied between UP, VP, WP-VNC,
2.1
2.3
2.6
Volts
OFF Threshold Voltage
Vth(off)
UN, VN, WN-VNC
0.8
1.4
2.1
Volts
* Short Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 8.5A.
**Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of
CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .
4
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21562
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Thermal Characteristics
Characteristic
Min.
Typ.
Max.
Units
Junction to Fin
Rth(j-f)Q
Symbol
IGBT Part (Per 1/6 Module)
Condition
—
—
6.0
°C/Watt
Thermal Resistance
Rth(j-f)D
FWDi Part (Per 1/6 Module)
—
—
6.5
°C/Watt
Recommended Conditions for Use
Characteristic
Supply Voltage
Control Supply Voltage
Min.
Typ.
Value
Units
VCC
Symbol
Applied between P-N Terminals
Condition
0
300
400
Volts
VD
Applied between VP1-VNC, VN1-VNC
13.5
15.0
16.5
Volts
VDB
Applied between VUFB-VUFS,
13.0
15.0
18.5
Volts
-1
—
1
V/µs
VVFB-VVFS, VWFB-VWFS
Control Supply Variation
∆VD, ∆VDB
PWM Input Frequency
fPWM
Tf ≤ 100°C, Tj ≤ 125°C
—
10
—
kHz
Allowable rms Current*
IO
VCC = 300V, VD = 15V, fC = 5kHz,
—
—
3.0
Arms
PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C
Minimum Input Pulse Width**
VNC Variation
Arm Shoot-through Blocking Time
PWIN
ON / OFF
300
—
—
ns
VNC
Between VNC-N (Including Surge)
-5.0
—
5.0
Volts
tDEAD
For Each Input Signal, Tf < 100°C
1.5
—
—
µs
* The allowable rms current value depends on the actual application conditions.
**The input pulse width less than PWIN might make no response.
5
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21562
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Mini DIP-IPM Application Circuit (Shown Pins Up)
+15V
P
VUFB
UP
C5
VVFS
VP
C5
VWFS
R1
C2
+
VWFB
D1
C2
R2
VP1
WP
+VCC
HVIC
C5
W
VNO
R2
UN
VN
R2
WN
FO
CFO
C5 C5 C5 C4
CIN
VNC
C3
VN1
+
C2
INPUT SIGNAL
CONDITIONING
FAULT
LOGIC
UV
PROT.
+VCC LVIC
GATE DRIVE
R2
OVER CURRENT
PROTECTION
R3
MOTOR
V
GATE DRIVE
UV PROT.
C1
+VCC
GATE DRIVE
UV PROT.
VP1
C2
LEVEL SHIFT
D1
R2
+
U
VVFB
LEVEL SHIFT
R1
C2
+
INPUT
CONDITION
C1
+VCC
C6
GATE DRIVE
UV PROT.
VP1
C2
R2
LEVEL SHIFT
D1
INPUT
CONDITION
C7
INPUT
CONDITION
C2
+
HVIC
R1
CONTROLLER
AC LINE
VUFS
C1
HVIC
+3.3 to +5V
N
RSHUNT
RSF
CSF
This symbol indicates
connection to ground plane.
Component Selection:
Dsgn.
Typ. Value
Description
D1
1A, 600V
Boot strap supply diode – Ultra fast recovery
C1
10-100uF, 50V
Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)
C2
0.22-2.0uF, 50V
Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)
C3
10-100uF, 50V
Control power supply filter – Electrolytic, long life, low Impedance, 105°C
C4
22nF, 50V
Fault lock-out timing capacitor – Multilayer ceramic (Note 4)
C5
100pF, 50V
Optional Input signal noise filter – Multilayer ceramic (Note 1)
C6
200-2000uF, 450V
Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C
C7
0.1-0.22uF, 450V
Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)
CSF
1000pF, 50V
Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)
RSF
1.8k ohm
Short circuit detection filter resistor (Note 6, Note 7)
RSHUNT
5-100 mohm
Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)
R1
10 ohm
Boot strap supply inrush limiting resistor (Note 5)
R2
330 ohm
Optional control input pull-up resistor (Note 1, Note 2)
R3
10k ohm
Fault output signal pull-up resistor (Note 3)
Notes:
1) To prevent input signal oscillations minimize wiring length to controller (∼2cm). Additional RC filtering (C5 etc.) may be required.
If filtering is added be careful to maintain proper dead time and voltage levels. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.
3) FO output is an open collector type. Pull-up resistor (R3) should be adjusted to current sink capability of the controller.
4) C4 sets the fault output duration and lock-out time. C4 ≈ 12.2E-6 x tFO, 22nF gives ∼1.8ms
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function.
7) RSF, CSF set short circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent excessive transient voltages.
In particular C7 should be mounted as close to the DIP as possible.
10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s N terminal.
Be careful to check for proper power rating. See application notes for calculation of resistance value.
6