User Manual ADAM

User Manual
ADAM-6100EI Series
EtherNet/IP I/O Modules
Copyright
The documentation and the software included with this product are copyrighted 2009
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements of the rights of third parties, which may result from its use.
Acknowledgements
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp.
All other product names or trademarks are properties of their respective owners.
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of purchase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defective, it will be repaired or replaced at no charge during the warranty period. For outof-warranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages you get when the problem
occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandize
authorization) number from your dealer. This allows us to process your return
more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Part No. 2003610000
Edition 1
Printed in Taiwan
May 2012
ADAM-6100EI Series User Manual
ii
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications when shielded
cables are used for external wiring. We recommend the use of shielded cables. This
kind of cable is available from Advantech. Please contact your local supplier for
ordering information.
FCC Class A
Note: This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
Technical Support and Assistance
1.
2.
Visit the Advantech web site at www.advantech.com/support where you can find
the latest information about the product.
Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
– Product name and serial number
– Description of your peripheral attachments
– Description of your software (OS, version, application software, etc.)
– A complete description of the problem
– The exact wording of any error messages
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from
damage.
 To avoid electrical shock, always disconnect the power from your PC chassis
before you work on it. Don't touch any components on the CPU card or other
cards while the PC is on.
Disconnect power before making any configuration changes. The sudden rush of
power as you connect a jumper or install a card may damage sensitive electronic
components.
iii
ADAM-6100EI Series User Manual
Safety Instructions
1.
2.
3.
Read these safety instructions carefully.
Keep this User Manual for later reference.
Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located near the equipment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting
it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
15. The power cord or plug is damaged.
16. Liquid has penetrated into the equipment.
17. The equipment has been exposed to moisture.
18. The equipment does not work well, or you cannot get it to work according to the
user's manual.
19. The equipment has been dropped and damaged.
20. The equipment has obvious signs of breakage.
21. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE
STORAGE TEMPERATURE MAY GO BELOW -20° C (-4° F) OR ABOVE 60° C
(140° F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT
SHOULD BE IN A CONTROLLED ENVIRONMENT.
22. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE
RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES
ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
23. The sound pressure level at the operator's position according to IEC 704-1:1982
is no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech
disclaims all responsibility for the accuracy of any statements contained herein.
ADAM-6100EI Series User Manual
iv
Chapter
1
Overview...............................................1
1.1
1.2
Introduction ............................................................................................... 2
System Architecture .................................................................................. 2
Figure 1.1 ADAM-6100EI Daisy Chain Connections ................... 2
Features .................................................................................................... 3
1.3.1 Daisy Chain Connection ............................................................... 3
1.3.2 2,500V Isolation Protection ........................................................... 4
1.3.3 Ethernet-based Configuration Tool ............................................... 4
1.3.4 Status LED Indicator ..................................................................... 5
1.3
Chapter
2
Product Specifications........................7
2.1
Digital I/O Modules.................................................................................... 8
2.1.1 Overview ....................................................................................... 8
Figure 2.1 ADAM-6150EI............................................................. 8
Figure 2.2 ADAM-6151EI............................................................. 8
Figure 2.3 ADAM-6156EI............................................................. 9
2.1.2 Specifications................................................................................ 9
2.1.3 Switch Settings ........................................................................... 10
2.1.4 Application Wiring ....................................................................... 11
Relay Modules ........................................................................................ 13
2.2.1 Overview ..................................................................................... 13
Figure 2.4 ADAM-6160EI........................................................... 13
2.2.2 Specifications.............................................................................. 13
2.2.3 Jumper Settings .......................................................................... 14
Analog I/O Modules................................................................................. 15
2.3.1 ADAM-6117EI: 8-ch Isolated Analog Input Module .................... 15
Figure 2.5 ADAM-6117EI........................................................... 15
2.3.2 ADAM-6118EI: 7-ch Thermocouple and 1-ch CJC Input Module17
Figure 2.6 ADAM-6118EI........................................................... 17
2.3.3 ADAM-6124EI: 4-ch Analog Output and 4-ch Digital Input Module
20
Figure 2.7 ADAM-6124EI........................................................... 20
2.2
2.3
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ADAM-6100EI Series User Manual
ADAM-6100EI Series User Manual
vi
Chapter
1
Overview
1
1.1 Introduction
ADAM-6100EI is a series of EtherNet/IP remote I/O modules. EtherNet/IP protocol is
very popular in industrial automation applications and all ADAM-6100EI series modules can comply with it. You can easily connect ADAM-6100EI modules to EtherNet/
IP masters, like Allen-Bradley PLC, through EtherNet/IP protocol. ADAM-6100EI
series module supports Initial mode and Normal mode (EtherNet/IP mode), that
you can set by the DIP switch on the side of ADAM module. Refer to Section 1.3.3 for
how to configure it. When you configure the mode as Initial mode, you can configure
ADAM-6100EI module's IP address and related setting by Advantech APAX/
ADAM.Net utility. When you configure the mode as Normal mode, ADAM-6100EI
modules are ready to communicate with EtherNet/IP master by EtherNet/IP protocol.
1.2 System Architecture
ADAM-6100EI series modules can be daisy-chained in an Ethernet network, making
it easier to deploy, and helping improve scalability. You can refer to the figure below
to see how a daisy-chain connection works in the network.
Figure 1.1 ADAM-6100EI Daisy Chain Connections
ADAM-6100EI Series User Manual
2
1.3.1 Daisy Chain Connection
ADAM-6100EI module has built in Ethernet switches to allow daisy chain connections in an
Ethernet network, making it easier to deploy, and helping improve scalability. The two Ether-
net ports are fully compliant with IEEE 802.3u 10/100Mbpst through standard RJ-45
connectors.
Chapter 1
1.3 Features
Overview
Pin
Assignment Description
1
TD +
Transmit +
2
TD -
Transmit -
3
RD +
Receive +
4
N/C
not used
5
N/C
not used
6
RD -
Receive -
7
N/C
not used
8
N/C
not used
3
ADAM-6100EI Series User Manual
1.3.2 2,500V Isolation Protection
With triple isolation, including power supply, input/output, and Ethernet communication, ADAM-6100EI series ensures I/O data to be controlled correctly, and prevents
devices from breaking down.
1.3.3 Ethernet-based Configuration Tool
You can configure ADAM-6100EI module as Initial mode or Normal mode by the DIP
switch in the side of each module. When ADAM-6100EI module is set as Initial mode,
you can use ADAM.Net utility to configure and test the module via Ethernet connection between PC and the module. This can ensure the ADAM-6100EI module is set
properly and is working correctly before connecting it to an EtherNet/IP network.
When ADAM-6100EI module is set as Normal mode, it can directly communicate with
EtherNet/IP master device such as Allen-Bradley PLC by EtherNet/IP protocol.
ADAM-6100EI Series User Manual
4
Chapter 1
There are 3 LED indicators on the front of the ADAM-6100 module-Status/COM, Link/
Speed 1, and Link/Speed 2. The Status/COM LED indicates the status of the module.
The Link/Speed LEDs indicate the network connections of Ethernet port 1 and port 2.
After power on, if the module is not connected to any network, the Status LED and
the COM LED will keep ON. Once the module is connected, the Status LED and
COM LED will work according to the table below.
Status of the module
Mode
Status LED (Green)
COM LED (Orange)
Init mode (Initial mode)
ON/OFF flash
ON during communication
Normal mode (EtherNet/IP mode) Keep ON
ON during Communication
Module Error
Keep OFF
ON/OFF flash
Mode
Link LED (Green)
Speed LED (Orange)
Port 1 connected
Link 1 will keep ON
Speed 1 ON when network
speed is 100M
Port 2 connected
Link 2 will keep ON
Speed 2 ON when network
speed is 100M
Port Communication
5
ADAM-6100EI Series User Manual
Overview
1.3.4 Status LED Indicator
ADAM-6100EI Series User Manual
6
Chapter
2
2
Product Specifications
2.1 Digital I/O Modules
2.1.1 Overview
The ADAM-6150EI, ADAM-6151EI and ADAM-6156EI are a series of isolated digital I/O
modules which support the EtherNet/IP protocol. According to the channel number difference, you can choose the best digital I/O modules for your application.
 ADAM-6150EI: 8-ch isolated digital input and 7-ch isolated digital output module
 ADAM-6151EI: 16-ch isolated digital input module
 ADAM-6156EI: 16-ch isolated digital output module
Figure 2.1 ADAM-6150EI
Figure 2.2 ADAM-6151EI
ADAM-6100EI Series User Manual
8
Chapter 2
2.1.2 Specifications
Digital Input
 Channels:
– ADAM-6150EI: 8
– ADAM-6151EI: 16
 Dry Contact (Switch: ON):
– Logic level 0: Open
– Logic level 1: Close to DGND
 Wet Contact (Switch: OFF):
– Logic level 0: 0 ~ 3 VDC or 0 ~ -3VDC
– Logic level 1: 10 ~ 30 VDC or -10 ~ -30 VDC


Input Impedance: 10 kΩ
Transition Time: 0.2 ms
Digital Output
 Channels:
– ADAM-6150EI: 7
– ADAM-6156EI: 16
 Output Voltage Range: 8 ~ 35 VDC


Normal Output Current: 100 mA (per channel)
FSV Safety Function
9
ADAM-6100EI Series User Manual
Product Specifications
Figure 2.3 ADAM-6156EI
General
 Communication: 10/100 Base-T Ethernet
 Supported Protocol: EtherNet/IP
 Power Input: Unregulated 10 ~ 30 VDC

Power Consumption: 2.4 W @ 24 VDC





Power Reversal Protection (30V Max.)
Operating Humidity: 20 ~ 95% RH (non-condensing)
Storage Humidity: 0 ~ 95% RH (non-condensing)
Operating Temperature: -10 ~ 70°C
Storage Temperature: -20 ~ 80°C
2.1.3 Switch Settings
ADAM-6150EI:
Switch
Position
SW1
1
DI Channel Ch3
SW2
2
3
4
1
2
3
4
Ch2
Ch1
Ch0
Ch7
Ch6
Ch5
Ch4
ON
Dry Contact (Default)
OFF
Wet contact
ADAM-6151EI:
Switch
Position
SW1
1
DI Channel Ch3
2
3
4
1
2
3
4
Ch2
Ch1
Ch0
Ch7
Ch6
Ch5
Ch4
Switch
Position
SW2
SW3
1
DI Channel Ch11
SW4
2
3
4
1
2
3
4
Ch10
Ch9
Ch8
Ch15
Ch14
Ch13
Ch12
ON
Dry Contact (Default)
OFF
Wet contact
ADAM-6100EI Series User Manual
10
Chapter 2
2.1.4 Application Wiring
Isolated Digital Input - Dry Contact
Product Specifications
Isolated Digital Input - Wet Contact
11
ADAM-6100EI Series User Manual
Isolated Digital Output (ADAM-6150EI)
Isolated Digital Output (ADAM-6156EI)
ADAM-6100EI Series User Manual
12
2.2.1 Overview
The ADAM-6160EI is a relay module which supports EtherNet/IP protocol. It provides
5 Form C and 1 Form A/B (selectable) relay channels and is excellent for ON/OFF
control or low-power switching applications in an EtherNet/IP system.
 ADAM-6160EI: 6-ch Relay Module
Chapter 2
2.2 Relay Modules
Product Specifications
Figure 2.4 ADAM-6160EI
2.2.2 Specifications
Relay
 Channels: 5 Form C and 1 Form A/B (selected by jumper)
 Contact Rating:
– AC: 250 V @ 5 A
– DC: 30 V @ 5 A
 Breakdown Voltage:
– 500 VAC (50/60 Hz)
 Mechanism: 20,000,000 operations
 Relay on time: 7 ms
 Relay off time: 3 ms
 Contact Resistance: 30 mΩ (max.)
 Insulation Resistance: 1 GΩ at 500 VDC

FSV Safety Function
13
ADAM-6100EI Series User Manual
General
 Communication: 10/100 Base-T Ethernet
 Supported Protocol: EtherNet/IP
 Power Input: Unregulated 10 ~ 30 VDC

Power Consumption: 3.5 W @ 24 VDC





Power Reversal Protection (30V Max.)
Operating Humidity: 20 ~ 95% RH (non-condensing)
Storage Humidity: 0 ~ 95% RH (non-condensing)
Operating Temperature: -10 ~ 70°C
Storage Temperature: -20 ~ 80°C
2.2.3 Jumper Settings
CN7
Relay Ch0 Configuration
Normally Open (Default)
Normally Closed
Note!
Users need to separate two PC boards to set the jumpers of the ADAM6160EI.
ADAM-6100EI Series User Manual
14
2.3.1 ADAM-6117EI: 8-ch Isolated Analog Input Module
2.3.1.1 Overview
The ADAM-6117EI is a 16-bit, 8-channel isolated analog input module. It accepts
millivoltage inputs (±150 mV, ±500 mV), voltage inputs (±1 V, ±5 V and ±10 V) and
current input (±20 mA, 0~20 mA, 4~20 mA). Each analog channel can be configured
to an individual range for a variety of applications.
Chapter 2
2.3 Analog I/O Modules
Product Specifications
Figure 2.5 ADAM-6117EI
2.3.1.2 Specifications
Analog Input:
• Channels: 8 (Differential)
• Input Impedance:
Voltage: >10 MΩ
Current:120 Ω
• Input Type: V, mV, mA
• Input Range: ±150 mV, ±500 mV, ±1V, ±5V, ±10V, ±20 mA, 0~20 mA, 4~20 mA (different range can be configured for each channel in the utility)
• Accuracy:
Voltage: ±0.1% or better at 25°C
Current: ±0.2% or better at 25°C
• Resolution:
Voltage
Range
±150 mV
Current
Resolution
Range
16 bit
±20mA
Resolution
15 bit
±500 mV
16 bit
0~20 mA
14 bit
±1 V
16 bit
4~20 mA
14 bit
±5 V
16 bit
±10 V
16 bit
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ADAM-6100EI Series User Manual
• Sampling Rate: 12 samples/second (total)
• CMR @ 50/60 Hz: 92 dB
• NMR @ 50/60 Hz: 60 dB
• Span Drift: ±30 ppm/°C
• Zero Drift: ±6 μV/°C
• Isolation Voltage: 2,500 VDC
• High Common Mode: up to 200 VDC
General:
• Communication: 10/100 Base-T Ethernet
• Supported Protocol: EtherNet/IP
• Power Input: Unregulated 10 ~ 30 VDC
• Power Consumption: 3 W max. @ 24 VDC
• Power Reversal Protection (30V max.)
• Operating Humidity: 20 ~ 95% RH (non-condensing)
• Storage Humidity: 0 ~ 95% RH (non-condensing)
• Operating Temperature: -10 ~ 70°C
• Storage Temperature: -20 ~ 80°C
2.3.1.3 Switch Settings
SW1~SW4: Set input mode of each AI channel
Switch
SW1
SW2
SW3
Position
1
2
1
2
1
2
1
2
Channel
Ch1
Ch0
Ch3
Ch2
Ch5
Ch4
Ch7
Ch6
ON
Current Mode
OFF
Voltage Mode (Default)
2.3.1.4 Application Wiring
ADAM-6100EI Series User Manual
16
SW4
2.3.3 ADAM-6124EI: 4-ch Analog Output and 4-ch Digital Input
Module
2.3.3.1 Overview
The ADAM-6124EI is a 12-bit, 4-channel analog output module along with 4-channel
dry-contact digital input. It provides programmable output ranges on all channels and
supports voltage and current outputs, which makes it an ideal output control solution.
Figure 2.7 ADAM-6124EI
2.3.3.2 Specifications
Analog Output:
• Channels: 4
• Output Type: V, mA
• Voltage/Current Range: 5V, 10V, ±5V, ±10V, 0~20mA,4~20 mA (different
range can be configured for each channel in the utility)
• Resolution: 12-bit
• Output Impedance: 2.1Ω
• Output Settling Time: 20 us
• Output Slew Rate: 1.0 V/sec
• Accuracy:
Voltage: ±0.1% or better at 25°C
Current: ±0.1% or better at 25°C
Digital Input:
• Channels: 4
• Input type: Dry Contact (Close to Iso.GND)
ADAM-6100EI Series User Manual
20
• Power Consumption: 3 W (max.) @ 24 VDC
21
ADAM-6100EI Series User Manual
Product Specifications
• Power Reversal Protection (30V max.)
• Operating Humidity: 20 ~ 95% RH (non-condensing)
• Storage Humidity: 0 ~ 95% RH (non-condensing)
• Operating Temperature: -10 ~ 70°C
• Storage Temperature: -20 ~ 80°C
Chapter 2
General:
• Communication: 10/100 Base-T Ethernet
• Supported Protocol: Ethernet/IP
• Power Input: Unregulated 10 ~ 30 VDC
ADAM-6100EI Series User Manual
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