HDC Series The Global Expert in Solid State Switching Technology HDC Series ABOUT US Crydom, a brand of Custom Sensors & Technologies (CST) and global HDC SERIES SOLID STATE CONTACTORS Panel Mounted DC Solid State Contactors expert in Solid State Relay Technology, has a distinguished record of providing high quality, world class Solid State Relay and Control Products The HDC Series of DC Solid State Contactors (SSCs) are designed for for a variety of heating, lighting and motion control applications. Crydom control of high power DC loads such as brakes, clutches, coils, electro products, coupled with unparalleled technical support, timely delivery magnets, heaters, lamps, motors, solenoids, etc. used in applications like and competitive pricing, provide Crydom’s clients with the innovative automotive and battery driven accessories, marine applications, packaging products and support necessary to succeed in today’s competitive and machinery, portable lifts, power supplies, process controls, recreational fast paced global markets. vehicles and accessories, solar arrays, etc., where long life and fast switching are required and traditional mechanical contactors or relays don’t provide Crydom’s extensive selection of standard off-the-shelf products is constantly being updated and expanded through its continuous improvement and aggressive new product development programs. Utilizing state of the art designs, materials and technology, Crydom offers a wide range of AC and DC output SSRs and solid state contactors in industry standard Panel Mount, PCB Mount, DIN Rail and Plug-In packages, all meeting global safety and standards agency requirements such as CE, RoHS, UL, IEC, etc. DC Load control with available Logic compatible DC or AC Control signals The HDC Series offers the latest in DC Solid State Power control by virtue of Crydom’s advanced high speed DC switching circuit for on/off or PWM control (up to 1 KHz) utilizing optically isolated low dissipation FET outputs Bolstered by four decades of Solid State Relay operations experience, Crydom also specializes and encourages the required life, performance or service levels. adapted and fully custom-designed SSR products for nearly any application where unique specifications and optimized performance are critical for success. Crydom’s modern purpose-built 100,000 square foot manufacturing rated at either 120 or 160 amps at 48, 72 or 150 VDC operating voltage. The HDC Series features 2.5 KV optical isolation, LED input status indicator and is available with either logic compatible 4.5 to 32 VDC or 90 to 140 VAC input control. Packaging, Approvals & Certifications facility houses all aspects of its ISO certified operation including Design and Development Engineering, Manufacturing Operations and Quality The HDC Series is housed in a robust compact encapsulated industry Assurance, Customer Service, Finance, Marketing and General standard 75 x 105 mm panel mount package well suited for harsh Management, permitting close coordination of all aspects of Crydom’s environments and features large 0.375” [9.52 mm] studs for power activities. Applications Engineering and Sales support are both termination, Quick-Connect terminals for input control and a heavy duty performed in the field to provide Crydom’s Customers with the aluminum base plate for superior thermal performance and easy mounting unparalleled technical and commercial support. to a heat sink, panel or backplane. Following rigid design guidelines and standards, Crydom products have The HDC Series is CE Certified to both the Low Voltage and EMC Directives, set the bench mark for SSR performance and reliability world wide. In and RoHS and China RoHS compliant. addition to award winning designs, Crydom has acquired an impressive list of patents related to SSRs and Solid State Controls, while continuing For additional information about the HDC Series of DC output Solid State to develop new circuit and technology-related inventions as part of Contactors, supporting thermal management and interconnect accessories extensive R&D programs. available from Crydom, contact the nearest Crydom Distributor, Representative or local Crydom Sales Office, or visit our website at To learn more about Crydom SSR technology and products, or how an www.crydom.com. alliance with Crydom can contribute to the success of your project, visit www.crydom.com or contact your authorized Crydom Distributor or Crydom Customer Service Representative today. www.crydom.com HDC Series HDC Series HDC Series DC Load Solid State Contactors 120-160 Amp • • • • • • 120 or 160 Amp DC Load Ratings @ 40°C ambient w/heat sink 48, 72 or 150 VDC Operational Voltage Ratings Single Pole Single Throw Normally Open Operation (SPST/N.O.) 4.5 to 32 VDC or 90 to 140 VAC Control Voltage ratings LED Input Status indicator standard UL & cUL pending HDC60x120 HDC100x120 HDC200x120 HDC60x160 HDC100x160 Blocking Voltage [VDC] 60 100 200 60 100 200 Operating Voltage [VDC] 7 - 48 120 7 - 72 120 7 - 150 120 7 - 48 160 7 - 72 160 7 - 150 160 Output Specifications (A) Rated Load Current [A] (B) Minimum Load Current [mA] HDC200x160 2.5 2.5 2.5 2.5 2.5 2.5 Maximum Surge Current (10 msec) [ADC] 360 360 1200 470 470 1600 Maximum On-State Voltage Drop @ Rated Current [VDC] 0.53 0.53 0.72 0.56 0.56 0.70 Maximum On-State Resistance (RDS-On) [mOhm] Maximum Off-State Leakage Current @ Rated Voltage [mA] 4.32 < 0.1 4.32 < 0.15 6.0 < 0.2 3.5 < 0.15 3.5 < 0.15 4.0 < 0.2 Thermal Resistance Junction to Case (RqJC) [°C/W] Maximum PWM [Hz] (C) 0.42 1000 0.42 1000 0.25 1000 0.36 1000 0.36 1000 0.23 1000 HDCxxxAxxx HDCxxxDxxx 90 - 140 VAC 4.5 -32 VDC Minimum Turn-On Voltage 90 VAC 4.5 VDC Must Turn-Off Voltage 35 VAC 4.2 VDC 31 mA @ 90 VAC 33 mA @ 140 VAC 23 mA @ 4.5 VDC 45 mA @ 32 VDC Input Specifications (A) Control Voltage Range Minimum Input Current (for On-State) Maximum Input Current Nominal Input Impedance Input is Current Regulated Maximum Turn-On Time (tod + tos) @ Maximum Vin (D) 4.0 msec (@ 140 VAC) 12 µsec (@ 32 VDC) Maximum Turn-On Time (tod + tos) @ Minimum Vin (D) 6.0 msec (@ 90 VAC) 92 µsec (@ 4.5 VDC) Maximum Turn-Off Time (tfd + tfs) @ Maximum Vin (D) 9.2 msec (@ 140 VAC) 405 µsec (@ 32 VDC) Maximum Turn-Off Time (tfd + tfs) @ Minimum Vin (D) 9.2 msec (@ 90 VAC) 195 µsec (@ 4.5 VDC) HDCxxxxxx General Specifications (A) Dielectric Strength, Input-Output to Baseplate (50/60Hz) [Vrms] 2500 Minimum Insulation Resistance (@ 500 VDC) Maximum Capacitance, Input to Output [pF] 109 10 Ambient Operating Temperature Range [ºC] Ambient Storage Temperature Range [ºC] -30 to 80 -40 to 125 IP00 IP ratings Green (On) Status Indicator Display Weight (typical) [oz] (gr) 13.12 (371.95) Encapsulation Thermally Conductive Epoxy Housing Material PBT 30% GF, UL94 V-0 Output Terminals Stud / 0.375” (9.52 mm) -24 Input Terminals Quick Connect / 0.187” x 0.032” (4.75 x 0.81 mm) Humidity 85% Non-Condensing General Notes (A) All parameters at 40ºC unless otherwise specified. (B) For maximum ratings use heat sink ratings in TABLE 2. (C) PWM ratings applies only for DC input models. A minimum of 8 - 12 Vdc have to be applied in the control. For more information see datasheet. (D) See Switching Time Diagram. VOUT is typical of a resistive load. Questions? Call or e-mail: America Tel.: +1 (877) 502 5500 e-mail: [email protected] EMEA Tel.: +44 (0) 1202 606030 e-mail: [email protected] To view available Installation Sheet scan the QR code with your smartphone or visit www.crydom.com Asia Tel.: +86 (0) 21 6065 7725 e-mail: [email protected] HDC Series Part Number Nomenclature Control Voltage A: 90-140 VAC D: 4.5-32 VDC Series HDC 100 A 120 Operating Voltage 60: 7-48 VDC 100: 7-72 VDC 200: 7-150 VDC TABLE 1. Accessories Thermal Pad Blank: Not Included H: Included H Hardware Kit Heat Sink Part No. Thermal Resistance [ºC/W] HK1 HS103 / HS103DR 1.0 HS053 0.5 Rated Load Current 120: 120 Amps 160: 160 Amps Lug Terminal Thermal Pad TRM3/0 HSP-5 Required for valid part number For options only and not required for valid part number Wiring Diagram (E, F) Block Diagram AC Input - + / L1 (+ / ) V + Input Control Circuit Load Output Control Status Indicator (– / ) – / L2 LOAD SIDE 160A 150VDC GENERAL USE UL508 + / L1 - / L2 S O L I D S TAT E C O N TA C T O R HDC200A160 Mechanical Dimensions Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] INPUT 90-140 VAC STATUS 0.38 [9.5] ( ) 1.70 [43.1] 1.12 [28.4] DC Input ( ) - V + 0.85 [21.7] 0.79 [20.1] Load LOAD SIDE 160A 150VDC GENERAL USE UL508 Standard Stud 0.375 [9.52] -24 + / L1 - / L2 LOAD SIDE 2.89 [73.5] 1.87 [47.6] 160A 150VDC GENERAL USE UL508 S O L I D S TAT E C O N TA C T O R + / L1 - / L2 HDCxxxxxxx S O L I D S TAT E C O N TA C T O R HDC200D160 INPUT STATUS Mounting Hole/Slot 0.19 [4.9] DIA. INPUT STATUS 4.5-32 VDC - + 2.506 [63.65] 3.622 [92.00] 4.094 [103.99] (–) (E) Inductive loads must be diode supressed as indicated. (F) Load can be wired to either terminal 1 or terminal 2. Proper polarity must be observed all the time for the power supply and load with terminal 2 being positive with respect to terminal 1. Complete specifications of these & other Crydom products available at: www.crydom.com HSP-3 (+) HDC Series Derating Curves 0.5 ºC/W 1.0 ºC/W 120 100 100 100 80 60 40 80 60 40 20 20 0 0 30 40 50 60 70 Load Current (Amps) 120 Load Current (Amps) Load Current (Amps) 0.5 ºC/W 1.0 ºC/W 120 20 30 40 60 40 50 60 70 20 80 0.4 ºC/W 1.0 ºC/W 0.5 ºC/W 0.4 ºC/W 1.0 ºC/W 140 140 120 120 120 80 60 40 100 80 60 40 20 20 0 0 40 50 60 70 Load Current (Amps) 140 Load Current (Amps) 160 100 40 50 60 70 1.0 ºC/W 60 40 30 40 50 60 70 Ambient Temperature (ºC) TABLE 2: Recommended Crydom Heat Sinks VCTRL HDC Series Part No. Required Heat Sink [ºC/W] Crydom Heat Sink Part No. HDCxxxxxxx 1.0 HS103 / HS103DR HDCxxxxxxx 0.5 HS053 HDC200x160 0.4 N/A t tfd t Questions? Call or e-mail: 0.5 ºC/W 80 Ambient Temperature (ºC) Turn-On Time Maximum = tod + tos Turn-Off Time Maximum = tfd + tfs tos 80 100 20 80 Switching Time Diagram tod 70 0 30 Ambient Temperature (ºC) VOUT 60 20 20 80 50 HDC200x160 HDC100x160 0.5 ºC/W 160 30 40 Ambient Temperature (ºC) 160 20 30 Ambient Temperature (ºC) HDC060x160 0.4 ºC/W 80 0 20 80 1.0 ºC/W 20 Ambient Temperature (ºC) Load Current (Amps) HDC200x120 HDC100x120 HDC060x120 0.5 ºC/W tfs America Tel.: +1 (877) 502 5500 e-mail: [email protected] EMEA Tel.: +44 (0) 1202 606030 e-mail: [email protected] Asia Tel.: +86 (0) 21 6065 7725 e-mail: [email protected] 80 AMERICA EUROPE, MIDDLE EAST & AFRICA United States & Canada Crydom Inc 2320 Paseo de las Americas, Suite 201 San Diego, CA 92154 Sales Support: Tel.: +1 (877) 502 5500 Fax: +1 (619) 210 1590 [email protected] Technical Support: Tel.: +1 (877) 702 7700 [email protected] United Kingdom Crydom SSR Ltd Arena Business Centre Holyrood, Close Poole, Dorset BH17 7FJ Sales Support Tel.: +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] Technical Support [email protected] Mexico American Countries CST Latinoamerica Alameda Rio Negro, 1030, 18º andar – Conjunto 1803 CEP: 06454-000 Barueri - São Paulo Brasil Tel.: +55 (11) 2505 7500 Fax: +55 (11) 2505 7507 Austria & Switzerland Italy Tel.: +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] Tel.: +39 (0) 2 665 99 260 Fax: +39 (0) 2 665 99 268 [email protected] Belgium Spain Tel.: +32 (0) 2 460 4413 Fax: +32 (0) 2 461 2614 [email protected] Tel.: +34 902 876 217 Fax: +34 902 876 219 [email protected] France Netherlands Tel.: +33 (0) 810 123 963 Fax: +33 (0) 810 057 605 [email protected] Tel.: +31 (0) 71 582 0068 Fax: +31 (0) 71 542 1648 [email protected] Germany Middle East, Africa & Other European Countries Tel.: +49 (0) 180 3000 506 Fax: +49 (0) 180 3205 227 [email protected] ASIA PACIFIC China & Hong Kong Custom Sensors & Technologies Asia (Shanghai) Ltd. 13th floor Chang Feng International Tower 89 Yunling Road (East) Putuo District Shanghai, 200062 Sales Support Tel.: +86 (0) 21 6065 7725 Fax: +86 (0) 21 6065 7749 [email protected] Technical Support [email protected] Southern & Central Automatismo Crouzet S.A. de C.V. Calzada Zavaleta 2505-C Col Sta Cruz Buenavista C.P. 72150 - Puebla Sales Support: Tel. : +52 (222) 409 7000 Fax : +52 (222) 409 7810 [email protected] Taiwan & Japan Tel. : +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] India Custom Sensors & Technologies 2F, No. 39, Ji-Hu Road Nei-Hu Dist. Taipei 114 Tel: +886 2 8751 6388 Fax: +886 2 2657 8725 [email protected] CST Sensors India Pvt Ltd 4th Floor, Trident Towers, No. 23, 100 Ft- Ashoka Pillar Road, 2nd Block, Jayanagar, Bangalore- 560011 Tel: +91 (80) 4113 2204 /05 Fax: +91 (80) 4113 2206 [email protected] South Korea South East Asian & Pacific Countries Custom Sensors & Technologies 2F, Jeil Bldg., 94-46 Youngdeungpo-dong 7-ga Youngdeungpo-gu, Seoul, 150-037 Tel.: +82 2 2629 8312 Fax: +82 2 2629 8310 [email protected] Custom Sensors & Technologies 2F, No. 39, Ji-Hu Road Nei-Hu Dist. Taipei 114, Taiwan Tel.: +886 2 8751 6388 ext.131 Fax: +886 2 2657 8725 [email protected] CAT/CR/HDC/EN © 2012 Crydom Inc., All Rights Reserved. Distributed by : Specifications are subject to change without prior notice. Crydom and the Crydom logo are registered trademarks of Crydom Inc. 05/2012 Rev.071312