Panel Mount DataSheet Power Plus DC Series • Ratings from 10A to 100A @ 60 VDC • LED Status Indicator • Relays are easily paralleled for higher-current applications • UL Approved, CE Compliant to EN60950-1 • Improved SEMS screw and washer • Redesigned housing with anti-rotation barriers • Mosfet Output • DC control • EMC Compliant to Level 3 • Epoxy Free Design • Optional IP20 Cover • PWM to 1K Hz For Generation 3 datasheet click here PRODUCT SELECTION Control Voltage 4-32 VDC 10A 20A 40A 60A 80A 100A DC60D10 DC60D20 DC60D40 DC60D60 DC60D80 DC60D100 AVAILABLE OPTIONS Control Voltage D: 4-32 VDC Series DC 60 D Operating Voltage 60: 1-60 VDC * Required for valid part number For options only and not required for valid part number Not all part number conbinations are available. Contact Crydom Technical Support for information on the availability of a specific part number. Termination Blank: Screws & clamps K: Installed standoffs with screws for PC Board mounting (IP00 only) K 40 C Thermal Pad Blank: Not Included H: Included H Cover Blank: Not Included (IP00) C: Included (IP20) Rated Load Current 10: 10 Amps 20: 20 Amps 40: 40 Amps 60: 60 Amps 80: 80 Amps 100: 100 Amps OUTPUT SPECIFICATIONS (1) Description 10A 20A 40A 60A 80A 100A Recommended Operating Voltage [Vdc] Absolute Maximing Rating [Vdc] Maximum Off-State Leakage Current @ Rated Voltage [mA] Maximum Load Current [Adc] (2) Minimum Load Current [mA] (3) Maximum Surge Current (10msec) [Adc] Maximum On-State Voltage Drop @ Rated Current [Vdc] Maximum On-State Resistance [RDS-ON] [mΩ] Thermal Resistance Junction to Case (Rjc) [°C/W] Minimum Heat Sink for Rated Current @ 40°C [°C/W] Maximum Pulse Wide Modulation Frequency [Hz] (4) 1-48 60 0.1 10 2.5 78 0.17 17 1.6 5 1000 1-48 60 0.1 20 2.5 108 0.30 15 1.6 5 1000 1-48 60 0.1 40 2.5 163 0.36 9 0.74 2 900 1-48 60 0.1 60 2.5 200 0.51 8.5 0.74 1 900 1-48 60 0.1 80 2.5 258 0.46 5.8 0.51 0.5 700 1-48 60 0.1 100 2.5 326 0.56 5.6 0.51 0.5 700 INPUT SPECIFICATIONS (1) Description Control Voltage Range Maximum Reverse Voltage Minimum Turn-On Voltage (5) Minimum Turn-Off Voltage Minimum Input Current (for on-state) Maximum Input Current Nominal Input Impedance Maximum Turn-On Time [µsec] Maximum Turn-Off Time [µsec] Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. DC Control 4-32 VDC -32 VDC 4 VDC 1 VDC 11 mA 14 mA Current Regulated 75 150 Panel Mount DataSheet GENERAL SPECIFICATIONS (1) Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) Minimum Insulation Resistance (@ 500 VDC) Maximum Capacitance, Input/Output Ambient Operating Temperature Range (6) Ambient Storage Temperature Range Weight (typical) Housing Material Hardware Finish Baseplate Material Input Terminal Screw Torque Range (in-lbs/Nm) Load Terminal Screw Torque Range (in-lbs/Nm) SSR Mounting Screw Torque Range (in-lbs/Nm) Input/Load Terminal Screw Torque Range (in-lbs/Nm) (7) Humidity LED Input Status Indicator MTBF (Mean Time Between Failures) at 40°C ambient temperature (8) MTBF (Mean Time Between Failures) at 60°C ambient temperature (8) 3750 Vrms 109 Ohms 8 pF -40 to 100 °C -40 to 125 °C 2.53 oz (72 g) UL94 V-0 Nickel Plating Aluminum 13-15 /1.5-1.7 18-20 / 2-2.2 18-20 / 2-2.2 w/”K” option 8-10 / 0.9-1.13 85% non-condensing Green 21,395,130 hours (2,441 years) 11,545,504 hours (1,317 years) WIRING DIAGRAM * Inductive loads must be diode suppresed. + + V - Load - * Load + * V + Recommended Wire Sizes Wire Size (Solid / Stranded) Terminals 1 +2 OUTPUT 1 S O L I D S TAT E R E L AY S O L I D S TAT E R E L AY 4 4 +3 INPUT Input +2 OUTPUT 24 AWG (0.2 mm2) / 0.2 [minimum] 10 [44.5] 2 x 12 AWG (3.3 mm2) / 3.3 [maximum] 90 [400] 20 AWG (0.5 +3 INPUT Output Wire Pull-Out Strength (lbs)[N] mm2) / 0.518 [minimum] 30 [133] 2 x 10 AWG (5.3 mm2) / 5.3 110 [490] 2 x 8 AWG (8.4 mm2) / 8.4 [maximum] 90 [400] + V - + V - EQUIVALENT CIRCUIT BLOCK DIAGRAMS Control Circuit 4 Trigger Circuit Current Limiter 1 -DC Input Current (mA) -DC 14 2 +DC OUTPUT 3 INPUT +DC Input Current vs Input Voltage Standard Regulated “DC” Inputs 12 10 8 6 4 2 0 0 5 10 15 20 DC Input Voltage Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. 25 30 35 Panel Mount DataSheet MECHANICAL SPECIFICATIONS (1) Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] Screw Termination 1.1 [27.9] 0.49 [12.4] 1 1.88 [47.6] OUTPUT INPUT 1.1 [27.9] 0.49 [12.4] 0.89 [22.6] Mounting Hole/Slot 0.19 [4.9] DIA. +2 1 2.25 [57.3] 1.7 [43.2] S O L I D S TAT E R E L AY 4 Hex Standoff Termination (“K” Option) (7) 1.88 [47.6] OUTPUT INPUT 1.0 [25.4] 1.0 [25.4] 1.75 [44.5] 1.75 [44.5] 1.88 [47.6] 1.7 [43.2] +3 Mounting Hole/Slot 0.19 [4.9] DIA. 2.25 [57.3] 2.32 [58.8] 1.0 [25.4] 1.75 [44.5] 1.22 [30.9] GENERAL NOTES (1) All parameters at Tc=25°C unless otherwise specified. (2) Heat sinking required, see derating curves. For “K” option maximum current is up to 50 Amp. (3) Low current loads and high ambient temperature can affect turn-on time. (4) 8VDC minimum control voltage. Resistive loads only. Consider switching losses; at maximum frequency reduce to 75% output current. Recomended supressor diode connected at load side, see wiring diagram. (5) Increase minimum voltage by 1V for operations from -20 to -40°C. (6) Decrease maximum control voltage 1.35V/°C above 80°C ambient temperature. (7) Option "K" is intended only for use in attaching a printed circuit board to the SSR or mounting the SSR to a printed circuit board (PCB thicknesses from 0.031 to 0.093 inches [0.79 to 2.36 mm]). (8) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report). For additional information or specific questions, contact Crydom Technical Support. Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. 2.25 [57.3] 1.7 [43.2] Screw Termination, IP20 1.1 [27.9] 0.49 [12.4] 1.04 [26.4] (2 places) +2 S O L I D S TAT E R E L AY 4 +3 Mounting Hole/Slot 0.19 [4.9] DIA. 0.93 [23.6] (4 places) 1.0 [25.4] (2 places) Panel Mount DataSheet SURGE CURRENT INFORMATION Single Pulse (i) Duty Factor (10%) (ii) Duty Factor (20%) (ii) Duty Factor (50%) (ii) DC60D10 DC60D20 150 Surge Current (Amp) Surge Current (Amp) 100 75 50 25 0 0.1 1 10 100 125 100 75 50 25 0 1000 0.1 1 10 Surge Duration (msec) DC60D40 175 Surge Current (Amp) Surge Current (Amp) 100 1000 300 200 150 125 100 75 50 250 200 150 100 50 25 0.1 10 1 100 0 1000 Surge Duration (msec) 0.1 1 10 Surge Duration (msec) DC60D80 DC60D100 350 300 Surge Current (Amp) Surge Current (Amp) 1000 DC60D60 225 0 100 Surge Duration (msec) 250 200 150 100 50 0 0.1 1 Period Duty Factor 10% Duty Factor 20% Duty Factor 50% 10 Surge Duration (msec) 100 0.1 1 10 Surge Duration (msec) For Pulse Wide Modulation applications select the curve according duty factor and pulse duration as following. Duty Factor Pulse Wide 1000 500 450 400 350 300 250 200 150 100 50 0 = Pulse Wide x100 (%) Period (i) for Single Surge Pulse Tc=40°C ;Tj 175°C (ii) for Repetitive Surge Pulse Tc=40°C ;Tj 130°C Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. 100 1000 Panel Mount DataSheet THERMAL DERATE INFORMATION (iii) SSR metal base plate acting as heat sink, it must be exposed to free ambient air. DC60D10 5°C/W DC60D20 5°C/W No Heat Sink (iii) 20 Load Current (Amps) Load Current (Amps) 10 8 6 4 2 0 20 30 40 50 60 70 80 90 15 10 5 0 100 20 30 40 Ambient Temperature °C 1°C/W 5°C/W 70 80 90 100 2°C/W 90 100 5°C/W 60 Load Current (Amps) Load Current (Amps) 60 DC60D60 3°C/W 40 30 20 10 40 20 0 20 30 40 50 60 70 80 90 100 20 30 40 1.5°C/W 80 60 70 80 DC60D100 DC60D80 0.5°C/W 50 Ambient Temperature °C Ambient Temperature °C 0.5°C/W 5°C/W 3°C/W 1.5°C/W 5°C/W 3°C/W 100 Load Current (Amps) Load Current (Amps) 50 Ambient Temperature °C DC60D40 2°C/W 0 No Heat Sink (iii) 60 40 20 80 60 40 20 0 0 20 30 40 50 60 70 80 90 100 Ambient Temperature °C Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. 20 30 40 50 60 70 80 Ambient Temperature (ºC) 90 100 Panel Mount DataSheet AGENCY APPROVALS EN60950-1: Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7: IEC 61000-4-2 Electrostatic Discharge Level 3 IEC 61000-4-4 Electrically Fast Transients Level 3 IEC 61000-4-5 Electrical Surges Level 3 E116950 Power Plus DC Series has Environmental Product declarations type III conforming to ISO 14025. ACCESORIES Recommended Accessories New Accessories! Protective Cover & Hardware Kits Protective Cover Part number: KS101 Clear plastic cover compatible with all new S1 designs. Safety covers provide added protection from electric shock when installing or checking equipment. Cover Hardware Kit KS101 HK1 HS501DR 5.0 TRM1 HSP-1 HK4 HS301 / HS301DR 3.0 TRM6 HSP-2 HS251 2.5 HS201 / HS201DR 2.0 HS202 / HS202DR 2.0 HS172 1.7 HS151 / HS151DR 1.5 HS122 / HS122DR 1.2 HS103 / HS103DR 1.0 HS101 1.0 HS073 0.7 HS072 0.7 HS053 0.5 HS033 0.36 HS023 0.25 Hardware Kit Part number: HK4 Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. Heat Sink Part No. Thermal Resistance Lug Terminal Thermal Pad [ºC/W] Rev. 030915 Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. Panel Mount DataSheet DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险 HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH. • Disconnect all power before installing or working with this equipment. • Verify all connections and replace all covers before turning on power. Failure to follow these instructions will result in death or serious injury. RIESGO DE DESCARGA ELECTRICA O EXPLOSION. • Desconectar todos los suministros de energia a este equipo antes de trabajar con este equipo. • Verificar todas las conexiones y colocar todas las tapas antes de energizer el equipo. El incumplimiento de estas instrucciones puede provocar la muerte o lesiones serias. RISQUE DE DESCHARGE ELECTRIQUE OU EXPLOSION • Eteindre toutes les sources d'énergie de cet appareil avant de travailler dessus de cet appareil GEFAHR EINES ELEKTRISCHE N SCHLAGES ODER EINER EXPLOSION. • Stellen Sie jeglichen Strom ab, der dieses Gerät versorgt, bevor Sie an dem Gerät Arbeiten durchführen • Vor dem Drehen auf Energie alle Anschlüsse überprüfen und alle Abdeckungen ersetzen. • Vérifier tous connections, et remettre tous couverts en olace avant de mettre sous De non-suivi de ces instructions provoquera la mort ou des lésions sérieuses sérieuses. Unterlassung dieser Anweisungen können zum Tode oder zu schweren Verletzungen führen. RISCHIO DI SCOSSA ELETTRICA O DELL’ESPLOSI ONE. • Spenga tutta l'alimentazion e che fornisce questa apparecchiatu ra prima del lavorare a questa apparecchiatu ra 存在电击、 爆炸或电弧 闪烁危险 • 在操作此设 备之前请先 关闭电源。 若不遵守这些说明， 可能会导致严重的 人身伤害甚至死亡。 • Verificare tutti i collegamenti e sostituire tutte le coperture prima della rotazione sull'alimentazi one L'omissione di seguire queste istruz ioni provocherà la morte o di lesioni serie WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告 RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE RISQUE DE DOMMAGE MATERIEL ET DE SURCHAUFFE DU BOITIER GEFAHR VON MATERIALSCHÄDEN UND GEHÄUSEERHITZUNG • The product's side panels may be hot, allow the product to cool before touching. • Follow proper mounting instructions including torque values. • Do not allow liquids or foreign objects to enter this product. • Les panneaux latéraux du produit peuvent être chauds. Laisser le produit refroidir avant de le toucher. • Respecter les consignes de montage, et notamment les couples de serrage. • Ne pas laisser pénétrer de liquide ni de corps étrangers à l'intérieur du produit. • Die Seitenwände können heiß sein. Lassen Sie das Produkt abkühlen, bevor Sie es berühren. • Beachten Sie die Montageanweisungen, • Führen Sie keine Flüssigkeiten oder Fremdkörper in das Produkt ein. Le non-respect de cette directive peut entraîner, Failure to follow these instructions can result in des lésions corporelles graves ou des serious injury, or equipment damage. dommages matériels. Die Nichtbeachtung dieser Anweisung kann Körperverletzung oder Materialschäden zur Folge haben. RIESGO DE DAÑOS MATERIALES Y DE SOBRECALENTAMIENTO DE LA UNIDAD RISCHIO DI DANNI MATERIALI E D'INVOLUCRO CALDO 材料损坏和高温外壳的危险性 • Los paneles laterales del producto pueden estar calientes. Esperar que el producto se enfríe antes de tocarlo. • Respetar las instrucciones de montaje, y en particular los pares de apretado. • No dejar que penetren líquidos o cuerpos extraños en el producto. • I pannelli laterali dell'apparecchio possono scottare; lasciar quindi raffreddare il prodotto prima di toccarlo. • Seguire le istruzioni di montaggio corrette. • Non far entrare liquidi o oggetti estranei in questo apparecchio. Si no se respetan estas precauciones pueden producirse graves lesiones, daños materiales. La mancata osservanza di questa precauzione può causare gravi rischi per l'incolumità personale o danni alle apparecchiature. Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. • 产品的一侧面板可能很热，在其冷却前请 不要触碰。 • 遵照正确的安装说明，包括扭矩值。 • 请勿让液体及其他异物进入本产品。 如不能正确执行这些操作说明， 极有可能造成严重人体伤害或者设备的损坏。 Panel Mount DataSheet ANNEX - ENVIROMENTAL INFORMATION The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products. Part Name Toxic or hazardous Substance and Elements Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent Chromium (Cr (VI)) Polybrominated biphenyls (PBB) Polybrominated diphenyl ethers (PBDE) Semiconductor die Solder 附件 - 环保信息 此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006, 电子信息产品污染控制标识要求。 部件 名称 铅 汞 镉 有毒有害物质或元素 六价铬 多溴联苯 (Pb) (Hg) (Cd) (Cr (VI)) 半导体芯片 焊接点 50 Do not forget to visit us at: www.crydom.com Copyright © 2013 Crydom Inc. Specifications subject to change without notice. (PBB) 多溴二苯醚 (PBDE)