DataSheet

Panel Mount
DataSheet
1-DCL Series
• Ratings from 7A to 40A @ 200 VDC and
from 7A to 10A @ 500VDC
• Mosfet Output
• UL Approved, CE Compliant to EN60950-1
• Improved SEMS screw and washer
• Redesigned housing with anti-rotation barriers
• DC control
• EMC Compliant to Level 3
• Epoxy Free Design
For Generation 3 datasheet click here
PRODUCT SELECTION
Load Voltage
7A
100 VDC
200 VDC
400 VDC
500 VDC
AVAILABLE OPTIONS
Series
D
*
10A
D1D07L
D2D07L
D4D07L
D5D07L
20A
D1D20L
40A
D1D40L
D2D40L
D5D10L
Termination
Blank: Screws & clamps
K: Installed standoffs with
screws for PC Board
mounting
Operating Voltage
1D: 1-100 VDC
2D: 1-200 VDC
4D: 1-400 VDC
5D: 1-500 VDC
1D
12A
D1D12L
D2D12L
D4D12L
L
07
K
Rated Load Current
07: 7 Amps
10: 10 Amps (500 VDC only)
12: 12 Amps (not for 500 VDC)
20: 20 Amps (100 VDC only)
40: 40 Amps (100 & 200 VDC only)
Required for valid part number
For options only and not required for valid part number
Not all part number conbinations are available.
Contact Crydom Technical Support for information on
the availability of a specific part number.
OUTPUT SPECIFICATIONS (1)
Description
7A
12A
20A
40A
7A
12A
40A
7A
12A
7A
10A
Recommended Operating Voltage [Vdc]
Absolute Maximum Rating [Vdc]
Maximum Off-State Leakage Current @ Rated Voltage [mA]
Maximum Load Current [Adc] (2)
Minimum Load Current [mA] (3)
Maximum Surge Current (10msec) [Adc]
Maximum On-State Voltage Drop @ Rated Current [Vdc]
Maximum On-State Resistance [RDS-ON] [Ohms]
Thermal Resistance Junction to Case (Rjc) [°C/W]
Minimum Heat Sink for Rated Current @ 40°C [°C/W]
Maximum Pulse Wide Modulation Frequency [Hz] (4)
1-72
100
0.1
7
1
23
0.5
0.07
2
5
5000
1-72
100
0.2
12
1
28
0.9
0.072
2
3
4000
1-72
100
0.3
20
1
42
0.8
0.039
1.71
2
3500
1-72
100
0.3
40
1
106
1
0.025
0.68
1
2500
1-150
200
0.1
7
1
22
1.5
0.21
1.24
3
3500
1-150
200
0.3
12
1
31
0.7
0.062
0.71
3
2000
1-150
200
0.3
40
1
106
0.8
0.021
0.22
0.7
950
1-300
400
0.3
7
1
18
2.3
0.33
0.56
2
1200
1-300
400
0.3
12
1
36
2.6
0.22
0.39
1
900
1-385
500
0.2
7
1
19
3.5
0.5
0.6
1
1100
1-385
500
0.3
10
1
29
3.3
0.33
0.43
0.7
900
INPUT SPECIFICATIONS (1)
Description
Control Voltage Range
Maximum Reverse Voltage
Minimum Turn-On Voltage (5)
Minimum Turn-Off Voltage
Minimum Input Current (for on-state)
Maximum Input Current
Nominal Input Impedance
Maximum Turn-On Time [µsec]
Maximum Turn-Off Time [µsec]
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Copyright © 2014 Crydom Inc. Specifications subject to change without notice.
DC Control
3.5-32 VDC
-32 VDC
3.5 VDC
1 VDC
10 mA
15 mA
Current Regulated
100
100
Panel Mount
DataSheet
GENERAL SPECIFICATIONS (1)
Description
Parameters
Dielectric Strength, Input/Output/Base (50/60Hz)
Minimum Insulation Resistance (@ 500 VDC)
Maximum Capacitance, Input/Output
Ambient Operating Temperature Range (6)
Ambient Storage Temperature Range
Weight (typical)
Housing Material
Baseplate Material
Input Terminal Screw Torque Range (in-lbs/Nm)
Load Terminal Screw Torque Range (in-lbs/Nm)
SSR Mounting Screw Torque Range (in-lbs/Nm)
Input/Load Terminal Screw Torque Range (in-lbs/Nm) (7)
Humidity
MTBF (Mean Time Between Failures) at 40°C ambient temperature (8)
MTBF (Mean Time Between Failures) at 60°C ambient temperature (8)
3750 Vrms
109 Ohms
8 pF
-40 to 100 °C
-40 to 125 °C
2.66 oz (75.5 g)
UL94 V-0
Aluminum
13-15 /1.5-1.7
18-20 / 2-2.2
18-20 / 2-2.2
w/”K” option 8-10 / 0.9-1.13
85% non-condensing
21,395,130 hours (2,441 years)
11,545,504 hours (1,317 years)
WIRING DIAGRAM
* Inductive loads must be diode suppresed.
+
+
V
-
Load
*
-
* Load
+
V
+
Recommended Wire Sizes
Wire Size
(Solid / Stranded)
Terminals
1
+2
OUTPUT
1
S O L I D S TAT E R E L AY
S O L I D S TAT E R E L AY
4
4
+3
INPUT
Input
+2
OUTPUT
24 AWG (0.2 mm2) / 0.2 [minimum]
10 [44.5]
2 x 12 AWG (3.3 mm2) / 3.3 [maximum]
90 [400]
20 AWG (0.5
+3
INPUT
Output
Wire Pull-Out
Strength (lbs)[N]
mm2)
/ 0.518 [minimum]
30 [133]
2 x 10 AWG (5.3 mm2) / 5.3
110 [490]
2 x 8 AWG (8.4 mm2) / 8.4 [maximum]
90 [400]
+
V
-
+
V
-
EQUIVALENT CIRCUIT BLOCK DIAGRAMS
3
Control
Circuit
-DC
4
14
2 +DC
Trigger
Circuit
1
-DC
Input Current (mA)
+DC
Input Current vs Input Voltage
Standard Regulated “DC” Inputs
12
10
8
6
4
2
0
0
5
10
15
20
DC Input Voltage
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Copyright © 2014 Crydom Inc. Specifications subject to change without notice.
25
30
35
Panel Mount
DataSheet
MECHANICAL SPECIFICATIONS (1)
Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]
Screw Termination
1.1
[27.9]
0.49
[12.4]
1
1.88
[47.6]
OUTPUT
INPUT
1.1
[27.9]
0.49
[12.4]
0.89
[22.6]
Mounting
Hole/Slot
0.19 [4.9]
DIA.
+2
1
2.25
[57.3]
1.7
[43.2]
S O L I D S TAT E R E L AY
4
Hex Standoff Termination (“K” Option) (7)
1.88
[47.6]
+2
OUTPUT
INPUT
1.0
[25.4]
1.0
[25.4]
1.75
[44.5]
1.75
[44.5]
2.25
[57.3]
1.7
[43.2]
S O L I D S TAT E R E L AY
4
+3
1.04
[26.4]
(2 places)
Mounting
Hole/Slot
0.19 [4.9]
DIA.
+3
0.93
[23.6]
(4 places)
1.0
[25.4]
(2 places)
GENERAL NOTES
(1) All parameters at Tc=25°C unless otherwise specified.
(2) Heat sinking required, see derating curves.
(3) Low current loads and high ambient temperature can affect turn-on time.
(4) 8VDC Minimum control voltage. Resistive loads only. Consider switching losses; at maximum frequency reduce to 75% output current.
(5) Increase minimum voltage by 1V for operations from -20 to -40°C.
(6) Decrease maximum control voltage 1.35V/°C above 80°C ambient temperature.
(7) Option "K" is intended only for use in attaching a printed circuit board to the SSR or mounting the SSR to a printed
circuit board (PCB thicknesses from 0.031 to 0.093 inches [0.79 to 2.36 mm]).
(8) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report).
For additional information or specific questions, contact Crydom Technical Support.
SURGE CURRENT INFORMATION
Duty Factor (10%) (ii)
D1D12L
80
70
Surge Current (Amp)
50
40
30
20
10
0
Duty Factor (50%) (ii)
Duty Factor (20%) (ii)
D1D07L
60
Surge Current (Amp)
Single Pulse (i)
60
50
40
30
20
10
0
0.1
1
10
100
1000
0.1
1
D1D20L
1000
D1D40L
250
80
60
40
20
0
100
300
Surge Current (Amp)
Surge Current (Amp)
100
10
Surge Duration (msec)
Surge Duration (msec)
200
150
100
50
0
0.1
1
10
Surge Duration (msec)
100
1000
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0.1
Copyright © 2014 Crydom Inc. Specifications subject to change without notice.
1
10
Surge Duration (msec)
100
1000
Panel Mount
DataSheet
SURGE CURRENT INFORMATION
Single Pulse (i)
Duty Factor (10%) (ii)
Duty Factor (50%) (ii)
Duty Factor (20%) (ii)
D2D07L
D2D12L
70
40
Surge Current (Amp)
Surge Current (Amp)
50
30
20
10
0
0.1
1
10
100
Surge Duration (msec)
60
50
40
30
20
10
0
1000
Surge Current (Amp)
Surge Current (Amp)
1
10
Surge Duration (msec)
100
1000
50
40
30
20
10
0
0.1
1
D4D07L
D2D40L
240
220
200
180
160
140
120
100
80
60
40
20
0
0.1
10
100
Surge Duration (msec)
1000
0.1
1
10
100
1000
Surge Duration (msec)
D4D12L
D5D07L
40
70
Surge Current (Amp)
Surge Current (Amp)
60
50
40
30
20
10
0
0.1
1
10
100
20
10
0
1000
Surge Duration (msec)
30
0.1
1
D5D10L
70
10
Surge Duration (msec)
Surge Current (Amp)
60
50
40
30
20
10
0
0.1
1
10
Surge Duration (msec)
Period
Duty Factor 10%
Duty Factor 20%
Duty Factor 50%
For Pulse Wide Modulation applications select
the curve according duty factor and pulse duration as following.
Duty Factor
Pulse
Wide
=
Pulse Wide
x100 (%)
Period
(i) for Single Surge Pulse Tc=40°C ;Tj 175°C
(ii) for Repetitive Surge Pulse Tc=40°C ;Tj 130°C
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Copyright © 2014 Crydom Inc. Specifications subject to change without notice.
100
1000
100
1000
Panel Mount
DataSheet
THERMAL DERATE INFORMATION
(iii) SSR metal base plate acting as heat sink, it must be exposed to free ambient air.
D1D07L
D1D12L
5°C/W
3°C/W
No Heat Sink(iii)
5
4
3
2
1
20
30
40
50
60
70
80
90
8
4
0
100
20
30
40
Ambient Temperature (ºC)
50
3°C/W
5°C/W
30
20
10
20
30
40
50
60
70
80
90
100
10
4
3
2
1
20
30
40
50
70
80
90
100
70
80
90
100
5°C/W
20
30
40
50
Load Current (Amps)
4
3
2
1
60
60
1°C/W
No Heat Sink(iii)
10
50
No Heat Sink(iii)
70
70
80
90
2°C/W
7
20
30
40
50
60
70
Load Current (Amps)
2
1
20
30
40
50
60
70
80
90
100
Ambient Temperature (ºC)
Do not forget to visit us at: www.crydom.com
Copyright © 2014 Crydom Inc. Specifications subject to change without notice.
80
Ambient Temperature (ºC)
2°C/W
5°C/W
10
3
100
2
D5D10L
4
90
5ºC/W
4
0.7°C/W
5
100
6
0
100
5ºC/W
6
90
8
D5D07L
3°C/W
80
D4D12L
3°C/W
40
100
Ambient Temperature (ºC)
5
30
90
2
0
6
20
80
4
12
0
70
6
Ambient Temperature (ºC)
1°C/W
Load Current (Amps)
Load Current (Amps)
60
60
8
7
Ambient Temperature (ºC)
0
50
3°C/W
No Heat Sink(iii)
5
2°C/W
Load Current (Amps)
60
40
Ambient Temperature (ºC)
6
5°C/W
10
50
30
D4D07L
1.5°C/W
20
40
20
Ambient Temperature (ºC)
30
30
0
100
12
0
40
20
90
D2D12L
5°C/W
D2D40L
0
80
5
7
Ambient Temperature (ºC)
0.7°C/W
70
Load Current (Amps)
Load Current (Amps)
Load Current (Amps)
40
0
60
10
D2D07L
3°C/W
No Heat Sink(iii)
15
Ambient Temperature (ºC)
D1D40L
1°C/W
3°C/W
20
Load Current (Amps)
6
0
2°C/W
No Heat Sink(iii)
12
Load Current (Amps)
Load Current (Amps)
7
D1D20L
5°C/W
8
6
4
2
0
20
30
40
50
60
70
80
Ambient Temperature (ºC)
90
100
Panel Mount
DataSheet
AGENCY APPROVALS
EN60950-1: Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7:
IEC 61000-4-2 Electrostatic Discharge Level 3
IEC 61000-4-4 Electrically Fast Transients Level 3
IEC 61000-4-5 Electrical Surges Level 3
E116950
1-DCL Series has Environmental Product declarations type III conforming to ISO 14025.
ACCESORIES
Recommended Accessories
New Accessories!
Protective Cover & Hardware Kits
Protective Cover
Part number: KS101
Clear plastic cover compatible with all new
S1 designs. Safety covers provide added
protection from electric shock when
installing or checking equipment.
Cover
Hardware
Kit
KS101
HK1
HS501DR
5.0
TRM1
HSP-1
HK4
HS301 / HS301DR
3.0
TRM6
HSP-2
HS251
2.5
HS201 / HS201DR
2.0
HS202 / HS202DR
2.0
HS172
1.7
HS151 / HS151DR
1.5
HS122 / HS122DR
1.2
HS103 / HS103DR
1.0
HS101
1.0
HS073
0.7
HS072
0.7
HS053
0.5
HS033
0.36
HS023
0.25
Hardware Kit
Part number: HK4
Bag with 2 square brass accessories and 2
screw 8-32 x 5/8 for output. Used to mount
TMR1 lug terminals.
Heat Sink
Part No.
Thermal Resistance Lug Terminal Thermal Pad
[ºC/W]
Rev. 030915
Do not forget to visit us at: www.crydom.com
Copyright © 2014 Crydom Inc. Specifications subject to change without notice.
Panel Mount
DataSheet
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险
HAZARD OF
ELECTRIC
SHOCK,
EXPLOSION,
OR ARC FLASH.
• Disconnect all
power before
installing or
working with
this equipment.
• Verify all
connections
and replace all
covers before
turning on
power.
Failure to follow
these
instructions will
result in death
or serious injury.
RIESGO DE
DESCARGA
ELECTRICA O
EXPLOSION.
• Desconectar
todos los
suministros de
energia a este
equipo antes
de trabajar
con este equipo.
• Verificar todas
las conexiones
y colocar todas
las tapas antes
de energizer
el equipo.
El
incumplimiento
de estas
instrucciones
puede provocar
la muerte o
lesiones serias.
RISQUE DE
DESCHARGE
ELECTRIQUE
OU EXPLOSION
• Eteindre
toutes les
sources
d'énergie de
cet appareil
avant de
travailler
dessus de cet
appareil
GEFAHR EINES
ELEKTRISCHE
N SCHLAGES
ODER EINER
EXPLOSION.
• Stellen Sie
jeglichen
Strom ab, der
dieses Gerät
versorgt, bevor
Sie an dem
Gerät Arbeiten
durchführen
• Vor dem
Drehen auf
Energie alle
Anschlüsse
überprüfen
und alle
Abdeckungen
ersetzen.
• Vérifier tous
connections, et
remettre tous
couverts en
olace avant de
mettre sous
De non-suivi de
ces instructions
provoquera la
mort ou des
lésions sérieuses
sérieuses.
Unterlassung
dieser
Anweisungen
können zum
Tode oder zu
schweren
Verletzungen
führen.
RISCHIO DI
SCOSSA
ELETTRICA O
DELL’ESPLOSI
ONE.
• Spenga tutta
l'alimentazion
e che fornisce
questa
apparecchiatu
ra prima del
lavorare a questa
apparecchiatu ra
存在电击、
爆炸或电弧
闪烁危险
•
在操作此设
备之前请先
关闭电源。
若不遵守这些说明，
可能会导致严重的
人身伤害甚至死亡。
• Verificare tutti
i collegamenti
e sostituire
tutte le coperture
prima della
rotazione
sull'alimentazi one
L'omissione di
seguire queste
istruz ioni
provocherà la
morte o di
lesioni serie
WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告
RISK OF MATERIAL DAMAGE AND HOT
ENCLOSURE
RISQUE DE DOMMAGE MATERIEL ET DE
SURCHAUFFE DU BOITIER
GEFAHR VON MATERIALSCHÄDEN UND
GEHÄUSEERHITZUNG
• The product's side panels may be hot, allow
the product to cool before touching.
• Follow proper mounting instructions including
torque values.
• Do not allow liquids or foreign objects to enter
this product.
• Les panneaux latéraux du produit peuvent être
chauds. Laisser le produit refroidir avant de le
toucher.
• Respecter les consignes de montage, et
notamment les couples de serrage.
• Ne pas laisser pénétrer de liquide ni de corps
étrangers à l'intérieur du produit.
• Die Seitenwände können heiß sein. Lassen Sie
das Produkt abkühlen, bevor Sie es berühren.
• Beachten Sie die Montageanweisungen,
• Führen Sie keine Flüssigkeiten oder
Fremdkörper in das Produkt ein.
Le non-respect de cette directive peut entraîner,
Failure to follow these instructions can result in des lésions corporelles graves ou des
serious injury, or equipment damage.
dommages matériels.
Die Nichtbeachtung dieser Anweisung kann
Körperverletzung oder Materialschäden
zur Folge haben.
RIESGO DE DAÑOS MATERIALES Y DE
SOBRECALENTAMIENTO DE LA UNIDAD
RISCHIO DI DANNI MATERIALI E D'INVOLUCRO
CALDO
材料损坏和高温外壳的危险性
• Los paneles laterales del producto pueden
estar calientes. Esperar que el producto se
enfríe antes de tocarlo.
• Respetar las instrucciones de montaje, y en
particular los pares de apretado.
• No dejar que penetren líquidos o cuerpos
extraños en el producto.
• I pannelli laterali dell'apparecchio possono
scottare; lasciar quindi raffreddare il prodotto
prima di toccarlo.
• Seguire le istruzioni di montaggio corrette.
• Non far entrare liquidi o oggetti estranei in questo
apparecchio.
Si no se respetan estas precauciones pueden
producirse graves lesiones, daños materiales.
La mancata osservanza di questa precauzione può
causare gravi rischi per l'incolumità personale o
danni alle apparecchiature.
Do not forget to visit us at: www.crydom.com
Copyright © 2014 Crydom Inc. Specifications subject to change without notice.
• 产品的一侧面板可能很热，在其冷却前请
不要触碰。
• 遵照正确的安装说明，包括扭矩值。
• 请勿让液体及其他异物进入本产品。
如不能正确执行这些操作说明，
极有可能造成严重人体伤害或者设备的损坏。
Panel Mount
DataSheet
ANNEX - ENVIROMENTAL INFORMATION
The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China
Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products.
Part
Name
Toxic or hazardous Substance and Elements
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
Chromium
(Cr (VI))
Polybrominated
biphenyls
(PBB)
Polybrominated
diphenyl ethers
(PBDE)
Semiconductor die
Solder
附件 - 环保信息
此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006,
电子信息产品污染控制标识要求。
部件
名称
铅
汞
镉
有毒有害物质或元素
六价铬
多溴联苯
(Pb)
(Hg)
(Cd)
(Cr (VI))
半导体芯片
焊接点
50
Do not forget to visit us at: www.crydom.com
Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
(PBB)
多溴二苯醚
(PBDE)