Panel Mount DataSheet CW24 Series • Ratings from 10A to 125A @ 24-280VAC • SCR Output for heavy industrial loads • LED Status Indicator • UL/CSA/TUV Approved, CE Compliant to EN60950-1 • Improved SEMS screw and washer • Redesigned housing with anti-rotation barriers • AC or DC control and Universal AC/DC control • EMC Compliant to Level 3 • Epoxy Free Design • Removable IP20 touch-safe cover • DBC substrate for superior thermal performance For Generation 3 datasheet click here PRODUCT SELECTION Control Voltage 3-32 VDC 90-280 VAC 18-36 VAC 20-48 VDC/20-280 VAC AVAILABLE OPTIONS Series CW * 10A 25A 50A 90A 125A CWD2410 CWA2410 CWA2410E CWU2410 CWD2425 CWA2425 CWA2425E CWU2425 CWD2450 CWA2450 CWA2450E CWU2450 CWD2490 CWA2490 CWA2490E CWU2490 CWD24125 CWA24125 CWA24125E CWU24125 Control Voltage D: 3-32 VDC U: 20-48 VDC or 20-280 VAC A: 90-280 VAC AxxxxE: 18-36 VAC D Required for valid part number For options only and not required for valid part number Not all part number conbinations are available. Contact Crydom Technical Support for information on the availability of a specific part number. 24 10 Thermal Pad Blank: Not Included H: Included P E H -10 Overvoltage Protection Blank: Not Included P: Included (3) Rated Load Current Operating 10: 10 Amps Voltage 24: 24-280 VAC 25: 25 Amps 50: 50 Amps 90: 90 Amps 125: 125 Amps Switching Type Blank: Zero Voltage Turn-On -10: Instantaneous Turn-On OUTPUT SPECIFICATIONS (1) Description Operating Voltage (47-440Hz) [Vrms] Transient Voltage [Vpk] Maximum Off-State Leakage Current @ Rated Voltage [mArms] Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec) Maximum Load Current [Arms] (2) Minimum Load Current [mArms] Maximum 1 Cycle Surge Current (50/60Hz) [Apk] Maximum On-State Voltage Drop @ Rated Current [Vpk] Thermal Resistance Junction to Case (Rjc) [°C/W] Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] Minimum Power Factor (at Maximum load) (3) HP Rating UL 508/IEC60947 [-10 Option][HP (KW)]: 120 VAC HP Rating UL 508/IEC60947 [-10 Option][HP (KW)]: 240 VAC HP Rating UL 508/IEC60947 [HP (KW)]: 120 VAC HP Rating UL 508/IEC60947 [HP (KW)]: 240 VAC 10A 25A 50A 90A 125A 24-280 600 1 500 10 150 380/400 1.3 0.35 720/660 0.5 0.5 (0.37) 1.5 (1.1) 0.5 (0.37) 1.5 (1.1) 24-280 600 1 500 25 150 570/600 1.3 0.3 1620/1500 0.5 1 (0.74) 3 (2.2) 0.75 (0.56) 2 (1.5) 24-280 600 1 500 50 150 810/850 1.3 0.2 3280/3000 0.5 2 (1.5) 5 (3.73) 1 (0.74) 3 (2.2) 24-280 600 1 500 90 250 1290/1350 1.3 0.16 8320/7560 0.5 3 (2.24) 7.5 (5.6) 2 (1.5) 5 (3.73) 24-280 600 1 500 125 250 1900/2000 1.25 0.11 18000/16600 0.5 5 (3.37) 10 (7.5) 3 (2.24) 7.5 (5.6) INPUT SPECIFICATIONS (1) Description Control Voltage Range Maximum Reverse Voltage Minimum Turn-On Voltage Minimum Turn-Off Voltage Minimum Input Current (for on-state) Maximum Input Current Nominal Input Impedance Maximum Turn-On Time [msec] Maximum Turn-Off Time [msec] CWD CWA CWAxxxxE CWU 3-32 VDC -32 VDC 3 VDC (4) 1 VDC 10 mA 15 mA Current Regulated 1/2 Cycle (6) 1/2 Cycle 90-280 VAC (5) 90 VAC 10 VAC 6 mA 10 mA Current Regulated 20 30 18-36 VAC 18 VAC 4 VAC 13 mA 15 mA Current Regulated 20 30 20-48 VDC/ 20-280VAC 19 VDC/VAC 5 VDC/VAC 7/13 mA 11/9 mA Current Regulated 20 30 Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. Panel Mount DataSheet GENERAL SPECIFICATIONS (1) Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) Minimum Insulation Resistance (@ 500 VDC) Maximum Capacitance, Input/Output Ambient Operating Temperature Range (7) Ambient Storage Temperature Range Weight (typical) Housing Material Baseplate Material Input Terminal Screw Torque Range (in-lbs/Nm) Load Terminal Screw Torque Range (in-lbs/Nm) SSR Mounting Screw Torque Range (in-lbs/Nm) Humidity LED Input Status Indicator MTBF (Mean Time Between Failures) at 40°C ambient temperature (8) MTBF (Mean Time Between Failures) at 60°C ambient temperature (8) 4000 Vrms 109 Ohms 8 pF -40 to 80 °C -40 to 125 °C 2.88 oz (81.53 g) UL94 V-0 Aluminum 13-15 /1.5-1.7 18-20 / 2-2.2 18-20 / 2-2.2 85% non-condensing Green 11,641,553 hours (1,328 years) 7,210,376 hours (823 years) WIRING DIAGRAM AC V Load (9) 2 ( ) Terminals 1 2 OUTPUT Input S O L I D S TAT E R E L AY 4 INPUT Output 4 (– / ) Wire Pull-Out Strength (lbs)[N] 24 AWG (0.2 mm2) / 0.2 [minimum] 10 [44.5] 2 x 12 AWG (3.3 mm2) / 3.3 [maximum] 90 [400] 20 AWG (0.5 3 14 Wire Size (Solid / Stranded) mm2) / 0.518 [minimum] 30 [133] 2 x 10 AWG (5.3 mm2) / 5.3 110 [490] 2 x 8 AWG (8.4 mm2) / 8.4 [maximum] 90 [400] 12 Input Current (mA) 1 ( ) Input Current vs Input Voltage Standard Regulated “DC” Inputs Recommended Wire Sizes 10 8 6 4 2 0 0 5 10 15 20 25 DC Input Voltage 30 35 3 (+ / ) Input Current vs Input Voltage Standar Regulated “AC” Inputs 7 CWD Series DC Control -DC 4 INPUT Trigger Circuit +DC 3 (10) 2 0 0 50 100 150 200 250 300 AC Input Voltage 16 CWA/CWU Series AC Control Trigger Circuit (10) OUTPUT 1 AC 2 AC Input Current (mA) 14 AC/-DC 4 INPUT 3 Input Current vs Input Voltage Regulated “AC” Inputs Option “E” Current Limiter AC/+DC 3 4 2 AC Current Limiter AC/DC Converter 5 1 OUTPUT 1 AC Input Current (mA) 6 EQUIVALENT CIRCUIT BLOCK DIAGRAMS 12 10 8 6 4 2 0 0 5 10 15 20 AC Input Voltage Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. 25 30 35 Panel Mount DataSheet MECHANICAL SPECIFICATIONS (1) Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] Screw Termination 1.1 [27.9] 0.49 [12.4] 1 1.88 [47.6] OUTPUT INPUT 1.1 [27.9] 0.49 [12.4] 0.89 [22.6] Mounting Hole/Slot 0.19 [4.9] DIA. Mounting Hole/Slot 0.19 [4.9] DIA. 2 1.7 [43.2] S O L I D S TAT E R E L AY 4 Screw Termination, IP20 2.25 [57.3] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 2.32 [58.8] 3 1.0 [25.4] 1.0 [25.4] 1.75 [44.5] 1.75 [44.5] GENERAL NOTES (1) All parameters at 25°C unless otherwise specified. (2) Heat sinking required, see derating curves. (3) Output will self trigger between 900-1200Vpk. Min. power factor 0.7 or higher, not suitable for capacitive loads. (4) Increase minimum voltage by 1V for operations from -20 to -40°C. (5) For ambient temperature above 40°C the maximum control voltage must not exceed 250VAC. (6) Turn-on time for Instantaneous turn-on versions is 0.1 msec and 7msec for CWU models. (7) AC input models operating range is -20 to 80 °C. (8) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report). (9) Load can be wired to either SSR output terminal 1 or 2. (10) Select P option for overvoltage protection. (11) For single surge pulse Tc=25°C; Tj=125°C. For AC Output SSRs, AC Rms value of surge current equals the peak value divided by √2 (1.414). For additional information or specific questions, contact Crydom Technical Support. Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. 1.22 [30.9] Panel Mount DataSheet SURGE CURRENT INFORMATION Single Pulse (11) CWxxx25 CWxxx10 Surge Current (Amp) AC Peak Surge Current (Amp) AC Peak 400 350 300 250 200 150 100 50 0 0.01 0.1 1 600 500 400 300 200 100 0 10 0.01 0.1 CWxxx50 10 1 10 CWxxx90 1500 Surge Current (Amp) AC Peak 800 700 600 500 400 300 200 100 0 0.01 0.1 1 1200 10 900 600 300 0 0.01 0.1 Surge Duration (sec) Surge Duration (sec) CWxxx125 2000 Surge Current (Amp) AC Peak Surge Current (Amp) AC Peak 1 Surge Duration (sec) Surge Duration (sec) 1500 1000 500 0 0.01 0.1 1 Surge Duration (sec) Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. 10 Panel Mount DataSheet THERMAL DERATE INFORMATION (i) SSR metal base plate acting as heat sink, it must be exposed to free ambient air. CWxxx10 5°C/W CWxxx25 No Heat Sink (i) 2°C/W 8 6 4 2 0 3°C/W 20 30 40 50 60 70 20 15 10 5 0 80 Ambient Temperature (ºC) 30 20 40 40 75 Load Current (Amps) Load Current (Amps) 0.5°C/W 2°C/W 90 30 20 10 30 40 50 60 70 80 CWxxx90 1.5°C/W 50 20 50 Ambient Temperature (ºC) CWxxx50 1°C/W 0 5°C/W 25 Load Current (Amps) Load Current (Amps) 10 60 70 0.7°C/W 60 45 30 15 0 80 30 20 40 Ambient Temperature (ºC) 50 60 Ambient Temperature (ºC) CWxxx125 0.36°C/W 0.5°C/W 1°C/W 0.7°C/W Load Current (Amps) 120 100 80 60 40 20 0 20 30 40 50 60 Ambient Temperature (ºC) Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. 1.5°C/W 1°C/W 70 80 70 80 Panel Mount DataSheet AGENCY APPROVALS EN60950-1: Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7: Certified according to EN 62314:2006 IEC 61000-4-2 Electrostatic Discharge Level 3 IEC 61000-4-4 Electrically Fast Transients Level 3 IEC 61000-4-5 Electrical Surges Level 3 LR 38595 E79183 CW24 Series has Environmental Product declarations type III conforming to ISO 14025. ACCESORIES Recommended Accessories New Accessory! Hardware Kits Hardware Kit Part number: HK4 Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. Cover Hardware Kit Heat Sink Part No. Thermal Resistance Lug Terminal Thermal Pad [ºC/W] KS101 HK1 HS501DR 5.0 TRM1 HSP-1 HK4 HS301 / HS301DR 3.0 TRM6 HSP-2 HS251 2.5 HS201 / HS201DR 2.0 HS202 / HS202DR 2.0 HS172 1.7 HS151 / HS151DR 1.5 HS122 / HS122DR 1.2 HS103 / HS103DR 1.0 HS101 1.0 HS073 0.7 HS072 0.7 HS053 0.5 HS033 0.36 HS023 0.25 Rev. 030915 Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. Panel Mount DataSheet DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险 HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH. • Disconnect all power before installing or working with this equipment. • Verify all connections and replace all covers before turning on power. Failure to follow these instructions will result in death or serious injury. RIESGO DE DESCARGA ELECTRICA O EXPLOSION. • Desconectar todos los suministros de energia a este equipo antes de trabajar con este equipo. • Verificar todas las conexiones y colocar todas las tapas antes de energizer el equipo. El incumplimiento de estas instrucciones puede provocar la muerte o lesiones serias. RISQUE DE DESCHARGE ELECTRIQUE OU EXPLOSION • Eteindre toutes les sources d'énergie de cet appareil avant de travailler dessus de cet appareil GEFAHR EINES ELEKTRISCHE N SCHLAGES ODER EINER EXPLOSION. • Stellen Sie jeglichen Strom ab, der dieses Gerät versorgt, bevor Sie an dem Gerät Arbeiten durchführen • Vor dem Drehen auf Energie alle Anschlüsse überprüfen und alle Abdeckungen ersetzen. • Vérifier tous connections, et remettre tous couverts en olace avant de mettre sous De non-suivi de ces instructions provoquera la mort ou des lésions sérieuses sérieuses. Unterlassung dieser Anweisungen können zum Tode oder zu schweren Verletzungen führen. RISCHIO DI SCOSSA ELETTRICA O DELL’ESPLOSI ONE. • Spenga tutta l'alimentazion e che fornisce questa apparecchiatu ra prima del lavorare a questa apparecchiatu ra 存在电击、 爆炸或电弧 闪烁危险 • 在操作此设 备之前请先 关闭电源。 若不遵守这些说明， 可能会导致严重的 人身伤害甚至死亡。 • Verificare tutti i collegamenti e sostituire tutte le coperture prima della rotazione sull'alimentazi one L'omissione di seguire queste istruz ioni provocherà la morte o di lesioni serie WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告 RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE RISQUE DE DOMMAGE MATERIEL ET DE SURCHAUFFE DU BOITIER GEFAHR VON MATERIALSCHÄDEN UND GEHÄUSEERHITZUNG • The product's side panels may be hot, allow the product to cool before touching. • Follow proper mounting instructions including torque values. • Do not allow liquids or foreign objects to enter this product. • Les panneaux latéraux du produit peuvent être chauds. Laisser le produit refroidir avant de le toucher. • Respecter les consignes de montage, et notamment les couples de serrage. • Ne pas laisser pénétrer de liquide ni de corps étrangers à l'intérieur du produit. • Die Seitenwände können heiß sein. Lassen Sie das Produkt abkühlen, bevor Sie es berühren. • Beachten Sie die Montageanweisungen, • Führen Sie keine Flüssigkeiten oder Fremdkörper in das Produkt ein. Le non-respect de cette directive peut entraîner, Failure to follow these instructions can result in des lésions corporelles graves ou des serious injury, or equipment damage. dommages matériels. Die Nichtbeachtung dieser Anweisung kann Körperverletzung oder Materialschäden zur Folge haben. RIESGO DE DAÑOS MATERIALES Y DE SOBRECALENTAMIENTO DE LA UNIDAD RISCHIO DI DANNI MATERIALI E D'INVOLUCRO CALDO 材料损坏和高温外壳的危险性 • Los paneles laterales del producto pueden estar calientes. Esperar que el producto se enfríe antes de tocarlo. • Respetar las instrucciones de montaje, y en particular los pares de apretado. • No dejar que penetren líquidos o cuerpos extraños en el producto. • I pannelli laterali dell'apparecchio possono scottare; lasciar quindi raffreddare il prodotto prima di toccarlo. • Seguire le istruzioni di montaggio corrette. • Non far entrare liquidi o oggetti estranei in questo apparecchio. Si no se respetan estas precauciones pueden producirse graves lesiones, daños materiales. La mancata osservanza di questa precauzione può causare gravi rischi per l'incolumità personale o danni alle apparecchiature. Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. • 产品的一侧面板可能很热，在其冷却前请 不要触碰。 • 遵照正确的安装说明，包括扭矩值。 • 请勿让液体及其他异物进入本产品。 如不能正确执行这些操作说明， 极有可能造成严重人体伤害或者设备的损坏。 Panel Mount DataSheet ANNEX - ENVIROMENTAL INFORMATION The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products. Part Name Toxic or hazardous Substance and Elements Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent Chromium (Cr (VI)) Polybrominated biphenyls (PBB) Polybrominated diphenyl ethers (PBDE) Semiconductor die Solder 附件 - 环保信息 此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006, 电子信息产品污染控制标识要求。 部件 名称 铅 汞 镉 有毒有害物质或元素 六价铬 多溴联苯 (Pb) (Hg) (Cd) (Cr (VI)) 半导体芯片 焊接点 50 Do not forget to visit us at: www.crydom.com Copyright © 2013 Crydom Inc. Specifications subject to change without notice. (PBB) 多溴二苯醚 (PBDE)