PSAZF60 Series 60 Watt, Single Output Encapsulated PCB Mount AC/DC Switching Power Supply Rev. C FEATURES ● Single Output ● 3000VAC I/O Isolation ● MTBF > 125,000 Hours ● High Efficiency up to 84% ● EMC Complies with EN61000 ● Meets IEC61140 Safety Class II ● 85~265VAC Universal Input Range ● DIN Rail and Chassis Mounting Options Available ● Operating Temperature to +71°C (Refer to Derating Curve) ● IEC / EN / UL 60950-1 / UL 508 (optional) Safety Standards ● EMI Complies with EN55022 Class B and FCC part 15, level B DESCRIPTION The PSAZF60 series of AC/DC power supplies offers 60 Watts of output power in an encapsulated design. This series has single output models with a universal input range of 85 ~265VAC. Other features include continuous short circuit protection, over voltage protection, and output current limitation. EMS meets EN61000-4 (-2,-3,-4,-5,-6,-8,-11) and EMI meets EN55022 level B conducted noise. The compliance to these EMI specifications minimizes system design time, cost, and eliminates the need for external filter components. The PSAZF60 series has IEC / EN / UL 60950-1 safety approvals which qualifies this product for worldwide markets. This series has a wide variety of applications including both commercial and industrial with a MTBF of 125,000 hours. This series also has DIN rail and chassis mount options available. SAFETY SPECIFICATIONS SAFETY Safety Approvals IEC/ EN / UL 60950-1, UL 508 (optional) Conducted EMI Conducted EMS 09/21/2011 EN55022 Class B Standard Specification Requirement Performance Criteria EN61000-4-2 Air ±8KV Cont. ±4KV B EN61000-4-3 80 ~ 1000MHz 10V/m 80% AM 1KHz modulation A EN61000-4-4 AC port ±2KV DC, SL, TL ±2KV not less than 1 min. B EN61000-4-5 1.2/50μs (8/20μs) AC dif. ±1KVDC ±0.5KV B EN61000-4-6 0.15 ~ 80MHz 10Vrms (functional earth ports included) 80% AM 1KHz modulation B B EN61000-4-8 50Hz, 30A/m 60Hz, 30A/m A EN61000-4-11 30% 10ms 60% 100ms 95% 5000ms B C C Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 5 PSAZF60 Series 60 Watt, Single Output Encapsulated PCB Mount AC/DC Switching Power Supply Rev. C SPECIFICATIONS: PSAZF60 Series All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATIONS TEST CONDITIONS Min Typ Max Unit INPUT (Vin) 85 120 47 Operating Voltage Range Input Frequency Inrush Current Built-in Input Fuse External Input Fuse (Recommended) OUTPUT (Vo) Output Voltage Output Voltage Accuracy Load Regulation Line Regulation Output Power Output Current Minimum load Ripple & Noise (20MHz BW) Overshoot Transient Recovery Time Transient response Deviation Hold-up Time PROTECTION Over Voltage Protection Current Limitation (See Note 6) Short Circuit Protection GENERAL Efficiency Switching Frequency Isolation Voltage Isolation Test Voltage Isolation Resistance ENVIRONMENTAL Operating Temperature Storage Temperature Humidity Cooling Temperature Coefficient MTBF PHYSICAL Weight cold start at 25°C 115VAC 230VAC 5.1VDC Output Models Other Output Models 50% load step change (Io=100% to Io=50%) 50% load step change (Io=100% to Io=50%) 115VAC, 60Hz Input to output, 60 seconds Input to output, flash tested for 1 second Test Voltage = 500VDC Ambient All Outputs MIL-HDBK-217F @ 25°C, Ground Benign PCB Mounting (standard) Chassis Mounting (“C” suffix) (See Note 1) DIN Rail (“DN” suffix) (See Note 2) Chassis Mounting (“C” suffix) (See Note 1) DIN Rail (“DN” suffix) (See Note 2) Flammability Case Material 09/21/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 VAC VDC Hz A A % % % % Vp-p % Vp-p % µs % ms 120 % of Vo 105 % Hiccup mode, indefinite (auto-recovery) See Table 100 PCB Mounting (standard) Dimensions (L x W x H) See Table ±1.0 ±2.0 ±0.5 ±1.0 ±0.2 ±1.0 See Table See Table 10% of Io 2.0 3.0 1.0 1.3 5.0 400 1000 ±3.0 ±6.0 20 Io = min. to max. Vin = min. to max. Zener diode clamp Automatic recovery 265 370 63 30 50 6A / 250VAC 3A Slow – Blow Type 3000 4700 100 -10 -40 +71 +85 95 free air convection ±0.02 125,000 hours KHz VAC VDC MΩ °C °C % %/°C Approximately 12.17oz (345g) Approximately 12.59oz (357g) Approximately 14.46oz (410g) 3.50 x 2.66 x 1.34 inches 89.0 x 67.5 x 34.0 mm 4.41 x 2.67 x 1.50 inches 112.0 x 67.8 x 38.0 mm 4.41 x 2.67 x 1.93 inches 112.0 x 67.8 x 49.0 mm UL94V-0 Plastic resin and Fiberglass Page 2 of 5 PSAZF60 Series 60 Watt, Single Output Encapsulated PCB Mount AC/DC Switching Power Supply Rev. C MODEL SELECTION TABLE Model Number Input Current (3) Output Current Output Voltage Min Max No load Max load Output Power Efficiency (typical) Maximum Capacitive Load PSAZF-60S051 5.1 VDC 1A 10A 50mA 936mA 51W 79% 8000µF PSAZF-60S12 12 VDC 0.5A 5A 50mA 1060mA 60W 82% 3900µF PSAZF-60S15 15 VDC 0.4A 4A 50mA 1047mA 60W 83% 3300µF PSAZF-60S24 24 VDC 0.25A 2.5A 50mA 1035mA 60W 84% 1500µF PSAZF-60S36 36 VDC 0.166A 1.666A 50mA 1035mA 60W 84% 1000µF PSAZF-60S48 48 VDC 0.125A 1.25A 50mA 1035mA 60W 84% 680µF NOTES 1. To order the chassis mount version please add the suffix “C” to the model number (Ex: PSAZF-60S12C). 2. To order the DIN rail version please add the suffix “DN” to the model number (Ex: PSAZF-60S12DN). 3. These power modules require a minimum output loading to maintain specified regulation. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications. 4. Input Current is measured at 115VAC, 60Hz. 5. Other input and output voltages may be available, please contact factory. 6. Long term short circuit operation may damage the unit. BLOCK DIAGRAM L Fuse +Vo Rectifier Switching Device Rectifier OVP N EMI Filter and Inrush Current Limiter -Vo Control Circuit Isolation Ref.Amp DERATING CURVE 100 other Output Power (%) 80 5.1Vo 60 40 25% 20 ~~ 0 -10 10 20 30 40 50 60 70 AmbientTemperature Temperature] (°C) Ambient 09/21/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 5 PSAZF60 Series 60 Watt, Single Output Encapsulated PCB Mount AC/DC Switching Power Supply Rev. C MECHANICAL DRAWINGS PCB Mounting (standard) Unit: mm [inches] 34.0 [1.34] 15.24 [0.60] 25.40 [1.00] 15.24 [0.60] 0.5 [0.02] 6.0 [0.24] PIN CONNECTIONS 6 3 4 1.0 [ 0.04] 7 Bottom 89.0 [3.50] 27.5 [1.08] Mounting M3.5 Thread 81.3 [3.20] 28.2 [1.11] Side Pin Single 1 AC (N) - AC Neutral 2 AC (L) - AC Line 3 No Pin 4 +Vout 6 -Vout 7 No Pin 30.9 [1.22] Tolerance 2 Pin 3.8 [0.15] 55.88 [2.20] 67.5 [2.66] Inches X.X±0.5 X.XX±0.02 X.XX±0.25 X.XXX±0.01 ±0.1 ±0.004 5.0 [0.20] 1 Millimeters Chassis Mounting (add “C” suffix) Unit: mm [inches] 4 x O3.5 PIN CONNECTIONS 5 2 Top view 4 1 67.8 [2.67] 6 50.0 [1.97] 7 3 100.0 [3.94] Pin Single Output 1 AC (N) - AC Neutral 2 AC (L) - AC Line 3 No Connection 4 +Vout 5 No Connection 6 -Vout 7 No Connection 112.0 [4.41] 92.0 [3.62] 10.0 [0.39] 38.0 [1.50] 5.0 [0.20] 09/21/2011 16.8 [0.66] Tolerance Pin Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Millimeters Inches X.X±0.5 X.XX±0.02 X.XX±0.25 X.XXX±0.01 ±0.1 ±0.004 Page 4 of 5 PSAZF60 Series 60 Watt, Single Output Encapsulated PCB Mount AC/DC Switching Power Supply Rev. C DIN Rail Option (Suffix “DN”) Unit: mm [inches] 4 x O3.5 PIN CONNECTIONS 5 Top view 4 2 1 67.8 [2.67] 6 50.0 [1.97] 7 3 100.0 [3.94] Pin Single Output 1 AC (N) - AC Neutral 2 AC (L) - AC Line 3 No Connection 4 +Vout 5 No Connection 6 -Vout 7 No Connection 112.0 [4.41] 38.0 [1.50] Tolerance Pin Millimeters Inches X.X±0.5 X.XX±0.02 X.XX±0.25 X.XXX±0.01 ±0.1 ±0.004 11.0 [0.43] 3.0 [0.12] 16.8 [0.79] 10.0 [0.39] 5.0 [0.16] 92.0 [3.62] DIN-RAIL MOUNTING KIT 09/21/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 5