DATASHEET Rev. D PSGE100 SERIES 88~264VAC (125~373VDC) Input Single Outputs Up to 110 Watts Output Power AC/DC Switching Power Supplies FEATURES Single Output RoHS Compliant Universal AC Input / Full Range High Efficiency, Long Life, and High Reliability ±10% Output Voltage Adjustability Green Design, No-load Power Consumption < 0.5W Energy Star Compliant Cooling by Free Air Convection Power ON with LED Indicator All Using 105°C Long Life Electrolytic Capacitors High Operating Temperature: -25°C to +70°C 100% Full Load Burn-In Tested Withstand 5G Vibration Test Brown-out (Low AC Input Voltage) Protection Over Voltage, Over Load, and Short Circuit Protection UL 60950-1 and TUV EN60950-1 Safety Approvals DESCRIPTION The PSGE100 series of AC/DC switching power supplies offers up to 110 Watts of output power in a 5.10” x 3.84” x 1.48” enclosed case. This series has a universal input voltage range of 88~264VAC (125~373VDC) and single outputs of 3.3, 5, 12, 15, 24, and 48VDC. Some features include high efficiency up to 89%, ±10% output adjustability, no-load power consumption < 0.5W, and a wide operating temperature range of -25°C to +70°C. This series also has over voltage, short circuit, over load, and brown-out (low AC input voltage) protection. All models have been 100% full load burn-in tested and are RoHS and Energy Star compliant. This series also has UL 60950-1, TUV EN60950-1, and CE safety approvals. 01/08/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 5 Rev. D PSGE100 Series Single Output Up to 110 Watts AC/DC Switching Power Supplies SPECIFICATIONS: PSGE100 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Range Input Frequency AC Current Inrush Current OUTPUT SPECIFICATIONS Output Voltage Output Power Output Voltage Adjustability 88 ~ 264VAC 125 ~ 373VDC (Withstand 300VAC surge for 5 seconds without damage) 50Hz / 60Hz 2.5A typ. at 115VAC; 1.4A typ. at 230VAC Cold Start 40A typ. at 230VAC See Table See Table ±10% 3.3 VDC Output Model: ±3% 5 VDC Output Model: ±2% 12~48 VDC Output Models: ±1% See Table ±0.5% (measured from low line to high line at full load) See Table See Table 1000ms, 80ms at 115VAC and full load 800ms, 80ms at 230VAC and full load >10ms at 115VAC and full load; >32ms at 230VAC and full load ±0.03% / °C (0~50°C) Voltage Tolerance (see note 2) Load Regulation (see note 3) Line Regulation Output Current Ripple & Noise (see note 1) Setup, Rise Time (see note 5) Hold-Up Time Temperature Coefficient PROTECTION Short Circuit Protection Over Voltage Protection Over Load Protection Brown-Out Protection (Low AC Input Voltage) GENERAL SPECIFICATIONS Efficiency Input to Output Withstand Voltage Input to FG Output to FG Isolation Resistance Leakage Current ENVIRONMENTAL SPECIFICATIONS Working Temperature Storage Temperature Working Humidity Storage Humidity Vibration Cooling MTBF PHYSICAL SPECIFICATIONS Weight, Packing Dimensions (L x W x H) SAFETY & EMC (see note 6) Safety Standards EMI Conduction & Radiation Harmonic Current EMS Immunity 01/08/2013 yes 3.3VDC Output Model: 115% ~ 175% rated output voltage 5~48VDC Output Models: 115% ~ 150% rated output voltage Protection type: latch-off mode >110% rated output power Protection Type: hiccup mode; recover automatically after fault condition is removed yes See Table 3000VAC (4242VDC) for 1 minute 1500VAC (2121VDC) for 1 minute 500VAC (707VDC) for 1 minute 100MΩ at 500VDC (input to output, input to FG, output to FG) < 2mA at 240VAC -25°C to +70°C (see derating curve) -40°C to +85°C 20% to 90% RH (non-condensing) 10% to 95% RH 10 ~ 500Hz, 5G 10min/1cycle, period for 60 minutes each along X,Y,Z axes. Free air convection 206,000 hours (Compliance: MIL-HDBK-217F) 1lb (450g); 30pcs/15kg 5.10 x 3.84 x 1.48 inches (129.50 x 97.50 x 37.50 mm) UL60950-1, 2nd Edition, TUV EN60950-1: 2006+A11 Approved EN55022: 1998+A1: 2000+A2: 2003 Class B EN61000-3-2: 2000 + A2: 2005 Class A, EN61000-3-3: 1995+A1: 2001 EN61204-3: 2000, EN55024: 1998+A1: 2001+A2: 2003 light industry level, criteria A Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 5 PSGE100 Series Single Output Up to 110 Watts AC/DC Switching Power Supplies Rev. D MODEL SELECTION TABLE Output Voltage Output Current Load (3) Regulation Output (1) Ripple & Noise Output Power Efficiency (4) 3.3 VDC 20A ±3.0% 150mVp-p 66W 79% 5 VDC 16A ±2.0% 150mVp-p 80W 83% 12 VDC 8.5A ±0.5% 150mVp-p 102W 86% 15 VDC 7A ±0.5% 150mVp-p 105W 88% PSGE-100-24 24 VDC 4.5A ±0.5% 150mVp-p 108W 88% PSGE-100-48 48 VDC 2.3A ±0.5% 200mVp-p 110W 89% Model Number Input Voltage Range PSGE-100-3.3 PSGE-100-5 PSGE-100-12 88 ~ 264 VAC (125 ~ 373 VDC) PSGE-100-15 NOTES 1. Ripple & noise is measured at 20MHz bandwidth by using a 12" twisted pair-wire terminated with a 0.1µF capacitor and a 47µF capacitor in parallel. 2. Tolerance includes set up tolerance, line regulation, and load regulation. 3. Load regulation is measured from 0% to 100% full load. 4. Typical value at 230VAC input voltage. 5. The length of the setup time is measured at first cold start; turning the power supply ON and OFF very quickly may lead to an increase in the setup time. 6. The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. DERATING CURVES Load vs Temperature Load vs Input Voltage Ta=25°C 100 100 90 Load (%) Load (%) 80 60 40 80 70 60 50 20 -25 40 0 10 20 30 40 50 60 70 90 100 Ambient Temperature (°C) 01/08/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 110 120 264 Input Voltage (VAC) Page 3 of 5 PSGE100 Series Single Output Up to 110 Watts AC/DC Switching Power Supplies Rev. D MECHANICAL DRAWINGS TOP OF CASE 0.08 (2.00) 0.57 (14.50) Unit: inches (mm) 4.47 (113.50) Ø0 .16 (Ø 4.0 0) Ø0.14 (Ø3.50) 3.70 (94.00) 3.25 (82.50) 3.78 (96.00) 0.34 (8.75) 0.24 (6.00) 0.01 (1.00) 0.39 (10.00) 1.18 (29.90) 1.42 (36.00) Tolerance: 0.02” (0.5mm) Ø0.18 (Ø4.50) 1.42 (36.00) 0.47 (12.00) 0.43 (11.00) 0.20 (5.00) 5.10 (129.50) 0.16 (4.00) 0.18 (4.50) Unit: inches (mm) 0.06 (1.50) BOTTOM OF CASE 1.44 (36.50) 0.97 (24.60) 0.67 (17.13) 2.52 (64.00) 2-Ø0.14 (Ø3.5) 2-Ø0.28 (Ø7) 0.26 (6.50) 0.04 (1) 0.20 (5.00) 1.30 (33.00) 4.45 (113.00) 0.51 (12.90) 1.48 (37.50) Tolerance: 0.02” (0.5mm) 0.26 (6.5) 0.12 (3.00) 2.44 (62.00) 0.39 (10.00) 0.18 (4.5) 1.21 (30.75) 5-M3 3.39 (86.00) 0.22 (5.5) 3.07 (78.00) 0.22 (5.5) 0.08 (2) 0.24 (6) 0.26 (6.5) 0.20 (5.00) Ø0.14 (Ø3.50) 2-M3-6L 3.84±0.01 (97.5±0.2) 0.65 (16.40) 4.84 (123.00) 2.97 (75.50) 0.39 (10.00) 0.24 (6.00) 0.07±0.004 (1.7±0.1) Ø0.14 (Ø3.50) 0.73 (18.50) 0.36 (9.1) Ø0.28 (Ø7) 01/08/2013 0.35 (9) 3.03 (77.00) Ø0.14 (Ø3.50) 1.48 (37.50) 1.04 (26.40) 0.35 (9) Ø0.14 (Ø3.5) 0.12 (3) Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 5 PSGE100 Series Single Output Up to 110 Watts AC/DC Switching Power Supplies Rev. D MECHANICAL DRAWING Unit: inches (mm) 5.10 (129.50) 2.89 (73.50) 0.18 (4.50) +V +V -V -V N L (AC) 1.21 (30.75) 2-M3 L=4 0.37 (9.50) 0.26 (6.50) 1.30 (33.00) 3.39 (86.00) 3.84 (97.50) 0.33 (8.30) Ø0.14 (Ø3.5) 0.20 (5.00) Ø0.14 (Ø3.5) 0.08 (2.00) 0.73 (18.50) 1.30 (33.00) Ø0.14 (Ø3.5) 3-M3 0.35 (9.00) 4.72 (120.00) Ø0.14 (Ø3.5) 0.35 (9.00) 0.71 (18.10) 1.48 (37.50) 3.03 (77.00) 0.26 (6.50) Tolerance: 0.02” (0.5mm) COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 01/08/2013 (603)778-2300 (888)587-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 5