PSPRL0602N SERIES 220~400 Watts, AC/DC Switching Power Supplies Rev A Wall Industries, Inc. U-Chassis U-Chassis with Vented Top Cover Enclosed with End-Side Built-in Fan Enclosed with Top-Side Built-in Fan Size: 6.00 x 4.00 x 1.50 inches Size: 6.00 x 4.00 x 1.57 inches Size: 7.01 x 4.00 x 1.60 inches Size: 6.00 x 4.00 x 2.15 inches FEATURES RoHS Compliant Built-in Remote On/Off, Power Good, and Fan Fail Alarm Functions High Quality & Reliable Component Usage Peak Power 700W within 500μs Duty Duration Variable Fan Speed & Low Acoustical Noise 220 Watts with Convection Cooling and 400 Watts with Forced Airflow 90~264VAC Full Range Input Short Circuit, Over Power, Over Voltage, and Over Temperature Protection 1U Height Power Density: 11.11 Watts /cu in MTBF: 100,000 Hours (MIL-HDBK-217F) Single Outputs Ranging from 12VDC to 60VDC UL1950, CSA C22.2 No. 950-95, EN60950, and CB Safety Approvals Active Power Factor Corrected to EN61000-3-2 Class D Four Mechanical Options Available DESCRIPTION The PSPRL0602N series of AC/DC switching power supplies offers 220 Watts of output power with convection cooling and 400 Watts with forced airflow. This series consists of single output models ranging from 12VDC to 60VDC. These models have a 90~264VAC input voltage range, active PFC corrected to EN61000-3-2 Class D, and built-in remote on/off, power good, and fan fail alarm functions. These supplies are also protected against short circuit, over voltage, over power, and over temperature conditions. Models are available in U-chassis (Type U), U-chassis with vented top cover (Type C), enclosed with end-side built-in fan (Type E), and enclosed with top-side built-in fan (Type F) designs. This series is RoHS compliant and has UL1950, CSA C22.2 No. 950-95, EN60950, and CB safety approvals. MODEL SELECTION TABLE PSPRL0602Nx-12 Output Voltage (2) Range Preset 10 ~ 13.8 VDC 12 VDC PSPRL0602Nx-15 14 ~ 15.5 VDC 15 VDC 14.67A 26.67A ±1% 220W 400W 1% PSPRL0602Nx-18 16 ~ 20 VDC 18 VDC 12.22A 22.22A ±1% 220W 400W 1% Model Number (1) PSPRL0602Nx-24 PSPRL0602Nx-28 Input Voltage 90 - 264 VAC Output Current (3) Convection Forced Air 18.33A 33.33A Regulation (6) ±1% Output Power (3) Convection Forced Air 220W 400W Ripple & Noise (5) (6) 1% 21 ~ 26 VDC 24 VDC 9.17A 16.67A ±1% 220W 400W 1% 27 ~ 34 VDC 28 VDC 7.86A 14.29A ±1% 220W 400W 1% PSPRL0602Nx-36 35 ~ 42 VDC 36 VDC 6.11A 11.11A ±1% 220W 400W 1% PSPRL0602Nx-48 43 ~ 50 VDC 48 VDC 4.58A 8.33A ±1% 220W 400W 1% PSPRL0602Nx-54 51 ~ 60 VDC 54 VDC 4.07A 7.41A ±1% 220W 400W 1% NOTES 1. The “x” in the model number can be “U” for U-chassis type, “C” for U-chassis with vented top cover type, “E” for enclosed with end-side built-in fan, or “F” for enclosed with top-side built-in fan. 2. All output ranges are covered by agency certifications and the preset voltage will be set as standard models if nothing different is requested. If desired preset output does not appear, please contact factory. 3. PSPRL0602NU-XX Models (U-chassis): 220W max. with convection cooling and 400W max. with 26.84CFM minimum forced airflow. PSPRL0602NC-XX Models (U-chassis with vented top cover): 220W max. with convection cooling. PSPRL0602NE-XX Models (Enclosed with end-side built-in fan): 400W max. with built-in fan airflow. PSPRL0602NF-XX Models (Enclosed with top-side built-in fan): 400W max. with built-in fan airflow. 4. Provides peak power to 700W within 500μs for all models; for longer duty duration please contact manufacturer. 5. Ripple and noise are measured from 10kHz to 20MHz bandwidth and with a 0.1μF ceramic capacitor and a 22μF electrolytic capacitor in parallel across the output. 6. 1% minimum load is required to maintain the ripple and regulation specifications. 7. Output is fully isolated. 03/14/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 8 Rev A Wall Industries, Inc. PSPRL0602N SERIES 220~400 Watts, AC/DC Switching Power Supplies SPECIFICATIONS: PSPRL0602N SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS INPUT SPECIFICATIONS Input Voltage Range Input Frequency Input Current Inrush Current Power Factor Correction Input Fusing Protection OUTPUT SPECIFICATIONS Output Voltage Output Adjustability Regulation Output Power Output Current AC input 90VAC and full load 115VAC and cold start 230VAC and cold start 230VAC and full load Internal fuse in line and neutral Min DYNAMIC RESPONSE Peak Transient Recovery Time Max Unit 264 63 VAC Hz A 90 47 8 35 70 A 0.9 One T8A/250V fuse inserted in primary See Table -5 -1 +5 +1 1 50% load step change Recovery to within 1% Nominal Vo Turn On Delay Hold Up Time PROTECTION Over Voltage Protection Over Power Protection Short Circuit Protection Over Temperature Protection GENERAL SPECIFICATIONS Efficiency PFC Switching Frequency PWM Input Line to Chassis Withstand Voltage Primary to Secondary Primary to Core Leakage Current Grounding Test ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Storage Temperature Range Operating Humidity Storage Humidity Vibration 120VAC 120VAC and 75% of full load Latch mode; recycle AC input to reset Automatic recovery Automatic recovery 230VAC and full load % 5 2.5 5 5 1.5 Turn On Turn Off Overshoot % % See Table See Table Measured from 10kHz to 20MHz bandwidth and with 0.1μF ceramic and 22μF electrolytic capacitors in parallel across the output. Ripple & Noise Typ 16 % s ms 130 % Vout 110 140 % Iout Trip without damage and automatic recovery 105 110 115 °C 75 % 68 55 10mA AC cut-off current; for 3 seconds 1500 For 3 seconds 3000 For 3 seconds 1500 Standard At 264VAC 3.5 At 120VAC 300 Optional (Call factory for details) At 240VAC 500 Apply 25A from ground pin of the three prong plug to the far most earth. Max allowable resistance is 0.1Ω kHz VAC mA μA μA Cooling U & C Type Models E & F Type Models Burn-in MTBF PHYSICAL SPECIFICATIONS MIL-HDBK-217F, Ta=30°C 0 +70 °C -20 +85 °C 5 90 % RH 5 95 % RH 5~50Hz; acceleration ±7.35 m/s*s on X, Y, & Z axes Free air convection Internal fan is provided +45°C ±5°C for 1 hour at 230VAC and full load 100,000 hours U-Chassis Models (Suffix “U”) U-Chassis with Vented Top Cover Models (Suffix “C”) Enclosed with End-side Built-in Fan Models (Suffix “E”) Enclosed with Top-side Built-in Fan Models (Suffix “F”) U-Chassis Models (Suffix “U”) U-Chassis with Vented Top Cover Models (Suffix “C”) Enclosed with End-side Built-in Fan Models (Suffix “E”) Enclosed with Top-side Built-in Fan Models (Suffix “F”) 1.32 lbs (600g) 1.43 lbs (650g) 1.65 lbs (750g) 1.76 lbs (800g) 6.00 x 4.00 x 1.50 in (152.40 x 101.60 x 38.10 mm) 6.00 x 4.00 x 1.57 in (152.40 x 101.60 x 39.90 mm) 7.01 x 4.00 x 1.60 in (177.80 x 101.60 x 40.64 mm) 6.00 x 4.00 x 2.15 in (152.40 x 101.60 x 54.45 mm) Weight Dimensions (L x W x H) 03/14/2013 Derating at 2.5% per degree from 50°C to 70°C % ms Non-condensing Non-condensing Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 8 PSPRL0602N SERIES 220~400 Watts, AC/DC Switching Power Supplies Rev A Wall Industries, Inc. SAFETY & EMC Safety Approvals UL1950, CSA C22.2 No. 950-95, EN60950, and CB EMI (Conducted &Radiated) EN55022 Class B Harmonic Currents EN55022 EN61000-3-2 Voltage Flicker EN55022 EN61000-3-3 ESD EN55024 EN61000-4-2 Radiated Immunity EN55024 EN61000-4-3 Fast Transient EN55024 EN61000-4-4 Surge EN55024 EN61000-4-5 Conducted Immunity EN55024 EN61000-4-6 Dip and Interruptions EN55024 EN61000-4-11 FUNCTIONS DESIGNATION - FUNCTION DESCRIPTION Fan Drive 12VDC/300mA is available to drive an external fan FF Fan Fail Alarm Pin 3 of CN1. Two types of logic signals provided. Please call factory for more details. INH Remote ON/OFF Pin 4 of CN1. Requires a low signal to inhibit output LED1 Power Supply ON Green LED on the PCB Power Good Pin 1 on CN1. TTL high 100-500ms after DC regulation. It goes low at least 1ms before loss of regulation. PG DERATING CURVE 120 Output Power (%) 100 80 60 40 20 0 0 10 20 30 40 50 60 70 80 Ambient Temperature (°C) 03/14/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 8 Wall Industries, Inc. PSPRL0602N SERIES 220~400 Watts, AC/DC Switching Power Supplies Rev A MECHANICAL DRAWINGS U-Chassis (Suffix “U”) Unit: mm [inches] I/O CONNECTOR PIN ASSIGNMENTS Input and Output Connectors (CN2): Terminal block – Howder Part No. HD-121-7P or Mating Molex Part No. 09-91-1600 (16 pins) Molex - Mating JST VH series. Input 5 pin connector (3 pin used, pin 2 & pin 4 removed), PCB Labeling: L=Line; N=Neutral; G=Chassis Ground. Output 10 pin connector. CN2 PIN CONNECTIONS Howder Pin Assignment 1~2 V+ 3~4 V5 GND 6 Neutral 7 Line CN2 PIN CONNECTIONS Molex Pin Assignment 1~5 V+ 6~10 V12 GND 14 Neutral 16 Line Logic Signal Connector (CN1): Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26. CN1 PIN CONNECTIONS Pin Assignment 1 PG 2 RTN 3 FF 4 INH Fan Driver Connector (FAN1): 12VDC/300mA is available to drive an external fan. Mating connector JST P/N XHP-2 (2 pins 0.98 pitch), equivalent (CHYAO SHIUNN JS-2001-02). Mounting Inserts: 6 Places M4X0.7. Maximum penetration 4mm 03/14/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 8 Wall Industries, Inc. Rev A PSPRL0602N SERIES 220~400 Watts, AC/DC Switching Power Supplies MECHANICAL DRAWINGS U-Chassis With Vented Top Cover (Suffix “C”) Unit: mm [inches] I/O CONNECTOR PIN ASSIGNMENTS Input and Output Connectors (CN2): Terminal block – Howder Part No. HD-121-7P or Mating Molex Part No. 09-91-1600 (16 pins) Molex - Mating JST VH series. Input 5 pin connector (3 pin used, pin 2 & pin 4 removed), PCB Labeling: L=Line; N=Neutral; G=Chassis Ground. Output 10 pin connector. CN2 PIN CONNECTIONS Howder Pin Assignment 1~2 V+ 3~4 V5 GND 6 Neutral 7 Line CN2 PIN CONNECTIONS Molex Pin Assignment 1~5 V+ 6~10 V12 GND 14 Neutral 16 Line Logic Signal Connector (CN1): Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26. CN1 PIN CONNECTIONS Pin Assignment 1 PG 2 RTN 3 FF 4 INH Fan Driver Connector (FAN1): 12VDC/300mA is available to drive an external fan. Mating connector JST P/N XHP-2 (2 pins 0.98 pitch), equivalent (CHYAO SHIUNN JS-2001-02). Mounting Inserts: 6 Places M4X0.7. Maximum penetration 4mm 03/14/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 8 Wall Industries, Inc. Rev A PSPRL0602N SERIES 220~400 Watts, AC/DC Switching Power Supplies MECHANICAL DRAWINGS Enclosed with End-Side Built-in Fan (Suffix “E”) Unit: mm [inches] I/O CONNECTOR PIN ASSIGNMENTS Input and Output Connectors (CN2): Terminal block – Howder Part No. HD-121-7P or Mating Molex Part No. 09-91-1600 (16 pins) Molex - Mating JST VH series. Input 5 pin connector (3 pin used, pin 2 & pin 4 removed), PCB Labeling: L=Line; N=Neutral; G=Chassis Ground. Output 10 pin connector. CN2 PIN CONNECTIONS Howder Pin Assignment 1~2 V+ 3~4 V5 GND 6 Neutral 7 Line CN2 PIN CONNECTIONS Molex Pin Assignment 1~5 V+ 6~10 V12 GND 14 Neutral 16 Line Logic Signal Connector (CN1): Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26. CN1 PIN CONNECTIONS Pin Assignment 1 PG 2 RTN 3 FF 4 INH Fan Driver Connector (FAN1): 12VDC/300mA is available to drive an external fan. Mating connector JST P/N XHP-2 (2 pins 0.98 pitch), equivalent (CHYAO SHIUNN JS-2001-02). Mounting Inserts: 6 Places M4X0.7. Maximum penetration 4mm 03/14/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 8 Wall Industries, Inc. Rev A PSPRL0602N SERIES 220~400 Watts, AC/DC Switching Power Supplies MECHANICAL DRAWINGS Enclosed with Top-Side Built-in Fan (Suffix “F”) Unit: mm [inches] I/O CONNECTOR PIN ASSIGNMENTS Input and Output Connectors (CN2): Terminal block – Howder Part No. HD-121-7P or Mating Molex Part No. 09-91-1600 (16 pins) Molex - Mating JST VH series. Input 5 pin connector (3 pin used, pin 2 & pin 4 removed), PCB Labeling: L=Line; N=Neutral; G=Chassis Ground. Output 10 pin connector. CN2 PIN CONNECTIONS Howder Pin Assignment 1~2 V+ 3~4 V5 GND 6 Neutral 7 Line CN2 PIN CONNECTIONS Molex Pin Assignment 1~5 V+ 6~10 V12 GND 14 Neutral 16 Line Logic Signal Connector (CN1): Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26. CN1 PIN CONNECTIONS Pin Assignment 1 PG 2 RTN 3 FF 4 INH Fan Driver Connector (FAN1): 12VDC/300mA is available to drive an external fan. Mating connector JST P/N XHP-2 (2 pins 0.98 pitch), equivalent (CHYAO SHIUNN JS-2001-02). Mounting Inserts: 6 Places M4X0.7. Maximum penetration 4mm 03/14/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 8 Wall Industries, Inc. Rev A PSPRL0602N SERIES 220~400 Watts, AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 03/14/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 8 of 8