DATASHEET Rev. B PSRL0603D SERIES Up to 250 Watts 90~132 / 180~264VAC Auto-Selectable Input Dual Output AC/DC Switching Power Supply FEATURES ● ● ● ● ● ● ● ● Dual Output E201808 LEVEL3 Remote On/Off 3 Mechanical Options Available Approved to UL/cUL, TUV, CE, and CB Power Factor Corrected to EN61000-3-2 Class A Low Leakage Current 500µA @ 240VAC/300µA @ 120VAC Auto-Selectable AC Input Range (90~132VAC / 180~264VAC) Smallest 250W with 1U Height Power Density: 10.4 Watts/cu in DESCRIPTION The PSRL0603D series of AC/DC switching power supplies offers up to 250 Watts of output power. This series has dual output models with a 90~132/180~264VAC auto-selectable input voltage range. These supplies also have over voltage, short circuit, over temperature, and over power protection. Models are available in U-Chassis (Type U), U-Chassis with top cover (Type C), and enclosed with top built-in fan (Type F) designs. Output connectors are Howder terminal block design; optional Mating Molex outputs are also available. These supplies meet UL60950-1, TUV EN60950-1, CSA C 22.2 No. 60950-1, and CB safety regulations. For single output models see the PSRL0603 series. 02/12/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 6 Rev. B PSRL0603D Series Dual Output Up to 250 Watts AC/DC Switching Power Supply SPECIFICATIONS: PSRL0603D Series All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage 90 ~ 132 / 180 ~ 264 VAC, Auto-Selectable Input Frequency 47 ~ 63Hz Input Current 6 / 3A at 110 ~ 120 / 200 ~ 240 VAC. Inrush Current Max. 35A @ 115VAC and 70A @ 230VAC; cold start. Remote On/Off Designated as RMSW on the CN1, requires a low signal to inhibit output. Hiccup mode. PFC Power factor corrected to EN61000-3-2 Class A. OUTPUT SPECIFICATIONS Output Voltage See Table Output Power (See Note 2) 250 Watts max with airflow. Output Adjustability Output adjustable ±5% minimum. Regulation ±5% Output Current See Table Ripple & Noise (See Note 3) See Table Transient Response Output voltage returns to within 1% in less than 2.5ms for a 50% load change, peak does not excess 5%. Hold-up Time 20ms min. at 80% of full load. Overshoot Turn-On & Off overshoot < 5% over nominal voltage. Turn-on Delay 1 second maximum at 120VAC. PROTECTION Over Voltage Protection Unit latching down when output exceeds 130% and recycle AC input to reset. Short Circuit Protection Trip without damage and auto-recovery. Over-Temperature Protection Unit protected of excessive operating ambient 110°C and automatic recovery. Over Power Protection Fold back mode 110 ~ 140%; Auto-recovery. Input Fusing Protection One T6A/250V fuse inserted in primary. GENERAL SPECIFICATIONS Switching Frequency 25KHz fixed frequency. Efficiency 70% minimum (measuring at 230VAC and full load) 1500 VAC input line to chassis for 3 sec. (10mA DC cut-off current). Withstand Voltage Isolating 3000VAC primary to secondary windings for 3 sec. 1500VAC primary to core for 3 sec. Leakage Current Regular type 1.5mA @240VAC. (Optional: 300μA max. at 120VAC and 500μA max. at 240VAC input). Burn In 45 ±5°C for 1 hour @ 230VAC with full load. Designated as PG on the CN1 will go high 100 ~ 500ms after regulation and goes low 1ms before loss of Power Good regulation. Power Supply On Green LED designated as LED1 on the PCB. Grounding Test Apply 25A from ground pin of the three prong plug to the far most earth. Max. allowable resistance is 0.1Ω ENVIRONMENTAL SPECIFICATIONS Operating Temperature 0°C to +50°C ambient Storage Temperature -20°C to +85°C Operating Humidity (non-condensing) 5% to 90% RH Storage Humidity (non-condensing) 5% to 95% RH Vibration 5 ~ 50Hz, acceleration 7.35 m/(s x s) on X, Y, and Z axis. U Type (U-Chassis): 250W max. with forced airflow or 135W under convection cooling. Cooling (See Note 2) C Type (U-chassis with top cover): 250W max. with forced airflow or 135W under convection cooling. F Type (Enclosed with top built-in fan): 250W max. with fan flow. Fan Drive 12VDC/300mA is available to drive an external fan. MTBF 100,000 hours (according to MIL-HBK-217F) at 30°C. PHYSICAL SPECIFICATIONS U Type (U-Chassis): 15.87oz (450g) Weight C Type (U-chassis with top cover): 16.58oz (470g) F Type (Enclosed with top built-in fan): 19.4oz (550g) U Type (U-Chassis): 5 x 3.2 x 1.5 inches (127.00 x 81.28 x 38.1 mm) Dimensions (L x W x H) C Type (U-chassis with top cover): 5 x 3.2 x 1.56 inches (127.00 x 81.28 x 39.60 mm) F Type (Enclosed with top built-in fan): 5 x 3.2 x 2 inches (127.00 x 81.28 x 50.80 mm) SAFETY EMC Standards CISPR 22 / EN55022 class B, EN61000-3-2,3, EN61000-4-2,3,4,5,6,8,11, EN55024 CE Marked (LVD). Safety Regulations Approved to UL60950-1, CSA C22.2 No. 60950-1, TUV EN60950-1, and CB certificate available. 06/02/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 6 PSRL0603D Series Dual Output Up to 250 Watts AC/DC Switching Power Supply Rev. B MODEL SELECTION TABLE Model Input Voltage Range Output Power (2) Output Current Output Voltage (5) Types U & C (Convection) Types U, C, & F (forced air) V1: +3.3 VDC 12A 24A V2: +12 VDC 7A 12A V1: +3.3 VDC 12A 24A V2: +24 VDC 4A 6A V1: +5 VDC 12A 24A V2: +12 VDC 7A 12A V1: +5 VDC 12A 24A V2: +24 VDC 4A 6A V1: +5 VDC 12A 24A V2: +48 VDC 2A 3A V1: +12 VDC 7A 12A V2: +24 VDC 4A 6A Types U & C (Convection) Types U, C, & F (forced air) 100W 200W PSRL0603Dx-0312 PSRL0603Dx-0324 PSRL0603Dx-0512 90 ~ 132VAC/ 180 ~ 264VAC Auto-selectable PSRL0603Dx-0524 PSRL0603Dx-0548 PSRL0603Dx-1224 Ripple & Noise (3) 50mV 1% 100W 200W 50mV 1% 100W 200W 1% 1% 100W 200W 1% 1% 100W 200W 1% 1% 135W 250W 1% 1% NOTES 1. The PSRL0603D series is designated as PSRL0603Dx-y where “x” can be “U” for U-chassis type, “C” for U-chassis with top cover, or “F” for enclosed type with top side built-in fan; y can be 0312, 0324, 0512, 0524, 0548, or 1224 for output voltage. 2. U Type Models (U-Chassis): 250W max. combined power of V1 and V2 with 16CFM min. forced air for PSRL0603Dx-1224 and 200W for all other models. 135W max. combined power of V1 and V2 for PSRL0603Dx-1224 and 100W for all other models with convection cooling. C Type Models (U-Chassis with top cover): 250W max. combined power of V1 and V2 with 16CFM min. forced air for PSRL0603Dx-1224 and 200W for all other models. 135W max. combined power of V1 and V2 for PSRL0603Dx-1224 and 100W for all other models with convection cooling. F Type Models (Enclosed with top built-in fan): 250W max. combined power of V1 and V2 with 16CFM min. forced air for PSRL0603Dx-1224 and 200W for all other models. 3. Ripple and noise is measured from 10KHZ to 20MHz bandwidth at output with 0.1μF ceramic and 22μF electrolytic capacitors in parallel. 4. Provides peak power to 600W within 500µs for all models; for longer duty duration must contact manufacturer. 5. 10% minimum load is required for all outputs to maintain the ripple and regulation specifications. 6. Output is fully isolated. 7. For single output models see the PSRL0603 series. 06/02/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 6 PSRL0603D Series Dual Output Up to 250 Watts AC/DC Switching Power Supply Rev. B MECHANICAL DRAWINGS Type “U” Models (U-Chassis Type only): 5(L) x 3.2(W) x 1.5(H) inches; Weight: 15.87oz Unit: mm [inches] OUTPUT INPUT PIN ASSIGNMENT Molex Howder Pin 1: V2 Pin 1: V2 Pins 2-5: RTN Pin 2: RTN Pins: 6-8: V1 Pin 3: V1 Type “C” Models (U-Chassis with Top Cover): 5(L) x 3.2(W) x 1.56(H) inches; Weight: 16.58oz Unit: mm [inches] OUTPUT INPUT PIN ASSIGNMENT Molex 06/02/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Howder Pin 1: V2 Pin 1: V2 Pins 2-5: RTN Pin 2: RTN Pins: 6-8: V1 Pin 3: V1 Page 4 of 6 PSRL0603D Series Dual Output Up to 250 Watts AC/DC Switching Power Supply Rev. B Type “F” Models (Enclosed with Top built-in Fan Type): 5(L) x 3.2(W) x 2(H) inches; Weight: 19.4oz Unit: mm [inches] OUTPUT INPUT PIN ASSIGNMENT Molex Howder Pin 1: V2 Pin 1: V2 Pins 2-5: RTN Pin 2: RTN Pins: 6-8: V1 Pin 3: V1 I/O CONNECTOR PIN ASSIGNMENT Input Connector (CN3): Mating Molex Part No. 09-91-0500 or equivalent (5pin, 3 used) PCB is Labeled: L = Line; N = Neutral; G = Chassis Ground; Molex Engineering Series 2478, 2578, 8818 or Howder M3. 3 pin Terminal block 6.35MM Center (HD-601-3P). Output Connector (CN2): Mating Molex Part No. 09-91-0600. Mating Pins: Molex Engineering Series 2478, 2578, 8818. Howder M3. 3 pin Terminal block 8.25MM Center (HD-601-4P) Mating JST Part No. XHP-2 or equivalent (CHYAO SHIUNN JS-4001-06). Connector Pin Assignment: PIN ASSIGNMENT Molex Howder Pin 1: V2 Pin 1: V2 Pins 2-5: RTN Pin 2: RTN Pins: 6-8: V1 Pin 3: V1 Power Good, Remote On/Off Mating Connectors (CN1): Mating JST Part No. XHP-3 or equivalent (CHYAO SHIUNN JS-2001-03). Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26. Signal Pin Assignment: Pins 1: Power good Pins 2: Remote Switch Pins 3: RTN Fan Drive: Mating JST Part No. XHP-2 or equivalent (CHYAO SHIUNN JS-2001-02). Mounting Inserts: 7 Places M3. Maximum Penetration 3.8mm see outline drawings for location. 06/02/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 6 Rev. B PSRL0603D Series Dual Output Up to 250 Watts AC/DC Switching Power Supply COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 06/02/2010 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 6 of 6