DATASHEET Rev. C PSRL0402D SERIES 90~264VAC Input Voltage Range 200W Convection Cooling, 400W with Forced Air Dual Outputs, Active PFC AC/DC Switching Power Supplies FEATURES • Dual Outputs • Active Power Factor Corrected to EN61000-3-2 Class D • RoHS Compliant • U-Chassis and Enclosed with Built-in Fan Mechanical Options • High Quality & Reliable Component Usage • Short Circuit, Input Circuit, Over Power, Input Voltage, Over • Variable Fan Speed & Low Acoustical Noise Voltage, and Over Temperature Protection • 90~264VAC Input Voltage Range • Remote ON/OFF and Remote Sense Functions • MTBF: 100,000 Hours (MIL-HDBK-217F) • UL60950-1, EN60950-1, IEC60950-1 Safety Approvals DESCRIPTION The PSRL0402D series of AC/DC switching power supplies offers up to 400 Watts of output power. This series consists of dual output models with active PFC and a 90~264VAC input voltage range. These supplies also have short circuit, input voltage, over voltage, over power, and over temperature protection. Models are available in UChassis (Type U) and enclosed with built-in fan (Type E) designs. This series has UL60950-1, EN60950-1, and IEC60950-1 safety approvals. For single output models see the PSRL0402 series and for medical version see the PSRL0402M and PSRL0402DM series. 02/04/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 6 Rev. C PSRL0402D Series 200~400 Watts Dual Outputs, Active PFC AC/DC Switching Power Supplies SPECIFICATIONS: PSRL0402D SERIES All specifications are based on 25oC, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Input Frequency Input Current Inrush Current Power Factor Correction OUTPUT SPECIFICATIONS Output Voltage Output Power (See Note 2) Output Adjustability Total Regulation Output Current Minimum Load Ripple & Noise Transient Response Overshoot Hold-Up Time Turn-on Delay PROTECTION Input Circuit Protection (primary) Over Power Protection Input Voltage Protection Over Voltage Protection Short Circuit Protection Over Temperature Protection GENERAL SPECIFICATIONS Switching Frequency Efficiency Input Line to Chassis HI-POT test Primary to Secondary Primary to Core Burn-in Leakage Current Grounding Test ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity (non-condensing) Storage Humidity (non-condensing) Vibration U Type Models Cooling E Type Models MTBF FUNCTIONS Remote Sense Remote ON/OFF Power Supply ON LED Display Power Good Fan Drive PHYSICAL SPECIFICATIONS U Type Models Weight E Type Models U Type Models Dimensions (L x W x H) E Type Models SAFETY & EMC Safety Approvals EMI Conduction & Radiation Harmonic Current EMS Immunity 02/04/2013 90 ~ 264VAC full range 47 to 63Hz 6.35A at 90VAC full load 35A max at 230VAC with full load and cold start 0.98 at 230VAC and full load See Table See Table Output adjustable ±5% minimum ±5% See Table 10% minimum load is required to maintain the ripple and regulation ±1% Returns to within 1% in less than 2.5ms for a 50% load change and the peak transient does not exceed 5% Turn-on/off not exceed 5% over nominal voltage 20ms min. at 80% of full load 1 second maximum at 120VAC Two T8A/250V fuses inserted 110~140% of I-max and automatic recovery Power shutdown under 80 ±5VAC and recovered over 86VAC Latching down will occur when output voltage exceeds 130%. Recycle AC input to reset Trip without damage and automatic recovery Protected in the event of excessive operating ambient 85°C and automatic recovery 30KHz fixed frequency 75%~85% depending on model 1500VAC (2mA DC cut off current) for 3 seconds 4000VAC for 3 seconds 1500VAC for 3 seconds 45±5°C for one hour at 230VAC with full load. < 1.5mA Apply 40A from ground pin to the earthed connection point. Max allowable resistance is 0.1Ω 0°C to +70°C ambient, de-rating at 2.5% per degree from +50°C to +70°C. -20°C to +85°C 5% to 90% RH 5% to 95% RH Frequency 5 to 50Hz, acceleration ±7.35 m/(s x s) on X, Y, and Z axis. Convection Fan 100,000 hours at 30°C according to MIL-HDBK-217F Designated as RS+ and RS- on the CN3 Designated as RSW on the CN3, requires a low signal to inhibit output. Green LED designated as LED 1 on the PCB Bi-color green LED in front panel (E Type only). Any protection occurred or RSW applied low signal will emit orange Designated as PG on the CN3 will go high 100-500ms after regulation and goes low 1ms before loss of regulation 12VDC/400mA is available to drive an external fan. 2.87 lbs (1.3kg) 3.53 lbs (1.6kg) 8 x 5 x 1.6 inches (203.2 x 127 x 40.64 mm) 9 x 5 x 1.6 inches (228.6 x 127 x 40.64 mm) UL60950-1, EN60950-1, IEC60950-1 EN55022 Class B EN61000-3-2, EN61000-3-3 EN55024, IEC61000-4-2,3, 4, 5, 6, 8, 11 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 6 PSRL0402D Series 200~400 Watts Dual Outputs, Active PFC AC/DC Switching Power Supplies Rev. C MODEL SELECTION TABLES U-CHASSIS MODELS (TYPE “U”) Model Number V1 V2 V1 V2 V1 V2 V1 V2 V1 V2 PSRL0402DU-0312 PSRL0402DU-0324 PSRL0402DU-0512 PSRL0402DU-0524 PSRL0402DU-1224 Input Voltage Range Output Voltage 90 ~ 264 VAC +3.3 VDC +12 VDC +3.3 VDC +24 VDC +5 VDC +12 VDC +5 VDC +24 VDC +12 VDC +24 VDC Max. Output Current Convection 30 A 16.7 A 30A 8.34 A 30 A 16.7 A 30 A 8.34 A 16.7 A 8.33 A 22.95CFM 40 A 25 A 40 A 12.5 A 40 A 25 A 40 A 12.5 A 25 A 12.5 A Max. Output Power Convection 22.95CFM 200W 300W 200W 300W 200W 300W 200W 300W 250W 400W ENCLOSED WITH BUILT-IN FAN MODELS (TYPE “E”) Model Number Input Voltage Range V1 V2 V1 V2 V1 V2 V1 V2 V1 V2 PSRL0402DE-0312 PSRL0402DE-0324 PSRL0402DE-0512 PSRL0402DE-0524 PSRL0402DE-1224 Output Voltage +3.3 VDC +12 VDC +3.3 VDC +24 VDC +5 VDC +12 VDC +5 VDC +24 VDC +12 VDC +24 VDC 90 ~ 264 VAC Max. Output Current 40 A 25 A 40 A 12.5 A 40 A 25 A 40 A 12.5 A 25 A 12.5 A Max. Output Power 300W 300W 300W 300W 400W NOTES 1. Optional top cover (Type “C”) is also available for U-Chassis Models. Please call factory for more details. 2. 10% minimum load is required to maintain the ripple and regulation specifications. 3. For single output models see the PSRL0402M series. DERATING CURVE Output Power (%) 120 100 80 60 40 20 0 0 10 20 30 40 50 60 70 80 Ambient Temperature (°C) 02/04/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 6 PSRL0402D Series 200~400 Watts Dual Outputs, Active PFC AC/DC Switching Power Supplies Rev. C MECHANICAL DRAWING U-Chassis Models (Type “U”): 8(L) x 5(W) x 1.6(H) inches; Weight: 2.87 lbs Unit: inches [mm] FAN 2 X 0.80 [20.32] 1.25 [31.75] C C B B B: MOUNTING HOLE 8 PLACES 6-32 UNC (Zn-plated) SCALE 4:1 RS+ RSRSW PG RTN 0.50 [12.7] 7.00 [177.8] 1.60 [40.64] 0.88 (22.40) C0.5 MOLEX PART NO. 09-91-0700 (7 PINS, 5 USED) PIN NO. 3,6 NC B pin 1 L CN2 CN1 V2 RTN RTN V1 V1 C B C B 1.00 (25.60) C: MOUNTING HOLE 8 PLACES M4X0.7 UNC SCALE 4:1 N V2 5.00 [127] OPTIONAL CONNECTOR MOLEX PART NO. 09-91-1600 (16 PINS) CN3 0.09 (2.40) FAN 4.00 [101.6] B C 3.25 [82.55] B C 8.00 [203.2] TERMINAL BLOCK M3.5 SCREW 3PINS 9.5mm CENTER 0.43 (10.80) 0.50 [12.7] CN3 TERMINAL BLOCK M3.5 SCREW 3PINS 9.5mm CENTER 7.01 [177.80] 0.88 (22.40) C0.5 0.43 (10.80) 2 X 1.25 [31.75] B B C C 0.09 (2.40) 0.50 [12.70] 1.60 [40.64] 2 X 1.25 [31.75] 2 X 0.80 [20.32] 1.00 (25.60) I/O CONNECTOR PIN ASSIGNMENTS: Input Connector (CN1): PSRL0402MU (U-Chassis Type): Mating Molex Part No. 09-91-0700 (7pin, 5 used) or Howder Terminal block (HD-121-3P) PSRL0402ME (Enclosed with Built-in Fan Type): IEC320 or equivalent Snap-in mounting type or DINKLE Terminal block (DT-35-A02W-03) Output Connector (CN2): Mating Molex 16 pins (09-91-1600) or Howder (HD-121-6P) M3.5, 8 pins terminal block, 9.5 mm center Logic Signal Connectors (CN3): Molex Howder V1 Pins 1-6 Pins 1-2 V2 Pins 14-16 Pin 6 RTN Pins 7-13 Pins 3-5 Mating JST XHP-9 or equivalent (CHYAO SHIUNN JS-2001-05) Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26 Mounting Inserts: 6-32, M4 4 places individually with maximum penetration 0.15” on bottom side and 0.25” on both sides 02/04/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 6 PSRL0402D Series 200~400 Watts Dual Outputs, Active PFC AC/DC Switching Power Supplies Rev. C MECHANICAL DRAWING Enclosed with Built-in Fan Models (Type “E”): 9(L) x 5(W) x 1.6(H) inches; Weight: 3.53 lbs 0.80 [20.32] C C B B 1.25 [31.75] Unit: inches [mm] FAN CN3 B B C C OPTIONAL CONNECTOR MOLEX PART NO. 09-91-1600 (16 PINS) CN2 L N TERMINAL BLOCK M3 SCREW 3PINS 8.25mm CENTER 1.50 [38.1] C B B 7.00 [177.8] RTN RTN V1 V1 0.87 [22.225] B B C C 1.50 [38.1] V2 TERMINAL BLOCK M3.5 SCREW 3PINS 9.5mm CENTER 1.25 [31.75] 1.60 [40.64] 1.60 [40.64] 1.60 [40.64] C V2 0.50 [12.7] 3.25 [82.55] 4.00 [101.6] 5.00 [127] 5.00 [127] CN3 CN1 RS+ RSRSW PG RTN 0.80 [20.32] MOUNTING HOLES: B: 6-32 UNC (Zn-plated) 8 PLACES C: M4X0.7 UNC 8 PLACES 7.00 [177.8] I/O CONNECTOR PIN ASSIGNMENTS: Input Connector (CN1): PSRL0402DU (U-Chassis Type): Mating Molex Part No. 09-91-0700 (7pin, 5 used) or Howder Terminal block (HD-121-3P) PSRL0402DE (Enclosed with Built-in Fan Type): IEC320 or equivalent Snap-in mounting type or DINKLE Terminal block (DT-35-A02W-03) Output Connector (CN2): Mating Molex 16 pins (09-91-1600) or Howder (HD-121-6P) M3.5, 8 pins terminal block, 9.5 mm center Logic Signal Connectors (CN3): Molex Howder V1 Pins 1-6 Pins 1-2 V2 Pins 14-16 Pin 6 RTN Pins 7-13 Pins 3-5 Mating JST XHP-9 or equivalent (CHYAO SHIUNN JS-2001-05) Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26 Mounting Inserts: 6-32, M4 4 places individually with maximum penetration 0.15” on bottom side and 0.25” on both sides 02/04/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 6 Rev. C PSRL0402D Series 200~400 Watts Dual Outputs, Active PFC AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 02/04/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 6 of 6