Issue Date: 2010-02-04 Page 1 of 7 Report Reference # E135493-A6-UL 2012-03-16 UL TEST REPORT AND PROCEDURE Standard: Certification Type: CCN: UL 60950-1, 2nd Edition, 2007-03-27 (Information Technology Equipment - Safety - Part 1: General Requirements) CSA C22.2 No. 60950-1-07, 2nd Edition, 2007-03 (Information Technology Equipment - Safety - Part 1: General Requirements) Component Recognition QQGQ2, QQGQ8 (Power Supplies for Information Technology Equipment Including Electrical Business Equipment) Product: Model: DC/DC Converter PRM Series Rating: See Miscellaneous Enclosure for model nomenclature. Input:45V Output: 48V Max Power: 600W Max. Applicant Name and Address: VICOR CORP 25 FRONTAGE RD ANDOVER MA 01810 UNITED STATES This is to certify that representative samples of the products covered by this Test Report have been investigated in accordance with the above referenced Standards. The products have been found to comply with the requirements covering the category and the products are judged to be eligible for Follow-Up Service under the indicated Test Procedure. The manufacturer is authorized to use the UL Mark on such products which comply with this Test Report and any other applicable requirements of UL LLC ('UL') in accordance with the FollowUp Service Agreement. Only those products which properly bear the UL Mark are considered as being covered by UL's Follow-Up Service under the indicated Test Procedure. The applicant is authorized to reproduce the referenced Test Report provided it is reproduced in its entirety. UL authorizes the applicant to reproduce the latest pages of the referenced Test Report consisting of the first page of the Specific Technical Criteria through to the end of the Conditions of Acceptability. Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. Prepared by: Gerard Soprych Reviewed by: Daniel Pirozzi Copyright © 2012 Issue Date: 2010-02-04 Page 2 of 7 Report Reference # E135493-A6-UL 2012-03-16 Supporting Documentation The following documents located at the beginning of this Procedure supplement the requirements of this Test Report: A. Authorization - The Authorization page may include additional Factory Identification Code markings. B. Generic Inspection Instructions i. Part AC details important information which may be applicable to products covered by this Procedure. Products described in this Test Report must comply with any applicable items listed unless otherwise stated in the body of this Test Report. ii. Part AE details any requirements which may be applicable to all products covered by this Procedure. Products described in this Test Report must comply with any applicable items listed unless otherwise stated in the body of each Test Report. iii. Part AF details the requirements for the UL Certification Mark which is not controlled by the technical standard used to investigate these products. Products are permitted to bear only the Certification Mark(s) corresponding to the countries for which it is certified, as indicated in each Test Report. Product Description The full size VI Chip PRM is a non-isolating DC-DC front end Pre-Regulator Module that is designed to be used with a VI Chip VTM to make a complete regulated DC-DC converter. The PRM DC-DC converters are designed for building-in and the input is intended to be derived from a TNV-2, SELV, or non-hazardous secondary circuit. Model Differences See Miscellaneous Enclosure for model nomenclature. Issue Date: 2010-02-04 Page 3 of 7 Report Reference # E135493-A6-UL 2012-03-16 Technical Considerations Equipment mobility : for building-in Connection to the mains : Not connected directly to mains Operating condition : continuous Access location : building-in Over voltage category (OVC) : Not connected directly to mains Mains supply tolerance (%) or absolute mains supply values : No direct connection Tested for IT power systems : No IT testing, phase-phase voltage (V) : - Class of equipment : Class II Considered current rating (A) : - Pollution degree (PD) : PD 2 IP protection class : IP X0 Altitude of operation (m) : 150 Altitude of test laboratory (m) : 2000 Mass of equipment (kg) : 0.0125 The product was submitted and evaluated for use at the maximum ambient temperature (Tma) permitted by the manufacturer’s specification of: semiconductor junction temperature of the VI Chip not exceeding 125°C Issue Date: 2010-02-04 Page 4 of 7 Report Reference # E135493-A6-UL 2012-03-16 Engineering Conditions of Acceptability For use only in or with complete equipment where the acceptability of the combination is determined by UL LLC. When installed in an end-product, consideration must be given to the following: The input to the PRM is intended to be supplied from a TNV-2 circuit, or other non-hazardous secondary circuit The PRM is a non-isolating device. The output of the PRM can be considered SELV when the input is SELV with the exception of the VIZ0051. The output of the VIZ0051 can exceed the SELV limits under a fault condition but it does not exceed the limits of TNV-2 circuits. Max Temperature: Keep the maximum semiconductor junction temperature of the VI Chip at 125°C or less. There are two methods to demonstrate compliance. Method 1: Keep T casemax < 100°C under all conditions where T casemax is the maximum case temp of the VI chip. Method 2: Keep T casemax < 125°C - (P dissmax X 1.5) under all conditions where P dissmax = P inputmax - P outputmax. P dissmax is the amount of power in Watts dissipated within the device. The thermal resistance of the full size VI Chip from the internal semiconductor junction to the case is 1.5°C/Watts. If the internal semiconductor junction temperature exceeds 125°C the module may be damaged. PRM models rated up to 320W were evaluated with a Littelfuse Nano2Fuse rated 10A. PRM models rated 400W were evaluated with a Littelfuse Nano2Fuse rated 15A. PRM models rated 600W were evaluated with a Littelfuse Nano2 456 series fuse rated 20A and an SOC 25CF rated 18A The end-product Electric Strength Test is to be based upon a maximum working voltage of: PrimarySELV: 75 Vrms, 76.8 Vpk The power supply terminals and/or connectors are: Not investigated for field wiring The investigated Pollution Degree is: 2 The following end-product enclosures are required: Mechanical , Fire , Electrical The output of the VIZ0051, VIZ0051x may be considered TNV-2 or external circuitry may be added and evaluated in the end product in order to provide output over voltage protection and compliance with the limits of SELV circuits. Outputs above 240W are considered hazardous energy and shall be investigated in the end use for accessibility. Additional Information Report was upgraded under project 09ME09537 to second edition of standard UL 60950-1. CB Cert DE58297 and report reference 090-909538-000 provided as additional information, see test reference for details. Issue Date: 2010-02-04 Page 5 of 7 Report Reference # 2012-03-16 VI CHIP PRM Model Number: Pbbbcdddeffxx example: P045F048T40RS P= P PRM Family (Pre-regulator Module) Constant P bbb = 045 Input Voltage 024 028 036 c= F Package Size Full VIC Nominal (range) 24 Vdc (18-36) 28 Vdc (16-50) 36 Vdc (18-60) In Board BGA K Input Voltage 045 048 On Board J-Lead F ddd = 048 Output Voltage Designator 36.0 Vdc (26-55) 036 ff = 32 Output Power Designator 120 W 240 W 12 24 170 W 320 W 17 32 T M 48.0 Vdc (26-55) -55 to 125C 400 W 600 W 40 60 xx = AL Feedback Style Designator (optional) Adaptive Loop AL 45 Vdc (38-55) 48 Vdc (36-75) Through Hole 048 e= T Product Grade -40 to 125C T Nominal (range) RS Remote Sense Customer Special Models: Customer Special Model Numbers Equivalent Standard Model Number VIP0001, VIP0001x P045F048T40RS VIZ0017, VIZ0017x P045F048T32AL VIZ0032, VIZ0032x P048F048T24AL VIZ0036, VIZ0036x P045F048T32AL VIZ0051, VIZ0051x (see license conditions) P045F048T40RS VIZ0067, VIZ0067x P045F048T32AL MP028F036M12AL, VIZ0076, VIZ0076x P028F036M12AL VIZ0079, VIZ0079x P036F048T12AL VIZ0081, VIZ0081x P048F048T24AL VIZ0082, VIZ0082x P045F048T32AL x = revision, any letter A through Z, non-safety related E135493-A6-UL Issue Date: 2010-02-04 Page 6 of 7 Report Reference # 2012-03-16 VI CHIP PRM2 Model Number: PRMbbbcdddefffxzz Example: PRM48BF480T400A00 PRM = Constant PRM Family (Pre-regulator Module) Standard version PRM Mil-COTS version MPRM bbb = 48B Input Voltage 24A 28A 28B 36A 36B Nominal (range) 24 Vdc (18-36) 28 Vdc (16-50) 28 Vdc (5-50) 36 Vdc (18-60) 36 Vdc (26-50) Input Voltage 48A 48B 48D 48J Nominal (range) 48 Vdc (36-75) 48 Vdc (38-55) 48 Vdc (38-60) 48 Vdc (42-55) c= F Package Size and Lead Designator Full VI Chip J-Lead F Full VI Chip Though-hole T ddd = 480 Output Voltage Designator 36.0 Vdc (26-55) 360 48.0 Vdc (26-55) 480 e= T Product Grade -40 to 125C T -55 to 125C M fff = 400 Output Power Designator (can be any three digits from 120 to 600) non-inclusive list of examples below 120W 320W 120 320 170W 400W 170 400 200W 500W 200 500 240W 600W 240 600 x= A Revision (non-safety related) Any alphanumeric character x zz = 00 Customer reference (non-safety related) Any alphanumeric character or Blank zz Customer Special Models: Customer special Model Numbers Equivalent Standard Model Number VIZ0055, VIZ0055x (see license conditions) PRM48BF480T600A00 E135493-A6-UL Issue Date: 2010-02-04 Page 7 of 7 Report Reference # 2012-03-16 Full Size Customer Configured PRM Model Number: PRMxyaa-zzzzzz Example: PRM2A01-123456 PRM = Constant PRM Family (Pre-regulator Module) x=2 Controller Revision, 0 through 9 (non-safety related) y=A Product Revision, A through Z (non-safety related) aa = 01 Hardware Configuration, max ratings, actual ratings may be less HW Configuration Vin (Vdc) Vout (Vdc) 01 = full size narrow range 38-55V 55V 02 = full size wide range 36-75V 55V Pout (W) 500W 400W zzzzzz = 123456 Any 6 digit numeric combination, customer specific configuration, non-safety related, J-Lead or Through-Hole, T or M grade, and Feedback Style E135493-A6-UL