DATASHEET Rev. C PSPW500 SERIES 90~264VAC Input Voltage Range 500 Watts with Forced Airflow Active PFC, Single Output AC/DC Switching Power Supplies Type U Type E Type F FEATURES Active PFC Optional High Efficiency OR-ing FET Diode Current Single Output Share Option 90~264VAC Input Voltage Range 500W with Forced Airflow Temperature Protection 83% Efficiency 3 Mechanical Options Available: U-Chassis, Enclosed RoHS Compliant with Rear Side Fan, Enclosed with Top Fan +5VSB/0.25A Convection Cooling, 1.0A Forced Air Cooling +12V/1A DC Fan Output Short Circuit, Over Load, Over Voltage, and Over Remote Inhibit Function UL60950-1, CB IEC60950-1, and TUV EN60950-1 Safety Approvals DESCRIPTION The PSPW500 series of AC/DC switching power supplies consists of U-chassis (U type), enclosed with rear-side built-in (E type), and enclosed with top-side built-in fan (F type) models. Built-in fan models offer 500W of output power and U-chassis models offer 360W of output power with convection cooling and 500W with 30CFM forced airflow. All units have a single output, 90~264VAC full range input, and active PFC. These supplies also have UL60601-1, TUV EN60601-1, CB IEC60601-1, and CE safety approvals. All models are protected against short circuit, over load, over voltage, and over temperature conditions. This series also has a current sharing option (suffix “D”). 10/14/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 8 Rev. C PSPW500 Series 500 Watts with Forced Air Active PFC, Single Outputs AC/DC Switching Power Supplies SPECIFICATIONS: PSPW500 Series All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Range 90 ~ 264VAC (Full Range) Input Frequency 47 ~ 63Hz Input Current (rms) 6A max. at 115VAC; 3A max. at 230VAC Inrush Current < 25A peak at 115VAC; < 50A peak at 230VAC cold start and 25°C Power Factor >0.95 at 115VAC and full load; > 0.90 at 230VAC and full load OUTPUT SPECIFICATIONS Output Current See Table Output Voltage See Table Line Regulation ±0.5% Load Regulation ±1% Minimum Load 0% 360W max. with convection cooling for U-Chassis models Output Power (See Note 2) 500W max. with 30CFM forced air for U-Chassis models 500W max. for models with built-in fans Ripple & Noise (20MHz BW) (See Note 4) 1% Hold Up Time 20ms typ. at 360W load and 115VAC input < ±10% of nominal output voltage. Overshoot at Turn-On/Turn-Off No voltage of opposite polarity should be present on the output during turn-on or turn-off Temperature Coefficient ±0.04%/°C ADDITIONAL FUNCTIONS Active Low 0 – 0.5V (output is disabled) Remote Control (Inhibit) Active High or Floating 3.5 – 5.25V (output is enabled) Active Low Output voltage falls below its under voltage threshold. Power Good Output Active High Indicates DC output is good and within regulation Active Low Fan fault Fan Fault Output Active High Fan works in normal condition The power supply includes a sophisticated fan controller that only turns the fan on as needed, sets the fan Fan Speed Control speed according to cooling requirements, and generates a fan fail alarm for a non-rotating fan. Current Share Option (See Note 1) Single wire: Up to 4 units cane be paralleled within 10% accuracy at full load PROTECTION Short Circuit Protection The supply will automatically recover without damage when short circuit condition is removed. 110% to 130% above nominal output. The power supply will not automatically recover after the fault Over Voltage Protection condition is removed. A manual reset is necessary or INHIBIT pin is reset. Over Load Protection 110% to 150% maximum load. Auto-recovery without damage after fault condition is removed. An over temperature condition is typically the result of current overloading or inadequate air circulation. When the thermistor senses a temperature inside the power supply that is above normal, the unit will Over Temperature Protection automatically shut down. The power supply will recover when the thermistor temperature returns to a normal value and after the INHIBIT pin is reset. GENERAL SPECIFICATIONS 83% typical at 115VAC and full load Efficiency 86% typical at 230VAC and full load Primary to Secondary 4242VDC for 4 seconds Isolation Voltage Primary to Frame Ground 2121VDC for 4 seconds Secondary to Frame Ground 707VDC Primary to Secondary 20MΩ min / 500VDC Insulation Resistance Primary to Frame Ground 20MΩ min / 500VDC Earth < 300µA at 264VAC The leakage current measurement is made in accordance with safety agency Leakage Current requirements. Enclosure < 100µF at 264VAC ENVIRONMENTAL SPECIFICATIONS Operating Temperature (see derating curve) 0°C to +70°C (derate linearly 2.5% / °C from +51°C to +70°C) Operating Humidity (non-condensing) 5% to 95% Storage Temperature -10°C to +85°C Storage Humidity (non-condensing) 10% to 95% MTBF > 100,000 hours at full load and 25°C ambient temperature Burn-in Test 100% burn-in tested at max. load under 40±5°C PHYSICAL SPECIFICATIONS U Type: 8.00” x 4.66” x 1.51” (203.2 x 118.5 x 38.5 mm) Dimensions (L x W x H) E Type: 9.03” x 4.66” x 1.63” (229.4 x 118.5 x 41.5 mm) DC Fan: 1.57” x 1.57” x 0.79” (40 x 40 x 20 mm) F Type: 8.00” x 4.66” x 2.44” (203.2 x 118.5 x 62.0 mm) DC Fan: 2.36” x 2.36” x 0.59” (60 x 60 x 15 mm) U Type: 1.9lbs (860g) Weight E Type: 2.16lbs (980g) F Type: 2.18lbs (990g) 10/14/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 8 PSPW500 Series 500 Watts with Forced Air Active PFC, Single Outputs AC/DC Switching Power Supplies Rev. C SAFETY Safety Requirements UL60950-1, CSA-C22.2 No.950-1, TUV EN60950-1, and CB IEC60950-1 standards Electromagnetic Compatibility Tests of conformance for this requirement will be performed with host system. FCC Requirements The power supply complies with the FCC Part 15 limits CE Requirements The power supply complies with the “Class B” requirements of EN55022 U-CHASSIS MODELS (Suffix “U”) Model (1) Input Voltage Range Output Voltage Min Load Output Current Max Load Max Load (Convection) (30CFM Forced Air) 30A 41.67A Output Power (2) Convection 30CFM Forced Air PSPW500B-1Y12-U (D) 90 ~ 264 VAC 12 VDC 0A 360W 500W PSPW500B-1Y24-U (D) 90 ~ 264 VAC 24 VDC 0A 15A 20.84A 360W 500W PSPW500B-1Y30-U (D) 90 ~ 264 VAC 30 VDC 0A 12A 16.67A 360W 500W PSPW500B-1Y36-U (D) 90 ~ 264 VAC 36 VDC 0A 10A 13.89A 360W 500W PSPW500B-1Y48-U (D) 90 ~ 264 VAC 48 VDC 0A 7.5A 10.42A 360W 500W PSPW500B-1Y54-U (D) 90 ~ 264 VAC 54 VDC 0A 6.67A 9.26A 360W 500W PSPW500B-1Y57-U (D) 90 ~ 264 VAC 57 VDC 0A 6.32A 8.78A 360W 500W ENCLOSED WITH REAR-SIDE BUILT-IN FAN MODELS (Suffix “E”) Output Current Model (1) Input Voltage Range PSPW500B-1Y12-E (D) 90 ~ 264 VAC PSPW500B-1Y24-E (D) 90 ~ 264 VAC PSPW500B-1Y30-E (D) 90 ~ 264 VAC 30 VDC 0A 16.67A 500W PSPW500B-1Y36-E (D) 90 ~ 264 VAC 36 VDC 0A 13.89A 500W PSPW500B-1Y48-E (D) 90 ~ 264 VAC 48 VDC 0A 10.42A 500W PSPW500B-1Y54-E (D) 90 ~ 264 VAC 54 VDC 0A 9.26A 500W PSPW500B-1Y57-E (D) 90 ~ 264 VAC 57 VDC 0A 8.78A 500W Output Voltage 12 VDC Min Load 0A Max Load 41.67A 24 VDC 0A 20.84A Output Power (2) 500W 500W ENCLOSED WITH TOP-SIDE BUILT-IN FAN MODELS (Suffix “F”) Output Current Model (1) Input Voltage Range PSPW500B-1Y12-F (D) 90 ~ 264 VAC PSPW500B-1Y24-F (D) 90 ~ 264 VAC PSPW500B-1Y30-F (D) 90 ~ 264 VAC 30 VDC 0A 16.67A 500W PSPW500B-1Y36-F (D) 90 ~ 264 VAC 36 VDC 0A 13.89A 500W PSPW500B-1Y48-F (D) 90 ~ 264 VAC 48 VDC 0A 10.42A 500W PSPW500B-1Y54-F (D) 90 ~ 264 VAC 54 VDC 0A 9.26A 500W PSPW500B-1Y57-F (D) 90 ~ 264 VAC 57 VDC 0A 8.78A 500W Output Voltage 12 VDC Min Load 0A Max Load 41.67A 24 VDC 0A 20.84A Output Power (2) 500W 500W NOTES 1. Mechanical Options: The “U” suffix in the model number is for U-chassis type, “E” is for enclosed type with rear-side built-in fan, “F” is for enclosed type with top-side built-in fan, and the “D” is for current sharing option. 2. U Type: 360W max. at +40°C ambient temp. and free air convection. 500W max. at +50°C ambient temp. and 30CFM forced air. E Type: 500W max. at +50°C ambient temperature. F Type: 500W max. at +50°C ambient temperature. 3. +5VSB/0.25A with convection cooling and +5VSB/1A with forced air cooling. 4. Ripple & Noise is measured at 20MHz bandwidth and with 0.1µF ceramic capacitor and 10µF/50V electrolytic capacitor bypassed at the output connector at 5% to 100% full load and nominal line. 5. Preset accuracy should be less than 1% of nominal output voltage at 60% full load. 10/14/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 8 PSPW500 Series 500 Watts with Forced Air Active PFC, Single Outputs AC/DC Switching Power Supplies Rev. C MECHANICAL DRAWINGS U-Chassis Models (“U” Suffix): 8.00 x 4.66 x 1.51 Inches (203.2 x 118.5 x 38.5 mm) Unit: inches (mm) 7.30 (185.4) 0.35 (8.9) 0.35 (8.9) 0.50 (12.7) 0.50 (12.7) 2.00 (50.85) 0.32 (8.25) 3.66 (93.1) CN4 1.05 (26.75) 0.32 (8.25) CN1 0.50 (12.7) 0.50 (12.7) 4X M3 PEM Nuts for Mouting 0.35 (8.9) 0.77 (19.5) 0.77 (19.5) 0.35 (8.9) 0.75 (19.0) 0.75 (19.0) 2X M3 PEM Nuts for Mounting 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) Tolerance: ±0.008 (±0.2) All dimensions are for reference only 8.00 (203.2) 1.51 (38.5) Q2 CN3 CN5 1 CN2 FAN1 1 FAN2 Recommended direction for forced airflow 1 +V +V CN1 8A/250V AC(N) 1 +V RTN RTN RTN CN4 W AR 0.47 (12.0) N IN FG T2 Q6 Q7 0.75 (19.0) G !! AC(L) REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE 4.66 (118.5) 1 (See page 7 for matching connectors) 10/14/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 8 PSPW500 Series 500 Watts with Forced Air Active PFC, Single Outputs AC/DC Switching Power Supplies Rev. C Enclosed with Rear-Side Built-in Fan (“E” Suffix): 9.03 x 4.66 x 1.63 Inches (229.4 x 118.5 x 41.5 mm) Unit: inches (mm) 7.30 (185.4) 0.35 (8.9) 0.50 (12.7) 0.50 (12.7) 0.35 (8.9) 2.00 (50.85) 0.32 (8.25) CN4 3.66 (93.1) 1.05 (26.75) 0.32 (8.25) CN1 4X M3 PEM Nuts for Mounting 0.50 (12.7) 0.50 (12.7) 0.35 (8.9) 0.77 (19.5) 0.77 (19.5) 0.35 (8.9) 0.75 (19.0) 0.75 (19.0) 2X M3 PEM Nuts for Mounting 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) 1.63 (41.5) Tolerance: ±0.008 (±0.2) All dimensions are for reference only 9.03 (229.4) CN3 CN2 1 CN5 1 FAN1 1 +V +V +V CN1 RTN 8A/250V N AC(N) L AC(L) 1 RTN RTN 0.75 (19.0) FG CN4 RTN RTN RTN +V +V +V 4.66 (118.5) 1 0.47 (12.0) FG (See page 7 for matching connectors) 10/14/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 8 PSPW500 Series 500 Watts with Forced Air Active PFC, Single Outputs AC/DC Switching Power Supplies Rev. C Enclosed with Top-Side Built-in Fan (“F” Suffix): 8.00 x 4.66 x 2.44 Inches (203.2 x 118.5 x 62 mm) Unit: inches (mm) 7.30 (185.4) 0.35 (8.9) 0.50 (12.7) 0.50 (12.7) 0.35 (8.9) 2.00 (50.85) 0.32 (8.25) 3.66 (93.1) CN4 1.05 (26.75) 0.32 (8.25) CN1 0.50 (12.7) 0.50 (12.7) 4X M3 PEM Nuts for Mounting 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) 0.35 (8.9) 0.77 (19.5) 0.77 (19.5) 0.35 (8.9) 2X M3 PEM Nuts for Mounting 0.75 (19.0) 0.75 (19.0) Tolerance: ±0.008 (±0.2) All dimensions are for reference only 2.44 (62.0) 0.59 (15.0) 1.85 (47.0) 8.00 (203.2) CN3 CN2 1 CN5 1 FAN1 +V 1 +V +V +V CN1 RTN 8A/250V L FG AC(L) 1 RTN CN4 RTN 0.75 (19.0) N AC(N) RTN RTN RTN +V +V 4.66 (118.5) 1 0.47 (12.0) FG (See page 7 for matching connectors) 10/14/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 6 of 8 PSPW500 Series 500 Watts with Forced Air Active PFC, Single Outputs AC/DC Switching Power Supplies Rev. C MATCHING CONNECTORS CN1: Input Connector 3-Pole Terminal block pitch: 8.25mm rate 8A/250V Pin No Signal 1 AC Neutral 2 AC Line 3 FG CN2: +5VSB Output Connector JST B2B-XH-A pitch: 2.5mm or equivalent Mates with female housing JST XHP-2 or equivalent Pin No Signal 1 +5VSB 2 GND CN3: Remote Sense Connector JST B6B-XH-A pitch: 2.5mm or equivalent Mates with female housing JST XHP-6 or equivalent Pin No Signal 1 +Sense 2 -Sense 3 +5VSB 4 GND 5 INHIBIT (Remote Control) 6 Current Share CN4: Main Output Connector 6-Pole Terminal block pitch: 8.25mm rate 8A/250V Pin No Signal 1 +Vo 2 +Vo 3 +Vo 4 RTN 5 RTN 6 RTN INHIBIT: Logic Level HIGH (+5V): Enable, Logic Level LOW: Disable (0V) CN5: Fan Control & Power Good Signal Connector Pitch: 2.54x2.54mm dual row 3x2 contacts Pin No Signal 1 FAN FAULT 2, 3 FAN FULL SPEED 4 POWER GOOD 5 GND 6 GND FAN FAN FAULT FULL SPEED CN5 1 3 4 6 POWER GOOD GND GND FAN FAULT: Fan Status Indication; Fan Good: Logic Level HIGH (+5V); Fan Fault: Logic Level LOW (0V) FAN FULL SPEED: Short these 2 pins (#2 and #3) with mini-jumper to get highest fan speed POWER GOOD: Power Good: Logic Level HIGH (+5V); Power Fault: Logic LOW (0V) FAN1: Fan Output Connector JST S2B-XH-A pitch: 2.5mm or eqivalent Mates with female housing JST XHP-2 or equivalent Pin No Signal 1 +12VDC FAN+ 2 +12VDC FAN- FAN2: Fan Output Connector JST B2B-XH-A pitch: 2.5mm or eqivalent Mates with female housing JST XHP-2 or equivalent Pin No Signal 1 +12VDC FAN+ 2 +12VDC FAN- DERATING CURVE 120 E & F Types with 15CFM Forced Air Output Power (%) 100 80 U Type with Convection Cooling 60 40 20 0 0 10 20 30 40 50 60 70 80 Ambient Temperature (°C) 10/14/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 7 of 8 Rev. C PSPW500 Series 500 Watts with Forced Air Active PFC, Single Outputs AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 10/14/2011 (603)778-2300 (888)587-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 8 of 8