DATASHEET Rev. A PSPRL1103M SERIES 90~264VAC Input Voltage Range 150W Convection Cooling, 300W with Forced Air PFC, Single Outputs U-Chassis & Enclosed with Built-in Fan Options Medical AC/DC Switching Power Supplies U Type E Type F Type MEDICAL FEATURES RoHS Compliant Compact 300W with 1U Height Power Density: 12.5 Watts/cu in High Quality & Reliable Component Usage Providing Peak Power 600W within 500µs Duty Duration Variable Fan Speed & Low Acoustical Noise U-Chassis and Enclosed with Built-in Fan Mechanical Options 90~264VAC Input Voltage Range Short Circuit, Over Power, Over Voltage, and Over Temperature Output Voltages Available from 12~52VDC Power Factor Corrected to EN61000-3-2 Class D MTBF: 100,000 Hours (MIL-HDBK-217F) Protection UL60601-1, EN60601-1, IEC60601-1 (3rd Edition) Medical Approvals DESCRIPTION The PSPRL1103M series of medical AC/DC switching power supplies offers up to 300 Watts of output power. This series consists of single output models with PFC corrected to EN61000-3-2 Class D and a 90~264VAC input voltage range. These supplies also have short circuit, over voltage, over power, and over temperature protection. Models are available in UChassis (Type U), enclosed with rear-side built-in fan (Type E), and enclosed with top-side built-in fan (Type F) designs. This series has UL60601-1, EN60601-1, and IEC60601-1 (3rd Edition) medical approvals. All models in this series are RoHS compliant. 06/22/2012 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 7 Rev. A PSPRL1103M Series 150~300 Watts PFC, Single Outputs Medical AC/DC Switching Power Supplies SPECIFICATIONS: PSPRL1103M SERIES All specifications are based on 25oC, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage 90 ~ 264VAC full range Input Frequency 47 ~ 63Hz Input Current 5A at 90VAC full load Inrush Current 35A max at 115VAC and cold start; 70A max at 230VAC and cold start Power Factor Correction (PFC) Power Factor Correction Pass EN61000-3-2 class D OUTPUT SPECIFICATIONS Output Voltage See Table Output Power (See Note 2) See Table Output Adjustability Output adjustable ±5% minimum Regulation (See Note 4) ±1% Output Current See Table Minimum Load 1% minimum load is required to maintain the ripple and regulation Ripple & Noise (See Note 4) ±1% (measured from 10KHz to 20MHz bandwidth with 0.1µF ceramic and 22µF electrolytic capacitors in parallel on the output) Transient Response Returns to within 1% in less than 2.5ms for a 50% load change and the peak transient does not exceed 5% Overshoot Turn-on & off overshoot < 5% over nominal voltage Hold-Up Time 16ms min. at 120VAC and 80% of full load Turn-on Delay 1 second maximum at 230VAC PROTECTION Input Fusing Protection Dual F5A/250V fuses inserted in primary Over Power Protection 110~140% of I-max; automatic recovery Over Voltage Protection Unit latches down when output voltage exceeds 130%; recycle AC input to reset Short Circuit Protection Trip without damage and automatic recovery Over Temperature Protection Unit protected against excessive operating ambient 110°C±5°C; automatic recovery GENERAL SPECIFICATIONS PFC: 50K~70KHz Switching Frequency PWM: 65K~75KHz Efficiency 88% typical at 230VAC and full load Input Line to Chassis 1500VAC (10mA DC cut off current) for 3 seconds HI-POT test Primary to Secondary 4000VAC for 3 seconds Primary to Core 1500VAC for 3 seconds Leakage Current < 300µA at 264VAC Grounding Test Apply 25A from ground pin of the three prong plug to the far most earth. Max allowable resistance is 0.1Ω Burn-in 45±5°C for one hour at 230VAC and full load. ENVIRONMENTAL SPECIFICATIONS Operating Temperature 0°C to +70°C ambient, de-rating at 2.5% per degree from +50°C to +70°C. Storage Temperature -20°C to +85°C Operating Humidity (non-condensing) 5% to 90% RH Storage Humidity (non-condensing) 5% to 95% RH Vibration 5~50Hz, acceleration ±7.35 m/s*s on X, Y, and Z axis. U Type Models Convection Cooling E & F Type Models Fan MTBF 100,000 hours at 30°C according to MIL-HDBK-217F FUNCTIONS Remote ON/OFF Designated as INH on pin 4 of CN3, requires a low signal to inhibit output. Power Supply ON Green LED designated as LED 1 on the PCB Designated as PG on the CN3 goes high 100-500ms after DC regulation and goes low 1ms before loss of regulation (open Power Good collector) Fan Drive 12VDC/300mA is available to drive an external fan. Designated as FF on pin 3 of CN3 is an open collector output rated for 28VDC/5mA sink current maximum; it will go high Fan Fail (FF) Alarm when a fan failure is detected. PHYSICAL SPECIFICATIONS U Type Models 1.10 lbs (500g) Weight E Type Models 1.32 lbs (600g) F Type Models 1.43 lbs (650g) U Type Models 5 x 3.2 x 1.5 inches (127 x 81.28 x 38.1 mm) Dimensions (L x W x H) E Type Models 6.5 x 3.2 x 1.6 inches (165.1 x 81.28 x 40.64 mm) F Type Models 5 x 3.2 x 2 inches (127 x 81.28 x 50.8) SAFETY & EMC Safety Approvals UL60601-1, EN60601-1, IEC60601-1 (3rd Edition) EMI Conduction & Radiation EN60601-1-2 class B Harmonic Current EN61000-3-2, 3 EMS Immunity IEC61000-4-2,3, 4, 5, 6, 8, 11 06/22/2012 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 7 PSPRL1103M Series 150~300 Watts PFC, Single Outputs Medical AC/DC Switching Power Supplies Rev. A MODEL SELECTION TABLES U-CHASSIS MODELS (TYPE “U”) Model Number (1) Output Voltage (1) Preset Voltage (1) 12 ~ 13.8 VDC 12 VDC 14 ~ 16 VDC 15 VDC 23 ~ 28 VDC 24 VDC PSPRL1103MU-36 35 ~ 43 VDC 36 VDC PSPRL1103MU-48 44 ~ 52 VDC 48 VDC Input Voltage Range PSPRL1103MU-12 PSPRL1103MU-15 90 ~ 264 VAC PSPRL1103MU-24 Output Current Output Power (2) Convection Forced Air Convection Forced Air 12.5A 25A 150W 300W 10A 20A 150W 300W 6.25A 12.5A 150W 300W 4.17A 8.33A 150W 300W 3.125A 6.25A 150W 300W ENCLOSED WITH REAR-SIDE BUILT-IN FAN MODELS (TYPE “E”) Model Number (1) Input Voltage Range PSPRL1103ME-12 PSPRL1103ME-15 90 ~ 264 VAC PSPRL1103ME-24 PSPRL1103ME-36 PSPRL1103ME-48 Output Voltage (1) Preset Voltage (1) Output Current Output Power (2) 12 ~ 13.8 VDC 12 VDC 25A 300W 14 ~ 16 VDC 15 VDC 20A 300W 23 ~ 28 VDC 24 VDC 12.5A 300W 35 ~ 43 VDC 36 VDC 8.33A 300W 44 ~ 52 VDC 48 VDC 6.25A 300W ENCLOSED WITH TOP-SIDE BUILT-IN FAN MODELS (TYPE “F”) Model Number (1) Output Voltage (1) Input Voltage Range Preset Voltage (1) Output Current Output Power (2) PSPRL1103MF-12 12 ~ 13.8 VDC 12 VDC 25A 300W PSPRL1103MF-15 14 ~ 16 VDC 15 VDC 20A 300W 90 ~ 264 VAC PSPRL1103MF-24 23 ~ 28 VDC 24 VDC 12.5A 300W PSPRL1103MF-36 35 ~ 43 VDC 36 VDC 8.33A 300W PSPRL1103MF-48 44 ~ 52 VDC 48 VDC 6.25A 300W NOTES 1. All output ranges are covered in agency certifications and the preset voltage will be set as standard models if nothing different is requested. If desired preset output does not appear, please contact factory. 2. PSPRL1103MU Models (U-Chassis): Needs 25CFM min. forced airflow to achieve 300W maximum power. PSPRL1103ME Models (Enclosed with rear-side built-in fan): 300W max. with built-in fan airflow. PSPRL1103MF Models (Enclosed with top-side built-in fan): 300W max. with built-in fan airflow. 3. Provides peak power to 600W within 500µs for all models; for longer duty duration must contact manufacturer. 4. 1% minimum load is required to maintain the ripple and regulation specifications. 5. Output is fully isolated. DERATING CURVE Output Power (%) 120 100 80 60 40 20 0 0 10 20 30 40 50 60 70 80 Ambient Temperature (°C) 06/22/2012 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 7 Rev. A PSPRL1103M Series 150~300 Watts PFC, Single Outputs Medical AC/DC Switching Power Supplies MECHANICAL DRAWING U-Chassis Models (Type “U”): 5(L) x 3.2(W) x 1.5(H) inches; Weight: 1.10 lbs Unit: mm [inches] I/O CONNECTOR PIN ASSIGNMENTS: Input Connector (CN1): PSPRL1103M U & F (U-Chassis & Enclosed with Top-Side Built-in Fan Types): Mating Molex Part No. 035977-0590 or equivalent (5pin, 3 used) or Terminal Block: Howder M3 screws 3 pin 6.35mm center Part No. HD-601-3P; PCB Labeling: L=Line, N=Neutral, G=Chassis Ground PSPRL1103ME (Enclosed with Rear-Side Built-in Fan Type): IEC320 snap-in mounting type or Terminal Block: Howder HD-602-3P. Output Connector (CN2): Mating Molex Part No. 035977-0690; Terminal B-Dinkle P830N, M5 screws OUTPUT PIN ASSIGNMENT Mounting Inserts: 6 places M3. Maximum penetration 0.15” (3.8mm). See drawing for location. Logic Signal Connectors (CN3): Dinkle Molex VO+ Pin 2 Pins 4~6 VO- Pin 1 Pins 1~3 Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26 Fan Driver Connector (FAN1): Mating Connector is JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03). 06/22/2012 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 7 PSPRL1103M Series 150~300 Watts PFC, Single Outputs Medical AC/DC Switching Power Supplies Rev. A MECHANICAL DRAWING Enclosed with Rear-Side Built-in Fan Models (Type “E”): 6.5(L) x 3.2(W) x 1.6(H) inches; Weight: 1.32 lbs Unit: mm [inches] 114.30 [4.50] 6.35 [0.25] 19.05 [0.75] 68.58 [2.70] 40.64 [1.60] 81.28 [3.20] 44.52 [1.75] 64.77 [2.55] 8.26 [0.32] 165.10 [6.50] I/O CONNECTOR PIN ASSIGNMENTS: Input Connector (CN1): PSPRL1103M U & F (U-Chassis & Enclosed with Top-Side Built-in Fan Types): Mating Molex Part No. 035977-0590 or equivalent (5pin, 3 used) or Terminal Block: Howder M3 screws 3 pin 6.35mm center Part No. HD-601-3P; PCB Labeling: L=Line, N=Neutral, G=Chassis Ground PSPRL1103ME (Enclosed with Rear-Side Built-in Fan Type): IEC320 snap-in mounting type or Terminal Block: Howder HD-602-3P. Output Connector (CN2): Mating Molex Part No. 035977-0690; Terminal B-Dinkle P830N, M5 screws OUTPUT PIN ASSIGNMENT Mounting Inserts: 6 places M3. Maximum penetration 0.15” (3.8mm). See drawing for location. Logic Signal Connectors (CN3): Dinkle Molex VO+ Pin 2 Pins 4~6 VO- Pin 1 Pins 1~3 Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26 Fan Driver Connector (FAN1): Mating Connector is JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03). 06/22/2012 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 7 PSPRL1103M Series 150~300 Watts PFC, Single Outputs Medical AC/DC Switching Power Supplies Rev. A MECHANICAL DRAWING Enclosed with Top-Side Built-in Fan Models (Type “F”): 5(L) x 3.2(W) x 2(H) inches; Weight: 1.43 lbs Unit mm [inches] *FOR PSPRL0801F & PSPRL1103F SERIES COVER WITH BUILT-IN DC FAN 50.80 [2.00] 127.00 [5.00] FAN U-CHASSIS 63.50 [2.50] 19.05 [0.75] 12.70 [0.5] 81.28 [3.20] 114.30 [4.50] I/O CONNECTOR PIN ASSIGNMENTS: Input Connector (CN1): PSPRL1103M U & F (U-Chassis & Enclosed with Top-Side Built-in Fan Types): Mating Molex Part No. 035977-0590 or equivalent (5pin, 3 used) or Terminal Block: Howder M3 screws 3 pin 6.35mm center Part No. HD-601-3P; PCB Labeling: L=Line, N=Neutral, G=Chassis Ground PSPRL1103ME (Enclosed with Rear-Side Built-in Fan Type): IEC320 snap-in mounting type or Terminal Block: Howder HD-602-3P. Output Connector (CN2): Mating Molex Part No. 035977-0690; Terminal B-Dinkle P830N, M5 screws OUTPUT PIN ASSIGNMENT Dinkle Molex Mounting Inserts: 6 places M3. Maximum penetration 0.15” (3.8mm). See drawing for location. VO+ Pin 2 Pins 4~6 VO- Pin 1 Pins 1~3 Logic Signal Connectors (CN3): Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26 Fan Driver Connector (FAN1): Mating Connector is JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03). 06/22/2012 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 6 of 7 Rev. A PSPRL1103M Series 150~300 Watts PFC, Single Outputs Medical AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 06/22/2012 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 7 of 7