DATASHEET Rev. B PSUP200 SERIES 90~264VAC (127~370VDC) Input Single Output Up to 201.6 Watts AC/DC Switching Power Supplies FEATURES Active PFC Single Output RoHS Compliant Power OK Signal High Power Density 4.7w/in3 Withstand 2G Vibration Test 200W with Free Air Convection Universal AC Input Voltage Range High Efficiency and High Reliability UL/cUL, TUV, CE, and CB approvals High Operating Temperature up to 70°C All Using 105°C Long Life Electrolytic Capacitors Two Different Output Connector Options Available Short Circuit, Over Voltage, Over Load, and Over Temperature Protection DESCRIPTION The PSUP200 series of AC/DC switching power supplies offers up to 201.6 Watts of power in a low-profile 7.95 x 4.0 x 1.50 inch U-chassis design. These supplies have a 90~264VAC (127~370VDC) input voltage range and provide single outputs ranging from 12VDC to 48VDC. Standard features include active power-factor-correction, high power density, power OK signal, and comprehensive over voltage, short circuit, over load, and over temperature protection. There are two different output connector options available for this series (Type C and Type T). All models are RoHS compliant and have UL/cUL, TUV, CE, and CB approvals. 08/09/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 7 Rev. B PSUP200 Series Single OutputS Up to 201.6 Watts AC/DC Switching Power Supplies SPECIFICATIONS: PSUP200 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Range (see note 3) Input Frequency AC Current (typical) Inrush Current (typical) 90 ~ 264VAC (127 ~ 370VDC) 47 ~ 63Hz 2.88A @ 90VAC; 2.4A @ 115VAC; 1.2A @ 230VAC 25A @ 115VAC; 50A @ 230VAC > 0.95 @ 115VAC and full load > 0.92 @ 230VAC and full load Power Factor (typical) OUTPUT SPECIFICATIONS Output Voltage Output Power Output Voltage Adjustability Voltage Tolerance (see note 2) Load Regulation Line Regulation Output Current Ripple & Noise (see note 1) Setup, Rise Time Hold-Up Time (typical) Temperature Coefficient PROTECTION Short Circuit Protection See Table See Table ±10% ±2% ±2% ±1% See Table See Table < 800ms at full load, < 40ms at full load > 16ms @ 115VAC and full load, >32ms @ 230VAC and full load ±0.03% / °C (0 ~ 50°C) yes 115% ~ 150% rated output voltage Protection type: latch-off mode > 105% rated output power Protection type: constant current limiting, recovers automatically after fault condition is removed 90°C ±5°C Over Voltage Protection Over Load Protection Over Temperature Protection GENERAL SPECIFICATIONS Efficiency Withstand Voltage Isolation Resistance Leakage Current Power OK Signal ENVIRONMENTAL SPECIFICATIONS Working Temperature Storage Temperature Working Humidity Storage Humidity Vibration Cooling PHYSICAL SPECIFICATIONS Weight, Packing Dimensions (L x W x H) C Type Models Connection (see note 6) T Type Models SAFETY & EMC (see note 4) Safety Standards EMI Conduction & Radiation Harmonic Current EMS Immunity 08/09/2010 See Table 4242VDC (input to output) for 1 minute 2121VDC (input to FG) for 1 minute 100MΩ @ 500VDC (input to output, input to FG, output to FG) < 2mA @ 230VAC Relay contact 1A / 120VAC~230VAC -20°C to +70°C (see output load derating curve) -40°C to +85°C 20% to 90% RH (non-condensing) 10% to 95% RH 10 ~ 500Hz, 2G 10 min./1cycle, period for 60 min. for each along X, Y, Z axes Free air convection 24.7oz (700g); 16pcs/12.5kg 7.95 x 4.0 x 1.50 inches (202 x 101.5 x 38 mm) Input: 5P / 3.96mm pitch; Output: 6Px2 / 3.96mm pitch Input: 5P / 3.96mm pitch; Output: 4P / 9.5mm terminal block with cover UL60950-1, 2nd Edition, TUV EN60950-1: 2006+A11 Approved EN55022: 2006 Class B EN61000-3-2: 2006 Class A, EN61000-3-3: 1995+A1: 2001+A2: 2005 EN61204-3: 2000, EN55024:1998+A1: 2001+A2: 2003 light industry level, criteria A Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 7 PSUP200 Series Single OutputS Up to 201.6 Watts AC/DC Switching Power Supplies Rev. B MODEL SELECTION TABLES PSUP-200C MODELS Model Number Input Voltage Range Output Voltage Output Current Ripple & Noise (1) Output Power Efficiency PSUP-200-12C 90 ~ 264 VAC (127 ~ 370 VDC) 12 VDC 16.7 A 120mVp-p 200.4 W 87% PSUP-200-15C 90 ~ 264 VAC (127 ~ 370 VDC) 15 VDC 13.4 A 150mVp-p 201 W 87% PSUP-200-24C 90 ~ 264 VAC (127 ~ 370 VDC) 24 VDC 8.4 A 180mVp-p 201.6 W 88% PSUP-200-48C 90 ~ 264 VAC (127 ~ 370 VDC) 48 VDC 4.2 A 150mVp-p 201.6 W 88% PSUP-200T MODELS Model Number Input Voltage Range Output Voltage Output Current Ripple & Noise (1) Output Power Efficiency PSUP-200-12T 90 ~ 264 VAC (127 ~ 370 VDC) 12 VDC 16.7 A 120mVp-p 200.4 W 87% PSUP-200-15T 90 ~ 264 VAC (127 ~ 370 VDC) 15 VDC 13.4 A 150mVp-p 201 W 87% PSUP-200-24T 90 ~ 264 VAC (127 ~ 370 VDC) 24 VDC 8.4 A 180mVp-p 201.6 W 88% PSUP-200-48T 90 ~ 264 VAC (127 ~ 370 VDC) 48 VDC 4.2 A 150mVp-p 201.6 W 88% NOTES 1. Ripple & noise is measured at 20MHz bandwidth by using a 12" twisted pair-wire terminated with a 0.1µF capacitor and a 47µF capacitor in parallel. 2. Tolerance includes set up tolerance, line regulation, and load regulation. 3. Derating may be needed under low input voltages. Please check the derating curve for more details. 4. The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 5. When in parallel operation only one unit might operate if the total output load is less than 5% of the rated load condition. 6. There are two mechanical options available (Type C or Type T). Please see mechanical drawings on pages 5 and 6 for more details. 08/09/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 7 PSUP200 Series Single OutputS Up to 201.6 Watts AC/DC Switching Power Supplies Rev. B BLOCK DIAGRAM DC OK EMI FILTER & RECTIFIERS I/P PFC CIRCUIT POWER SWITCHING RECTIFIERS & FILTER +V -V O.C.P. O.L.P. O.L.P. DC OK O.L.P. DETECTION CIRCUIT PWM & PFC CONTROL O.V.P. O.T.P. DERATING CURVE STATIC CHARACTERISTICS Ta=25°C 100 100 90 Free Air Convection Load (%) Load (%) 80 60 50 80 70 60 40 50 20 40 -20 -10 0 10 20 30 40 50 60 70 Ambient Temperature (°C) AC=230 / 115VAC 08/09/2010 (HORIZONTAL) 85 100 110 120 264 Input Voltage(Vac)60Hz Ta=25°C Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 7 PSUP200 Series Single OutputS Up to 201.6 Watts AC/DC Switching Power Supplies Rev. B MECHANICAL DRAWINGS PSUP-200C MODELS Unit: inches (mm) 0.24 (6) 0.81 (20.5) 7.48 (190) 0.69 (17.5) 4-M4 L=5 7.74 (196.5) 0.36 (9.25) 3.60 (91.5) 0.22 (5.5) 5 CN2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 CN1 1 2 CN3 1.50 (38) 2-M3 L=2 7.95 (202) AC Input Connector (CN1) JST B5P-VH or Equivalent Pin No DC Output Connector (CN2) JST B6P-VH or Equivalent Assignment Pin No. Assignment DC Output Connector (CN3) JST B2P-VH or Equivalent Pin No. Assignment 1 Ground/Earth FG 1-6 VO- Return 1 COM 2 NC NC 7-12 VO+ +Main Output 2 NC 3 Neutral AC/N 4 NC NC 5 Live AC/L 08/09/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 7 PSUP200 Series Single OutputS Up to 201.6 Watts AC/DC Switching Power Supplies Rev. B PSUP-200T MODELS Unit: inches (mm) 0.24 (6) 0.69 (17.5) 0.81 (20.5) 7.72 (196) 2-M4 L=5 7.74 (196.5) 3.60 (91.50) 5 CN4 3 0.37 (9.5) 0.36 (9.25) 0.22 (5.5) 1 1 CN1 2 3 1 2 CN3 0.33 (8.5) 4 1.50 (38) 2-M3 L=2 7.95 (202) AC Input Connector (CN1) JST B5P-VH or Equivalent Pin No DC Output Connector (CN4) Pitch 9.5mm Pin No. Assignment 1 Ground/Earth FG 1 VO- Return 1 COM 2 NC NC 2 VO- Return 2 NC 3 Neutral AC/N 3 VO+ +Main Output 4 NC NC 4 VO+ +Main Output 5 Live AC/L 08/09/2010 Assignment Pin No. Assignment DC Output Connector (CN3) JST B2P-VH or Equivalent Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 6 of 7 Rev. B PSUP200 Series Single OutputS Up to 201.6 Watts AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 08/09/2010 (603)778-2300 (888)587-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 7 of 7