siemens.com/energy Power Capacitors and Capacitor Banks Selected Projects Answers for energy. Capacitors for the World In 2009, Siemens extended its product portfolio and since then delivers High Voltage Power Capacitors and Capacitor Banks to renowned customers worldwide. These products and systems fulfill the highest electrical and mechanical requirements; they are used for the most diversified applications and can be operated under the most stringent environmental conditions. Siemens High Voltage Power Capacitors do not only enhance the transmission capacity or the network stability, but also contribute to economical growth and enable a significant reduction of carbon dioxide emissions. 02 04 06 05 01 03 2 Siemens Power Capacitor Factory Siemens Power Capacitor factory is located in the industrial complex in Jundiaí, Brazil, the largest production complex of Siemens in Latin America. High Voltage Power Capacitor Factory Selected Projects Page 01 HVDC AdaniIndia 5 02 HVDC Estlink 2 6 03 FSC Tucuruí-ManausBrazil 7 04 MSCDN Lincs Wind FarmUK 8 05 HVDC HudsonUSA 9 06 HVDC Black SeaGeorgia 10 07 Other selected projects 11 Finland & Estonia History – 50 Years of Experience 1959 Laelc starts operations, manufacturing Power Capacitors for several projects, including Itaipú HVDC, the first 600 kV HVDC of the world in the 80’s. 1979 Laelc buys the technology to manufacture internally fused capacitors 2007 Siemens acquires from Laelc the technology to manufacture power capacitors and capacitor banks 2009 Siemens High Voltage Power Capacitors factory starts commercial operation and was awarded its first large HVDC order for India 2013 Siemens High Voltage Power Capacitors are globally present in several countries around the world with a product portfolio for all types of application Other selected projects 3 Power Capacitors – Technical Data Siemens entered the Power Capacitor market with a product for the most diversified applications. Long-term reliable technology and intensive R&D investments lead to a state-of-the-art product, compliant with the most stringent technical and environmental requirements, including extremely low temperatures (like -50 °C in northern Canada), extremely high temperatures (like +50 °C in India), high humidity (like in the rainforests of northern Brazil) and the most extreme seismic zones (like in New Zealand). Capacitor Banks – Applications Flexible AC Transmission Systems (FACTS) Parallel Compensation Static Var Compensator (SVC) Mechanically Switched Capacitor with Damping Network (MSCDN) Mechanically Switched Capacitors (MSC) Series Compensation Thyristor Controlled Series Compensation (TCSC) Thyristor Protected Series Compensation (TPSC) Fixed Series Compensation (FSC) AC Harmonic Filters AC PLC Filters Long Distance and Back-to-Back HVDC – AC & DC Filters AC & DC Surge Capacitors Capacitor Unit Design 4 Technology Internally fused, externally fused, fuseless, and unfused Rated voltage With internal fuses: 15 kV Without internal fuses: 24 kV Frequency 50 Hz/60 Hz Rated power Up to 1000 kvar (50 Hz) Up to 1200 kvar (60 Hz) Current Max. 180 A BIL 95 kV, 125 kV, 150 kV, 170 kV, 200 kV Dielectric Polypropylene film and oil Impregnant Biodegradable PCB-free oil Discharge resistor 75 V/10 min or 50 V/5 min Losses With internal fuses: < 0.20 W/kvar Without internal fuses: < 0.12 W/kvar Temperature range -50/+55 ºC Standards IEC, IEEE, ABNT, CSA, and others Quality certificates ISO 9001; ISO 14001; OHSAS 18001 Final figures to be confirmed during project For other standards please consult the factory HVDC Adani – India The HVDC system operated by Adani Power Ltd. has a transmission capacity of 2500 MW and provides low-loss energy transmission over a distance of approximately 960 km, from the port of Mundra located on the west coast to the industrial regions in the Haryana state. The AC filters for this HVDC system represent the first large order for the capacitor factory in Jundiaí, which delivered the first units to India only 6 months after the official inauguration in December 2009. The total installed output of the 54 single phase high voltage AC filters was close to 4000 Mvar and the total number of units supplied was 4840 (including spare parts). Technical Data Locations Mundra and Mohindergarh S/S Total rated power 3.7 Gvar Unit output 815.6 to 852.0 kvar Bank voltages 280.3 to 294.8 kV Rated unit voltages 7.8 to 9.7 kV Quantity of units 4,840 Technology Internally fused Supply date August – 2010 Temperature category -5 /+50 ºC 5 HVDC Estlink 2 – Finland & Estonia In December 2010 Fingrid and Elering awarded the contract for the Estlink 2 Converter Stations to Siemens, using a HVDC Transmission System with a transmission capacity of 650 megawatts at a DC voltage of ± 450 kilovolts. The Siemens capacitor factory in Brazil supplied a total of 24 single phase high voltage AC filter banks (C1-type) using internally fused and fuseless technology and 36 single phase medium voltage AC filter banks (C2/C3-type unfused technology). Technical Data 6 Locations Anttila and Puessi substations Total rated power 1.17 Gvar Unit output 113 to 849 kvar Bank voltages 6.1 to 325.5 kV Rated unit voltages 3.0 to 19.2 kV Quantity of units 1,878 Technology Internally fused, fuseless and unfused Supply date August – 2012 Temperature category -40/+40 °C FSC Tucuruí-Manaus – Brazil Siemens Ltda. Brazil was awarded the FACTS systems for the 1800 km long 500 kV HV transmission system connecting the Tucuruí Hydro Power Plant with the city of Manaus in 2010. The scope of supply included a total of 18 Fixed Series capacitors located at 5 different substations in the Amazon forest. The Capacitor factory in Jundiaí was responsible for the supply of all the capacitors of this project, considered to be the largest FACTS project ever executed worldwide. Technical Data Locations 5 substations along the transmission line Tucuruí-Manaus Total rated power 6.8 Gvar Unit output 743.8 to 825.4 kvar Bank voltage 500 kV Rated unit voltages 6.3 to 7.1 kV Quantity of units 8,496 Technology Internally fused Supply date 2010 – 2012 Temperature category -5/+50 ºC 7 MSCDN Lincs Wind Farm – UK The Lincs project, owned by Lincs Wind farm Limited is located in the Greater Wash wind farm park, England and will generate capacity of 270 MW. The energy generated offshore is transferred to the grid via the Walpole onshore substation located in the Norfolk County. Siemens Transmission and Distribution Ltd., UK was awarded with the construction of the entire onshore substation in 2010. The Siemens High Voltage capacitor plant has provided a total of 6 single phase Capacitor Banks for the 132 kVMSCDN comprising fuseless C1 and C2-banks with a total installed rating of 246,3 Mvar, as well as 6 single phase banks with internally fused capacitors for the 13.9 kV CMSC with a total output of 145.7 Mvar. Technical Data 8 Location Walpole substation, England Total Rated Power 392 Mvar Unit output 180 to 867 kvar Bank voltage 132 and 13.9 kV Rated unit voltages 4.3 to 11.8 kV Total units 576 Technology Internally fused and fuseless Supply date April – 2011 Temperature cat. -25/+40 °C HVDC Hudson – USA In May 2011 Hudson Transmission Partners, LLC awarded the contract to Siemens to connect the power supply networks of New Jersey and New York, USA using a 660 MW back-to-back HVDC system will contribute to the stabilization of the connected systems, a key benefit in the event of grid disturbances or blackouts. The capacitor plant in Brazil supplied 18 single phase High Voltage AC Filter banks (internally fused technology) and 36 single phase Medium voltage AC Filter banks (C2/C3 and C4-type, unfused technology) for this HVDC system, providing unit outputs larger than 1.0 Mvar for the first time. Technical Data Locations West 49th Street and Bergen Total Rated Power 1.3 Gvar Unit output 122 to 1019 kvar Bank voltages 8.4 to 244.7 kV Rated unit voltages 7.2 to 17.7 kV Total units 1,524 Technology Internally fused and unfused Supply date May – 2012 Temperature category -30/+40 °C 9 HVDC Black Sea – Georgia In August 2010 Energotrans Ltd. awarded the contract to Siemens for 350 MW back-to-back HVDC systems in Georgia. The HVDC converter station will connect the networks of Georgia and Turkey via two back-to-back links. The capacitor plant in Brazil supplied 27 single phase High Voltage AC Filter banks (internally fused technology) and 36 single phase Medium voltage AC Filter banks (C2 and C3-type, unfused technology) for this HVDC system located at an altitude of 1,100 meters above sea level in a seismic region. Technical Data 10 Location Akhaltsikhe substation Total rated power 1.266 Gvar Unit output 220 to 722 kvar Bank voltages 60.7 to 354.6 kV Rated unit voltages 9.3 to 18 kV Quantity of units 2,237 Technology Internally fused & unfused Supply date August – 2011 Temperature category -25/+50 °C Project HVDC WATL Customer/ Country/ Year AltaLink Canada 2013 Scope 36 x HV single phase AC filter banks; 60 x MV single phase AC filter banks; 6 x HV single phase shunt banks Technical Data Total rated power Unit output Bank voltage 5.73 to 440.61 kV Unit voltage 5.73 to 17.06 kV Quantity of units MSCDN 400 kV RTE France 2013 17 x MSCDN (Type 150 Mvar – 380 kV) Total rated power ATCO Electric Canada 2013 36 x HV single phase AC filter banks; 60 x MV single phase AC filter banks; 12 x HV single phase shunt banks Bank voltage 24.39 to 553.91 kV Unit voltage 7.04 to 10.66kV Unit output Transelec Chile 2013 1 x MSC (Type 75.64 Mvar – 12.27 kV) Unit voltage 5.58 to 18.25 kV Unit output National Grid United Kingdom 2013 5 x MSCDN (Type 225 Mvar – 400 kV) Unit voltage 6.133 kV Unit output RWE United Kingdom 2012 6 x 132 kV filter banks; 4 x 13.9 MSC banks Unit voltage 7.925 and 9.403 kV Unit output Hydro Quebec Canada 2013 2 x three-phase single tuned filter banks; 2 x three-phase TSC-banks Unit voltage 6.735 to 12.256 kV Unit output Diaco S.A. Colombia 2012 3 x three-phase filter circuits Unit voltage 7.1 to 9.1 kV Unit output Ande Paraguay 2011 3 x three-phase single tuned filter banks; 2 x three-phase TSC-banks Unit voltage 4.04 to 12 kV Unit output Energinet Denmark 2011 1 x three-phase HV filter (282 kV); 2 x three-phase MV filter banks 17.7 to 21.42 kV 5.57 to 6.18 kV Unit output London Array United Kingdom 2011 4 x MSCDN (Type 150 kV) 282 kV 20.7 / 17.2 / 19.2 kV Unit output Transpower New Zealand 2011 27 x HV single phase AC filter banks; 27 x MV single phase AC filter banks; 3 x HV single phase shunt banks ELETRONORTE Brazil 2010 4 x MSC (Type 20.52 Mvar – 242 kV) 150 kV 14.2 / 4.16 kV Total rated power Unit output TAESA Brazil 2010 Filter I and Filter II for SVC 257 to 348 kV 9.1 to 13.7 kV Unit output RIEDER & CIA/ CLYFSA Paraguay 2009 242 kV 11.646 kV Unit output 1 x MSC (Type 12 Mvar – 24 kV) 82.1 Mvar 570 kvar Unit voltage Total rated power Very high seismic requirements, internally fused and unfused capacitors First fuseless application 144 42 + 66 Mvar 786 kvar / 916.3 kvar Bank voltage 23.16 kV / 21.46 kV Unit voltage 13.369 kV /12.389 kV First SVC application, internally fused 54 / 72 Total rated power 12 Mvar Unit output 500 kvar Bank voltage 24 kV Unit voltage 13.2 kV Quantity of units Fuseless capacitors 1,690 Bank voltage Quantity of units MSC ANDE Paraguay 1,165 Mvar 270 to 833 kvar Unit voltage Total rated power Noise reduced with external noise damping hoods, internally fused and unfused capacitors 445 Bank voltage Quantity of units SVC Bom Jesus da Lapa II 156.2 Mvar 360.5 / 370.2 kvar Unit voltage Quantity of units MSC S/S Jí Paraná, S/S Vilhena 157 Bank voltage Quantity of units HVDC Cookstraight, Pole 3 96.7 Mvar 643/435/427 kvar Unit voltage Total rated power Internally fused 350 Bank voltage Quantity of units MSC London Array Windfarm 265 Mvar 727.58 to 783.44 kvar Unit voltage Total rated power Industrial electric arc furnace application, internally fused 180 Bank voltage Quantity of units HVDC Kontek 118.5 Mvar 584.4 to 1091.5 kvar 7 to 20.8 kV Total rated power Low temperature -40 °C, internally fused, high seismic requirements 1,602 Bank voltage Quantity of units SVC Horqueta 1,400 Mvar 922 to 934 kvar 28 to 36.5 kV Total rated power Internally fused and fuseless capacitors 642 Bank voltage Quantity of units SVC Gerdau Diaco 495 Mvar 212.6 to 875.5 kvar 6.735 to 98.05 kV Total rated power Low temperature -25 °C, internally fused 1,800 Bank voltage Quantity of units SVC Bout de L‘lle 1,459 Mvar 719.8 and 825.1 kvar 244 kV and 31.7 kV Total rated power High seismic conditions, internally fused 84 Bank voltage Quantity of units MSCDN Gwynt Y Mor 75.64 Mvar 900.5 kvar 12.27 kV Total rated power Very low temperature -50 °C, internally fused and unfused capacitors 3,558 Bank voltage Quantity of units Harker, Hutton and Stella 400 kV MSCDN 2,462 Mvar 126.1 to 963.2 kvar 8.86 to 376 kV Total rated power Largest MSCDN project ever awarded to Siemens, Internally fused 6,528 Bank voltage Quantity of units SVC Diego de Almagro 5,665 Mvar 593.2 to 886.2 kvar Total rated power Very low temperature -50 °C, internally fused and unfused capacitors 3,744 Unit output Quantity of units HVDC ATCO 3,045 Mvar 122.9 to 993.5 kvar Highlight/ Technology First capacitor bank delivery, internally fused 24 11 Published by and copyright © 2013: Siemens AG Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany Siemens AG Energy Sector Power Transmission Division Transmission Solutions Freyeslebenstrasse 1 91058 Erlangen, Germany www.energy.siemens.com/hq/en/power-transmission/high-voltage-products/capacitors.htm For more information, please contact Siemens Ltda., E T TS TI 3 CA Av. Eng. João F.G. Molina 1745 13213-080 JundiaÍ – SP – Brazil Phone:+55 11 4585 2303 +55 11 4585 3150 For more information, please contact our Customer Support Center. Phone:+49 180/524 70 00 Fax: +49 180/524 24 71 (Charges depending on provider) E-mail:[email protected] Power Transmission Division Order No. E50001-G610-A130-V1-4A00 | Printed in Germany | Dispo 30003 | c4bs No. 7495 | TH 150-130701 | WÜ | 473222 | WS | 09131.0 Printed on elementary chlorine-free bleached paper. All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract.