PULSAR® R05 Pulse Burst Radar Level Transmitter The Pulsar® Radar transmitter is the latest generation of loop-powered, 24 V DC, level transmitters. It has lower power consumption, faster response time and is easier to use than most loop-powered radar transmitters. The Pulsar® is designed to provide unparalleled performance and ease of use. Pulsar® non-contact radar is the perfect complement to the Magnetrol Eclipse® Guided Wave Radar. These transmitters offer the ultimate solution to the vast majority of process level applications. DESCRIPTION Through-Air Measurement Pulsar® with horn antenna Pulsar® with dielectric rod * 6 GHz operating frequency offers superior performance in the tougher applications of turbulence, foam, and heavy vapours. * Two-wire, intrinsically safe loop powered level transmitter. * 360° rotatable housing can be dismantled without depressurizing the vessel via “Quick connect/disconnect” probe coupling. * Two-line, 8-character LCD and 3-button keypad. * 2 antenna styles up to +200 °C / 51,7 bar (+400 °F / 750 psi): - horn antenna: 3", 4" and 6" - dielectric rod antenna: PP and TFE. * Measuring range up to 20 m. * False target setup is simple, intuitive and effective. * Will reliably track extremely rapid rate of change up to 4,5 m (180") / minute. * Suited for SIL 1 and SIL 2 loops (full FMEDA report available). F E AT U R E S FE T Y I NT SA EGRITY V EL LE A G E N C Y A P P R O VA L S MEDIA: Liquids or slurries; hydrocarbons to water-based media (dielectric 1,7 - 100). VESSELS: Most process or storage vessels up to rated probe temperature and pressure. Pits and non metallic tanks. CONDITIONS: Virtually all level measurement and control applications including process conditions exhibiting visible vapours, some foam, surface agitation, bubbling or boiling, high fill/empty rates, low level and varying dielectric media or specific gravity. A P P L I C AT I O N S Agency ATEX IEC LRS FM/CSA➀ Approval II 1 G Ex ia IIC T4 Ga, intrinsically safe II 1/2 G EEx d IIC T6, flameproof enclosure Ex ia IIC T4 Ga, intrinsically safe Lloyds Register of Shipping (marine applications) Russian Authorisation Standards➀ Other approvals are available, consult factory for more details ➀ Consult factory for proper model numbers and classifications Worldwide level and flow solutions The Pulsar® Radar transmitter can be mounted to a vessel using a variety of process connections. Generally either a threaded or flanged connection is used. M O U N T I N G C O N S I D E R AT I O N S LOCATION Ideally the Radar transmitter should be mounted 1⁄2 radius from center providing an unobstructed signal path to the liquid surface where it should illuminate (with microwave energy) the largest possible surface area. Tank walls may produce reflections that must be minimized during field configuration (see orientation). > 450 mm (18") 1/ 2 radius OBSTRUCTIONS Almost any object that falls within the beam pattern will cause reflections that may be misinterpreted as a false liquid level. Although Pulsar® has a powerful False Target Rejection routine, all possible precautions should be taken to minimize false target reflections with proper installation and orientation. ORIENTATION The Pulsar® transmitter utilizes a linearly polarized, microwave beam that can be rotated to improve its performance. Proper orientation can minimize unwanted target reflections, decrease sidewall reflections (multipath) and maximize direct reflections from the liquid surface. The index mark located on the side of the launcher is oriented in the same direction as the polarization. The launcher is considered to be at 0° when the index mark is closest to the tank wall. rk x xma inidnede 45 Set Screw Universal Connector 2 STANDPIPES AND STILLWELLS Pulsar® can be mounted into a standpipe or stillwell but specific considerations should be given: Considerations for the standpipe or stillwell: • Only use in metal stillwells/ standpipes: min 80 mm – max 200 mm Ø (3 – 8") • Venting holes and slots should not be larger than 13 mm (0.5) • Smooth welds, no reducers allowed, and the length of the stillwell / standpipe = the measuring length (liquid must be at all times in the stillwill /standpipe) • When isolation valves are used, use a full port valve of the same diam. of the standpipe diam. • When the stillwell is near to the bottom and εr is low (1.7 ..3.0), use a deflector plate to eliminate tank bottom reflections Index mark The launcher (index mark) should be rotated 90 ° from process connections Considerations for the unit: • Only use horn antenna sized to the pipe dia. - 3" antenna for pipe sizes DN 80 / 3" - 4" antenna for pipe sizes DN 100 up to 150 / 4" up to 6" - 6" antenna for pipe sizes DN 200 / 8" and above • Rotate unit until index is in 90° versus process connection • Enter the inside pipe Ø in the menu screen «pipe ID». The installation into a pipe increases the systemsʼ sensitivity. Entering a pipe inside diameter reduces the gain which automatically compensates for this. max 13 mm (0.5") Measuring length Apply the following table to determine max measuring range Antenna size 3" 4" 6" Pipe size sch 40 - wall thickness of 5 mm(0.19") DN 80 DN 100 DN 150 DN 200 3" 4" 6" 8" max range in meters (ft) 18,3 (60.0) 19,1 (62.7) 19,6 (64.3) 19,8 (65.0) Pipe inside diameters are within range for pipe sizes up to sch 40 or wall thickness of 5 mm (EN/DIN). For larger pipe sizes, use above pipe sizes as a max inside diameter regardless outside diameter. Distance = C (speed of light) x Pulsar® R05 Pulse Burst Radar emits short bursts of 5,8 GHz energy to a liquid surface. An ultra-high-speed timing circuitry measures the time of the signal reflected off the liquid surface. Sophisticated signal processing filters out false reflections and other background noises. The exact level is then calculated, by factoring tank height and sensor offset information. The Pulsar® circuitry is extremely energy efficient so no duty cycling is needed like with likewise radars. This allows to track high rates of level changes up to 4,5 m/minute (180"/min). T (transit time) TECHNOLOGY Reflected Pulse 2 Initial Pulse Air εr = 1 Liquid εr > 1,7 3 Storage and intermediate holding tanks Conditions: calm surfaces A P P L I C AT I O N S Reactors, mixers and blending vessels Conditions: turbulence, foam and changing dielectric Sumps Conditions: turbulence, foam and changing dielectric 4 Chambers and bypass Recommended to use Eclipse® guided wave radar. P A C T w a r e ™ P C S O F T WA R E P R O G R A M FDT technology provides an open communication interface between field instruments of various communication protocols and the host/ DCS system. The DTM driver is typical for one type of instrument and delivers the full functionality of the device added with graphical user interface via a laptop or PC. Magnetrol transmitters use the free shareware PACTware™ software to support DTM drivers and the FDT functionality. Via PACTware™ it becomes easy to configure, monitor and diagnose a Magnetrol transmitter from distance or even to call for factory assistance over the internet via the supply of screenshots of echo curves and trending graphs. Magnetrol DTM library HART® has passed the dtmINSPECTOR, the official FDT interoperability test and certification tool. The Magnetrol DTMʼs are free of charge and can be downloaded from www.magnetrol.com or obtained via CD Rom from your nearest Magnetrol contact. PACTware™ CD with DTM drivers Magnetrol recommends the VIATOR® USB HART® Interface from MACTek® Corporation. Pulsar® and Eclipse® are compatible radar technoplogies, each encompassing different challenges in process level measurement. Often both technologies could be used and are subject to personal preference. However, below guideline advises to select the right equipment for the job. SELECTION GUIDE Pulsar® is ideally suited when - aggressive and/or high viscous liquids - long measuring ranges up to 20 m (65 feet) - invasive parts could obstruct with tank internals eg. mixing blades, heating elements or any other type of mechanical obstruction. 1 ns 500 ns Signal processing: Pulsar® emits short bursts of 6 GHz energy that travels trough air and reflects off the liquid. The travelling time is measured to define the level. Eclipse® is ideally suited when: - mounting in by-pass cages, bridles or stillwells - challenging process conditions such as heavy turbulences, dense foam, boiling or bubbling surfaces - high temperature / high pressure applications - low dielectric liquids under process conditions. Signal processing: Eclipse® transmits a single, sharp (fast rise-time) waveform of wide band energy that travels over a wave guide and reflects when its characteristic impedance is disturbed. The travelling time is measured to define the level. 5 The Pulsar® can measure reliably in the measurement zone, although that the max 100 % and min 0 % level read outs can be respectively above and below this measurement zone. The sensor reference point (bottom of NPT thread, top of BSP or face of flange) defines from where all configuration dimensions are entered. The value in sensor offset accommodates for the distance between tank height and effective process connection. By entering a level offset, the user can set the 0 % at the bottom of the tank in spite of an irregular bottom, heating coils etc.. Offset values are practical in use for configuring the unit based upon tank details that are available. When level approaches the blocking distance – this is the zone in which unreliable measurement can be expected from antenna ringing – the user can set a safety zone. When level enters the safety zone, an error signal (3,6 mA / 22 mA) will alarm for high level readings in critical level applications. The user can also select for latch 3,6 mA or latch 22 mA, in this case the loop current will remain blocked until manually cleared. TERMINOLOGY Sensor reference point Blocking distance Sensor offset (+) 20 mA Safety zone Distance Sensor Offset + Tank Height = Distance from process connection to tank bottom Media Level Lowest measurable value Tank Height 4 mA Level offset Several models are available for quick shipment, within max. 4 weeks after factory receipt of complete purchase order, through the Expedite Ship Plan (ESP). Models covered by ESP service are conveniently colour coded in the selection data charts. To take advantage of ESP, simply match the colour coded model number codes (standard dimensions apply). ESP service may not apply to orders of ten units or more. Contact your local representative for lead times on larger volume orders, as well as other products and options. EXPEDITE SHIP PLAN (ESP) 6 A complete measuring system consists of: S E L E C T I O N D ATA 1. Pulsar® transmitter head/electronics 2. Pulsar® antenna: For the most optimal antenna selection, check first the min. dielectric of the liquid versus the expected wave height (turbulence) to define whether the required range can be met. The less obstructions are within the beam angle, the better performance – therefore check as of next the beam angle spread of the antenna versus the obstructions in the tank. See Beam Angle and Dielectric/Turbulence/Max distance tables at the left side of the antenna order code pages. Two antenna styles exist: • Horn antenna – always flanged mounting, best performing configuration. Suited for standpipe / stillwell mounting. • Dielectric rod – threaded or flanged, most flexible mounting but less efficient 3. Option: Mounting flanges for threaded versions 4. Free of charge: Magnetrol master C.D. with Pulsar® R05 DTM (PACTware™). Order code: 090-BE59-200 (included in each order). 5. Option: MACTek Viator USB HART® interface: order code: 070-3004-002 1. Order code for PULSAR® R05 transmitter head/electronics BASIC MODEL NUMBER R 0 5 5,8 GHz - 24 V DC loop powered, Pulsar® Pulse Burst radar OUTPUT 5 1 0 A 4-20 mA with HART® communication and integral digital display/keypad MOUNTING/APPROVAL 1 A C Integral, weatherproof Integral, ATEX II 1 G Ex ia IIC T4 Ga or IEC Ex ia IIC T4 Ga Integral, ATEX II 1/2 G EEx d IIC T6 HOUSING / CABLE ENTRY 1 2 3 4 R 0 5 5 1 0 A 0 0 0 0 0 IP 66, IP 66, IP 66, IP 66, Cast Cast Cast Cast aluminium, 3/4" NPT cable entry (2 entries - 1 plugged) aluminium, M20 x 1,5 cable entry (2 entries - 1 plugged) stainless steel, 3/4" NPT cable entry (2 entries - 1 plugged) stainless steel, M20 x 1,5 cable entry (2 entries - 1 plugged) complete order code for PULSAR® R05 transmitter head/electronics X = product with a specific customer requirement DIMENSIONS in mm (inches) 83 (3.28) 105 (4.12) 45° View 102 (4.00) 214 (8.43) 256 (10.08) 126 (4.94) 45 ° 111 (4.38) 7 MOUNTING HORN ANTENNA Beam Angle @-3dB - m (ft) D (Distance) 3 (10) 6 (20) 9 (30) 12 (40) 15 (50) 18 (60) 20 (65) Dielectric W (width) 6" Horn 0,90 (3.0) 1,80 (6.0) 2,70 (9.0) 4" Horn 1,40 (4.5) 2,70 (8.9) 4,10 (13.3) 3,70 (12.0) 5,40 (17.8) 4,60 (15.0) 6,80 (22.2) 10-100 α D 5,50 (18.0) 8,10 (26.6) 4" horn: 25 ° 6" horn: 17 ° 6,00 (19.5) 8,80 (28.9) W Nozzles Improper installation in a nozzle creates “ringing” which will adversely affect measurement. The antenna should always be mounted so the active section of the antenna is a minimum of 13 mm (0.5") below the nozzle (be sure to include any nozzle dimension inside the vessel). Antenna extensions are offered to allow the Pulsar® transmitter to work reliably in nozzle heights of max 25 mm (1"), 100 mm (4"), 200 mm (8") or 300 mm (12"). 3-10 1,7-3,0 Turbulence, wave height in mm (inches) None Light, < 15 (0.5) Max distance in m (feet) 6" Horn 4" Horn 20,0 (65) 16,0 (52) Moderate, < 25 (1.0) 12,5 (41) 12,0 (39) None 18,5 (60) 17,0 (55) 7,5 (25) 6,5 (22) Heavy, > 25 (1.0) Light, < 15 (0.5) Moderate, < 25 (1.0) Heavy, > 25 (1.0) None Light, < 15 (0.5) Moderate, < 25 (1.0) Heavy, > 25 (1.0) 9,0 (29) 14,5 (48) 11,0 (37) 8,0 (27) 13,5 (44) 10,0 (33) 13,5 (45) 12,0 (40) 6,0 (20) 5,0 (17) 11,5 (37) 9,0 (29) 10,0 (33) 8,0 (26) Antenna Extension min 13 mm (0.5") 4" horn: 213 (8.4) - nozzle height 200 (8) 315 (12.4)- nozzle height 300 (12) 6" horn: 315 (12.4) - nozzle height 300 (12) Extended horn Standpipes and Stillwells Index mark The launcher (index mark) should be rotated 90 ° from process connections 3", 4" and 6" horn antenna can be used for mounting in standpipes and stillwells. Use below table to select the right antenna for matching with the pipe size of your standpipe/stillwell. Antenna size 3" 4" max 13 mm (0.5") 8 6" Measuring length Pipe size sch 40 - wall thickness of 5 mm(0.19") DN 80 DN 100 DN 150 DN 200 3" 4" 6" 8" max range in meters (ft) 18,3 (60.0) 19,1 (62.7) 19,6 (64.3) 19,8 (65.0) 2. Order code for PULSAR® R05 horn antenna BASIC MODEL NUMBER R A 3 R A 4 R A 6 Pulsar® 3" horn antenna - use only for mounting on standpipe/stillwell Pulsar® 4" horn antenna - use min. 4" / DN 100 size process connection flanges Pulsar® 6" horn antenna - use min. 6" / DN 150 size process connection flanges MATERIAL OF CONSTRUCTION A B 316/316L (1.4401/1.4404) stainless steel - RA4/RA6 only Hastelloy® C (2.4819) PROCESS CONNECTION - SIZE/TYPE (Consult factory for larger flange sizes) ANSI flanges EN (DIN) flanges 5 5 5 6 6 6 7 7 7 3 4 5 3 4 5 3 4 5 3" 3" 3" 4" 4" 4" 6" 6" 6" 150 300 600 150 300 600 150 300 600 lbs lbs lbs lbs lbs lbs lbs lbs lbs ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI RF RF RF RF RF RF RF RF RF E E E F F F G G G A B D A B D A B D DN DN DN DN DN DN DN DN DN 80 80 80 100 100 100 150 150 150 PN PN PN PN PN PN PN PN PN PROCESS SEAL - MATERIAL (see page 12 for selection assistance) 0 1 2 8 R A Viton® GFLT seal EPDM (Ethylene Propylene) Kalrez® 4079 seal Simriz® SZ 485 (formerly Aegis PF 128 seal) ANTENNA EXTENSION 0 1 2 3 0 0 0 0 0 0 0 0 0 0 Only for use with 3" horn antenna For nozzle height < 100 mm (4") For nozzle height < 200 mm (8") For nozzle height < 300 mm (12") 16 25/40 63 16 25/40 63 16 25/40 63 EN EN EN EN EN EN EN EN EN 1092-1 1092-1 1092-1 1092-1 1092-1 1092-1 1092-1 1092-1 1092-1 Type Type Type Type Type Type Type Type Type A A B2 A A B2 A A B2 -40 °C (-40 °F) / +200 °C (+400 °F) -50 °C (-60 °F) / +125 °C (+250 °F) -40 °C (-40 °F) / +200 °C (+400 °F) -20 °C (-4 °F) / +200 °C (+400 °F) - RA3 only RA4 only RA4/RA6 only RA4/RA6 only complete order code for PULSAR® R05 horn antenna X = product with a specific customer requirement DIMENSIONS in mm (inches) 76 (3) 76 (3) 51 (2.7) ø 75 (2.95) 3" Horn 76 (3) dim A dim A ø 95 (3.75) Max nozzle height 100 mm (4") 200 mm (8") 300 mm (12") 4" Horn dim A 117 (4.6) 213 (8.4) 315 (12.4) ø 146 (5.75) Max nozzle height 200 mm (8") 300 mm (12") 6" Horn dim A 211 (8.3) 315 (12.4) 9 MOUNTING DIELECTRIC ROD ANTENNA Beam Angle @-3dB - m (ft) D (Distance) 3 (10) 6 (20) 9 (30) 12 (40) 15 (50) 18 (60) 20 (65) Dielectric W (width) 1,40 (4.5) 2,70 (8.9) Turbulence, wave height in mm (inches) None Light, < 15 (0.5) 10-100 4,10 (13.3) 5,40 (17.8) 6,80 (22.2) 8,10 (26.6) ∝ 8,80 (28.9) Moderate, < 25 (1.0) 25 ° (65) 16 (52) (40) 7,5 (25) None Light, < 15 (0.5) 15 (50) 6 (20) 12 Moderate, < 25 (1.0) (40) 9 Heavy, > 25 (1.0) None Light, < 15 (0.5) 2,0-3,0 20 12 Heavy, > 25 (1.0) 3-10 D Max distance in m (feet) (30) 11 (35) 8,5 (28) Moderate, < 25 (1.0) 6,5 (21) Heavy, > 25 (1.0) 4,5 (15) W Nozzles Improper installation in a nozzle creates “ringing” which will adversely affect measurement. The antenna should always be mounted so the active section of the antenna is a minimum of 13 mm (0.5") below the nozzle (be sure to include any nozzle dimension inside the vessel). Antenna extensions are offered to allow the Pulsar® transmitter to work reliably in nozzle heights of max. 25 mm (1"), 100 mm (4"), 200 mm (8") or 300 mm (12"). Standard antennas are shown below for reference. (See table below). min ø: 50 mm (2") min 13 mm (0.5") 316/316L Hastelloy® C or Monel (digit 4 = A, B or C) 316/316L (digit 4 = G) Inactive part TFE or PP (digit 4 = A, B or C) Halar® or PP (all wetted parts) (digit 4 = G) (standard antenna shown) DIMENSIONS in mm (inches) 56 (2.20) 20 (0.8) Ø TFE: 41 (1.63) PP: 38 (1.50) Halar/PP (all wetted parts): 41 (1.63) 76 (3) 76 (3) A 224 (8.8) 10 25 (1)➀ 100 (4) Ø TFE: 41 (1.63) PP: 38 (1.50) 200 (8) B Threaded connection BSP/NPT (extended antenna shown) Nozzle height Flanged connection ANSI / EN (DIN) 300 (12) ➀ A (inactive part) B (antenna extension) 231 (9.1) 457 (18.0) 58 (2.3) 130 (5.1) 333 (13.1) 282 (11.1) 356 (14.0) 559 (22.0) Standard antenna with threaded connections only. 2. Order code for PULSAR® R05 dielectric rod antenna BASIC MODEL NUMBER R A A R A B R A C Pulsar® dielectric rod antenna in TFE (Teflon®) Pulsar® dielectric rod antenna in PP (Polypropylene) Pulsar® dielectric rod antenna in Halar® MATERIAL OF CONSTRUCTION A B C G 316/316L (1.4401/1.4404) stainless steel inactive part with TFE or PP antenna Hastelloy® C (2.4819) inactive part with TFE antenna Monel® (2.4360) inactive part with TFE antenna All-plastic antenna PROCESS CONNECTION - SIZE/TYPE Threaded 3 1 3 2 11/2" NPT 11/2" BSP (G 11/2") 4 4 4 5 5 5 6 6 6 7 7 7 3 4 5 3 4 5 3 4 5 3 4 5 2" 2" 2" 3" 3" 3" 4" 4" 4" 6" 6" 6" 150 300 600 150 300 600 150 300 600 150 300 600 4 5 6 7 P P P P 2" 3" 4" 6" Tri-Clamp® Tri-Clamp® Tri-Clamp® Tri-Clamp® ANSI flanges ➀ lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI - RAA/RAB only RAA only RAA only RAB/RAC only min nozzle Ø: 50 mm (2") min nozzle Ø: 50 mm (2") EN (DIN) flanges ➀ RF RF RF RF RF RF RF RF RF RF➁ RF➁ RF➁ D D D E E E F F F G G G A B D A B D A B D A B D DN DN DN DN DN DN DN DN DN DN DN DN 50 50 50 80 80 80 100 100 100 150 150 150 PN PN PN PN PN PN PN PN PN PN PN PN 16 25/40 63 16 25/40 63 16 25/40 63 16 25/40 63 EN EN EN EN EN EN EN EN EN EN EN EN 1092-1 1092-1 1092-1 1092-1 1092-1 1092-1 1092-1 1092-1 1092-1 1092-1 1092-1 1092-1 Type Type Type Type Type Type Type Type Type Type Type Type Hygienic 316/316L (1.4401/1.4404) connections – use only material of construction code A ➀ ➁ Metal flanges welded to antenna Not available with plastic facing for RAB-G and RAC-G PROCESS SEAL - MATERIAL (see page 12 for selection assistance) 0 1 2 8 ➂ Viton® GFLT seal EPDM (Ethylene Propylene)➂ Kalrez® 4079 seal➂ Simriz® SZ 485 (formerly Aegis PF 128 seal)➂ Not with all-plastic antenna (RAB-G and RAC-G) ANTENNA EXTENSION 0 1 2 3 R A A A B2 A A B2 A A B2 A➁ A➁ B2➁ 0 0 0 0 0 0 0 0 0 0 For For For For nozzle nozzle nozzle nozzle height height height height < < < < -40 °C (-40 °F) / +200 °C (+400 °F) -50 °C (-60 °F) / +125 °C (+250 °F) -40 °C (-40 °F) / +200 °C (+400 °F) -20 °C (-4 °F) / +200 °C (+400 °F) 25 mm (1") - always threaded process connection 100 mm (4") 200 mm (8") (ESP for RAA only) 300 mm (12") complete order code for PULSAR® R05 dielectric rod antenna X = product with a specific customer requirement 11 3. Mounting flanges for 1 1/2" NPT threaded versions - ANSI RF (metal) /ANSI FF (plastic) Part Number: 004-6852 316/316L SST 304/304L SST Carbon steel Hastelloy® C Monel® Kynar® PVC Polypropylene TFE 150# -001 -009 -017 -025 -033 -041 -049 -057 -065 2" 300# -005 -013 -021 -029 -037 -045 -053 -061 -069 150# -002 -010 -018 -026 -034 -042 -050 -058 -066 3" 300# -006 -014 -022 -030 -038 -046 -054 -062 -070 4" 150# 300# -003 -007 -011 -015 -019 -023 -027 -031 -035 -039 -043 -047 -051 -055 -059 -063 -067 -071 6" 150# 300# -004 -008 -012 -016 -020 -024 -028 -032 -036 -040 -044 -048 -052 -056 -060 -064 -068 -072 P R O C E S S S E A L M AT E R I A L Material Viton® GFLT EPDM Simriz SZ 485 (formerly Aegis PF128) Code Maximum Temperature Maximum Pressure Min. Temp. 0 +200 °C @ 16 bar (+400 °F @ 232 psi) 51,7 bar @ +20 °C (750 psi @ +70 °F) -40 °C (-40 °F) 1 +125 °C @ 14 bar (+250 °F @ 200 psi) 51,7 bar @ +20 °C (750 psi @ +70 °F) -50 °C (-60 °F) 12 Not Recommended For Use In Ketones (MEK, acetone), skydrol fluids, amines, anhydrous General purpose, ethylene ammonia, low molecular weight esters and ethers, hot hydrofluoric or chlorosuforic acids, sour HCs Acetone, MEK, skydrol fluids Petroleum oils, di-ester base lubricants, steam 8 +200 °C @ 16 bar (+400 °F @ 232 psi) 51,7 bar @ +20 °C (750 psi @ +70 °F) -20 °C (-4 °F) Inorganic and organic acids (including HF and nitric), aldehydes, ethylene, glyBlack liquor, Freon 43, cols, organic oils, silicone Freon 75, Galden, KEL-F liquid, oils, vinegar, sour HCs, molten sodium, steam, amines, ethylene molten potassium oxide, propylene oxide, NACE applications 2 +200 °C @ 16 bar (+400 °F @ 232 psi) 51,7 bar @ +20 °C (750 psi @ +70 °F) -40 °C (-40 °F) Inorganic and organic acids (including HF and nitric), aldehydes, ethylene, glycols, organic oils, silicone oils, vinegar, sour HCs ® Kalrez® (4079) Recommended For Use In Hot water/steam, hot aliphatic amines, ethylene oxide, propylene oxide T R A N S M I T T E R S P E C I F I C AT I O N S FUNCTIONAL/PHYSICAL Description Operating frequency (approvals) Power (at terminals) Specification Loop Resistance (see graph at page 15) 5,8 GHz (Europe - RTTE) Weatherproof / ATEX flameproof enclosure (with Intrinsically Safe electronics) 16 to 36 V DC ATEX Intrinsically Safe: 16 to 28,4 V DC 4-20 mA with HART® 3,8 to 20,5 mA useable (meets NAMUR NE 43) 0,2 to 20 m (0.5 to 65 ft) Analog: 0,01 mA Display: 0,1 cm (inch) 400 Ω @ 24 V DC / 20 mA User Interface HART® communicator, AMS® or PACTware™ and/or 3-button keypad Output Span Resolution Damping Diagnostic Alarm Display Menu Language Housing Material Approvals SIL (Safety Integrity Level) Electrical Data Equivalent Data Shock/Vibration Class Net weight PERFORMANCE Description Reference Conditions Linearity Accuracy Sensitivity Repeatability Max fill/drain rate Response Time Warm-up Time Ambient Temp. Process dielectric effect Ambient temp. effect Humidity Electromagnetic Compatibility Adjustable 0-45 s Adjustable 3,6 mA, 22 mA or HOLD last output 2-line x 8-character LCD English/Spanish/French/German IP 66/Aluminium A356T6 (< 0.20 % copper) or stainless steel ATEX II 1 G Ex ia IIC T4 Ga, ATEX II 1/2 G EEx d IIC T6, IEC Ex ia IIC T4 Ga LRS – Lloyds Register of Shipment (marine applications) Other approvals are available, consult factory for more details Functional safety to SIL1 as 1oo1 / SIL2 as 1oo2 in accordance to IEC 61508 SFF of 73,7 % - full FMEDA report available Ui = 28,4 V, li = 120 mA, Pi = 0,84 W Ci = 2,2 nF, Li = 430 µH ANSI/ISA-S71.03 Class SA1 (Shock), ANSI/ISA-S71.03 Class VC2 (Vibration) Aluminium: 2,7 kg (6.0 lbs) – transmitter head / electronics only Stainless steel: 6,0 kg (13.2 lbs) – transmitter head / electronics only Specification Reflection from ideal reflector, at +20 °C (70 °F) ± 1 cm (0,4") or 0,1 % of tank height (whichever is greater) ± 1 cm (0,4") or 0,1 % of tank height (whichever is greater) (performance will degrade slightly within 1,5 m (60") of antenna) ± 2,5 mm (0.1") ± 5 mm (0,2") or 0,05 % of tank height (whichever is greater) 4,5 m/min (180 inch/min) < 1 second 30 seconds -40 °C to +70 °C (-40 °F to +160 °F) (weatherproof up to +80 °C (+175 °F)) Display: -20 °C to +70 °C (-5 °F to +160 °F) < 7,5 mm (0.3") within selected range 0,05 % of tank height per 10 °C 0-99 %, non-condensing Meets CE requirements (EN-61326: 1997 + A1 + A2) ELECTRICAL WIRING 0% 100 % Standard shielded twisted cable recommended Ex Galvanic Barrier (only needed for intrinsically safe units): max 28,4 V DC @ 94 mA Non Ex 13 A N T E N N A S P E C I F I C AT I O N S Description Materials Horn diameter Antenna Horn Process seal 3" 4" 6" 3"/4"/6" Horn antenna TFE (Teflon) 316/316L (1.4401/1.4404), Hastelloy® C (2.4819) Viton® GFLT, EPDM, Kalrez® 4079 or Simriz SZ 485 (formerly Aegis PF 128) 75 mm (2.95") 95 mm (3.75") Process Connection 146 mm (5.75") See mounting considerations on page 2 and 3 (recommended to use Eclipse® 705 for mounting in external cages or stillwells) Flanged: Various ANSI or EN (DIN) flanges Max Process Pressure 46,5 bar @ +20 °C (675 psi @ +70 °F) - see graphs at page 15 Mounting Blocking distance Max Process Temp. ➀ Vacuum service 3" Beam angle - 4" see page 8 6" Materials Mounting Process seal Mounting connection Process Connection Max Process Temp. ➀ Max Process Pressure - see graphs at page 15 Vacuum service Beam angle - see table at page 10 Dielectric Range Description Materials Mounting Antenna Process seal Mounting connection Process Connection Blocking distance Max Process Temp. ➀ Max Process Pressure see graphs at page 15 Vacuum service Beam angle - see table at page 10 Dielectric Range ➀ 14 Up to full vacuum strictly for use in stillwell/standpipe 25 ° 1,7 to 100 Antenna Blocking distance +200 °C @ 3,5 bar (+400 °F @ 50 psi) 17 ° Dielectric Range Description min 50 mm (2") below horn TFE (Teflon®) dielectric rod PP (Polypropylene) dielectric rod +200 °C @ 3,5 bar (+400 °F @ 50 psi) +95 °C @ 3,5 bar (+200 °F @ 50 psi) TFE (Teflon) PP (Polypropylene) Viton® GFLT, EPDM, Kalrez® 4079 or Viton® "O"ring Simriz® SZ 485 (formerly Aegis PF 128) 316/316L (1.4401/1.4404), Hastelloy® C 316/316L (1.4401/1.4404) (2.4819) or Monel® (2.4360) See mounting considerations on page 2 and 3 (recommended to use Eclipse® 705 for mounting in external cages or stillwells) Threaded: NPT or BSP Flanged: Various ANSI or EN (DIN) flanges min 50 mm (2") below rod 46,5 bar @ +20 °C (675 psi @ +70 °F) Up to full vacuum 51,7 bar @ +20 °C (750 psi @ +70 °F) 25 ° 2,0 to 100 All-Polypropylene® PP (Polypropylene) Viton "O"ring ® All-Halar® Halar® PP (Polypropylene) Halar® See mounting considerations on page 2 and 3 (recommended to use Eclipse® 705 for mounting in external cages or stillwells) Threaded: NPT or BSP Flanged: Various ANSI or EN (DIN) flanges min 50 mm (2") below rod +95 °C @ 3,5 bar (+200 °F @ 50 psi) +150 °C (+300 °F) @ atmosph. Flanged: 13,8 bar @ +20 °C (200 psi @ + 70 °F) Threaded: 3,5 bar @ +20 °C (50 psi @ + 70 °F) Up to full vacuum 25 ° 2,0 to 100 Blocking distance = zone at the top in which level measurement is unreliable. T E M P E R AT U R E - P R E S S U R E R AT I N G 80 Polypropylene Rod 70 Horn & PTFE Rod Process Pressure (bar) 60 Polypropylene (all wetted parts) – flanged 50 Halar® (all wetted parts) – flanged 40 Polypropylene (all wetted parts) – threaded 30 Halar® (all wetted parts) – threaded 20 10 0 -40 -20 0 20 40 60 80 100 120 Process Temperature (°C) 140 160 180 200 220 L O O P R E S I S TA N C E 1200 36 V 1000 Ω 1000 Intrinsically Safe 800 Ω 28,6 V 630 Ω 600 Weatherproof & flameproof enclosure 400 Ω @ 20 mA 400 (350 Ω @ 22 mA) 200 0 0 10 16 20 24 30 40 VDC 15 QUALITY ASSURANCE - ISO 9001:2008 THE QUALITY ASSURANCE SYSTEM IN PLACE AT MAGNETROL GUARANTEES THE HIGHEST LEVEL OF QUALITY DURING THE DESIGN, THE CONSTRUCTION AND THE SERVICE OF CONTROLS. OUR QUALITY ASSURANCE SYSTEM IS APPROVED AND CERTIFIED TO ISO 9001:2008 AND OUR TOTAL COMPANY IS COMMITTED TO PROVIDING FULL CUSTOMER SATISFACTION BOTH IN QUALITY PRODUCTS AND QUALITY SERVICE. PRODUCT WARRANTY :2008 ALL MAGNETROL ELECTRONIC AND ULTRASONIC LEVEL CONTROLS ARE WARRANTED FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP FOR ONE FULL YEAR FROM THE DATE OF ORIGINAL FACTORY SHIPMENT. IF RETURNED WITHIN THE WARRANTY PERIOD; AND, UPON FACTORY INSPECTION OF THE CONTROL, THE CAUSE OF THE CLAIM IS DETERMINED TO BE COVERED UNDER THE WARRANTY; THEN, MAGNETROL INTERNATIONAL WILL REPAIR OR REPLACE THE CONTROL AT NO COST TO THE PURCHASER (OR OWNER) OTHER THAN TRANSPORTATION. MAGNETROL SHALL NOT BE LIABLE FOR MISAPPLICATION, LABOR CLAIMS, DIRECT OR CONSEQUENTIAL DAMAGE OR EXPENSE ARISING FROM THE INSTALLATION OR USE OF THE EQUIPMENT. THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED, EXCEPT, SPECIAL WRITTEN WARRANTIES COVERING SOME MAGNETROL PRODUCTS. BULLETIN N°: EFFECTIVE: SUPERSEDES: UNDER RESERVE OF MODIFICATIONS Heikensstraat 6, 9240 Zele, België -Belgique Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected] DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected] ITALIA Via Arese 12, I-20159 Milano Tel. +39 02 607.22.98 • Fax. +39 02 668.66.52 • E-Mail: [email protected] INDIA U.A.E. UNITED KINGDOM C-20 Community Centre, Janakpuri, New Delhi - 110 058 Tel. +91 (11) 41661840 • Fax +91 (11) 41661843 • E-Mail: [email protected] DAFZA Office 5EA 722 • PO Box 293671 • Dubai Tel. +971-4-6091735 • Fax +971-4-6091736 • E-Mail: [email protected] OUR NEAREST REPRESENTATIVE www.magnetrol.com BENELUX FRANCE Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: [email protected] BE 58-101.4 SEPTEMBER 2011 June 2010