Pulsar™ R05

PULSAR ®
Model R05
software V2.1x
Installation and Operating Manual
Pulse Burst Radar
Level Measurement
®
UNPACKING
Unpack the instrument carefully. Make sure all components have been
removed from the foam protection. Inspect all components for damage. Report
any concealed damage to the carrier within 24 hours. Check the contents of
the carton/crates against the packing slip and report any discrepancies to
Magnetrol. Check the nameplate model number to be sure it agrees with the
packing slip and purchase order. Check and record the serial number for future
reference when ordering parts.
Nameplate:
- partnumber
- amplifier
- serial n°
These units are in compliance with:
1. The EMC Directive: 2004/108/EC. The units have
0038
been tested to EN 61326: 1997 + A1 + A2.
0344
2. Directive 94/9/EC for equipment or protective system intended for use in potentially explosive atmospheres. EC-type examination certificate number
KEMA03ATEX1447X
(intrinsically
safe)
or
KEMA02ATEX2256X (flameproof enclosure).
3. The PED Directive 97/23/EC (pressure equipment directive). Safety accessories per category IV module H1.
4. The RTTE Directive 99/5/EC.
Partnumber antenna:
- partnumber
- serial n°
SPECIAL CONDITIONS FOR ATEX/IEC INTRINSICALLY SAFE USE
1. Materials marked as Category 1 equipment and used in hazardous areas requiring this category, shall be installed in such a
way that, even in the event of rare incidents, the aluminium enclosure cannot be an ignition source due to impact or friction.
2. The transmitter's antenna shall be installed so, that electrostatic discharges are prevented.
MOUNTING
Location
> 45 cm
(18")
1/
2
Beam Angle
radius
ideal location
The beam pattern, should illuminate the maximum liquid surface
(see table) with a minimum striking
other objects in the vessel including the tank wall. Unavoidable
obstacles (eg. ladders / mixing
blades) will produce reflections
that can be minimized during configuration – see Menu – Target rejection «Targets» & «Targ Rej».
CAUTION: when an insulated probe is used in a
potentially explosive atmosphere caused by gas,
damp or a non-conducting liquid, precautions must
be taken to avoid ignition due to hazardous electrostatic charges.
Insulation
∝
W
WRONG
W
Beam Spread, W @-3dB; m (ft)
Antenna
Dielectric Rod
Beam Angle (∝)
25°
Distance, D
3 (10)
6 (20)
9 (30)
12 (40)
15 (50)
18 (60)
20 (65)
Do not insulate the
high frequency connector
in case of high temperature
applications
2
∝
D
1.40
2.70
4.10
5.40
6.80
8.10
8.80
4" Horn
25°
(4.5)
(8.9)
(13.3)
(17.8)
(22.2)
(26.6)
(28.9)
1.40
2.70
4.10
5.40
6.80
8.10
8.80
(4.5)
(8.9)
(13.3)
(17.8)
(22.2)
(26.6)
(28.9)
Max +150 °C (+300 °F)
GOOD
6" Horn
17°
0.90
1.80
2.70
3.70
4.60
5.50
6.00
(3.0)
(6.0)
(9.0)
(12.0)
(15.0)
(18.0)
(19.5)
Obstructions
Nozzles
Coupling
min ø: 50 mm (2")
Antenna
Extension
min 13 mm (0.5")
Note: Improper installation in a nozzle creates “ringing”. Select an extended antenna (see below) if the
active part is not a minimum of 13 mm (0.5") outside the
nozzle (see above).
Note: Minimize false target reflections by:
- proper installation (see location / beam angle)
- proper orientation (see below)
Standpipes and Stillwells
Pulsar® can be mounted into a standpipe or stillwell but specific considerations should be given:
Considerations for the standpipe or stillwell:
• Only use in metal stillwells/standpipes: min 80 mm – max
200 mm Ø (3 – 8")
• Venting holes and slots should not be larger than 13 mm
(0.5)
• Smooth welds, no reducers allowed, and the length of the
stillwell/standpipe = the measuring length (liquid must be
at all times in the stillwell/standpipe)
• When isolation valves are used, use a full port valve of the
same diam. of the standpipe diam.
• When the stillwell is near to the bottom and εr is low
(1.7 ..3.0), use a deflector plate to eliminate tank bottom
reflections
Considerations for the unit:
• Only use horn antenna sized to the pipe dia.
- 3" antenna for pipe sizes DN 80 / 3"
- 4" antenna for pipe sizes DN 100 up to 150 / 4" up to 6"
- 6" antenna for pipe sizes DN 200 / 8" and above
• Rotate unit until index is in 90° versus process connection
• Enter the inside pipe Ø in the menu screen «pipe ID». The
installation into a pipe increases the systemsʼ sensitivity.
Entering a pipe inside diameter reduces the gain which
automatically compensates for this.
Apply the following table to determine max measuring
range
Antenna
size
3"
4"
6"
Pipe size
sch 40 - wall thickness
of 5 mm (0.19")
DN 80
DN 100
DN 150
DN 200
3"
4"
6"
8"
max range in
meters (ft)
18,3 (60.0)
19,1 (62.7)
19,6 (64.3)
19,8 (65.0)
Pipe inside diameters are within range for pipe sizes up to
sch 40 or wall thickness of 5 mm (EN/DIN).
For larger pipe sizes, use above pipe sizes as a max inside
diameter regardless outside diameter.
Index mark
The launcher (index
mark) should be
rotated 90 ° from
process connections
max
13 mm (0.5")
Measuring length
3
Transmitter & orientation
CAUTION: first orientate the transmitter launcher for optimal performance before tightening the universal connector and the locking nut on the housing base. Always run the Target Rejection routine – see menu configuration
– after changing menu selections or launcher orientation.
The Pulsar® transmitter utilizes a linearly polarized, microwave
beam that can be rotated to improve its performance. Proper orientation can minimize unwanted target reflections, decrease sidewall reflections (multipath) and maximize direct reflections from the
liquid surface.
360° rotatable: position for
optimum wiring/viewing
x ark
xm
inidnede
45
Size:
2,5 mm Hex
4
min 45 cm (18")
Top view mounted 1/2 radius
51 mm (2") open or
adjustable wrench.
Recommended torque
40 Nn (30 ft. lbs)
remove plastic
protection cap
Index mark
1/2 Radius
45
Set Screw
Universal
Connector
index mark
The index mark is present
for reference. The launcher is considered to be at 0°
when the index mark is
closest to the tank wall.
The mark can either be 1
or 2 dots. The dots refer to
the type of adapter piece
being used (1 dot = weatherproof/intrinsically safe;
2 dots = flameproof enclosure).
Polarization pattern
The index mark located on the
side of the launcher are oriented in the same direction
as the polarization.
Ideally, the transmitter should
be mounted half the radius from
the tank wall. Align the index
mark so they are at an angle of
45° to a line from the radar unit
to the nearest tank wall. A transmitter mounted within 45 cm
(18") of a tank wall may
demand orientation adjustments to limit multipath and
optimize performance.
Signal is lost at a specific level:
4. Allow the unit to stabilize for
1. bring level to this point:
± 1 min.
«Qual» screen displays the
lowest value – see Menu
5. Repeat untill «Qual» reads
configuration.
the optimum value.
2. Loosen both locking nut and
6. Tighten both lock nut / unithe universal connector withversal connector without disout removing electronics.
turbing the position of the
3. Rotate the launcher 10-20°.
launcher.
WIRING
CAUTION: power must be switched OFF before wiring the unit.
Current
loop test
point
–
–
LOOP
CURRENT
Positive supply to (+) terminal/HART® connection.
Negative supply to (-) terminal/HART® connection.
Min. 16 V DC – max 36 V DC required.
+
IS
®
IS
Shield wire to green grounding screw (resistance to
ground must be < 1 Ω).
Use certified flameproof cable
gland(s) and cable for Explosion
proof area
Standard shielded twisted
pair cable
100 %
0%
Ex
Non Ex
Ex
Ex
Non Ex
Galvanic Barrier: (only needed for intrinsically safe units):
max: 28,4 V DC / 120 mA
ANALOG I/O
and/or
DIGITAL I/O
Customer supplied
local current meter
Non Ex
Do not connect shield
5
TECHNOLOGY
Pulsar® R05 Pulse Burst Radar emits short bursts of
5,8 GHz energy to a liquid surface. An ultra-high-speed timing circuitry measures the time of the signal reflected off the
liquid surface.
Sophisticated signal processing filters out false reflections
and other background noises. The exact level is then calculated, by factoring tank height and sensor offset information.
The Pulsar® circuitry is extremely energy efficient so no duty
cycling is needed like with likewise radars. This allows to
track high rates of level changes up to 4,5 m/minute
(180"/min).
Distance = C (speed of light) x
T (transit time)
2
Initial
Pulse
Reflected
Pulse
Air εr = 1
Liquid εr > 1,7
CONFIGURATION
TERMINOLOGY
The Pulsar® can measure reliably in the measurement zone, although that the max 100 % and min 0 % level read outs can
be respectively above and below this measurement zone.
The sensor reference point (bottom of NPT thread, top of BSP or face of flange) defines from where all configuration dimensions are entered.
The value in sensor offset accommodates for the distance between tank height and effective process connection.
By entering a level offset, the user can set the 0 % at the bottom of the tank in spite of an irregular bottom, heating coils etc..
Offset values are practical in use for configuring the unit based upon tank details that are available.
When level approaches the blocking distance – this is the zone in which unreliable measurement can be expected from antenna ringing – the user can set a safety zone.
When level enters the safety zone, an error signal (3.6 mA / 22 mA) will alarm for high level readings in critical level applications.
The user can also select for latch 3.6 mA or latch 22 mA, in this case the loop current will remain blocked until manually
cleared.
Sensor reference point
Blocking
distance
Sensor offset (+)
20 mA
Safety zone
Distance
Sensor Offset +
Tank Height =
Distance from
process
connection to
tank bottom
Media
Level
Lowest measurable value
Level offset
6
Tank
Height
4 mA
P2
www.magnetrol.com
CONFIGURATION
NOTE: When connected to an approved barrier, the intrinsically safe electronics of the Pulsar® allow to remove the
covers with power switched on – even if the area is known to be hazardous.
2 line – 8 characters LCD
Default display cycles every 5 s through «LEVEL» (Level) / «Distance»
(Distance) / «Qual» (Quality) / «% OUTPUT» (% output) / «LOOP» (Loop)
When any of these screens is selected, the display will freeze on this
screen, when any other configuration/diagnostic screen is displayed, the
unit will revert after minutes to the scrolling display screens.
Up/Down and Enter pushbuttons
IMPORTANT: The Pulsar® amplifier can be bench configured without antenna
connected. Ignore the start up message in this case, or any level reading.
Display
Units!
cm
Units!
cm
Units
cm
PASSWORD
Comment
Press
:
Press
Press
Display
Action
New Pass
4096➀
Toggle with
press
The last character on the first line of the display changes to «!». This sign confirms that the values/choices of the second line can be modified via the and
push buttons.
* Scroll through the choices or increase/decrease the values on the second line
of the display by and pushbuttons.
pushbutton.
* Accept values/choices as selected by
Scroll through the menu.
Changing/Disabling Password (Disabled password = «0» – factory default value)
Ent Pass
0
Ent Pass!
1
and
until screen «New Pass» appears,
Enter old password with
and
and press
Enter new password to desired value (between 1-255)
with and or enter value "0" to disable the password
function
New password is accepted or disabled.
➀
encrypted value, can be any value, when a password was activated.
Comment
Changing/disabling password
Menu is activated and password can be modified
Changing or disabling
password is activated
7
MENU: STEP BY STEP PROCEDURE
NOTE: The Pulsar® is pre-configured from factory in the language indicated during the ordering process – if for any
reason the configured language does not correspond to your needs – change before proceeding to the required language in «Language» item 39 in below menu. Push 3 x
from the scrolling default display (item 1) to get the
«Language» screen.
Screen
1
Action
*Level*
*Distance*
*Qual*
*%Output*
*Loop*
Transmitter Display
Comment
Transmitter default display. «Level» (Level) «Distance»
(Distance), «Qual» (Quality), «%Output» (% Output), and
«Loop» (Loop) values cycle every 5 seconds.
Configuration
Run mode
Screen changes into «No False Targ Rej» if target rejection is disabled.
8
Transmitter Display
2
Level
xxx.x cm
3
Distance
xxx.x cm
Transmitter Display
4
Qual
xxx.x
Transmitter Display
5
%Output
xx.x %
Transmitter Display
6
Loop
xx.xx mA
7
Units
(select)
8
AntnaTyp
(select)
9
AntnaExt
(select)
10
AntnaMnt
(select)
11
SnsrOfst
xx.x units
12
Tank Top
(select)
13
Tank Ht
xxx.x units
14
Block Dis
xxx.x units
Transmitter Display
Transmitter displays Level measurement in cm, meters
inches, or feet.
Transmitter displays distance in cm or inches – measured
from the sensor reference point (top of BSP thread / bottom
of NPT thread or face flange connection).
Transmitter shows values in between 20 and 90. This
encrypted value represents the quality of the reflected signal: 20 = poor / xx = acceptable / 90 = high.
Transmitter displays % Output measurement derived from
20 mA span.
Transmitter displays Loop measurement (mA).
Select units for level
measurement readout
cm «cm», meters «meters», inches «inches» or feet
«feet».
Antenna extension
(only shows up when
«AntnaTyp» was entered)
Select as per 3 last digits of the partnumber (see nameplate
antenna): xxx-xxxx-xxx/xxx-xxxx-xxx
«-0xx»: 25 mm ( 1")
«-1xx»: 100 mm ( 4")
«-2xx»: 200 mm ( 8")
«-3xx»: 300 mm (12")
Antenna type
Antenna mounting
Select as per the 4 first digits of the partnumber (see nameplate antenna): xxx-xxxx-xxx/xxx-xxxx-xxx
e.g. «RAA-AXXX»: TFE rod with SST mounting nut.
Select «NPT» (NPT), «Flange» (Flange) or «BSP» (BSP).
Sensor Offset
Enter Sensor Offset in cm, meters, inches or feet (see
Terminology - page 6).
Tank Height
Enter Tank Height height in cm, meters, inches or feet (see
Terminology - page 6).
Shape/Type of tank top
Blocking Distance
Select:
«Dome»:
Dome shaped roof
«HorizCyl»: Horizontal and cylindric tank shape
«Flat»:
Flat roof
«Other»:
For non-metallic tanks
«Irregulr»: Irregular shaped tank
Enter Blocking distance in cm, meters, inches or feet (see
Terminology - page 6).
MENU: STEP BY STEP PROCEDURE
Screen
15
LevlOfst
xxx.x units
16
Dielctrc
(select)
17
Turbulnc
(select)
18
RateChng
(select)
19
Foam
(select)
20
Targets
21
Targ Rej
(status)
Action
Level Offset
Enter Level offset in cm, meters, inches or feet (see
Terminology - page 6).
Select the amount
of turbulence
Select: «None» (None), «Light» (Light), «Medium»
(Medium) or «Heavy» Heavy.
Enter the dielectric range
value of the media
Select fill/drain rate
Select amount of foam
Press to view all targets
(incl. targets other than level)
Quality signal amplitude
< 10: too weak
20-90: typical
> 90: too strong
Select
«Partial» or «Empty: allows
to start False Target procedure
«Disable»: False Target
Rejection can be suspended for
troubleshooting purposes
Configuration
After routine, unit will display
the Target Rejection status
«Enabled»
22
Set 4 mA
xxx.x units
23
Set 20 mA
xxx.x units
24
Damping
xx
25
SysFault
(select)
26
LOEFault
(select)
27
LOEDelay
(xxx sec)
Comment
Enter the level value
for the 4 mA
Enter the level value
for the 20 mA
Enter the damping factor
Select the fault signal
Select Loss of Echo fault
Select Loss of Echo delay
Select «1,7-3,0»; «3-10» or «10-100».
Select: «< 13 cm», «13-50 cm», «50-150 cm» or «> 150 cm»
– shown as per selected units/minute; cm or inches.
Select: «None» (None), «Light» (Light), «Medium»
(Medium) or «Heavy» Heavy - Increase choice if Quality
value is < 20
Display message is eg. «1 Lvl 25.8» «Qual 23» =
unit sees level 1, level is 25.8 cm and quality of returned
echo is 23 – if the level is close to actual and quality displays a value > 20, it is probably correct. Scroll down to
view the next levels/targets.
Change from Level to Distance reading via the sub menu:
«Mode»
select either:
«Level» (Level) or «Distance» Distance,
select «Escape» (Escape) to exit.
Do not proceed untill the proper level with proper quality
value is verified in «Targets».
Ideally start the procedure in «Partial» when the level is
as low as possible.
Procedure: If under either «empty» or «Partial»
«Sure?» «No» is selected – no data will be stored.
«Empty»: vessel is completely empty, select «Sure?»
«yes» Target Rejection starts automatically and will display
«Measurng» «Yes» and «Saving» «Yes» whilst the
false targets are located and memorized or
«Partial»: vessel cannot be emptied and is partially
filled, unit displays various level targets eg.
«2 Lvl 13 186.4 cm» (second target/signal, quality of
13 at a distance/level of 186,4 cm)– press down to view
next levels until the screen displays «Entr Lvl xx,x
cm», Select and enter the correct level. Select «Sure?»
«Yes» and «Saving» «Yes» whilst the false targets are
located and memorized.
Notes:
- It is recommended, to re-run routine at a lower level when
False Target Rejection was performed via «Partial» at
a relatively high level. «Level Too High» message
indicates level is too close to antenna to run this routine.
- Re-run the complete procedure if one of the following
menu selections changed: «AntnaTyp», «AntnaMnt»,
«SnsrOfst», «Tank Ht», «Block Dis», «Dielctrc»,
«Turbulnc», «RateChang», «Foam» or when launcher
is repositioned.
In run mode: mA value in "Level Offset" area (see
Terminology – page 6) will not be displayed
In run mode: mA value in "Blocking Distance" area (see
Terminology – page 6) will not be displayed
A Damping factor (1-45 seconds) may be added to smooth
a noisy display and/or output due to turbulence.
Select «3.6 mA», «22 mA» or «Hold» (Hold last value)
see Error Messages page 14.
Select «3.6 mA», «22 mA» or «Hold» (Hold last value)
see Error Messages page 14.
Enter a time in between «0» and «255» seconds; 30 seconds is factory default setting.
9
MENU: STEP BY STEP PROCEDURE
Configuration
Screen
Action
28
SZ Fault
(select)
Select the safety zone fault
29
SZHeight
xx.x units
Select the safety zone value
30
SZ Alarm
Reset
31
Poll Adr
(xx)
32
Trim 4
33
Trim 20
34
Trim Lvl
xxx.x units
35
Pipe ID
xx.x units
36
Loop Tst
xx.xx mA
37
New Pass
xxx
38
Status
39
Language
40
Model Rx5
Ver xx.xx
41
Disp Fact
Comment
Select «None» (None), «3.6mA», «22mA», «Latch 3.6mA»
or «Latch 22mA». When either «Latch 3.6 / 22mA» signals is selected, the loop current remains in alarm until it is
manually cleared with the «SZAlarm» screen ( for safety
zone explanation see Terminology - page 6).
Enter safety zone in cm or inches (see Terminology - page
6).
Reset safety zone latch fault
Select «Reset» «No» or «Yes» to reset alam when either «Latch
3.6mA» or «Latch 22mA» was selected in «SZFault».
Fine tune the 4 mA point
Attach a mA meter to the output. If the output does not
equal 4.0 mA, adjust the value on the display to equal
4.00 mA.
Enter HART ID number
Fine tune the 20 mA point
Enter the difference in level
value
Select a HART poll address (0-15). Enter 0 for a single
transmitter installation.
Attach a mA meter to the output. If the output does not
equal 20.0 mA, adjust the value on the display to equal
20.00 mA.
The unit may measure with a fixed deviation – level trim
allows to compensate out for this difference.
Enter pipe inside diameter (I.D.) Enter a value from 40 to 500 mm (3" to 20") for units
mounted in a standpipe/stillwell.
Enter "0" for units not mounted in a standpipe/stillwell.
Enter a mA Output value
Set mA Output to any given value to perform loop test.
Review status information
Displays the most recent diagnostic events.
Enter new password
Select language
Revision information
Review factory parameters
Use arrows to select desired value. Values between 0 and
255.
Select «English», «Français», «Deutsch» or
«Espagnol».
Processor firmware Rev level.
Coprocessor firmware Rev level.
See page 11. Some screens can be consulted for troubleshooting, other screens are protected by a factory password.
NOTE: Clear all diagnostic values upon completion of configuration – See screen 42 page 11.
It is encouraged that all set up information be recorded for future use. See page 23.
10
MENU: STEP BY STEP PROCEDURE
41
42
43
Disp Fact
Diagnost
44
TrgRjLvl
46
Fact Cal
48
Algorithm
50
TVG Type
52
Fid Pos
45
47
49
Diagnostics
Screen
Launcher
Peaks
Range
51
TVG Max
53
Fid Gain
55
Conversion Factor
57
Scale Offset
58
Distance Correction
59
60
#Run Average
54
56
Sys Gain
Cef dm/s
Echo Amp
61
Adaptive Filter
63
Scatter High
65
Scatter Rate
62
#Adap Average
64
Rate High
66
Peak Detect Reference
68
Minimum Threshold
70
Max Rate
72
SZ Hysteresis
67
Peak Detect Threshold
69
ROC/min
71
73
Max dD
ES Delay
DataLog
Action
Review Factory parameters
Review Diagnostic messages
Review Target Rejection Level
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
None, do not adjust
Comment
Select «YES» to reveal Factory parameters; «NO»
to hide
A cumulative review of all diagnostic messages
Press the enter button twice to clear
Shows where the last target rejection routine
was run
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
Diagnostic, factory setting
11
CONFIGURATION USING HART®
-
Connection of your HART® communicator:
• at power terminals (+) and (-) in wiring compartment
• at first junction box between unit and control room.
+
IMPORTANT: The digital HART® communication is superimposed on the
4-20 mA loop and requires a min. load resistance of 250 Ω and a max load
resistance of 450 Ω.
Junction
250 Ω < RL < 450 Ω
-
CHECK HART®
+
Control
Room
Display
Current
Meter
CONNECTIONS
Power
Supply
Before starting the HART® configuration procedure – check if your HART® communicator is equipped with the proper Pulsar® Device Descriptors (DDʼs).
I/O
Select «NO»:
Select 4:
Select 5:
Check manufacturer:
HART® Version
Dev V2 DD V1
Dev V4 DD V1
start up the communicator
go offline
utility
simulation
Magnetrol
HCF Release Date
Compatible with R05 Software
July 2003
Version 1.1a through 1.2e
July 2004
Version 2.x
When the proper software version is not found, consult your local HART® Service
Center to load the correct Pulsar® DDʼs.
HART® MENU
For easy PACTware™ set up, consult instruction manual 59-600
12
I/O Start up the device
1 Enter «DEVICE SET UP» (Device Set Up)
Press one of the following alphanumeric keys (if no key is sensed after 5 s, the
unit will automatically jump to RUN mode).
1 for entering «CALIBRATION» (Calibration) (see page 13 for additional information)
2 for entering «BASIC SET UP» (Basic Set Up) – general HART®
3 for «ADVANCED SET UP» (Advanced Set Up) (see page 13 for additional information)
4 for entering «DIAGNOSTICS» (Diagnostics) (see page 13 for additional information)
5 for entering «REVIEW» (Review) to review all settings.
CONFIGURATION USING HART®
1
2
3
4
5
6
Device Setup
Lvl
Quality
% Output
Loop
Distance
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1 Calibration
2 Basic Setup
1
2
3
4
5
6
Tag
Descriptor
Date
Message
Poll addr
Final Asmbly Num
3 Advanced Setup
1
2
3
4
5
6
Trim Loop Current
Enter Password
Factory Settings
Magnetrol S/N
New User Password
Device ID
4 Diagnostics
1
2
3
4
5
6
7
8
9
5 Review
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Loop Test
Echo Amplitude
Peaks
Status
Diagnostic Info
Targ Rej Level
Scatter
Rate
ROC per Minute
Model
Manufacturer
Magnetrol, S/N
Firmware Version
Coprocessor Version
Tag
Descriptor
Date
Message
Final Asmbly Num
Device ID
Poll Address
Units
Antenna Type
Antenna Extension
Antenna Mount
Sensor Offset
Tank Top
Tank Height
Blocking Distance
Level Offset
Dielectric
Turbulence
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
Launcher
Algorithm
Range
TVG Type
TVG Max
Fiducial Position
Fiducial Gain
System Gain
Conversion Factor
CF #Run Average
Ceff
Scale Offset
Distance Corr
#Run Average
Rate of Change
Foam
Target Rej Status
Target Rej Type
Targ Rej Level
4 mA Set Point
20 mA Set Point
Damping
System Fault State
LOE Fault State
LOE Delay
SZ Fault State
SZ Height
Trim Level
Pipe ID
Date/Time/Initials
Launcher
Algorithm
TVG Type
TVG Max
Fiducial Position
Fiducial Gain
System Gain
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Tag
Antenna Type
Antenna Extension
Antenna Mount
Sensor Offset
Tank Top
Tank Height
Blocking Distance
Level Offset
Dielectric
Turbulence
Rate of Change
Foam
Targets
Target Rejection
4 mA Set Point
20 mA Set Point
Damping
System Fault State
LOE Fault State
LOE Delay
SZ Fault State
SZ Height
SZ Alarm Reset
Trim Level
Pipe ID
Date/Time/Initials
Adaptive Filter
#Adaptive Average
Scatter High Limit
Rate High Limit
Peak Detect Ref
Peak Detect Thresh
Min Threshold
Max Rate
Max Delta Distance
SZ Hysteresis
ES Delay
DataLog
FactPar1
FactPar2
Conversion Factor
CF #Run Average
Ceff
Scale Offset
#Run Average
Adaptive Filter
#Adaptive Average
Scatter High Limit
Rate High Limit
Peak Detect Thresh
Peak Detect Ref
Min Threshhold
Max Rate
Max Delta Distance
SZ Hysteresis
ES Delay
DataLog
4 mA Trim Value
20 mA Trim Value
Universal Rev
Fld Dev Rev
Software Rev
Num Req Preams
13
MAINTENANCE
TROUBLESHOOTING SYSTEM PROBLEMS
Symptom
Problem
Solution
Level reading drops out at a repeatable position in the vessel
Multipath is cancelling good level signal
Orient launcher to reduce multipath;
turn launcher 20-30 degrees at a time
until multipath at this point disappears.
LEVEL, % Output and LOOP values
are all inaccurate
Basic configuration data questionable
LEVEL readings are repeatable but
consistently high (or low) from actual
by a fixed amount
Configuration data does not accurately match tank dimensions
1. Check validity of all configuration
data
2. Check DISTANCE value of device
against manually measured distance
LEVEL reading on Display is correct
but LOOP is stuck at 4 mA
HART Poll Address set a value of
1-15
Level reading locked onto a value that
is not correct Level
LEVEL reading on Display stuck at
value related to Blocking Distance
Measurement engine finding a reflection it believes is level signal
Device believes antenna is flooded
(level very near or on antenna)
ERROR MESSAGES
1. Is high dielectric (εr>20) foam present
2. Run False Target Rejection routine
with Level below this point (or with
Empty tank) to eliminate false
echoes
1. Ensure proper values for Tank
Height and Sensor Offset
2. Check vessel for present liquid
level. Trim Level can be used to
ensure exact measurement
3. Reconfigure LOOP values if necessary
Set HART Poll Address to 0
Check actual level. If antenna is not
flooded, power down, then power up
transmitter with the level well below
the antenna.
The Pulsar® Radar transmitter utilizes a 3-section hierarchy for reporting diagnostic conditions: FAULTS, WARNINGS, and
INFORMATION. This information can be reviewed at the STATUS screen in the user menu. This screen captures only current
conditions. Historical information can be viewed at the DIAGNOSTIC screen in the Factory menu.
FAULT: (highest level) announces a defect or failure in circuitry or software that precludes reliable measurement. The
current (mA) value unit defaults to 3.6, 22, or HOLD and a
message is displayed on the rotating screen. Further error
information can be obtained by viewing the Status or
Diagnostic (Factory Menu) screens.
WARNING (MESSAGE): (second level) announces conditions that are not fatal but may affect measurement. A mesFault
Warning
TB1
EFFECTS
P1
+
LOOP
CURRENT
Information
–
P2
IS
–
www.magnetrol.com
DISPLAY MALFUNCTION
IS
+
®
sage will occur on the scrolling display screen when a
Warning is detected but will not affect output current.
Further error information can be obtained by viewing the
Status or Diagnostic screens.
INFORMATION (MESSAGE): (lowest level) provides operational factors that are not critical to measurement. Further
error information can be obtained by viewing the Status or
Diagnostic (Factory Menu) screens.
mA Loop
Display Message
Diagnostic (history)
No Effect
Yes
Yes
3.6/22/HOLD
No Effect
Yes
No
Ambient temp
Yes
Yes
Symptom
< -20 °C (-5 °F)
Display may temporarily white out
> +70 °C (+160 °F)
Display may temporarily black out
-20 °C up to +70 °C Display will recover without damage
(-5 °F up to +160 °F)
14
MAINTENANCE
ERROR MESSAGES
Faults
Screen
Target peak cannot be found
No Fiducial
Can not find valid fiducial sig- Ensure transmitter/antenna Universal connector is
nal
tight; Consult Factory if this problem persists
Safety ZoneAlrm
Sfwr Err Inv Arg
EE Write failure
EE Read failure
CPU failure
NoTrgRej
Level Too High
CorptTgR
FidUnclr
Factory Cal Reqd
Co-processor
Communications
IPC bus
IPC chks
Information
(available only in Status or Diagnostic screens)
IPC leng
Signal
DC Noise
IPC ack
Signal Too High
Signal Too Low
Quality
IncTrgRj
ScattTgt
UncerTgt
TankInv
•
•
•
•
•
Solution
Echo Lost
Default Paramtrs
Warnings
Problem
Increase Turbulence setting
Decrease Dielectric setting
Increase ROC setting
Increase LOE delay
Confirm valid False Target Rejection; re-run if
necessary
• Possible multipath if lost repeatedly at same point
in tank
Level within Safety Zone and Normal operation; modify SZ Alarm parameter
SZ Alarm parameters
screens if not operating to expectations
enabled
Configuration parameters are Modifying one parameter clears this condition; check
incorrect for application
validity of all parameters
Software algorithms corrupted
Consult Factory
Microprocessor failure
Consult Factory
EEPROM Write failure
EEPROM Read failure
Consult Factory
Consult Factory
False Target Rejection has
Re-run False Target Rejection routine or manually
not been run or manually dis- enable
abled
Indicates liquid is too close to Lower liquid and re-run False Target Rejection routine
antenna to run this routine
Invalid False Target Rejection Re-run False Target Rejection routine;
data
Consult Factory if problem persists
Fiducial signal quality
questionable
Ensure transmitter/antenna connection is tight;
Consult Factory
Internal communication error
Consult Factory
Internal communication error
Consult Factory
Invalid Calibration Data
Internal communication error
Internal communication error
Excessive noise on A/D
channel
Transmitter requires re-calibration of Factory parameters; the instrument will continue to operate with
reduced performance; Consult Factory
Consult Factory
Consult Factory
Consult Factory
Level signal amplitude exces- Choose higher Dielectric range, reduce Turbulence or
sive
Foam settings; Consult Factory if problem persists
Level signal amplitude insuffi- Choose lower Dielectric range, increase Turbulence or
cient
Foam settings; Consult Factory if problem persists
Incomplete Target Rejection. Re-run False Target Routine with level lower in vesFalse target only partially cap- sel
tured
Return signals scattered due
to turbulence
Target is missing but not
determined to be lost
Device is holding last valid value while confirming the
target position; will continue based upon setting in
LOE Delay screen; Consult Factory if problem persists
Tank dimensions exceed
Reduce Tank Height and/or Sensor Offset values
maximum range of the transmitter
15
SEAL MATERIAL
Material
Viton® GFLT
EPDM
Simriz SZ
485
(formerly
Aegis
PF128)
Maximum
Temperature
Code
Maximum
Pressure
Min.
Temp.
0
+200 °C @ 16 bar
51,7 bar @ +20 °C
(+400 °F @ 232 psig) (750 psig @ +70 °F)
-40 °C
(-40 °F)
1
+125 °C @ 14 bar
51,7 bar @ +20 °C
(+250 °F @ 200 psig) (750 psig @ +70 °F)
-50 °C
(-60 °F)
®
Kalrez
(4079)
®
8
2
Digit in partn°:
Acetone, MEK,
skydrol fluids
+200 °C @ 16 bar
51,7 bar @ +20 °C
(+400 °F @ 232 psig) (750 psig @ +70 °F)
Inorganic and organic acids
(including HF and nitric),
-40 °C
aldehydes, ethylene, gly(-40 °F)
cols, organic oils, silicone
oils, vinegar, sour HCs
X 1 2 3
4 5 6 7
8 9 10
See nameplate, always provide complete partn° and
serial n° when ordering spares.
1
Digit 8
4
6
16
Digit 9
1 or 2
3 or 4
2
5
Hot water/steam, hot aliphatic
amines, ethylene oxide,
propylene oxide
Serial n°:
X = product with a specific customer requirement
3
Petroleum oils, di-ester base
lubricants, steam
Inorganic and organic acids
(including HF and nitric),
aldehydes, ethylene, glyBlack liquor, Freon 43, Freon
cols, organic oils, silicone
75, Galden, KEL-F liquid, molten
oils, vinegar, sour HCs,
sodium, molten potassium
steam, amines, ethylene
oxide, propylene oxide,
NACE applications
-20 °C
(-4 °F)
R 0 5
Not Recommended
For Use In
Ketones (MEK, acetone), skydrol
fluids, amines, anhydrous
General purpose, ethylene ammonia, low molecular weight
esters and ethers, hot hydrofluoric or chlorosuforic acids, sour HCs
+200 °C @ 16 bar
51,7 bar @ +20 °C
(+400 °F @ 232 psig) (750 psig @ +70 °F)
REPLACEMENT PARTS
Partn°:
Recommended
For Use In
1 or A
C
Digit 9
1 or 2
3 or 4
1 or 2
3 or 4
(1) Housing cover
Replacement part
004-9193-003
004-9193-007
(2) Housing cover
Replacement part
036-4410-001
036-4410-004
036-4410-003
036-4410-004
(3) "O"-ring
(4) "O"-ring
(5) Wiring PC board
(6) Electronic module
Replacement part
012-2201-237
012-2201-237
Z30-9143-001
Z31-2827-003
CAUTION: The electronic module connects to the antenna via the “high frequency
connector”. This part is extremely sensitive and brittle and requires to be handled
very careful. It is recommended to exchange complete ampifier heads instead of
electronic modules in the field.
DIMENSIONS IN mm (inches)
83
(3.28)
45° View
105
(4.12)
102
(4.00)
214
(8.43)
256
(10.08)
126
(4.94)
45 °
111
(4.38)
76
(3)
ø 75
(2.95)
51 (2.7)
max. nozzle height 25 (1)
20 (0.8)
Ø TFE: 41 (1.63)
PP: 38 (1.50)
Halar/PP (all
wetted parts):
41 (1.63)
76
(3)
dim A
dim A
ø 95
(3.75)
Max nozzle height
100 mm (4")
200 mm (8")
300 mm (12")
3" Horn
56 (2.20)
76
(3)
4" Horn
dim A
117 (4.6)
213 (8.4)
315 (12.4)
76
(3)
76
(3)
A
ø 146
(5.75)
Max nozzle height
200 mm (8")
300 mm (12")
6" Horn
Nozzle height
25 (1)➀
100 (4)
Ø TFE: 41 (1.63)
PP: 38 (1.50)
200 (8)
B
300 (12)
➀
dim A
211 (8.3)
315 (12.4)
A
(inactive part)
B (antenna
extension)
231 (9.1)
457 (18.0)
58 (2.3)
130 (5.1)
333 (13.1)
282 (11.1)
356 (14.0)
559 (22.0)
Standard antenna with threaded connections only.
224
(8.8)
Threaded connection
BSP/NPT
(extended antenna shown)
Flanged connection
ANSI / EN (DIN)
17
TRANSMITTER SPECIFICATIONS
FUNCTIONAL/PHYSICAL
Description
Specification
Operating frequency (approvals)
Power (at terminals)
Loop Resistance (see graph)
5,8 GHz (Europe - RTTE)
Weatherproof / ATEX flameproof enclosure (with Intrinsically Safe electronics) 16 to 36 V DC
ATEX Intrinsically Safe: 16 to 28,4 V DC
4-20 mA with HART®
3,8 to 20,5 mA useable (meets NAMUR NE 43)
0,2 to 20 m (0.5 to 65 ft)
Analog: 0,01 mA
Display: 0,1 cm (inch)
400 Ω @ 24 V DC / 20 mA
User Interface
HART® communicator, AMS® or PACTware™ and/or 3-button keypad
Output
Span
Resolution
Damping
Adjustable 0-45 s
Diagnostic Alarm
Adjustable 3,6 mA, 22 mA or HOLD last output
Display
2-line x 8-character LCD
Menu Language
English/Spanish/French/German
Housing Material
IP 66/Aluminium A356T6 (< 0.20 % copper) or stainless steel
ATEX II 1 G Ex ia IIC T4 Ga, ATEX II 1/2 G EEx d IIC T6,
IEC Ex ia IIC T4 Ga
LRS – Lloyds Register of Shipment (marine applications)
Other approvals are available, consult factory for more details
Functional safety to SIL1 as 1oo1 / SIL2 as 1oo2 in accordance to IEC 61508
SFF of 73,7 % - full FMEDA report available
Approvals
SIL (Safety Integrity Level)
Electrical Data
Ui = 28,4 V, li = 120 mA, Pi = 0,84 W
Equivalent Data
Ci = 2,2 nF, Li = 430 µH
Shock/Vibration Class
Net weight
ANSI/ISA-S71.03 Class SA1 (Shock), ANSI/ISA-S71.03 Class VC2 (Vibration)
Aluminium: 2,7 kg (6.0 lbs) – transmitter head / electronics only
Stainless steel: 6,0 kg (13.2 lbs) – transmitter head / electronics only
PERFORMANCE
Description
Reference Conditions
Linearity
Accuracy
Specification
Reflection from ideal reflector, at +20 °C (70 °F)
± 1 cm (0,4") or 0,1 % of tank height (whichever is greater)
± 1 cm (0,4") or 0,1 % of tank height (whichever is greater)
(performance will degrade slightly within 1,5 m (60") of antenna)
± 2,5 mm (0.1")
± 5 mm (0,2") or 0,05 % of tank height (whichever is greater)
4,5 m/min (180 inch/min)
< 1 second
30 seconds
-40 °C to +70 °C (-40 °F to +160 °F) (weatherproof up to +80 °C (+175 °F))
Display: -20 °C to +70 °C (-5 °F to +160 °F)
< 7,5 mm (0.3") within selected range
0,05 % of tank height per 10 °C
0-99 %, non-condensing
Meets CE requirements (EN-61326: 1997 + A1 + A2)
Sensitivity
Repeatability
Max fill/drain rate
Response Time
Warm-up Time
Ambient Temp.
Process dielectric effect
Ambient temp. effect
Humidity
Electromagnetic Compatibility
LOOP RESISTANCE
1200
36 V
1000 Ω
1000
Intrinsically Safe
800
Ω
28,6 V
630 Ω
600
400 Ω @ 20 mA
400
(350 Ω @ 22 mA)
200
18
0
0
10
16
20
24
VDC
30
Weatherproof &
flameproof enclosure
40
ANTENNA SPECIFICATIONS
Description
Materials
Horn
diameter
Mounting
Antenna
Horn
Process seal
3"
4"
6"
Max Process Temp.
➀
Max Process Pressure
Vacuum service
3"
Beam angle 4"
see page 2
6"
Materials
Mounting
Mounting connection
Process Connection
➀
Max Process Pressure - see graphs at page 20
Vacuum service
Beam angle - see table at page 2
Dielectric Range
Description
Materials
Mounting
Antenna
Process seal
Mounting connection
Process Connection
Blocking distance
Max Process Temp.
➀
Max Process Pressure - see graphs at page 20
Vacuum service
Beam angle - see table at page 2
Dielectric Range
➀
75 mm (2.95")
95 mm (3.75")
See mounting considerations on page 2, 3 and 4
(recommended to use Eclipse® 705 for mounting in external cages or stillwells)
Flanged: Various ANSI or EN (DIN) flanges
min 50 mm (2") below horn
+200 °C @ 3,5 bar (+400 °F @ 50 psi)
46,5 bar @ +20 °C (675 psi @ +70 °F) - see graphs at page 20
Up to full vacuum
strictly for use in stillwell/standpipe
1,7 to 100
Process seal
Max Process Temp.
Viton® GFLT, EPDM, Kalrez® 4079 or Simriz® SZ 485 (formerly Aegis PF 128)
17 °
Antenna
Blocking distance
316/316L (1.4401/1.4404), Hastelloy® C (2.4819)
25 °
Dielectric Range
Description
TFE (Teflon®)
146 mm (5.75")
Process Connection
Blocking distance
3"/4"/6" Horn antenna
TFE (Teflon®) dielectric rod
PP (Polypropylene) dielectric rod
+200 °C @ 3,5 bar (+400 °F @ 50 psi)
+95 °C @ 3,5 bar (+200 °F @ 50 psi)
TFE (Teflon®)
PP (Polypropylene)
Viton® GFLT, EPDM, Kalrez® 4079 or
Viton® "O"ring
Simriz® SZ 485 (formerly Aegis PF 128)
316/316L (1.4401/1.4404), Hastelloy® C
316/316L (1.4401/1.4404)
(2.4819) or Monel® (2.4360)
See mounting considerations on page 2, 3 and 4
(recommended to use Eclipse® 705 for mounting in external cages or stillwells)
Threaded: NPT or BSP
Flanged: Various ANSI or EN (DIN) flanges
min 50 mm (2") below rod
46,5 bar @ +20 °C (675 psi @ +70 °F)
Up to full vacuum
51,7 bar @ +20 °C (750 psi @ +70 °F)
25 °
2,0 to 100
All-Polypropylene
PP (Polypropylene)
Viton® "O"ring
All-Halar®
Halar®
PP (Polypropylene)
Halar®
See mounting considerations on page 2, 3 and 4
(recommended to use Eclipse® 705 for mounting in external cages or stillwells)
Threaded: NPT or BSP
Flanged: Various ANSI or EN (DIN) flanges
min 50 mm (2") below rod
+95 °C @ 3,5 bar (+200 °F @ 50 psi)
+150 °C (+300 °F) @ atmosph.
Flanged: 13,8 bar @ +20 °C (200 psi @ + 70 °F)
Threaded: 3,5 bar @ +20 °C (50 psi @ + 70 °F)
Up to full vacuum
25 °
2,0 to 100
Blocking distance = zone at the top in which level measurement is unreliable.
19
TEMPERATURE - PRESSURE
80
Polypropylene Rod
70
Horn & PTFE Rod
Process Pressure (bar)
60
Polypropylene (all wetted
parts) – flanged
50
Halar® (all wetted parts) –
flanged
40
Polypropylene (all wetted
parts) – threaded
30
Halar® (all wetted parts) –
threaded
20
10
0
-40
-20
0
20
40
MODEL IDENTIFICATION
60
80
100
120
Process Temperature (°C)
140
160
180
200
220
A complete measuring system consists of:
1. Pulsar® transmitter head/electronics
2. Pulsar® antenna:
For the most optimal antenna selection, check first the min. dielectric of the liquid versus the expected wave height (turbulence)
to define whether the required range can be met. The less obstructions are within the beam angle, the better performance –
therefore check as of next the beam angle spread of the antenna versus the obstructions in the tank. See Beam Angle and
Dielectric/Turbulence/Max distance tables at the left side of the antenna order code pages. Two antenna styles exist:
• Horn antenna – always flanged mounting, best performing configuration. Suited for standpipe / stillwell mounting.
• Dielectric rod – threaded or flanged, most flexible mounting but less efficient
3. Option: Mounting flanges for threaded versions
4. Free of charge: Magnetrol master C.D. with Pulsar® R05 DTM (PACTware™). Order code: 090-BE59-200 (included in each
order).
5. Option: MACTek Viator USB HART® interface: order code: 070-3004-002
1. Code for PULSAR® R05 transmitter head/electronics
BASIC MODEL NUMBER
R 0 5
5,8 GHz - 24 V DC loop powered, Pulsar® Pulse Burst radar
OUTPUT
5 1 0 A
4-20 mA with HART® communication and integral digital display/keypad
MOUNTING/APPROVAL
1
Integral, weatherproof
A
Integral, ATEX II 1 G Ex ia IIC T4 Ga or IEC Ex ia IIC T4 Ga
C
Integral, ATEX II 1/2 G EEx d IIC T6
HOUSING / CABLE ENTRY
1 0
IP 66, Cast aluminium, 3/4" NPT cable entry (2 entries - 1 plugged)
2 0
IP 66, Cast aluminium, M20 x 1,5 cable entry (2 entries - 1 plugged)
3 0
IP 66, Cast stainless steel, 3/4" NPT cable entry (2 entries - 1 plugged)
4 0
IP 66, Cast stainless steel, M20 x 1,5 cable entry (2 entries - 1 plugged)
R 0 5
20
5 1 0 A
0
complete code for PULSAR® R05 transmitter head/electronics
X = product with a specific customer requirement
MODEL IDENTIFICATION
2. Code for PULSAR® R05 dielectric rod antenna
BASIC MODEL NUMBER
R A A
R A B
R A C
Pulsar® dielectric rod antenna in TFE (Teflon®)
Pulsar® dielectric rod antenna in PP (Polypropylene)
Pulsar® dielectric rod antenna in Halar®
MATERIAL OF CONSTRUCTION
A
316/316L (1.4401/1.4404) stainless steel inactive part with TFE or PP antenna
B
Hastelloy® C (2.4819) inactive part with TFE antenna
C
Monel® (2.4360) inactive part with TFE antenna
G
All-plastic antenna
PROCESS CONNECTION - SIZE/TYPE
Threaded
3 1
11/2" NPT
3 2
11/2" BSP (G 11/2")
ANSI flanges ➀
4 3
2" 150 lbs ANSI
4 4
2" 300 lbs ANSI
4 5
2" 600 lbs ANSI
5 3
3" 150 lbs ANSI
5 4
3" 300 lbs ANSI
5 5
3" 600 lbs ANSI
6 3
4" 150 lbs ANSI
6 4
4" 300 lbs ANSI
6 5
4" 600 lbs ANSI
7 3
6" 150 lbs ANSI
7 4
6" 300 lbs ANSI
7 5
6" 600 lbs ANSI
-
RAA/RAB only
RAA only
RAA only
RAB/RAC only
min nozzle Ø: 50 mm (2")
min nozzle Ø: 50 mm (2")
EN (DIN) flanges ➀
D A
DN 50 PN
D B
DN 50 PN
D D
DN 50 PN
E A
DN 80 PN
E B
DN 80 PN
E D
DN 80 PN
F A
DN 100 PN
F B
DN 100 PN
F D
DN 100 PN
G A
DN 150 PN
G B
DN 150 PN
G D
DN 150 PN
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF➁
RF➁
RF➁
16
25/40
63
16
25/40
63
16
25/40
63
16
25/40
63
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
1092-1 Type A
1092-1 Type A
1092-1 Type B2
1092-1 Type A
1092-1 Type A
1092-1 Type B2
1092-1 Type A
1092-1 Type A
1092-1 Type B2
1092-1 Type A➁
1092-1 Type A➁
1092-1 Type B2➁
Hygienic 316/316L (1.4401/1.4404) connections – use only material of construction code A
4 P
2" Tri-Clamp®
5 P
3" Tri-Clamp®
6 P
4" Tri-Clamp®
7 P
6" Tri-Clamp®
➀
➁
Metal flanges welded to antenna
Not available with plastic facing for RAB-G and RAC-G
PROCESS SEAL - MATERIAL (see page 12 for selection assistance)
0
Viton® GFLT seal
1
EPDM (Ethylene Propylene)➂
2
Kalrez® 4079 seal➂
8
Simriz® SZ 485 (formerly Aegis PF 128 seal)➂
➂
Not with all-plastic antenna (RAB-G and RAC-G)
ANTENNA EXTENSION
0
1
2
3
R A
0
0
0
0
0
0
0
0
0 0
For
For
For
For
nozzle
nozzle
nozzle
nozzle
height
height
height
height
<
<
<
<
-40 °C (-40 °F) / +200 °C (+400 °F)
-50 °C (-60 °F) / +125 °C (+250 °F)
-40 °C (-40 °F) / +200 °C (+400 °F)
-20 °C (-4 °F) / +200 °C (+400 °F)
25 mm (1") - always threaded process connection
100 mm (4")
200 mm (8")
300 mm (12")
complete code for PULSAR® R05 dielectric rod antenna
X = product with a specific customer requirement
21
MODEL IDENTIFICATION
2. Code for PULSAR® R05 horn antenna
BASIC MODEL NUMBER
R A 3
R A 4
R A 6
Pulsar® 3" horn antenna - use only for mounting on standpipe/stillwell
Pulsar® 4" horn antenna - use min. 4" / DN 100 size process connection flanges
Pulsar® 6" horn antenna - use min. 6" / DN 150 size process connection flanges
MATERIAL OF CONSTRUCTION
A
B
316/316L (1.4401/1.4404) stainless steel
- RA4/RA6 only
Hastelloy® C (2.4819)
PROCESS CONNECTION - SIZE/TYPE (Consult factory for larger flange sizes)
ANSI flanges
EN (DIN) flanges
5 3
3" 150 lbs ANSI RF
E A
DN 80 PN 16
5 4
3" 300 lbs ANSI RF
E B
DN 80 PN 25/40
5 5
3" 600 lbs ANSI RF
E D
DN 80 PN 63
6 3
4" 150 lbs ANSI RF
F A
DN 100 PN 16
6 4
4" 300 lbs ANSI RF
F B
DN 100 PN 25/40
6 5
4" 600 lbs ANSI RF
F D
DN 100 PN 63
7 3
6" 150 lbs ANSI RF
G A
DN 150 PN 16
7 4
6" 300 lbs ANSI RF
G B
DN 150 PN 25/40
7 5
6" 600 lbs ANSI RF
G D
DN 150 PN 63
PROCESS SEAL - MATERIAL (see page 12 for selection assistance)
0
Viton® GFLT seal
1
EPDM (Ethylene Propylene)
2
Kalrez® 4079 seal
8
Simriz® SZ 485 (formerly Aegis PF 128 seal)
ANTENNA EXTENSION
R A
0
1
2
3
0
0
0
0
0
0
0
0
Only for use with 3" horn antenna
For nozzle height < 100 mm (4")
For nozzle height < 200 mm (8")
For nozzle height < 300 mm (12")
-
X = product with a specific customer requirement
3. Mounting flanges for 1 1/2" NPT threaded versions - ANSI RF (metal) /ANSI FF (plastic)
Part Number:
004-6852
316/316L SST
304/304L SST
Carbon steel
Hastelloy® C
Monel®
Kynar
PVC
Polypropylene
TFE
22
2"
150#
-001
-009
-017
-025
-033
-041
-049
-057
-065
3"
300#
-005
-013
-021
-029
-037
-045
-053
-061
-069
150#
-002
-010
-018
-026
-034
-042
-050
-058
-066
4"
300#
-006
-014
-022
-030
-038
-046
-054
-062
-070
150#
-003
-011
-019
-027
-035
-043
-051
-059
-067
6"
300#
-007
-015
-023
-031
-039
-047
-055
-063
-071
150#
-004
-012
-020
-028
-036
-044
-052
-060
-068
300#
-008
-016
-024
-032
-040
-048
-056
-064
-072
1092-1 Type A
1092-1 Type A
1092-1 Type B2
1092-1 Type A
1092-1 Type A
1092-1 Type B2
1092-1 Type A
1092-1 Type A
1092-1 Type B2
-40 °C (-40 °F) / +200 °C (+400 °F)
-50 °C (-60 °F) / +125 °C (+250 °F)
-40 °C (-40 °F) / +200 °C (+400 °F)
-20 °C (-4 °F) / +200 °C (+400 °F)
RA3 only
RA4 only
RA4/RA6 only
RA4/RA6 only
complete code for PULSAR® R05 horn antenna
0 0
EN
EN
EN
EN
EN
EN
EN
EN
EN
RX5 Radar Transmitter
®
Configuration Data Sheet
Copy blank page and store calibration data for future reference and troubleshooting.
Item
Vessel Name
Vessel #
Media & Dielectric
Tag #
Electronics Serial #
Antenna Serial #
Level
Units
Antenna Type
Antenna Extension
Antenna Mounting
Sensor Offset
Tank Top
Tank Height
Blocking Distance
Level Offset
Dielectric
Turbulence
Rate of Change
Amount of Foam
Targets
Screen
#1
#2
#3
#4
#5
Target Rejection
4 mA point
20 mA point
Damping Factor
System Fault
Loss of Echo Fault
Loss of Echo Delay
Safety Zone Fault
Safety Zone Height
Safety Zone Alarm Reset
HART Poll Address
Trim 4 mA
Trim 20 mA
Trim Level
Pipe Inside Diameter
Loop Test
New Password
Status
Language
Software Version
«Level»
«Units»
«AntnaTyp»
«AntnaExt»
«AntnaMnt»
«SnsrOfst»
«Tank Top»
«Tank Ht»
«Block Dis»
«LevlOfst»
«Dielctrc»
«Turbulnc»
«RateChng»
«Foam»
Q____ - _______
Q____ - _______
Q____ - _______
Q____ - _______
Q____ - _______
«Targ Rej»
«Set 4mA»
«Set 20mA»
«Damping»
«SysFault»
«LOEFault»
«LOEDelay»
«SZ Fault»
«SZ Height»
«SZ Alarm»
«Poll Adr»
«Trim 4»
«Trim 20»
«Trim Lvl»
«Pipe ID»
«Loop Tst»
«New Pass»
«Status»
«Language»
«Model RX5
VerX.XXX»
Value
Item (factory defaults)
Display Factory
Diagnostics
Target Rejection Level
Launcher
Factory Cal
Peaks
#0
#1
#2
#3
#4
Algorithm
Range
TVG Type
TVG Maximum
Fiducial Position
Fiducial Gain
System Gain
Conversion Factor
Cef dm/s
Scale Offset
Distance Correction
Echo Amplitude
# Run Average
Adaptive Filter
#Adap Average
Scatter High
Rate High
Scat Rate
Peak Detect Reference
Peak Detect Threshold
Minimum Threshold
ROC/min
Maximum Rate
Maximum dD
Safety Zone Hysteresis
ES Delay
Data Log
Name
Date
Time
Screen
Value
«Disp Fact»
«Diagnost»
«TrgRjLvl»
«Launcher»
«Fact Cal»
«Algorithm»
«Range»
«TVG Type»
«TVG Max»
«Fid Pos»
«Fid Gain»
«Sys Gain»
«Conv Fct»
«Cef dm/s»
«Scl Offs»
«DistCor»
«Echo Amp»
«RunAvr»
«Adapfilt»
«AdapAv»
«ScatHigh»
«RateHigh»
«ScatRate»
«PkDetRef»
«PkDetThr»
«Min Thr»
«ROC /min»
«Max Rate»
«Max dD»
«Sz Hyst»
«ES Delay»
«Datalog»
NOTES:
23
IMPORTANT
SERVICE POLICY
Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or
replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to
the purchaser, (or owner) other than transportation cost if:
a. Returned within the warranty period; and,
b. The factory inspection finds the cause of the malfunction to be defective material or workmanship.
If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labour
and the parts required to rebuild or replace the equipment.
In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the
original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the
control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of
our warranty.
No claims for misapplication, labour, direct or consequential damage will be allowed.
RETURNED MATERIAL PROCEDURE
So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA)
form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is
available through Magnetrolʼs local representative or by contacting the factory. Please supply the following information:
1. Purchaser Name
2. Description of Material
3. Serial Number and Ref Number
4. Desired Action
5. Reason for Return
6. Process details
Any unit that was used in a process must be properly cleaned in accordance with the proper health and safety standards
applicable by the owner, before it is returned to the factory.
A material Safety Data Sheet (MSDS) must be attached at the outside of the transport crate or box.
All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments.
All replacements will be shipped Ex Works.
BULLETIN N°:
EFFECTIVE:
SUPERSEDES:
UNDER RESERVE OF MODIFICATIONS
BE 58-601.4
SEPTEMBER 2011
JUNE 2010
www.magnetrol.com
BENELUX
FRANCE
Heikensstraat 6, 9240 Zele, België -Belgique
Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected]
DEUTSCHLAND
Alte Ziegelei 2-4, D-51491 Overath
Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected]
INDIA
C-20 Community Centre, Janakpuri, New Delhi - 110 058
Tel. +91 (11) 41661840 • Fax +91 (11) 41661843 • E-Mail: [email protected]
ITALIA
Via Arese 12, I-20159 Milano
Tel. +39 02 607.22.98 • Fax. +39 02 668.66.52 • E-Mail: [email protected]
U.A.E.
DAFZA Office 5EA 722 • PO Box 293671 • Dubai
Tel. +971-4-6091735 • Fax +971-4-6091736 • E-Mail: [email protected]
UNITED
KINGDOM
Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL
Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: [email protected]