ProductOverview2016 BE

PRODUCT LINE
CATALOGUE
2016
®
Worldwide Level and Flow SolutionsSM
VISION STATEMENT
To be the customers’ preferred partner
in the global supply of level and flow control solutions
2
®
COMPANY
COMPANY
“Industry leader” is a role Magnetrol® has played for over 80 years. In fact, the history of
MAGNETROL is a story of the pioneers who built the level instrumentation industry.
We manufactured the first liquid level switch to accurately and safely detect motion of liquid
in boilers and feedwater systems and we also introduced the first pneumatic valve controller,
supporting the growth of the nuclear power industry with new standards in safety and
performance.
As our name became synonymous with rock-solid, reliable mechanical buoyancy controls, we
secured our core capabilities in electronic technologies, including RF capacitance and ultrasonic.
Most recently, we started a legacy of world-class, award-winning radar instrumentation, which
continues today with the Eclipse® Model 706 guided wave radar transmitter.
The MAGNETROL team of innovators has never looked back.
®
3
OUR PRODUCTS
OUR PRODUCTS
The majority of the devices manufactured by Magnetrol® International are designed and tailormade to the specifications and requests of our customers. Over the years a great expertise has
been gained in different fields.
Below is a list, not limitative and depending on the device type, of metals with which we have
gained experience:
• 321 stainless steel
• 304/304L stainless steel
• 316/316L stainless steel
• (Low temperature) Carbon steel and carbon steel
• Chrome Molybdenum steel
• (Super) Duplex stainless steel
• Monel
• Hastelloy
• Incolloy and Inconel types
• ….
Working with these various metals has resulted in over 130 in-house welding procedures being
established.
A similar experience has been gained with respect to possible process connections:
• ANSI flanges
• EN (DIN) flanges
• Tri-clamp hygienic connections
• Proprietary flanges enabling compatibility with existing connections
• Threaded connections such as NPT and BSP
•…
Although our standard colours are blue (up to 240 °C (464 °F)) and a grey type (temperatures
higher than 240 °C (464 °F)) we can supply nearly any colour upon customer request.
So, if you have any specific request please do not hesitate to contact us.
4
®
Measurement solids level
Measurement interface
Measurement Flow
Eclipse® – Horizon™
6
•
•
•
•
Pulse Burst Radar
Pulsar R96 - Model R82
20
•
•
Ultrasonic Contact
Echotel 9XX
24
Ultrasonic Non-Contact
Echotel 3X5
30
•
•
Thermal Dispersion
Thermatel
34
Electromagnetic Flow Meter
Polaris®
40
RF Capacitance
Kotron
42
•
Magnetostrictive
Jupiter
46
•
•
Magnetic Level Indicator
Aurora /Vector™/Atlas™/Gemini™
48
•
•
Displacer Transmitter
Modulevel
54
•
•
Buoyancy
Mechanicals
58
Mechanical Flow
Mechanicals
66
®
®
®
®
®
®
®
®
Density control
Guided Wave Radar
Detection flow
PRODUCT FAMILY
Detection interface
TECHNOLOGY
Detection liquid level
Measurement liquid level
OUR PRODUCTS
PAGE
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•
•
•
•
•
•
•
•
•
•
Magnetrol® level and flow controls use state-of-the-art technology and are produced under strict
quality procedures of ISO 9001 - PED 97/23/EC. MAGNETROL quality is achieved by using fully
traceable materials, ASME IX qualified welders and the capability to work with standard as well
as exotic materials. MAGNETROL builds standard and custom equipment for all industries. The
integration of SIL (Safety Integrity Level) philosophy into the basic concept design results in reliable
controls that self-test for proper operation and report any possible malfunctions. MAGNETROL is
devoted to optimizing the design of level controls for minimal cost of ownership by durability.
Full details on MAGNETROL products can be found on our website www.magnetrol.com and in
our respective sales bulletins.
®
5
GUIDED WAVE RADAR
Guided Wave Radar is based upon the principle of Time
Domain Reflectometry (TDR). TDR utilises pulses of electromagnetic energy, which are transmitted down a probe.
When a pulse reaches a liquid surface that has a higher
dielectric than the air/vapour in which it is traveling, the
pulse is reflected.
An ultra high-speed timing circuit precisely measures the
transit time and provides an accurate measurement of the
liquid level or the liquid-liquid interface.
Many of these devices are overfill safe due to the fact that
the reference signal is generated above the process seal.
Reference
signal
air
Upper
signal
εr = 1
level
> 50 mm
(2")
Interface
level signal
< 50 mm
(2")
Low dielectric medium
(e.g. oil, εr = 2)
High dielectric medium
(e.g. water, εr = 80)
Time
eclipse.magnetrol.com
FE T Y I
NT
01
4
C O
M
EGRITY
P
2
SA
A
N
Y
E
M E M B
R
V EL
LE
GUIDED WAVE RADAR
ECLIPSE® 706
Guided wave radar
level transmitter
DESCRIPTION
Eclipse® Model 706 is an advanced two wire loop powered, 24 V DC guided wave radar transmitter with a superior signal strength to take on a broad range of challenging high pressure high
temperature applications. An extensive line of dedicated coaxial, caged coaxial, single and twin
rod probes delivers accurate and reliable level control.
The innovative dual compartment enclosure positions wiring and electronics in the same plane,
and angled to maximise ease of wiring, configuration, set-up and data display.
FEATURES
“Real Level”, measurement not affected by media variables eg. dielectrics, pressure,
density, pH, viscosity, ...
Easy bench configuration - no need for level movement.
2-wire loop powered intrinsically safe level transmitter.
360° rotatable housing can be dismantled without depressurising the vessel via
“Quick connect/disconnect” probe coupling.
Probe designs: up to +450 °C / 430 bar (+850 °F / 6250 psi).
Saturated steam applications up to 155 bar @ +345 °C (2250 psi @ +650 °F).
Cryogenic applications down to -196 °C (-320 °F).
Integral or remote mount electronics.
Suited for SIL 2 or SIL 3 Loops (full FMEDA report available).
Unique overfill feature.
Higher pulse amplitude and superior signal-to-noise ratio (SNR).
4-button user interface and graphical LCD display provide enhanced depth of data,
indicating on-screen waveforms and troubleshooting tips.
Can be programmed to automatically capture waveform data by time or by event occurrence.
Contains pro-active build-up diagnostics.
Potted electronics.
APPLICATIONS
MEDIA: Liquids or slurries; hydrocarbons to water-based media (dielectric 1.4 - 100) and solids
(dielectric 1.9 - 100). Open channel flow flumes and weirs.
VESSELS: Most process or storage vessels up to rated probe temperature and pressure.
CONDITIONS: All level measurement and control applications including process conditions exhibiting visible vapours, foam, surface agitation, bubbling or boiling, high fill/empty rates, low level
and varying dielectric media or specific gravity.
AGENCY APPROVALS
Ex d
Ex ia
Ex n
Ex t
ATEX
XP
IS
NI
•
•
•
•
CCOE
CSA
•
•
•
•
•
FM
•
•
•
EAC (GOST)
•
•
•
•
IEC
•
•
•
•
Inmetro
•
•
•
•
Other
Metrology
SIL
SIL 2 (1oo1)
Other approvals are available, consult factory for more details
®
7
GUIDED WAVE RADAR
ECLIPSE® 706
PROBE SELECTION
Coaxial GWR probes - liquides
Application/Type
Function
7yT
7yP
7yD
7yS
Level - Interface
Standard temp
Level - Interface
High pressure
Level - Interface
HTHP
Saturated steam
Steam probe
Yes
Yes
Yes
No
-40 / +65 °C (-40 / +150 °F)
Yes
Yes
Yes
Yes
-40 / +200 °C (-40 / +400 °F)
Yes
Yes
Yes
Yes
-196 / +200 °C (-320 / +400 °F)
No
Yes
Yes
No
-196 / +450 °C (-320 / +850 °F)
No
No
Yes
No
Overfill safe
Temperature
No
No
Yes
Yes
saturated steam
Max pressure
No (2)
No
No
Yes
-50 / +345 °C (-58 / +650 °F)
70 bar (1000 psi)
Yes
Yes
Yes
Yes
88 bar (1275 psi)
No
Yes
Yes
Yes
431 bar (6250 psi)
No
Yes
Yes
No
Dielectrics (1)
≥ 1.4
Yes
Yes
Yes
No
≥ 1.7
Yes
Yes
Yes
No
≥4
Yes
Yes
Yes
No
≥ 10
Available probe length
Yes
Yes
Yes
Yes
Standard
Enlarged
Material of construction
0,3 to 6,1 m (12 to 240")
9 m (30')
0,3 to 6,1 m (12 to 240")
9 m (30')
0,3 to 6,1 m (12 to 240")
9 m (30')
0,6 to 6,1 m (24 to 240")
N/A
316/316L (1.4401/1.4404)
Yes
Yes
Yes
Yes
Hastelloy® C (2.4819)
Yes
Yes
Yes
Yes
Monel® (2.4360)
Yes
Yes
Yes
No
No
No
Hermetic glass ceramic, Inconel
Hermetic glass ceramic, Inconel
No
Hermetic glass ceramic, PEEK
HT, Inconel
Full vacuum
Full vacuum
Full vacuum
500/2000
500
No
PFA insulated 316/316L rod
Process seal type
Teflon TFE with Viton o-rings
®
Viscosity cP (mPa.s)
Liquid
(2)
(3)
(4)
(5)
8
(3) (5)
Negative pressure, but no
hermetic seal
500/2000
Vacuum service
(1)
®
smallenlarged
500/2000
smallenlarged
smallenlarged
Clean
Yes Yes
Yes Yes
Yes Yes
Yes
Film coating
Yes Yes
Yes Yes
Yes Yes
Yes
Moderate build-up
NoYes
NoYes
NoYes
No
Strong build-up
Min req. process conn.
Small
Enlarged
No
No
No
No
No
3/4"
3" (4)
No
3/4"
3" (4)
1.2 min dielectric when end of probe analysis can be enabled.
Acceptable up to 150 °C (300 °F) max with aegis o-rings.
Other o-ring materials available (Kalrez®, Aegis,...).
Outer probe ø 45 mm (1.75") (SST) or 49 mm (1.90") (exotic material) or 64 mm (2.50") (segmented).
Special HF acid probe available upon request.
®
No
2"
3" (4)
2"
N/A
GUIDED WAVE RADAR
ECLIPSE® 706
PROBE SELECTION
Caged GWR probes - liquides
Application/Type
Function
7yG
7yL
7yJ
Level - Interface
Standard temp
Level - Interface
High pressure
Level - Interface
HTHP
Yes
Yes
Yes
-40 / +65 °C (-40 / +150 °F)
Yes
Yes
Yes
-40 / +200 °C (-40 / +400 °F)
Yes
Yes
Yes
-196 / +200 °C (-320 / +400 °F)
No
Yes
Yes
-196 / +450 °C (-320 / +850 °F)
No
No
Yes
-50 / +300 °C (-58 / +575 °F)
No
No
Yes
saturated steam
Max pressure
No
No
No
70 bar (1000 psi)
Yes
Yes
Yes
88 bar (1275 psi)
No
Yes
Yes
431 bar (6250 psi)
No
Yes
Yes
Overfill safe
Temperature
Dielectrics (1)
≥ 1.4
Yes (2)
Yes (2)
Yes (2)
≥ 1.7
Yes
Yes
Yes
≥4
Yes
Yes
Yes
Yes
0,3 to 6,1 m (12 to 240")
Yes
0,3 to 6,1 m (12 to 240")
Yes
0,3 to 6,1 m (12 to 240")
≥ 10
Available probe length
Material of construction
316/316L (1.4401/1.4404)
Yes
Yes
Yes
Hastelloy® C (2.4819)
Yes
Yes
Yes
Monel® (2.4360)
Yes
Yes
Yes
PFA insulated 316/316L rod
No
No
Hermetic glass ceramic, Inconel
No
Hermetic glass ceramic, Inconel
Full vacuum
Full vacuum
10000
10000
Process seal type
Vacuum service
Viscosity cP (mPa.s)
Liquid
(1)
(2)
(3)
(4)
Teflon® TFE with Viton® o-rings (3) (4)
Negative pressure, but no
hermetic seal
10000
Clean
Yes
Yes
Yes
Film coating
Yes
Yes
Yes
Moderate build-up
Yes
Yes
Yes
Strong build-up
Min req. process conn.
Yes
2"
Yes
2"
Yes
2"
1.2 min dielectric when end of probe analysis can be enabled.
When installed in the proper chamber/cage/stilling well.
Other o-ring materials available (Kalrez®, Aegis,...).
Special HF acid probe available upon request.
®
9
GUIDED WAVE RADAR
ECLIPSE® 706
PROBE SELECTION
Single rod rigid GWR probes - liquides
Application/Type
Function
7yF
7yM
7yN
Level
Standard temp
Level
High pressure
Level
HTHP
No (2)
No (2)
No (2)
-40 / +65 °C (-40 / +150 °F)
Yes
Yes
Yes
Overfill safe
Temperature
-40 / +200 °C (-40 / +400 °F)
Yes
Yes
Yes
-196 / +200 °C (-320 / +400 °F)
No
Yes
Yes
-196 / +450 °C (-320 / +850 °F)
No
No
Yes
-50 / +300 °C (-58 / +575 °F)
No
No
Yes
saturated steam
No
No
No
70 bar (1000 psi)
Yes
Yes
Yes
88 bar (1275 psi)
No
Yes
Yes
431 bar (6250 psi)
No
Yes
Yes
Max pressure
Dielectrics (1)
≥ 1.4
No
No
No
≥ 1.7
Yes
Yes
Yes
≥4
Yes
Yes
Yes
≥ 10
Yes
0,6 to 7,32 m (24 to 288")
Yes
0,6 to 7,32 m (24 to 288")
Yes
0,6 to 7,32 m (24 to 288")
316/316L (1.4401/1.4404)
Yes
Yes
Yes
Hastelloy® C (2.4819)
Yes
Yes
Yes
Monel® (2.4360)
Yes
Yes
Yes
Available probe length
Material of construction
Yes
No
No
Teflon® TFE with Viton® o-rings (3)
Negative pressure, but no
hermetic seal
10000
Hermetic glass ceramic, Inconel
Hermetic glass ceramic, Inconel
Full vacuum
Full vacuum
10000
10000
Clean
Yes
Yes
Yes
Film coating
Yes
Yes
Yes
Moderate build-up
Yes
Yes
Yes
Strong build-up
Yes
Yes
Yes
(4)
(4)
PFA insulated 316/316L rod
Process seal type
Vacuum service
Viscosity cP (mPa.s)
Liquid
Min req. process conn.
(1)
(2)
(3)
(4)
10
2"
1.2 min dielectric when end of probe analysis can be enabled.
Overfill capability can be achieved via software.
Other o-ring materials available (Kalrez®, Aegis,...).
1" threaded connection available.
®
2"
2"
GUIDED WAVE RADAR
ECLIPSE® 706
PROBE SELECTION
Flexible GWR probes - liquides
Application/Type
Function
7y1
7y3
7y6
7y7
Level
Single flexible
Standard temp
Level
Single flexible
HP
Level - Interface
Single flexible
HTHP
Level - Interface
Twin flexible
Standard temp
No (2)
No (2)
No (2)
No (2)
-40 / +65 °C (-40 / +150 °F)
Yes
Yes
Yes
Yes
-40 / +200 °C (-40 / +400 °F)
Yes
Yes
Yes
Yes
-196 / +200 °C (-320 / +400 °F)
No
Yes
Yes
No
-196 / +450 °C (-320 / +850 °F)
No
Yes
Yes
No
-50 / +300 °C (-58 / +575 °F)
No
Yes
Yes
No
saturated steam
No
No
No
No
Overfill safe
Temperature
Max pressure
70 bar (1000 psi)
Yes
Yes
Yes
Yes
88 bar (1275 psi)
No
Yes
Yes
No
431 bar (6250 psi)
No
Yes
Yes
No
No
No
Yes (3)
No
Yes
Yes (4)
Dielectrics
≥ 1.4
(1)
≥ 1.7
Yes
Yes
Yes
Yes
≥ 10
Yes
1 to 30 m (3 to 100')
Yes
1 to 30 m (3 to 100')
Yes
1 to 30 m (3 to 100')
Yes
1 to 30 m (3 to 100')
316/316L (1.4401/1.4404)
Yes
Yes
Yes
Yes
Hastelloy® C (2.4819)
No
No
No
No
Monel® (2.4360)
No
No
No
No
PFA insulated 316/316L cable
Yes
No
No
No
Hermetic glass ceramic
Hermetic glass ceramic
Full vacuum
Full vacuum
10000
10000
Teflon TFE with Viton® o-rings (5)
Negative pressure, but no
hermetic seal
1500
Process seal type
Vacuum service
Viscosity cP (mPa.s)
Liquid
(3)
(4)
(5)
Teflon TFE with Viton o-rings
Negative pressure, but no
hermetic seal
10000
®
®
(5)
®
Clean
Yes
Yes
Yes
Yes
Film coating
Yes
Yes
Yes
Yes
Moderate build-up
Yes
Yes
Yes
No
Strong build-up
Yes
2"
Yes
2"
Yes
2"
No
2"
Min req. process conn.
(2)
Yes
(4)
≥4
Available probe length
Material of construction
(1)
Yes
(4)
1.2 min dielectric when end of probe analysis can be enabled.
Overfill capability can be achieved via software.
When installed in the proper chamber/cage/stilling well.
May increase with probe length >10 m (30').
Other o-ring materials available (Kalrez®, Aegis,...).
®
11
GUIDED WAVE RADAR
ECLIPSE® 706
PROBE SELECTION
Flexible GWR probes - solids
Application/Type
Function
7y2
7y5
Level
Single flexible
Standard temp
Level
Twin flexible
Standard temp
No (2)
No (2)
-40 / +65 °C (-40 / +150 °F)
Yes
Yes
-40 / +200 °C (-40 / +400 °F)
No
No
-196 / +200 °C (-320 / +400 °F)
No
No
-196 / +450 °C (-320 / +850 °F)
No
No
-50 / +300 °C (-58 / +575 °F)
No
No
Max pressure
No
Atmos
No
Atmos
Dielectrics (1)
≥ 1.4
No
No
≥ 1.7
No
Yes (3)
≥4
Yes
Yes
≥ 10
Yes
1 to 30 m (3 to 100')
Yes
1 to 30 m (3 to 100')
316/316L (1.4401/1.4404)
Yes
Yes
Hastelloy® C (2.4819)
No
No
Monel (2.4360)
No
No
PFA insulated 316/316L rod
No
Overfill safe
Temperature
saturated steam
Available probe length
Material of construction
®
Process seal type
Teflon® / PEI (4)
Negative pressure, but no
hermetic seal
1500
Clean
Yes
Yes
Film coating
Yes
Yes
Moderate build-up
Yes
No
Vacuum service
Viscosity cP (mPa.s)
Liquid
Strong build-up
Min req. process conn.
(1)
(2)
(3)
(4)
12
No
Teflon / PEI
Negative pressure, but no
hermetic seal
10000
®
(4)
Yes
No
2" min
2" min
1.2 min dielectric when end of probe analysis can be enabled.
Overfill capability can be achieved via software.
May increase with probe length >10 m (30').
PEI = Ultem™ 1000.
®
GUIDED WAVE RADAR
ECLIPSE® 705
Guided wave radar
level transmitter
DESCRIPTION
Eclipse® 705 Transmitter is a loop-powered, 24 V DC l­iquid-level transmitter based on the revolutionary
Guided Wave Radar (GWR) technology. Encompassing a number of significant engineering accomplishments, this leading edge level transmitter is designed to provide measurement performance well
beyond that of many traditional technologies, as well as “through-air” radars.
The innovative enclosure is a first in the industry, orienting dual compartments (wiring and electronics) in the
same plane, and angled to maximise ease of wiring, configuration, set-up and data display.
This single transmitter can be used with all probe types and offers enhanced reliability, for use in SIL2 /
SIL 3 loops.
FEATURES
“Real Level”, measurement not affected by media variables eg. dielectrics, pressure,
density, pH, viscosity, ...
Easy bench configuration - no need for level simulation.
2-wire loop powered intrinsically safe level transmitter.
20-point custom strapping table for volumetric output.
360° rotatable housing can be dismantled without depressurising the vessel via
“Quick connect/disconnect” probe coupling.
2-line x 8-characters display and 3-button keypad.
Probe designs: up to +425 °C / 430 bar (+800 °F / 6250 psi).
Saturated steam applications up to 155 bar @ +345 °C (2250 psi @ +650 °F).
Cryogenic applications down to -196 °C (-320 °F).
Integral or remote electronics.
Suited for SIL 1 or SIL 2 Loops (full FMEDA report available).
Suited for SIL 3 Loops (EXIDA Certificate available).
APPLICATIONS
MEDIA: Liquids or slurries; hydrocarbons to water-based media (dielectric 1,4 - 100) and solids
(dielectric 1,9 - 100).
VESSELS: Most process or storage vessels up to rated probe temperature and pressure.
CONDITIONS: All level measurement and control applications including process conditions exhibiting visible vapours, foam, surface agitation, bubbling or boiling, high fill/empty rates, low level
and varying dielectric media or specific gravity.
AGENCY APPROVALS
XP
IS
NI
CSA
•
•
•
FM
•
•
•
ATEX
Ex d
Ex ia
Ex n
Ex t
•
•
•
•
Other
•
CCOE
EAC (GOST)
•
•
IEC
•
•
Inmetro
•
•
Korea
•
•
NEPSI
Metrology
CPA
Marine
SIL
Lloyd's Register of Shipping (LRS)
SIL1/2 (1oo1)
Lloyds EN 12952-11 (water tube boilers)
Steam Drum
Lloyds EN 12953-9 (shell boilers)
TÜV
WHG § 63, overfill prevention
Other approvals are available, consult factory for more details
®
13
GUIDED WAVE RADAR
ECLIPSE® 705 HEAVY DUTY
Guided wave radar probes
for heavy duty applications
DESCRIPTION
Eclipse® 705 Transmitter is a loop-powered, 24 V DC l­iquid-level transmitter based on the revolutionary
Guided Wave Radar (GWR) technology. Encompassing a number of significant engineering accomplishments, this leading edge level transmitter is designed to provide measurement performance well
beyond that of many traditional technologies, as well as “through-air” radars.
The innovative enclosure is a first in the industry, orienting dual compartments (wiring and electronics) in the
same plane, and angled to maximise ease of wiring, configuration, set-up and data display.
This single transmitter can be used with all probe types and offers enhanced reliability, for use in SIL 2 /
SIL 3 loops.
FEATURES
“Real Level”, measurement not affected by media variables eg. dielectrics, pressure,
density, pH, viscosity, ...
Easy bench configuration - no need for level simulation.
2-wire loop powered intrinsically safe level transmitter.
20-point custom strapping table for volumetric output.
360° rotatable housing can be removed without depressurising the vessel via “Quick connect/
disconnect” probe coupling.
2-line x 8 characters display and 3-button keypad.
Probe designs: up to +425 °C / 430 bar (+800 °F / 6250 psi).
Saturated steam applications up to 155 bar @ +345 °C (2250 psi @ +650 °F).
Cryogenic applications down to -196 °C (-320 °F).
Integral or remote electronics.
Suited for SIL 1 or SIL 2 Loops (full FMEDA report available).
Suited for SIL 3 Loops (EXIDA Certificate available).
APPLICATIONS
MEDIA: Liquids or slurries; hydrocarbons to water-based media (dielectric 1,4 - 100), up to
10.000 cP.
VESSELS: Most process or storage vessels up to rated probe temperature and pressure.
CONDITIONS: All level measurement and control applications including process conditions exhibiting visible vapours, foam, surface agitation, bubbling or boiling, high fill/empty rates, low level
and varying dielectric media or specific gravity.
AGENCY APPROVALS
XP
IS
NI
CSA
•
•
•
FM
•
•
•
ATEX
Ex d
Ex ia
Ex n
Ex t
•
•
•
•
•
CCOE
EAC (GOST)
•
•
IEC
•
•
Inmetro
•
•
Korea
•
•
NEPSI
Marine
SIL
Lloyd's Register of Shipping (LRS)
SIL1/2 (1oo1)
Lloyds EN 12952-11 (water tube boilers)
Steam Drum
Lloyds EN 12953-9 (shell boilers)
TÜV
WHG § 63, overfill prevention
Other approvals are available, consult factory for more details
14
®
Other
Metrology
CPA
GUIDED WAVE RADAR
ECLIPSE® 705
PROBE SELECTION
Coaxial style GWR probes
Application/Type
7MR-7MM
(coax)
7MD-7ML
(coax)
7MS /7MQ
(coax)
7MT-7MN
(coax)
7MG
(single rod) (2)
Level
HTHP(1)
Steam
Level - Interface
Level - Interface
-40 / +150 °C (-40 / +300 °F)
Yes
Yes
No
Yes
Yes
-40 / +200 °C (-40 / +400 °F)
Yes
Yes
No
Yes
Yes
-196 / +425 °C (-320 / +800 °F)
No
Yes
No
No
Up to +300 °C (+575 °F)
No
No
No
Saturated steam:
7MS: < 300 °C (575 °F)
7MQ: > 300 °C (575 °F)
No
No
Function
Temperature
Pressure
0 to 50 bar (0 to 750 psi)
Yes
Yes
Yes
Yes
Yes
0 to 70 bar (0 to 1000 psi)
Yes
Yes
Yes
Yes
Yes
0 to 155 bar (0 to 2250 psi)
No
Yes
Yes
No
No
Vacuum to 430 bar (6250 psi)
No
Yes
No
No
No
Level: 1.4 or 1.7 to 100
Level: 1.4 or 1.7 to 100
Min. dielectrics
Level: 1.4 or 1.7 to 100
≥ 1.4
Yes
≥ 1.7
Yes
≥ 1.9
Yes
≥ 10
Available probe length
Interface:
No
No
Interface:
Interface:
No
Upper liquid: 1.4 to 5.0
Lower liquid: 15 to 100
Upper liquid: 1.4 to 5.0
Lower liquid: 15 to 100
4,5 m (177")
6,1 m (240")
6,1 m (240")
Yes
Yes
Yes
Yes
Upper liquid: 1.4 or 1.7
to 5.0
Lower liquid: 15 to 100
Yes
6,1 m (240")
6,1 m (240")
Yes
Yes
Wetted materials
316/316L
Hastelloy® C
Monel®
Seal type
Yes
Yes
No
Yes
Yes
Yes
“0”ring type with various
materials
Yes
Borosilicate seal
(Full vacuum)
No
Dynamic steam seal with
HT PEEK / Aegis
Yes
“0”ring type with various
materials
Yes
“0”ring type with various
materials
Liquid
Clean
Yes
Yes
Yes
Yes
Yes
Film coating
Yes
Yes
Yes
Yes
Yes
Yes
Use Ø 45 mm (1.75")
(7MM)
Yes
Use Ø 45 mm (1.75")
(7ML)
Yes
Yes
Use Ø 45 mm (1.75")
(7MN)
Yes
Yes
Ø 22,5 (7MR) 45 (7MM) mm
(0.88 - 1.75")
Yes
Ø 22,5 (7MD) 45 (7ML) mm
(0.88 - 1.75")
No
Weak build-up
Strong build-up
aggressive
Probe Ø/section
(1)
(2)
No
Ø 22,5 mm (0.88")
Yes
Ø 22,5 (7MT) 45 (7MN) mm
(0.88 - 1.75")
Yes
Yes
Ø 13, 19 or 25 mm
(0.5, 0.75 or 1")
High Temperature / High Pressure (HTHP) GWR probes with multi venting holes are suitable for level and liquid-liquid interface measurement.
Caged single rod probe with the same performance as a coax set up.
®
15
GUIDED WAVE RADAR
ECLIPSE® 705
PROBE SELECTION
Single and dual lead GWR probes
Application/Type
7MF-A
(single rod)
7MF-F
(single rod)
7MJ
(single rod)
7M1/7M2
(single cable)
7MB
(twin rod)
7M7/7M5
(twin flex)
Level liquids
PFA coated
HTHP
Liquids / Solids
Level - Interface
Liquids / Solids
-40 / +150 °C (-40 / +300 °F)
Yes
Yes
Yes
Yes
Yes
Yes
-40 / +200 °C (-40 / +400 °F)
No
No
Yes
Yes (7M1 only)
Yes
Yes (7M7) ambient (7M5)
-40 / +315 °C (-40 / +600 °F)
No
No
Yes
As “X”(1)
No
No
0 to 70 bar (0 to 1000 psi)
Yes
Yes
Yes
Yes
Yes
Yes
0 to 245 bar (0 to 3550 psi)
No
No
Yes
As “X”(1)
No
No
No
No
No
7M1: ≥ 1.9
No
No
7M2: ≥ 4.0
Function
Temperature
Pressure
Min. dielectrics
≥ 1.4
≥ 1.9
Yes
Yes
Yes
≥ 10
Yes
Yes
Yes
6,1 m (240")
6,1 m (240")
6,1 m (240")
316/316L
Yes
Yes
Hastelloy® C
No
No
Monel
No
No
Available probe length
Yes
Yes
Yes
Yes
22 m (72.18')
6,1 m (240")
22 m (72.18')
Yes
Yes
Yes
Yes - FEP insul.
Yes
No
Yes
No
Yes
No
Yes
No
Wetted materials
®
Seal type
“0”ring type with Viton®/EPDM/Kalrez® 4079/PEEK materials (not for use with ammonia, use only 7MD)
Liquid
Clean
Yes
Yes
Yes
Yes
Yes
Yes
Film coating
Yes
Yes
Yes
Yes
Yes
Yes
Weak build-up
Yes
Yes
Yes
Yes
Yes
Yes
Strong build-up
Yes
Yes
Yes
Yes
Yes
No
aggressive
Probe Ø/section
Remote transmitter head
available as an option
(1)
As “X” = optionally available.
16
®
No
Yes
Yes
No
Yes
No
Ø 13 mm (0.5")
Ø 16 mm (0,6")
Ø 13 mm (0.5")
Ø 5 mm (0.2")
2 x Ø 13 mm (0.5")
2 x Ø 6 mm (0.2")
GUIDED WAVE RADAR
ECLIPSE® 705 HYGIENIC
Guided wave radar
level transmitter
for hygienic use
DESCRIPTION
Eclipse® 705 Transmitter is a loop-powered, 24 V DC l­iquid-level transmitter based on the revolutionary Guided Wave Radar (GWR) technology. Encompassing a number of significant engineering accomplishments, this leading edge level transmitter is designed to provide measurement
performance well beyond that of many traditional technologies, including “through-air” radar.
Typical for these devices is that the probe can be bended (upon request) to follow the shape of
the vessel. This way mixing blades can be avoided and measurement can be
carried out to the last drop present.
ECLIPSE 705 offers enhanced reliability, as demonstrated by a Safe Failure Fraction of 91 %.
FEATURES
“Real Level”, measurement not affected by media variables eg. dielectrics, pressure,
density, pH, viscosity, ...
2-wire loop powered intrinsically safe level transmitter.
20-point custom strapping table for volumetric output.
Housing can be removed without depressurising the vessel.
2-line x 8 characters display and 3-button keypad.
Suitable design for CIP/SIP cleaning.
Integral or remote electronics.
Suited for SIL 1 or SIL 2 Loops (full FMEDA report available).
APPLICATIONS
MEDIA: From non-conductive liquids up to water-based media (dielectric 1,9 - 100).
VESSELS: Most process or storage vessels.
CONDITIONS: All level measurement and control applications including process conditions exhibiting visible vapours, foam, surface agitation, bubbling or boiling, high fill/empty rates, low level
and varying dielectric media or specific gravity.
AGENCY APPROVALS
Ex d
FEBRUARY 2003
BPE
Ex ia
IS
NI
CSA
•
•
FM
•
•
ATEX
•
CCOE
•
EAC (GOST)
•
IEC
•
Ex n
Ex t
XP
Other
Metrology
SIL
SIL1/2 (1oo1)
Hygienic Machinery Directive 98/37/EC annex 1, section 2,1
TNO
EN 1672 part 2, Hygienic requirements
EHEDG doc. 2 (second edit. March 2000) and doc. 8 (July 1993)
Other approvals are available, consult factory for more details
®
17
GUIDED WAVE RADAR
HORIZON™ 704
Guided wave radar
level transmitter
DESCRIPTION
Horizon™ 704 is a loop-powered, 24 V DC liquid-level transmitter based on the revolutionary
Guided Wave Radar (GWR) technology. The electronics of the HORIZON 704 is integral mount
on the GWR probe and allows local configuration via a 3-button keypad / display. HORIZON 704
electronics are compatible with different types of GWR probes each encompassing different application challenges (coaxial or twin rod types). The aluminium or Lexan® housing can be removed
for service under process conditions.
FEATURES
“Real Level”, measurement not affected by changing media variables eg. dielectrics, pressure,
density, pH, viscosity, ...
Easy bench configuration - no need for level simulation.
2-line x 8 characters display / 3-button keypad or blind transmitter.
2-wire loop powered intrinsically safe level transmitter.
Housing can be easily removed without depressurising the vessel.
HART®/AMS® digital communication.
Max process temperature: +205 °C (+400 °F).
Max process pressure: 70 bar (1000 psi).
4-20 mA output (meets NAMUR NE 43).
Integral mount electronics.
APPLICATIONS
MEDIA: Liquids or slurries; hydrocarbons to water-based media (dielectric 1,7 - 100).
VESSELS: Most process or storage vessels up to rated probe temperature and pressure.
CONDITIONS: All level measurement and control applications including process conditions
exhibiting visible vapours, foam, coating / build-up, surface agitation, turbulence and varying
dielectric media or specific gravity.
AGENCY APPROVALS
Ex d
XP
IS
NI
CSA
•
•
•
FM
•
•
•
ATEX
Ex ia
Ex n
Ex t
•
Other approvals are available, consult factory for more details
18
®
Other
GUIDED WAVE RADAR
®
19
PULSE BURST RADAR
Pulse Burst Radar emits short bursts of energy to a liquid
surface. Ultra-high-speed timing circuitry measures the
time of the signal reflected off the liquid surface.
Sophisticated signal processing filters out false reflections
and other background noises. The exact level is then calculated, by factoring in tank height and other configuration
information. The circuitry is extremely energy efficient so
no duty cycling is needed as with other radar devices. This
allows the device to track high rates of level changes up to
4,5 m/minute (180"/min).
initial
pulse
reflected
pulse
air
εr = 1
liquid
distance
FE T Y I
NT
SA
=C
(speed
of light)
x
T
(transit
2
time)
εr > 1,7
EGRITY
V EL
LE
PULSE BURST RADAR
PULSAR® R96
Pulse burst radar level
transmitter
DESCRIPTION
Pulsar® Radar transmitter is the latest generation of loop-powered, 24 V DC, level transmitters. It
has low power consumption, fast response time and is easy to use.
PULSAR is designed to provide unparalleled performance and ease of use. PULSAR non-contact
radar is the perfect complement to the Magnetrol® Eclipse® Guided Wave Radar. These transmitters offer the ultimate solution to the vast majority of process level applications.
FEATURES
6 GHz operating frequency offers superior performance in the tougher applications of
turbulence, foam, and heavy vapours.
2-wire loop powered intrinsically safe level transmitter.
360° rotatable housing can be dismantled without depressurising the vessel via “Quick
connect/disconnect” antenna coupling.
4-button user interface and graphical LCD display provide enhanced depth of data,
indicating on-screen waveforms and troubleshooting tips.
2 antenna styles up to +200 °C / 51,7 bar (+400 °F / 750 psi):
- horn antenna: 3", 4" and 6"
- dielectric rod antenna: Polypropylene and TFE.
Measuring range up to 40 m (130 Feet).
False target setup is simple, intuitive and effective.
Will reliably track extremely rapid rate of change up to 4,5 m (180") / minute.
Suited for SIL 1 and SIL 2 loops (full FMEDA report available).
Can be programmed to automatically capture waveform data by time or by event occurrence.
Potted electronics.
APPLICATIONS
MEDIA: Liquids or slurries; hydrocarbons to water-based media (dielectric 1,7 - 100).
VESSELS: Most process or storage vessels up to rated probe temperature and pressure.
CONDITIONS: Virtually all level measurement and control applications including process conditions exhibiting visible vapours, some foam, surface agitation, bubbling or boiling, high fill/empty
rates, low level and varying dielectric media or specific gravity.
AGENCY APPROVALS
XP
IS
NI
CSA
•
•
•
FM
•
•
•
ATEX
EAC (GOST)
IEC
Ex d
Ex ia
•
•
•
Ex n
Ex t
•
Other
Metrology
•
SIL
SIL 2 (1oo1)
Other approvals are available, consult factory for more details
®
21
PULSE BURST RADAR
MODEL R82
Non-contact radar level
transmitter for level,
volume and open channel flow
applications
DESCRIPTION
Model R82 is an economical, loop powered radar transmitter bringing radar to everyday applications. Ultrasonic devices, frequently used in daily applications, can now be replaced using radar
technology with its superior performance.
The electronics are housed in a single compartment cast aluminium or Lexan® housing. R82
measures effectively even when atmospheres above the liquid are saturated with vapour. Pulse
Burst technology and advanced signal processing manage common disturbances such as false
echoes caused by obstructions, multi-path reflections from tank sidewalls or turbulence caused
by agitators, aggressive chemicals, or aerators.
FEATURES
2-wire loop powered intrinsically safe transmitter.
26 GHz frequency.
Fast and easy configuration via 2-line x 16 characters display and 4-button keypad.
Intuitive false target profiling.
Rotatable microwave beam for optimised operation.
Encapsulated PP or Tefzel® antennas in lengths of 50 mm (2") and 200 mm (8").
Process
temperature: -40 °C to +93 °C (-40 °F to +200 °F)
pressure: vacuum to 13,8 bar (200 psi)
dielectric: 1,7 – 100.
Suited for SIL 1 loops (full FMEDA report available).
APPLICATIONS
Open channel flow flumes and weirs.
Paint, ink and solvent tanks.
Chemical storage.
Thick and viscous media.
Batch and day tanks.
AGENCY APPROVALS
Ex d
Ex ia
ATEX
•
CCOE
•
cFMus
EAC (GOST)
•
IEC
•
Inmetro
•
Ex n
Ex t
XP
IS
NI
•
•
SIL
SIL 1 (1oo1)
Other approvals are available, consult factory for more details
22
®
Other
Metrology
PULSE BURST RADAR
®
23
ULTRASONIC CONTACT
Echotel® ultrasonic contact operates on a two crystal
pulsed or “transmit-receive” principle which applies a high
frequency electronic burst to the transmit crystal. The
signal is then converted into ultrasonic energy and transmitted across the sensing gap towards the receiver crystal.
When there is air in the gap, the high frequency ultrasonic
energy will be attenuated, thereby not allowing the energy
to be received. When there is liquid in the gap, the ultrasonic energy will propagate across the gap and the current
shift or relay output will indicate a reception of the signal.
air/gas
dry gap
echotel.magnetrol.com
FE T Y I
NT
01
4
C O
M
EGRITY
P
2
SA
A
N
Y
E
M E M B
R
liquid
wet gap
V EL
LE
ULTRASONIC CONTACT
ECHOTEL® 961/962
Ultrasonic level switch
DESCRIPTION
Echotel® 961/962 series are used to detect high or low level alarm(s) in a broad range of liquids.
Pulsed signal technology provides superior performance in applications suffering from foam, aeration, heavy turbulence and suspensions containing solids.
ECHOTEL 961 has a tip sensitive setpoint and is ideally used as high or low level alarm.
ECHOTEL 962 offers 2 setpoints on the same transducer, a tip sensitive setpoint and a second
setpoint via a flow-through upper gap. The unit is used for level alarm or to control a pump in an
auto fill/empty mode.
ECHOTEL 961/962 is equipped with advanced diagnostics that continuously check the transducer and electronics. The diagnostics also alarm for electrical noise interference from external
sources.
FEATURES
No calibration required.
2-wire loop powered with mA output or AC/DC line ­powered with integrated relay(s).
Continuous selftest with selectable error output.
LED identification for:
- process alarm
- error of transducer, electronics or electrical noise ­interference
- wet/dry status of transducer.
Push buttons for manual testing of alarm and error signals.
Adjustable time delay up to 45 s.
Process temperature from -80 °C to +165 °C (-110 °F to +325 °F) depending on used materials.
Process pressure up to 138 bar (2000 psi).
Metal and plastic transducers.
Suited for SIL 1 and SIL 2 loops (full FMEDA report available).
Remote electronics.
APPLICATIONS
VESSELS: Any mounting position.
CONDITIONS: Unaffected by
- shifting dielectric, density or pH
- presence of foam, turbulence, visible vapours
- fast drain/fill rates
- transducer coating and air bubbles
- vacuum conditions.
AGENCY APPROVALS
Ex d
Ex ia
ATEX
•
•
CCOE
•
•
XP
IS
NI
CSA
•
•
•
FM
•
•
•
EAC (GOST)
•
IEC
•
Inmetro
•
Ex n
Ex t
Other
•
•
SIL
SIL 2 (1oo1)
Other approvals are available, consult factory for more details
®
25
ULTRASONIC CONTACT
ECHOTEL® 961
Ultrasonic level switch
for hygienic use
DESCRIPTION
Echotel® 961 ultrasonic level switches require no calibration to detect the presence of any liquid
in less than 1s. Foam is ignored by this technology, so that the unit only detects the presence
or absence of liquid. The pulsed wave technology permits the unit to resist turbulence, aeration,
suspended solids and build-up.
ECHOTEL 961 has both 3A and EHEDG approval for use in hygienic applications.
ECHOTEL 961 offers either current shift or relay output.
FEATURES
No calibration required.
2-wire loop powered with mA output, AC/DC line ­powered with integrated relays.
Continuous selftest with selectable error output.
Process temperature from -40 °C to +165 °C (-40 °F to +325 °F).
Process pressure up to 103 bar (1500 psi).
LED identification for:
- process alarm
- error of transducer, electronics or electrical noise i­nterference
- wet/dry status of transducer.
Push buttons for manual testing of alarm and error signals.
Adjustable time delay up to 45 s.
Suitable sensor design for CIP/SIP cleaning.
Suited for SIL 1 and SIL 2 loops (full FMEDA report available).
Hygienic connections.
APPLICATIONS
MEDIA: Any liquid.
FEBRUARY 2003
VESSELS: Any mounting position.
BPE
CONDITIONS: Unaffected by
- shifting dielectric, density or pH
- presence of foam, turbulence, visible vapours
- fast drain/fill rates
- vacuum conditions.
AGENCY APPROVALS
Ex d
IS
NI
CSA
•
•
FM
•
•
SIL
Ex ia
Ex n
Ex t
XP
SIL 2 (1oo1)
Hygienic Machinery Directive 98/37/EC annex 1, section 2,1
TNO
EN 1672 part 2, Hygienic requirements
EHEDG doc. 2 (second edit. March 2000) and doc. 8 (July 1993)
Other approvals are available, consult factory for more details
26
®
Other
ULTRASONIC CONTACT
ECHOTEL® 910
Ultrasonic tip sensitive
level control
DESCRIPTION
Echotel® 910 is an integral mounted ultrasonic tip sensitive level switch with integrated DPDT
relay. ECHOTEL 910 is ­ideally suited for seal pots, OEMs, ­overflow prevention, high or low level
alarm in clean liquid applications with or without foam.
FEATURES
No calibration required.
Dual electrical entries and various housings are standard available.
A built-in averaging circuit ensures no false alarms due to most effervescence or turbulences.
Actuation is determined by the length of the transducer and is available in lengths between 3 cm
(1") and 254 cm (96").
Process pressure/temperature: 55,2 bar at -40 °C to +120 °C (800 psi at -40°F to +250 °F).
All materials exposed to process in 316/316L SST (1.4401/1.4404).
Field selectable high/low level failsafe.
APPLICATIONS
LIQUIDS: Any clean liquids.
VESSELS: Any mounting position.
PROCESS CONDITIONS: Unaffected by
- shifting dielectric, density or pH
- presence of foam, turbulence, visible vapours
- fast drain/fill rates
- transducer coating and air bubbles
- vacuum conditions.
AGENCY APPROVALS
Ex d
ATEX
•
CCOE
•
Ex ia
Ex n
Ex t
XP
IS
NI
CSA
•
•
FM
•
•
EAC (GOST)
Other
•
Other approvals are available, consult factory for more details
®
27
ULTRASONIC CONTACT
ECHOTEL® 940/941
Ultrasonic level switch
DESCRIPTION
Echotel® 940/941 ultrasonic level controls are compact integral units which utilise pulsed wave
technology to detect high or low level alarm in a broad range of viscous to light liquids.
The unit is available in two versions:
- with integrated relay: ECHOTEL 940
- with 8/16 mA current shift: ECHOTEL 941.
FEATURES
No calibration required.
Electronics potted in sensor.
Compact and easy to install design.
High or low level detection.
Max +85 °C at 138 bar (+185 °F at 2000 psi).
IP66, watertight, with flying leads.
Horseshoe shaped transducer gap.
APPLICATIONS
VESSELS: Any mounting position, ideally suited for filters.
CONDITIONS: Unaffected by
- shifting dielectric, density or pH
- presence of foam, turbulence, visible vapours
- fast drain/fill rates
- vacuum conditions.
AGENCY APPROVALS
IS
NI
CSA
Ex d
Ex ia
Ex n
Ex t
XP
•
•
FM
•
•
Other approvals are available, consult factory for more details
28
®
Other
ULTRASONIC CONTACT
®
29
ULTRASONIC NON-CONTACT
The level measurement is accomplished by emitting an ultrasonic pulse from the transducer face and measuring the
elapsed time between sending this pulse and its reflected
echo from the liquid surface. Since the speed of sound is
temperature dependant, the transducer also measures ambient temperature to compensate for the changing velocity.
FE T Y I
NT
SA
EGRITY
V EL
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ULTRASONIC NON-CONTACT
ECHOTEL® 355
Ultrasonic non-contact
transmitter for level, volume
or open channel flow
DESCRIPTION
Echotel® 355 is an integral mount, high performance ultrasonic non-contact transmitter for liquid
level, volume and open channel flow measurement.
The electronics are housed in a single compartment cast aluminium or Lexan® housing. The
intelligent electronics analyse the ultrasonic echo profile, apply temperature compensation, reject
echoes from false targets, and then processes the true echo from the liquid surface. This results
in an extremely reliable measurement even when application difficulties like turbulence and false
echoes exist.
FEATURES
2-wire loop powered intrinsically safe transmitter.
Fast and easy configuration via 2-line x 16 characters display and 4-button keypad.
False target rejection identifies true echo from liquid ­surface.
Common tank shapes and 20-point custom table for ­volume calculations.
Flume/weir primary elements and generic equation for open channel flow.
Process temperature from -40 °C to +80 °C (-40 °F to +175 °F).
Process pressure max 3 bar (43,5 psi).
Two 7-digit totalizers for flow:
- resettable
- continuous totalizer.
Suited for SIL 1 loops (full FMEDA report available).
APPLICATIONS
Open channel flow flumes and weirs.
Paint, ink and solvent tanks.
Chemical storage.
Thick and viscous media.
Batch and day tanks.
Sumps.
AGENCY APPROVALS
ATEX
Ex d
Ex ia
•
•
Ex t
XP
IS
NI
•
•
Other
•
CCOE
cFMus
Inmetro
Ex n
•
•
SIL
SIL 1 (1oo1)
Other approvals are available, consult factory for more details
®
31
ULTRASONIC NON-CONTACT
ECHOTEL® 335
Ultrasonic non-contact
transmitter for level, volume
or open channel flow
DESCRIPTION
Echotel® 335 is an integral mount, high performance ultrasonic non-contact transmitter for liquid
level, volume and open channel flow measurement.
The electronics are housed in a dual compartment housing seperating field wiring from user
interface electronics.
Advanced digital signal processing routines enable the 335 to perform in applications involving
in-tank obstructions, light foam and agitation.
FEATURES
Fast and easy calibration via 4 and 20 mA magnetic touch points.
LED indication for
- echo validity
- relay status (energised/de-energised).
Plug in custom / 6 digit display module (optional)
- for easy set up
- with bar graph display for liquid level % or echo strength.
Process temperature from -30 °C to +90 °C (-22 °F to +195 °F).
IP 67, dual compartment (field wiring / user interface electronics) in cast aluminium.
Signal output: linearised 4-20 mA and separate relay for level alarm or echo loss tracking.
2 separate totalisers for flow:
- daily resettable
- continuous totaliser.
Max level range: 8 m (26 ft).
APPLICATIONS
Water and waste water: tank - open channel flow measurement.
Paper and pulp.
Paint, ink and solvent tanks.
General industry.
Oil and chemical storage.
Thick and viscous media.
Food and beverage.
Batch and day tanks.
32
®
ULTRASONIC NON-CONTACT
®
33
THERMAL DISPERSION
The thermal switches are based on heat transfer. One sensor is at the process temperature and the other is being
heated by a constant power. As the flow rate increases,
the temperature difference between the sensors decreases. A set point is established so when that specific temperature difference is reached the relay changes state. This
can be on either increasing or decreasing flow or flow/no
flow. When used in a level or interface application it is primarily the thermal conductivity of the fluid that will provide
the difference in heat transfer.
High
temperature
differential
flow.magnetrol.com
FE T Y I
NT
01
4
C O
M
EGRITY
P
2
SA
A
N
Y
E
M E M B
R
Low
temperature
differential
V EL
LE
THERMAL DISPERSION
THERMATEL® TG1/TG2
Thermal dispersion switch
DESCRIPTION
Thermatel® TG1/TG2 switches consist of electronics in a DIN rail housing and a remote sensor
with aluminium or stainless steel sensor housing (max 500 m (1640 ft) away from electronics).
TG1/TG2 switches can easily be adjusted to detect flow (gases and liquids), level or liquid-liquid
interface. Both units are 2-wire 24 V DC powered and intrinsically safe approved.
TG1 offers standard LED flow indication, TG2 offers LED flow indication per NAMUR NE 44.
FEATURES
Easy field calibration – pre-calibration from factory ­on request.
Variable flow or flow / no flow detection of gases and ­liquids.
Excellent low flow sensitivity.
Continuous diagnostics detect sensor fault.
Continuous monitoring of flow rate versus setpoint via LED.
mA output provides repeatable indication of flow rate and fault detection.
Optional retractable fitting for dismantling under process conditions.
Unique spherical tip design option ideal for liquids or high viscosity applications.
Process conditions up to +450 °C (+850 °F) and 413 bar (6000 psi).
Suited for SIL1 and SIL2 loops (full FMEDA report available).
APPLICATIONS
Pump protection, low or high flow indication, high viscosity level, high temperature/pressure,
interface detection.
MEDIA: All types of gases and liquids.
VESSELS: Pipe sizes down to 1/4". Max sensor length up to 3,3 m (10,8 ft). Can be installed at
any angle vertically/horizontally.
CONDITIONS: Can be used on conductive and non conductive media, very light density to
heavy viscous media. Can be set to ignore foam, aeration, turbulence, and cavitation.
AGENCY APPROVALS
Ex d
Ex ia
ATEX
•
EAC (GOST)
•
Ex n
Ex t
XP
IS
NI
Other
SIL
SIL 1 (1oo1)
Other approvals are available, consult factory for more details
®
35
THERMAL DISPERSION
THERMATEL® TD1/TD2
Thermal dispersion switch
DESCRIPTION
Thermatel® TD1/TD2 switches can easily be adjusted to detect flow (gases and liquids), level or
liquid-liquid interface. TD1 is a line powered 24 V DC unit with integral electronics and a built-in
DPDT relay. TD2 is either V DC or V AC line powered, has integral or remote electronics and offers additional LED indication, time delay and mA output for diagnostics and trending.
With continuous diagnostics, automatic temperature compensation, narrow hysteresis and fast
response time, TD1/TD2 bring you the latest in thermal dispersion ­technology.
FEATURES
Easy field calibration – pre-calibration from factory ­on request.
Variable flow or flow / no flow detection of gases and ­liquids.
Excellent low flow sensitivity.
Automatic temperature compensation for repeatable alarm under varying process temperatures.
Continuous diagnostics detect sensor fault.
Continuous monitoring of flow rate versus setpoint via LED (TD2).
mA output provides repeatable indication of flow rate and fault detection (TD2).
Set point / alarm can be measured over test points (TD2).
Optional retractable fitting for dismantling under process conditions.
Unique spherical tip design option ideal for liquids or high viscosity applications.
Process conditions up to +450 °C (+850 °F) and 413 bar (6000 psi).
Integral or remote electronics up to 150 m (500 ft).
Suited for SIL1 and SIL2 loops (full FMEDA report available).
APPLICATIONS
Pump protection, low or high flow indication, high viscosity level, high temperature/pressure,
interface detection.
MEDIA: All types of gases and liquids.
VESSELS: Pipe sizes down to 1/4". Max sensor length up to 3,3 m (10,8 ft). Can be installed at
any angle vertically/horizontally, flanged, threaded or with compression fitting with or without hot or
cold tap.
CONDITIONS: Can be used on conductive and non conductive media, very light density to
heavy viscous media. Can be set to ignore foam, aeration, turbulence, and cavitation.
AGENCY APPROVALS
Ex d
ATEX
•
CCOE
•
Ex ia
Ex n
Ex t
XP
IS
CSA
•
•
FM
•
•
®
Other
Ex d+ib
EAC (GOST)
•
IEC
•
Ex d+ib
Inmetro
•
Ex d+ib
Korea
•
SIL
SIL 1 (1oo1)
Other approvals are available, consult factory for more details
36
NI
THERMAL DISPERSION
THERMATEL® TD2
Thermal dispersion switch
for hygienic use
DESCRIPTION
Thermatel® TD2 switches can easily be adjusted to detect flow (gases and liquids), level or liquidliquid interface. TD2 is either V DC or V AC line powered and offers additional LED indication, time
delay and mA output for diagnostics and trending.
The unit has both 3A and EHEDG approval for use in hygienic applications.
FEATURES
Easy field calibration – pre-calibration from factory ­on request.
Variable flow or flow / no flow detection of gases and ­liquids.
Excellent low flow sensitivity.
Automatic temperature compensation for repeatable alarm under varying process temperatures.
Continuous diagnostics detect sensor fault.
Continuous monitoring of flow rate versus setpoint via LED.
mA output provides repeatable indication of flow rate and fault detection.
Set point / alarm can be measured over test points.
Suited for SIL1 loops (full FMEDA report available).
Hycienic process connections.
APPLICATIONS
Pump protection, low or high flow indication, high viscosity level, high temperature/pressure,
interface detection.
MEDIA: All types of gases and liquids.
VESSELS: Max sensor length up to 3,3 m (10,8 ft). Can be installed at any angle vertically/­
horizontally.
CONDITIONS: Can be used on conductive and non conductive media, very light density to
heavy viscous media. Can be set to ignore foam, aeration, turbulence, and cavitation.
AGENCY APPROVALS
FEBRUARY 2003
BPE
Ex d
Ex ia
Ex n
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XP
IS
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SIL 1 (1oo1)
Hygienic Machinery Directive 98/37/EC annex 1, section 2,1
TNO
EN 1672 part 2, Hygienic requirements
EHEDG doc. 2 (second edit. March 2000) and doc. 8 (July 1993)
Other approvals are available, consult factory for more details
Other
SIL
®
37
THERMAL DISPERSION
Mass Flow Measurement
Thermal flow meters are primarily used in air and gas
flow measurement applications. The meters consist of a
transmitter and probe with temperature sensors (RTDs)
located in the pins at the bottom of the probe. One sensor
measures the process temperature and the other sensor
is heated to a specific temperature above this. As the flow
rate increases heat gets taken away from the heated sensor. Some manufacturers use a variable power operation
to keep the temperature difference constant, while others
keep the power constant and measure the temperature
difference. The Magnetrol® Model TA2 measures the power
it takes to maintain a constant temperature difference
between the sensors. This relationship between power and
mass flow rate is established during calibration.
RTD
Heater
flow.magnetrol.com
FE T Y I
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SA
EGRITY
V EL
LE
THERMAL DISPERSION
THERMATEL®
ENHANCED MODEL TA2
Thermal mass flow meter
DESCRIPTION
Enhanced Model TA2 Thermal Mass Flow Meter provides reliable mass measurement for air and
gas flow applications. The powerful, yet easy to use, electronics are contained in a compact
flameproof enclosure. TA2 is available with both insertion probes as well as flow body design for
smaller pipe sizes. TA2 offers excellent performance at an exceptional value.
FEATURES
Direct mass flow measurement of air and gases.
No need for temperature/pressure correction.
High turndown ratio 100:1.
Excellent low flow sensitivity.
Low pressure drop.
NIST traceable calibrations.
Flow, temperature and totalised flow available over HART®.
Advanced diagnostics check condition of probe, electronics, and wiring.
Rotatable plug-in display module provides display of flow rate, temperature, totalised flow, plus
diagnostic messages.
Process temperatures up to +205 °C (+400 °F).
Pressure rating up to 103 bar (1500 psi) dependent upon process connections.
Probe can be field replaced.
Calibration verification in the field.
Optional: - retractable probe assembly or valve with compression fitting
- flow body for 1/2" to 4" pipe sizes
- flow conditioning plate for flow bodies 11/2" and higher.
Accepts both AC and DC power input.
Optional pulse output plus second mA output which can be used for temperature or
different flow range (passive output only).
2-line x 16 characters backlit display with 4- button keypad for ease of configuration.
Calibration for two different gases.
Auto switching for extended turndown.
Language selections of English, German, French, Spanish and Russian.
Rotatable housing.
Suited for SIL 1 and SIL 2 loops (full FMEDA report available).
APPLICATIONS
Compressed air, combustion air, aeration air, natural gas, flare gas, digester/biogas/landfill gas,
hydrogen cooling, nitrogen tank blanketing.
AGENCY APPROVALS
Ex d
ATEX
•
CCOE
•
Ex ia
Ex n
Ex t
XP
IS
•
cFMus
EAC (GOST)
•
IEC
•
Inmetro
•
Korea
•
NI
Other
Ex d+ib
•
Metrology
SIL
SIL 1 (1oo1)
Other approvals are available, consult factory for more details
®
39
ELECTROMAGNETIC
FLOW METER
The function of an electromagnetic flow meter is based on
Faraday’s law of induction. The sensor consists of a nonmagnetic and non-conductive tube with two embedded
measuring electrodes. To create an alternating magnetic
field, two coils are fitted onto the tube in parallel with the
plane defined by the active parts of the measuring electrodes. If a conductive liquid flows across the magnetic
field, a voltage will appear on the measuring electrodes
proportional to the flow velocity and the conductor length.
water.magnetrol.com
polaris.magnetrol.com
ELECTROMAGNETIC FLOW METER
POLARIS®
Electromagnetic flow meter
DESCRIPTION
The electromagnetic flow meter consists of a sensor through which the measured liquid flows and
an electronic unit where the low-level signal from the sensor is modified to a standardized form
suitable for further processing in various industrial electronic devices.
The output signal is proportional to the volumetric flow rate of the measured liquid. The only factor
limiting the application of electromagnetic flow meters is the requirement that the measured liquid
shall be conductive and non-magnetic.
The electromagnetic flow meter can be designed either as an integral device or with the sensor separated from the associated electronic unit. In the former case, the electronic unit is fitted
directly onto the sensor, in the latter case it is connected to the sensor by a remote cable.
The sensor design shall take into consideration the type of the measured liquid and its operational
parameters. To facilitate fitting into the liquid piping, the sensor can be provided with end flanges
or as a wafer style design.
FEATURES
4-20 mA, pulse, and alarm outputs.
Liquid conductivity down to 5 µS/cm.
Forward and reverse flow indication.
Multiple liner and electrode options.
HART protocol for use with PACTware™.
Flanged or wafer style sensors.
APPLICATIONS
Conductive liquids: - water
- water based liquids
- sludge flows.
®
41
RF CAPACITANCE
The liquid acts as an isolator between two conductors
(probe and tank wall). When level rises, there is more gain
of capacity into an analog or digital signal.
RF CAPACITANCE
KOTRON® 805
Smart RF level transmitter
DESCRIPTION
Kotron® series 805 is an economical but “full function” 2-wire loop-powered 24 V DC, smart RF
transmitter. The microprocessor based electronics allow the user to calibrate the 805 with only
one small level change. The electronics are housed in an ergonomical dual compartment housing
which is directly mounted on top of the probe.
FEATURES
Transmitter with local keypad/display.
Calibration using HART®, or locally via a 2-line x 8 characters display and a 3-button keypad.
Continuous local display of level, % and loop signal.
Fault identification via FAULT message on display.
Other Features:
Ergonomical - 45° angle, dual compartment housing isolates terminal board from electronics.
Transmitter head can be removed from probe without depressurising the vessel.
Process temperature max +540 °C at 35 bar (+1000 °F at 500 psi).
Process pressure max 345 bar at +40 °C (5000 psi at +100 °F).
Compatible with over 50 application oriented KOTRON® probes (see bulletin BE 50-125).
APPLICATIONS
Hydrocarbons & solvents.
Corrosives, acids and caustics.
Powders & granulars.
High temperature/pressure liquids.
Interface.
AGENCY APPROVALS
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CSA
FM
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•
•
•
•
•
Other
•
Other approvals are available, consult factory for more details
®
43
RF CAPACITANCE
KOTRON® 82
Level transmitter
DESCRIPTION
Kotron® 82 2-Wire RF capacitance transmitter is one of the most cost effective level transmitters
available today.
Compact in size, it employs state of the art technology for a stable, accurate signal in a wide
range of materials.
FEATURES
Uses state of the art technology to provide a stable, more accurate signal.
4-20 mA isolated output signal.
Utilises a 24 V DC current loop for power source and signal transmission.
Input voltage of 14 to 40 V DC at transmitter terminals.
Potted electronics are vibration resistant, protect electronics from the environment and allow easy
wiring.
Has integral metering points to allow the local ­measurement of 4-20 mA loop current without
breaking the two-wire circuit loop.
Power indicator LED varies in brightness with level changes.
Available with a full range of rigid and flexible sensing probes to 345 bar (5000 psi) and +540 °C
(+1000 °F).
APPLICATIONS
Clean or dirty liquids.
Viscous liquids.
Light slurries.
Corrosive liquids.
High temperature liquids.
Chemicals.
Hydrocarbons & solvents.
Food & beverage.
AGENCY APPROVALS
Ex d
Ex ia
CSA
FM
EAC (GOST)
Ex n
Ex t
XP
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NI
•
•
•
•
•
•
Other approvals are available, consult factory for more details
44
®
Other
RF CAPACITANCE
®
45
MAGNETOSTRICTIVE
Jupiter® magnetostrictive transmitter utilises the effect of a
magnetic field on a magnetostrictive wire as the basis for
operation of the instrument. The primary components are
the probe assembly containing the wire and the electronics
assembly.
1. A low energy pulse which is generated by the electronics travels the length of the magnetostrictive wire.
2. A return signal is generated from the precise location
where the magnetic field of the
float intersects the wire.
3. Interaction between the magnetic
field, electrical pulse and magnetostrictive wire cause a slight mechanical disturbance in the wire
that travels back up the probe at
the speed of sound.
4. A timer precisely measures the
elapsed time between the generation of the pulse and the return
4
of the mechanical or acoustic
signal. This is detected by the
1
acoustic sensor located below
the electronics housing. The
3
software is set up to measure the
2
time-of-flight data and to display
and convert to level and/or liquidliquid interface measurement.
FE T Y I
NT
SA
EGRITY
V EL
LE
MAGNETOSTRICTIVE
JUPITER® JM4
Magnetostrictive
level transmitter
DESCRIPTION
Jupiter® liquid level transmitter is a loop-powered 24 V DC liquid-level transmitter and is available
as a direct insertion transmitter or as an external mounted transmitter onto a
Magnetic Level Indicator. The unit can be designed for liquid level and/or liquid-liquid
interface measurement.
The innovative enclosure is a first in the industry, orienting dual compartments (wiring and electronics) in the same plane and angled to maximize ease of wiring, configuration, set-up and data
display.
The high safety level of JUPITER is demonstrated by a Safe Failure Fraction > 90 %.
FEATURES
High precision and repeatable level measurement:
- accuracy up to ± 1,27 mm (0.05")
- repeatability of ± 0,36 mm (0.014").
Easy bench configuration – no need for level simulation.
Auto-configuration option – configuration settings contained within probe.
Rotatable housing can be dismantled without depressurising the vessel via “Quick connect/disconnect” probe coupling.
2-wire loop powered intrinsically safe level transmitter.
Dual compartment with separate housing for wiring and electronics.
4-button user interface and graphical LCD display provide enhanced depth of data, indicating
on-screen waveforms and troubleshooting tips.
Process temperature up to +425 °C (+800 °F).
Process pressure up to 207 bar (3000 psi)
Probe lengths up to 10,7 m (35 ft).
Float failure reporting.
IP 67 Enclosure Rating.
Suited for SIL 1 or SIL 2 loops (full FMEDA report available).
APPLICATIONS
MEDIA: Highly recommended for use in liquids with enhanced foam development.
Interface measurement where the upper liquid layer has a higher dielectric than the lower liquid
layer.
CONDITIONS: Suited for use in a turbulent liquid environment as the float remains in
contact with the liquid surface whilst emitting its signal.
AGENCY APPROVALS
Ex d
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ATEX
•
•
CCOE
•
XP
IS
NI
CSA
•
•
•
FM
•
•
•
EAC (GOST)
•
•
IEC
•
•
Inmetro
•
•
Korea
Ex n
Ex t
Other
Metrology
•
NEPSI
CPA
Marine
Lloyd's Register of Shipping (LRS)
SIL
SIL 1/2 (1oo1)
Other approvals are available, consult factory for more details
®
47
MAGNETIC LEVEL INDICATORS
The Magnetic Level Indicator (MLI) consists of a sealed
bypass cage, a float containing a magnet and a visual
indicator rail with bi-coloured flags that individually contain a magnet. The indicator rail is external mount on the
cage and its flags are magnetically coupled/aligned with
the magnet of the float. As the level changes, the float will
follow and its magnet will attract the magnets in the flags.
This will cause the flags to rotate showing their opposite
coloured side. The same electro-magnetic coupling will
activate/deactivate switches or change the output of an
externally clamped-on magnetostrictive transmitter.
Stainless
Flux
Liquid
Float
steel chamber wall
ring
level
Indicating
magnet
Float
flags
MAGNETIC LEVEL INDICATORS
AURORA®
Guided wave radar
level transmitter and
magnetic level indicator
DESCRIPTION
Aurora® combines the operation of a conventional float operated magnetic level indicator with the leading edge technology of Guided Wave Radar. The result is a true level measurement redundancy in a
single 3" or 4" chamber design. Eclipse® Guided Wave Radar is a 2-wire loop powered 24 V DC liquid
level transmitter utilising Time Domain Reflectometry technology (TDR) to perform level measurement
independent from media characteristics and process conditions. AURORA is a completely self-contained unit for side mounting to a tank or vessel with threaded or flanged pipe connections.
FEATURES
Complete redundant system whereby the measuring results of ECLIPSE can be continuously
checked against the level indication of the Magnetic Level Indicator.
Pro-active maintenance can be planned ahead of time based upon the comparison of the measuring results of the two systems.
No calibration required on either measuring system.
2-wire loop powered intrinsically safe level transmitter.
HART®, AMS®, Foundation Fieldbus™ and PACTware™ communication protocol.
Up to 5,7 m (224") measuring range.
Up to 103 bar (1500 psi) – optional up to 310 bar (4500 psi).
Up to +450 °C (+850 °F) process temperature for non-condensing applications (depending rail
material).
Up to 155 bar @ +345 °C (2250 psi @ +650 °F) for saturated steam applications.
Suited for SIL 1 and SIL 2 loops (full FMEDA report available for ECLIPSE transmitter) –
optional SIL 2/3.
ECLIPSE 705 transmitter SIL 3 certified (EXIDA certificate available).
Several cage designs are available, consult factory for more details.
APPLICATIONS
MEDIA: Clean liquids; hydrocarbons to water-based media (dielectric 1.4-100).
INTERFACE: Consult factory.
VESSELS: Most process or storage vessels up to rated probe temperature and pressure.
CONDITIONS: All level measurement and control applications including process conditions exhibiting visible vapours, foam, surface agitation, bubbling or boiling, high fill/empty rates, low level
and varying dielectric media.
AGENCY APPROVALS (for ECLIPSE 705 GWR)
ATEX
Ex d
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•
•
•
•
CCOE
CSA
FM
EAC (GOST)
•
•
IEC
•
•
Inmetro
•
•
•
•
Korea
XP
IS
NI
•
•
•
•
•
•
NEPSI
Other
Metrology
CPA
Marine
SIL
Lloyd's Register of Shipping (LRS)
SIL 1/2 (1oo1)
Lloyds EN 12952-11 (water tube boilers)
Steam Drum
Lloyds EN 12953-9 (shell boilers)
TÜV
WHG § 63, overfill prevention
Other approvals are available, consult factory for more details
®
49
MAGNETIC LEVEL INDICATORS
VECTOR™
Magnetic level indicators
DESCRIPTION
Vector™ is a rugged, reliable and cost-effective Magnetic Level Indicator (MLI). Suitable for a
variety of installations, VECTOR has many basic features and is precision-engineered and manufactured to ensure a long service life.
MLIs are widely used to replace high-maintenance sight and gauge class indicators and are
increasingly used in new applications. Optional switches and transmitters are available to provide
various output signals for level control.
FEATURES
Rugged, industrial grade construction.
Rail can be rotated to obtain better viewing position.
Immediate and accurate response to level changes.
Max process pressure of the float 85 bar (1230 psi).
Max process temp. +260 °C (+500 °F).
Min process temp. -40 °C (-40 °F).
Measuring range up to 5,5 m (18 ft).
Standard S.G. range from 0,54 - 1,50 kg/dm3.
Floats are not vented nor gas filled.
Options:
- scale in cm or tailor made
- reed type bi-stable switches
- reed chain transmitter with 4-20 mA output.
APPLICATIONS
MEDIA: Clean liquids.
VESSELS: Most process and storage tanks up to rated operating pressure and process temperature.
FUNCTION: Continuous liquid level or liquid-liquid interface indication.
AGENCY APPROVALS
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50
®
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Ex c
MAGNETIC LEVEL INDICATORS
ATLAS™
Magnetic Level Indicator
DESCRIPTION
Atlas™ is our standard high-performance magnetic level indicator. ATLAS is a single chamber design with either a 2”, 2 1⁄2”, or 3” chamber diameter, as required by the application. There are twelve
basic configuration styles including top mount models.
ATLAS MLIs are produced in a wide range of materials, including exotic alloys and plastics. We
also offer the most complete selection of process connection types and sizes in the industry.
ATLAS can be equipped with a variety of level transmitters and switches as well as flag and shuttle
indicators with or without stainless steel scales. This enables ATLAS to be a complete level and
monitoring control.
ATLAS may be equipped with the external mount Jupiter®, magnetostrictive transmitter, or with an
Eclipse® Guided Wave radar in an enlarged cage.
FEATURES
Precision manufactured float with multiple magnets and flux ring for an optimum Gauss rating.
Viewing window made of shatter-resistant polycarbonate.
Viewing window filled with dry nitrogen gas to eliminate condensation and allow for maintained
visibility.
Double O-ring seal prevents contaminants from entering the viewing window.
Flags are designed with mechanical stop for stable indication of fast varying level changes.
Shuttle followers for level and interface indication.
Stainless steel flags in aluminium or stainless steel (optional) indication rail.
1/2" NPT vent and drain (other options available).
Max hydrotest pressure of the float: 62 bar (900 psi) - higher pressure (up to 310 bar (4500 psi))
on request.
Min operating process temperature: -50 °C (-60 °F) standard, down to -196 °C (-320 °F) on request.
Max operating process temperature up to + 540 °C (up to +1000 °F) with factory supplied insulation.
S.G. range as low as 0,49 kg/dm3 (lower S.G. on request).
Bottom and top spring protection of the float avoids float damage during transport, maintenance
and surging/ flashing conditions.
Options:
- high and low temperature options
- stainless steel scale for level or volume
- JUPITER magnetostrictive transmitter.
Several cage designs are available, consult factory for more details.
APPLICATIONS
MEDIA: Clean liquids with a S.G. ≥ 0,49 kg/dm3 incl. aggressive, toxic and flammable liquids /
liquified gases.
VESSELS: Most process and storage tanks up to rated operating pressure and process temperature.
FUNCTION: Continuous liquid level or liquid-liquid interface indication.
AGENCY APPROVALS
Ex d
Ex ia
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ATEX
EAC (GOST)
Marine
Ex t
XP
IS
NI
Other
Ex c
Ex c
Lloyd's Register of Shipping (LRS)
®
51
MAGNETIC LEVEL INDICATORS
GEMINI™
Magnetic Level Indicator
DESCRIPTION
This twin chamber design is unique to the Magnetic level gauge industry. Countless unique
configuration styles are available with Gemini™. It can be produced in the same metal material
selections as Atlas™.
The second chamber facilitates the installation of any of a wide selection of transmitters to provide continuous level monitoring in addition to the indication provided by the primary chamber.
Eclipse® guided wave radar or direct insertion Jupiter® magnetostrictive level transmitters can be
mounted in the secondary chamber to provide totally redundant indication with continuous level
output. The primary chamber, which houses the float, can be fitted with clamp-on switches or
transmitters for additional level control.
FEATURES
Precision manufactured float with multiple magnets and flux ring for an optimum Gauss rating.
Viewing window made of shatter-resistant polycarbonate.
Viewing window filled with dry nitrogen gas to eliminate condensation and allow for maintained
visibility.
Double O-ring seal prevents contaminants from entering the viewing window.
Flags are designed with mechanical stop for stable indication of fast varying level changes.
Shuttle followers for level and interface indication.
Stainless steel flags in aluminium or stainless steel (optional) indication rail.
1/2" NPT vent and drain.
Max hydrotest pressure of the float: 62 bar (900 psi) - higher pressure (up to 310 bar (4500 psi))
on request.
Min operating process temperature: -50 °C (-60 °F) standard, down to -196 °C (-320 °F) on request.
Max operating process temperature up to + 540 °C (up to +1000 °F) with factory supplied insulation.
S.G. range as low as 0, 49 kg/dm3 (lower S.G. on request).
Bottom and top spring protection of the float avoids float damage during transport, maintenance
and surging/ flashing conditions.
Options:
- Eclipse® guided wave radar transmitter.
- Jupiter® magnetostrictive transmitter.
- E3 Modulevel® displacer transmitter.
- Kotron® RF capacitance transmitter.
- Valves for isolation.
- Display options: level, volume, or percent. Custom scale and dual scale options available.
- High and low temperature options.
Several cage designs are available, consult factory for more details.
APPLICATIONS
MEDIA: Clean liquids with a S.G. ≥ 0,49 kg/dm3 incl. aggressive, toxic and flammable liquids /
liquified gases.
VESSELS: Most process and storage tanks up to rated operating pressure and process temperature.
FUNCTION: Continuous liquid level or liquid-liquid interface indication.
AGENCY APPROVALS
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MAGNETIC LEVEL INDICATORS
OPTIX™
LED visual Indicator
DESCRIPTION
The new Optix™ LED indicator is engineered to provide local illuminated visual indication. This
two-wire device can be installed on any Magnetic Level Indicator, greatly enhancing low-light
performance. OPTIX can be powered using a separate, dedicated 24 V DC power source, or as
part of an existing two-wire 4-20 mA loop without interfering with the analog output of an existing
device. A DC-powered solution eliminates the need for costly copper wiring normally required
with competing AC-powered LED-based products.
FEATURES
Scales available: meter/cm, feet/inches, percent, and custom volumetric.
Construction: anodized aluminum enclosure.
Est. LED Lifespan: 100.000 hours.
®
53
DISPLACER TRANSMITTER
The buoyancy force works on the displacer which will vertically move in (increasing liquid level) and out (decreasing
liquid level) the linear differential transformer (LVDT). Due
to this movement voltages are induced in the secondary
windings of the LVDT. These signals are then processed
in the electronic circuitry and used to control the output
signal.
LVDT
Moving LVDT Core
Electronics
incl.
digital display
3-button
Enclosing
Range
Spring
tube
spring
protection cap
Displacer
External
e3modulevel.magnetrol.com
FE T Y I
NT
SA
cage
/
key pad
EGRITY
V EL
LE
DISPLACER TRANSMITTER
E3 MODULEVEL®
Displacer operated
level transmitter
DESCRIPTION
E3 Modulevel® is a 2-wire, loop-powered level transmitters utilising the buoyancy principle to
detect and convert liquid level changes into a stable output signal.
The linkage between the level sensing element and output electronics greatly simplifies mechanical design and construction. The in-line vertical design of the transmitter reduces instrument
weight and the effects of process vibration on electronic circuitry components while simplifying
installation.
FEATURES
Operation functions include:
- interface measurement and detection
- continuous level measurement
- density measurement.
2-line x 8 characters display LCD and 3-button keypad.
Easy bench configuration. No need for level simulation.
2-wire loop powered intrinsically safe level transmitter.
360° rotatable housing can be dismantled without depressurising the vessel.
Special options, materials and custom engineered features.
Suited for SIL 1 and SIL 2 loops. SFF of 92,3 % (full FMEDA report available).
Several cage designs are available, consult factory for more details.
APPLICATIONS
MEDIA: Liquids with a S.G. as low as 0,23 and up to 2,2 kg/dm3 and interfaces with a minimum
density difference of 0,10 kg/dm3.
VESSELS: Most process vessels up to +450 °C (+850 °F) for non-condensing and +425 °C
(+800 °F) for condensing pro­cess temperature and pressures up to 355 bar (5150 psi) or storage
vessels e.g:
- feedwater heaters
- condensate drip pots
- scrubbers
- separators
- receivers
- flash tanks
- knock-out drums
- boilers.
AGENCY APPROVALS
Ex d
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ATEX
•
•
CCOE
•
CSA
FM
EAC (GOST)
•
•
IEC
•
•
Inmetro
•
•
Korea
Ex n
Ex t
XP
IS
NI
•
•
•
•
•
•
Other
Metrology
•
NEPSI
CPA
Marine
Lloyd's Register of Shipping (LRS)
SIL
SIL 2 (1oo1)
Other approvals are available, consult factory for more details
®
55
DISPLACER TRANSMITTER
PNEUMATIC MODULEVEL®
Liquid level control
DESCRIPTION
Pneumatic Modulevel® controls are displacement actuated level sensors. They provide output
signals in direct proportion to changes in liquid level.
Simple, modular design and proven magnetic coupling make MODULEVEL controls versatile,
highly stable, vibration resistant and adaptable to extremes of temperature and pressure.
FEATURES
Standard models handle service temperatures from -100 °C to +370 °C
(-150 °F to +700 °F) and pressure to 294 bar (4265 psi).
Stable output signal is unaffected by surface turbulence. Prevents control valve "hunting" and
extends valve life.
Controller head may be removed and bench calibrated without dismantling or even depressurising the tank.
Accurate output signal provided over a wide specific gravity range.
316 SS displacer and trim.
Easy field calibration without moving tank liquid level, reducing installation time and cost.
Controller head rotates 360°, simplifies pneumatic piping hookup.
Pilot relay provides a 4 to 1 amplification of pilot pressure signal to speed valve response.
Built-in visual level indicator is independent of air supply.
Optional pneumatic to current interface transducer for use in electronic control applications.
Optional proportional plus integral control.
Optional differential gap (on-off) control.
Optional Hi-Lo electronic alarm signal provides inexpensive backup alarm.
APPLICATIONS
Pneumatic MODULEVEL liquid level controls are widely used in utility power generation, chemical
and petroleum processing operations, such as:
- steam generator feedwater heater regulation
- fractionating column level transmitter
- ethanolamine level transmitter
- vent gas scrubber level control
- drip pot condensate level control
- flash tank level transmitter.
56
®
EXTERNAL CAGES FOR ELECTRONIC DEVICES
EXTERNAL CAGES
for electronic devices
Several devices such as Eclipse®, Modulevel®,… are mounted in
(custom designed) external cages. Depending on process connection, process condition, customer specification,… several
possibilities are possible. Below are some typical examples. Many
other designs are possible, consult the factory for more details.
®
57
BUOYANCY
A permanent magnet is attached to a pivoted switch actuator. As the float/displacer rises following the liquid level,
it raises the attraction sleeve into the field of the magnet,
which then snaps against the non-magnetic enclosing
tube, actuating the switch. The enclosing tube provides a
static pressure boundary between the switch mechanism
and the process. On a falling level, the float/displacer deactivates the switch.
Switch
Enclosing
tube
Attraction
sleeve
FE T Y I
NT
SA
Pivot
Return
spring
Magnet
Float
EGRITY
V EL
LE
BUOYANCY
T20 - T21
Liquid float level switch
DESCRIPTION
T20 and T21 units are user friendly, reliable float switches designed for top mounting to tanks
or vessels. T20 units utilise a single switch mechanism and float. T21 units utilise two switch
mechanisms and two separate floats when widely spaced actuating levels are required. T20 and
T21 models are available for any type of open or closed vessel with either threaded or flanged
type mounting and actuating depths up to 1219 mm (48 inches).
FEATURES
Carbon or stainless steel process connection materials (other materials available on
request).
Flanged and threaded process connections.
Process temperature up to +400 °C (+750 °F).
Up to 2 switch levels (T21).
S.G. as low as 0,60 kg/dm3.
Process pressure up to 41,3 bar (600 psi).
Standard anti-corrosive protection.
Optional:
- NACE construction (MR-01-75)
- interface calibration
- special actuating levels
- special tank connections
- extreme temperature modifications
- class 1, Group B explosion proof electrical enclosure
- special exterior surface preparation and finish.
Suited for SIL 2 loops (DPDT switch) (full FMEDA report available).
APPLICATIONS
Day tanks.
Condensate receivers.
Fuel storage tanks.
Cooling towers.
Flash tanks.
Interface.
AGENCY APPROVALS
Ex d
Ex ia
ATEX
•
•
CCOE
•
Ex n
Ex t
XP
CSA
•
FM
•
EAC (GOST)
•
IEC
•
Inmetro
•
Korea
•
NEPSI
IS
NI
Other
•
•
Marine
Lloyd's Register of Shipping (LRS)
SIL
SIL 2 (1oo1)
Other approvals are available, consult factory for more details
®
59
BUOYANCY
A10/15 - B10/15 - C10/15
Liquid displacer level switch
DESCRIPTION
Magnetrol® displacement type level switches offer the industrial user a wide choice of alarm and
control configurations. Each unit utilises a simple buoyancy principle and is well suited for simple
or complex applications, such as foaming or surging liquids or agitated fluids, and usually costs
less than other types of level switches.
FEATURES
Narrow or wide level ranges achieved through multiple switch mechanism capability.
Maximum process temperature: +260 °C (500 °F).
Maximum process pressure: 55,1 bar (800 psi).
S.G. as low as 0.4 kg/dm3.
Displacers adjustable at any point along the suspension cable.
Anti-surge design eliminates the possibility of switch short cycling.
Standard 3 m (10 ft) of suspension cable, included for all models.
Field adjustable set point and switch differential.
Wide choice of displacer materials.
Wide choice of housings and switch mechanisms
Standard anti-corrosive protection.
Optional:
- NACE construction (MR-01-75)
- proof-er® ground check
- floating roof models
- high pressure models
- models for interface.
Suited for SIL 2 loops (DPDT switch) (full FMEDA report available).
APPLICATIONS
Foaming or surging liquids – Paints – Agitated fluids – Varnishes – Sewage handling – Heavy oils
– Dirty liquids – Liquids with solids
AGENCY APPROVALS
Ex d
Ex ia
ATEX
•
•
CCOE
•
Ex n
Ex t
XP
CSA
•
FM
•
EAC (GOST)
•
IEC
•
Inmetro
•
Korea
•
NEPSI
IS
•
•
Marine
Lloyd's Register of Shipping (LRS)
SIL
SIL 2 (1oo1)
Other approvals are available, consult factory for more details
60
®
NI
Other
BUOYANCY
TUFFY® T3
Side mounting level control
DESCRIPTION
Tuffy® liquid level switches are float actuated devices designed for horizontal mounting in a tank
or vessel through threaded or flanged pipe connections. The compact size allows for installation
in small vessels, while its many features provide a variety of application uses. The single switch
mechanism is available in SPDT or DPDT forms on units designed for adjustable, narrow or wide
differential and interface service.
FEATURES
Maximum process temperature: +400 °C (+750 °F).
Minimum process temperature: -55 °C (-65 °F).
Maximum process pressure: 181 bar (2630 psi).
S.G. as low as 0.4 kg/dm3.
Wetted parts in 316/316L (1.4401/1.4404) or Hastelloy C (2.4819).
Available as: - flanged
- threaded
- flanged or sealed cage mounted.
Suited for SIL 2 loops (DPDT switch) (full FMEDA report available).
MODELS
Narrow differential switch (for alarm functions):
- standard pressure (up to 50 bar (720 psi))
- high pressure (up to 150 bar (2160 psi)).
Wide adjustable differential switch (for control functions).
Interface switch (detection of interface level between liquids).
External cages.
Compact versions:
- pneumatic narrow differential switch
- electric narrow differential switch.
APPLICATIONS
Sour service (NACE).
High/low alarm.
Single pump control.
Day storage tanks.
Corrosive processes.
Process vessels.
Boiler low water cut-off.
Interface level.
Installations in hazardous area.
AGENCY APPROVALS
ATEX
Ex d
Ex ia
•
•
Ex n
Ex t
XP
CSA
•
FM
•
EAC (GOST)
•
IEC
•
NEPSI
•
IS
NI
Other
•
•
SIL
SIL 2 (1oo1)
Other approvals are available, consult factory for more details
®
61
BUOYANCY
T62 - T64 - T67
Side mounting
liquid float level switch
DESCRIPTION
Side mounting controls mount horizontally to any tank or vessel through a threaded or flanged
pipe connection. Standard models are normally equipped with a single switch mechanism for
high or low level alarm or control applications. Tandem models with two switch mechanisms are
available for two level stage applications, providing the operating functions of two separate instruments such as high and low level alarm.
FEATURES
Carbon or stainless steel body materials (other materials available on request).
Flanged and threaded process connections.
Process temperature up to +400 °C (+750 °F).
Up to 2 switch levels (T67).
S.G. as low as 0,40 kg/dm3.
Process pressure up to 82,7 bar (1200 psi).
Field adjustable level differentials from 32 mm (1.25") up to 409 mm (16.12").
Standard anti-corrosive protection.
Optional:
- NACE construction (MR-01-75)
- interface calibration
- special actuating levels
- code compliance construction
- special tank connections
- extreme temperature modifications
- Class 1, Group B explosion proof electrical enclosure
- special exterior surface preparation and finish.
APPLICATIONS
Foaming or surging liquids.
Varnishes.
Sewage handling.
Heavy oils.
Paints.
Liquids with solids.
AGENCY APPROVALS
Ex d
Ex ia
ATEX
•
•
CCOE
•
Ex n
Ex t
XP
CSA
•
FM
•
EAC (GOST)
•
IEC
•
Inmetro
•
Korea
•
NEPSI
IS
•
•
Other approvals are available, consult factory for more details
62
®
NI
Other
BUOYANCY
B40
High pressure /
high temperature
liquid float level switch
DESCRIPTION
B40 liquid level switch is specifically designed and constructed for high pressure, high temperature service conditions. These type level switches are completely self-contained units designed
for side mounting to a tank or vessel with welded or flanged pipe connections.
FEATURES
Cr Mo (Chrome - molybdenum), carbon steel or stainless steel welded float cages.
Process temperature up to +540 °C (+1000 °F).
Single switch level.
S.G. as low as 0,65 kg/dm3.
Process pressure up to 207 bar @ +370 °C (3000 psi @ +700 °F).
Standard anti-corrosive protection.
Optional:
- special tank connections
- extreme temperature modifications
- Class 1, Group B explosion proof electrical enclosure.
Suited for SIL 2 loops (DPDT switch) (full FMEDA report available).
APPLICATIONS
Accumulators.
Flash tanks.
Receivers.
Knock-out drums.
Flare pots.
Storage tanks.
Scrubbers.
Separators.
AGENCY APPROVALS
Ex d
ATEX
•
CCOE
•
Ex ia
Ex n
Ex t
XP
CSA
•
FM
•
EAC (GOST)
•
IEC
•
Inmetro
•
Korea
•
NEPSI
IS
NI
Other
•
•
SIL
SIL 2 (1oo1)
Other approvals are available, consult factory for more details
®
63
BUOYANCY
EXTERNAL CAGE
Liquid float / displacer
level switch
DESCRIPTION
External cage type level switches are completely self-contained units designed for side mounting
to a tank or vessel with threaded or flanged pipe connections. These switches are engineered to
customer specifications.
FEATURES
Carbon or stainless steel welded float cages (other materials available on request).
Process temperature up to +400 °C (+750 °F).
Up to 3 switch levels.
Standard anti-corrosive protection.
Sealed/Flanged cages:
- S.G. as low as 0,34 kg/dm3
- process pressure up to 138 bar (2000 psi) for floats
- process pressure up to 345 bar (5000 psi) for displacers.
Optional:
- NACE construction (MR-01-75)
- interface calibration
- customised installation dimensions
- special actuating levels
- code compliance construction
- special tank connections
- extreme temperature modifications
- Class 1, Group B explosion proof electrical enclosure
- special exterior surface preparation and finish.
Suited for SIL 2 loops (DPDT switch) (full FMEDA report available).
APPLICATIONS
Foaming or surging liquids – Paints – Agitated fluids – Varnishes – Sewage handling – Heavy oils
– Dirty liquids – Liquids with solids.
AGENCY APPROVALS
Ex d
Ex ia
ATEX
•
•
CCOE
•
Ex n
Ex t
XP
CSA
•
FM
•
EAC (GOST)
•
IEC
•
Inmetro
•
Korea
•
NEPSI
IS
•
•
Marine
Lloyd's Register of Shipping (LRS)
SIL
SIL 2 (1oo1)
Other approvals are available, consult factory for more details
64
®
NI
Other
EXTERNAL CAGES FOR BUOYANCY DEVICES
EXTERNAL CAGES
for buoyancy devices
As with our electronic products our buoyancy products can also
be mounted in (custom designed) external cages. It will again depend on process connection, process condition, customer specification, … how the external cage will be designed. Below are
some typical examples. Many other designs are possible, consult
the factory for more details.
®
65
MECHANICAL FLOW
F10
The actuating vane is magnetically linked to a pivoted
electric (or pneumatic) switch, which is isolated from the
process by a non-magnetic barrier tube. As the actuating
vane moves with an increase in flow, it drives a magnetic
sleeve into the field of a permanent magnet located outside the barrier tube which trips the switch. As flow decreases, the actuating vane returns to a vertical position,
allowing the magnet and switch assembly to return to the
“No Flow” position.
F50
The rate of flow through the valve body raises or lowers
the disc. This in turn raises or lowers the magnetic sleeve,
within its sealed non-magnetic barrier tube. On an increasing flow rate, the magnetic sleeve rises into the field of the
permanent magnet, located outside the barrier tube, actuating the attached switch mechanism. When the flow rate
drops, below the rate for which the flow disc is calibrated,
a reversal of this action occurs.
F10
F50
MECHANICAL FLOW
F10 - F50
Flow switch
DESCRIPTION
Flow switches are highly reliable devices sensing the start or stop of flow in horizontal pipelines containing oil and petroleum derivatives, chemicals, water, or air.
Vane actuated model F10 switches are used on gas or liquid flow applications in 2" or larger pipe
sizes.
Disc actuated model F50 switches are in-line type sensing clean liquids in 2" or smaller pipe
sizes.
FEATURES
Actuation on increasing or decreasing flow.
Special sensing elements for non-standard or high flow applications.
Designed for horizontal pipe applications.
Standard anti-corrosive protection.
Model F10: - field adjustable
- low pressure drop
- process temperature up to +230 °C (+450 °F)
- process pressure up to 69 bar (1000 psi)
- standard flow vanes for 2" thru 10" flow lines.
Model F50: - no calibration required
- bronze or stainless steel construction
- process temperature up to +400 °C (+750 °F)
- process pressure up to 79,3 bar (1150 psi)
- bodies for flow lines from 3/4" to 2".
APPLICATIONS
Pump staging or failure.
Pipeline flow detection.
Valve failure.
Loss of pipeline flow.
Pipe blockage/rupture.
Pump inlet flow protection.
Check valve blockage/leakage.
Alarm on eyewash or shower safety station.
AGENCY APPROVALS
Ex d
Ex ia
ATEX
•
•
CCOE
•
Ex n
Ex t
XP
CSA
•
FM
•
EAC (GOST)
•
IEC
•
Inmetro
•
Korea
•
NEPSI
IS
NI
Other
•
•
CPA
Other approvals are available, consult factory for more details
®
67
Direct Offices
Benelux - France
Heikensstraat 6, B-9240 Zele, Belgium
Tel. +32-(0)52-45.11.11 – e-mail: [email protected]
Canada
705 Enterprise Street, Aurora, Illinois 60504-8149 USA
Tel. +1-905-738-9600 – e-mail: [email protected]
Corporate Headquarters & Manufacturing Facility
705 Enterprise Street
Aurora, Illinois 60504-8149 USA
Tel: +1-630-969-4000 – Fax: +1-630-969-9489
e-mail: [email protected]
European Headquarters & Manufacturing Facility
Heikensstraat 6
9240 Zele, Belgium
Tel: +32-(0)52-45.11.11 – Fax: +32-(0)52-45.09.93
e-mail: [email protected]
Germany
Alte Ziegelei 2-4, D-51491 Overath
Tel. +49-(0)2204-95360 – e-mail: [email protected]
Italy
Via Arese 12, I-20159 Milano
Tel. +39-(0)2-607.22.98 – e-mail: [email protected]
United Kingdom
Unit 1 Regent Business Centre, Burgess Hill
West Sussex RH 15 9TL
Tel. +44-(0)1444-87.13.13 – e-mail: [email protected]
Brazil Manufacturing Facility
Av. Dr. Mauro Lindemberg Monteiro, 185, Quadrante 16
CEP 06278-010, Osasco, São Paulo
Tel. +55-11-3381-8100 – Fax: +55-11-3381-8110
e-mail: [email protected]
India
B-506, Sagar Tech Plaza, Saki Naka Junction, Andheri (E),
Mumbai - 400072
Tel. +91 22 2850 7903 – e-mail: [email protected]
China Manufacturing Facility
Plant 6, No. 191, Huajin Road Minhang District, Shanghai
Tel. +86-21-6249-1350 – Fax: +86-21-6249-1351
e-mail: [email protected]
Singapore
33 Ubi Avenue #05-10 Vertex
Singapore 408868
Tel. +65-6634-0581 – e-mail: [email protected]
UAE Manufacturing Facility
PO Box 261454 - LIU FZS1-BA03
Jebel Ali Free Zone (JAFZA), Dubai
Tel: +971 4 8806345 – Fax: +971 4 8806346
UAE
DAFZA Office 5EA 722, PO Box 293671, Dubai
Tel. +971-4-609.17.35 – e-mail: [email protected]
www.magnetrol.com
© 2016 Magnetrol® International
All rights reserved.
Printed in Belgium.
Magnetrol® and Magnetrol® logotype are
registered trademarks of Magnetrol® International
Russia
198095, Saint-Petersburg,
Marshala Govorova street, house 35A, office 427
Tel. +7 812 320 70 87 – e-mail: [email protected]