V ishay I ntertechnolo g y, I nc . Resistors - Custom Capabilities Reduce Assembly Costs I INNOVAT AND TEC O L OGY Vishay Sfernice N HN SOLUTIONS FOR OFF-ROAD VEHICLES O 19 62-2012 Robust, High Power and Long Life Solutions Precision Potentiometers/Motion Transducers • • • • • Long operational life: 10 million cycles and up Linearity of 1 % or less and excellent repeatability Redundant track and fully sealed options available Wide operating temperature range of - 55 °C to + 125 °C For harsh environments, models based on Hall effect technology are highly recommended as these products can withstand high levels of vibration Panel Potentiometers • • • • IP67 sealing High operating and end-stop torques Long operational life: 2 million cycles for P30L and P11L Multi-gang assembly with switch/detent options Thick Film Power Resistors • • • • • • • High power in standard TO-220, DPAK or D2PAK packages Non-inductive by design Low profile and small size Low thermal radiation Cost competitive RoHS-compliant for high-temperature soldering of SMD products AEC-Q200 for D2TO35 Resources • • • • Potentiometers: http://www.vishay.com/resistors-variable/potentiometers Thick Film Resistors - http://www.vishay.com/resistors-linear/thick-film For technical questions on Potentiometers: [email protected] For technical questions on Thick Film Resistors: [email protected] One of the World’s Largest Manufacturers of Discrete Semiconductors and Passive Components Capabilities 1/6 VMN-PL0421-1205 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 V ishay I ntertechnolo g y, I nc . Resistors - Custom Capabilities Reduce Assembly Costs AND TEC I INNOVAT O L OGY Vishay Sfernice N HN SOLUTIONS FOR OFF-ROAD VEHICLES O 19 62-2012 Precision Potentiometers / Motion Transducers Vishay Sfernice precision potentiometers are built with a conductive plastic ink laid upon various types of supports. This resistive element is then mounted inside a housing or directly in the customer’s sub-assemblies and joined to a high-quality wiper assembly constructed from precious metal alloy. The range of Vishay Sfernice motion transducers includes both single-turn, rotational, and linear devices. Vishay Sfernice also offers some products based on a contact-less Hall effect solution for all applications requiring a high level of dithering. The models are easily reconizable by the letters “HE” in their reference. Products: 357, KIT LMF, KIT RMF, 351 HE, RMHE, and 981 HE Features and Benefits Major Off-Road Vehicle Applications • Long operational life: 10 million cycles and up • Forklift positioning and steering • Linearity of 1 % or less and excellent repeatability • Speed control • Redundant track and fully sealed options available • Accelerator – control of the angle of the pedal • Wide operating temperature range of - 55 °C to + 125 °C • F or harsh environments, models based on Hall effect technology are highly recommended as these products can withstand high levels of vibration • Plow – height control Available Custom Kits for Forklifts, Tractors, and Trucks • Ladder steering assembly (fire truck) • Gear shift – tractor • Hitch control – tractor • Generally based on the following catalog products: KIT LMF / KIT RMF / Model 357… (for conductive plastic models) • Clutch – pedal position • Dashboard control • Generally based on the following catalog products: KIT RMHE / 981 HE / 351 HE… (for Hall effect sensors) • All products are then customized to fit in each application • T hrottle body case can also be offered with a spring return option (Model 981 HE can be offered either in hollow shaft or in steel D-shaft version) • S pecial housings can be designed in partnership with our customers (see cover image) Precision Potentiometers / Hall Effect Sensors 357 KIT LMF KIT RMF 351 HE RMHE 981 HE Main Features Conductive plastic Conductive plastic Conductive plastic Hall effect Hall effect Hall effect Life Cycles 5M 25 M 25 M 10 M 20 M 10 M Linearity ±1% ± 0.1 % ± 0.1 % ± 0.5 % ± 0.5 % ± 0.5 % Miscellaneous Features Fully customized model Fully customized model Fully customized model 360º electrical angle Fully sealed IP67 Spring loaded shaft Models Capabilities 2/6 VMN-PL0421-1205 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 V ishay I ntertechnolo g y, I nc . Resistors - Custom Capabilities Reduce Assembly Costs AND TEC I INNOVAT O L OGY Vishay Sfernice N HN SOLUTIONS FOR OFF-ROAD VEHICLES O 19 62-2012 Panel Potentiometers Vishay Sfernice offers both cermet and conductive plastic single-turn panel potentiometers. Our wide range of products includes standard sealed designs units, modular potentiometers, robust high-power, and long-life solutions. Our valueadded and custom capabilities help customers to reduce their assembly costs. Products: PE30, P11S, PRV4, P30L, PRV6, and P11L Features and Benefits Major Off-Road Vehicle Applications • IP67 sealing • Climate control • High operating and end-stop torques • Dashboard and interior illumination • Long operational life: 2 million cycles for P30L and P11L • Compartment HVAC • Multi-gang assembly with switch/detent options • Fork lift speed control Available Custom Kits for Forklifts, Tractors, and Trucks • Shaft and panel sealing • Fork lift dashboard control • Lighting controls • Locking devices • Cable, harness, and connectors to customer’s specification • Custom bushings and shafts • Special tapers and track angles • Special linearity or inter-linearity Panel Potentiometers PE30 P11S PRV4 P30L PRV6 P11L Main Features Fully sealed 3W Robust High torque Versatile Modular Options Fully sealed 2W Robust High torque High rotational life Fully sealed High torque Fully sealed Mil design High rotational life Modular Options Life Cycles 25,000 50,000 25,000 2,000,000 50,000 2,000,000 Size 19.7 mm diam. 3/4" 12.5 mm square 1/2" 19.7 mm diam. 3/4" 19.7 mm diam. 3/4" 12.5 mm diam. 1/2" 12.5 mm diam. 1/2” Power Rating (PR) 3W 1W 2W 2W 1.5 W 0.1 W Miscellaneous Features 300° Mech. travel IP67 Sealing Panel sealing optional 300° Mech. travel IP64 Sealing Panel sealing optional 300° Mech. travel IP67 Sealing Panel sealing optional 300° Mech. travel IP67 Sealing Panel sealing optional 300° Mech. travel IP67 Sealing Panel sealing optional 300° Mech. travel IP64 Sealing Models Capabilities 3/6 VMN-PL0421-1205 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 V ishay I ntertechnolo g y, I nc . Resistors - Custom Capabilities Reduce Assembly Costs I INNOVAT O L OGY Vishay Sfernice AND TEC N HN SOLUTIONS FOR OFF-ROAD VEHICLES O 19 62-2012 Thick Film Power Resistors Vishay Sfernice offers the widest range of thick film power resistors in the industry. Offered in standard semiconductor packages such as the TO-220, TO-247, DPAK, or D2PAK, our thick film technology is non-inductive by design and allows high power dissipation in small cases. Products: RTO 20, RTO 50, LTO 30, LTO 50, D2TO20, and D2TO35 Features and Benefits Major Off-Road Vehicle Applications • High power in standard TO-220, DPAK or D2PAK packages • Engine control units • Non-inductive by design • Converters • Low profile and small size • Low thermal radiation • Cost competitive • RoHS-compliant for high-temperature soldering of SMD products • AEC-Q200 for D2TO35 Thick Film Power Resistors RTO LTO D2TO Power Rating Mounted (PR) 20 W and 50 W 30 W to 100 W 20 W and 35 W Thermal Resistance RTO 20 = 6.5 ºC/W RTO 50 = 2.6 ºC/W 4.2 ºC/W to 1.5 ºC/W D2TO20: 6.5 ºC/W D2TO35: 4.2 ºC/W Package TO-220 TO-220 and TO-247 TO-263 Style (D2PAK) Models Features Capabilities • 2 models within range • Custom designs available • Through-hole and SMD • Lead (Pb)-free and RoHS available • 3 models within range • Direct mounting ceramic on heatsink • Lead (Pb)-free and RoHS compliant • Custom designs available 4/6 • 2 models within range • Standard package for SMD • Lead (Pb)-free and RoHS compliant • Solder reflow secure at 270 °C/10s • AEC-Q200 (D2TO35) VMN-PL0421-1205 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 V ishay I ntertechnolo g y, I nc . Resistors - Custom Capabilities Reduce Assembly Costs I INNOVAT O L OGY Vishay Sfernice AND TEC N HN SOLUTIONS FOR OFF-ROAD VEHICLES O 19 62-2012 Hand Throttle Speed Control Joystick Controls Throttle Pedal Sensor Tilt Sensor Dash Board Control Compartment HVAC Speed Control Electric Steering Control Engine Control Unit Transmission Sensors (shift position) Capabilities Brake Level Detector 5/6 VMN-PL0421-1205 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 V ishay I ntertechnolo g y, I nc . Resistors - Custom Capabilities Reduce Assembly Costs I INNOVAT AND TEC O L OGY Vishay Sfernice N HN SOLUTIONS FOR OFF-ROAD VEHICLES O 19 62-2012 Worldwide Sales Contacts The Americas EUROPE United states Germany Vishay Americas One Greenwich Place Shelton, CT 06484 United States Ph: +1-402-563-6866 Fax: +1-402-563-6296 Vishay Electronic GmbH Dr.-Felix-Zandman-Platz 1 95100 Selb Germany Ph: +49-9287-71-0 Fax: +49-9287-70435 Asia france singapore Vishay intertechnology Asia Pte Ltd. 37A Tampines Street 92 #07-00 Singapore 528886 Ph: +65-6788-6668 Fax: +65-6788-0988 Vishay S.A. 199, bd de la madelEine 06003 nice, cedex 1 France Ph: +33-4-9337-2727 Fax: +33-4-9337-2726 p.r. China united kingdom Vishay China Co., Ltd. 15D, Sun Tong Infoport Plaza 55 Huai Hai West Road Shanghai 200030 P.R. China PH: +86-21-5258 5000 FAX: +86-21-5258 7979 Vishay Ltd. Suite 6C, Tower House St. Catherine’s Court Sunderland Enterprise Park Sunderland SR5 3XJ UNITED KINGDOM Ph: +44-191-516-8584 Fax: +44-191-549-9556 japan VISHAY JAPAN CO., LTD. Shibuya Prestige Bldg. 4F 3-12-22, Shibuya Shibuya-ku Tokyo 150-0002 Japan Ph: +81-3-5466-7150 fax: +81-3-5466-7160 Capabilities 6/6 VMN-PL0421-1205 This document is subject to change without notice. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000